Manufacturing method of non-toxic, antiviral and peculiar smell decomposing pad body

Abstract

The invention relates to a method for manufacturing a non-toxic, antiviral and odor-decomposing pad body, which comprises the following steps of: performing laser corona treatment on the surface of the pad body by using a laser machine, opening molecular chains on the surface of the pad body, and then stably spraying JM nano antiviral and organic odor-decomposing material (JM-TTAol) on the surface of the pad body by using a spraying machine, thereby obtaining the non-toxic, antiviral and odor-decomposing pad body. The anti-virus and odor-decomposing mat body product is prepared by the following steps of: firstly, preparing an anti-virus and odor-decomposing mat body, completely and uniformly distributing the anti-virus and odor-decomposing mat body on the surface of the whole mat body, drying the surface of the mat body by using an infrared drying machine, and cutting to finish the final anti-virus and odor-decomposing mat body product, and the mat body can be a floor mat made of EPE (Expanded Polyethylene) and a yoga mat made of EVA (Ethylene Vinyl Acetate), so that the purposes of non-toxicity, anti-virus and odor-decomposing

Description

Technical Field

[0001] The technical scope of this application is a method for manufacturing a non-toxic, antiviral, and odor-decomposing functional pad. Background Technology

[0002] The various viral outbreaks in recent years (such as enteroviruses, influenza A, and COVID-19) have caused numerous illnesses and deaths, leading to widespread public panic. Whether indoors or outdoors, people desire a safe living environment free from viruses. In home life, the use of floor mats is widespread, especially children's mats, which are considered essential, while yoga mats are increasingly popular among adults. However, currently, none of the floor mats and yoga mats on the market possess antiviral properties.

[0003] However, floor mats are a common necessity in home environments, especially for families with children, where children's floor mats are indispensable. Furthermore, yoga is an increasingly popular exercise, and yoga mats are essential for yoga practice. After use, sweat seeps into the mat, producing an odor. Users and parents can only disinfect and remove the odor by wiping it with water or alcohol. Summary of the Invention

[0004] Therefore, the applicant may develop the invention and file an application.

[0005] The purpose of this invention is to provide a method for manufacturing a non-toxic, antiviral, and odor-decomposing pad. The method involves using a laser machine to perform laser corona treatment on the surface of the pad material to open the molecular chains on the surface of the pad material. Then, a spraying machine is used to stably spray JM nano antiviral and organic odor-decomposing material (JM-TTAOl) onto the pad material, ensuring that it is completely and evenly distributed over the entire pad material. Finally, an infrared drying machine is used to dry the pad material, thus completing the final antiviral and organic odor-decomposing pad product.

[0006] This invention provides a method for manufacturing a non-toxic, antiviral, and odor-decomposing pad. The antiviral odor-decomposing material has obtained a Taiwanese invention patent, and the JM nano-series photocatalytic coating has obtained a Taiwanese green building materials certification. Utilizing extremely fine nanotechnology, the principle is to disrupt the cell membrane of viruses, thereby inhibiting their replication and reproduction. When viruses cannot replicate, they can only survive briefly, thus quickly creating a virus-free environment. The principle of decomposing organic odors is that most odors are a mixture of different odor components; by disrupting a few of these components, the organic odor can be decomposed. This material, only 1.8 nanometers in size, is not easily covered or replaced by dust (repeated wiping with water will not remove it), is safe and non-toxic, water-resistant, scratch-resistant, and long-lasting. The material is inorganic, harmless to the body, and will not become a breeding ground for bacteria, unlike alcohol, which dries out the mat during the evaporation process, causing it to crack and become a breeding ground for bacteria. So the reason why the smell lingers for a long time after it dries is because bacteria have grown. Furthermore, JM nano photocatalyst coating has obtained the Green Building Materials Certification, which is a green energy material, and the production process will have the effect of energy saving and carbon reduction.

[0007] This invention provides a method for manufacturing a mat with non-toxic, antiviral, and odor-decomposing functions. The mat has issues with plastic film and materials (EPE, EVA, POE). The antiviral material's long-term effectiveness is due to ultra-fine nanotechnology, eliminating the need for adhesives. Therefore, attaching the antiviral material to mats with plastic films and different materials presents a significant technical challenge. The method utilizes laser corona treatment technology to modify the surface of floor mats and yoga mats (damaging the mat surface to open the molecular chains), then sprays the material onto it. This allows the antiviral material to effectively adhere to the mat, maintaining its antiviral effect even after repeated wiping and washing.

[0008] The purpose of this invention is to provide a method for manufacturing a mat with non-toxic, antiviral, and odor-decomposing functions. The mat product can be an EPE material floor mat and can be used in any place where floor mats are needed, such as family bedrooms, living rooms, bathrooms, children's floor mats, kindergartens (children's floor mats), companies (offices), and various indoor places.

[0009] The purpose of this invention is to provide a method for manufacturing a mat with non-toxic, antiviral, and odor-decomposing functions. The biggest concern for consumers of children's play mats and yoga mats after long-term use is the development of odors. Children playing on play mats may leave odors due to urination, defecation, sweating, vomiting, etc.; adults using yoga mats for yoga practice may experience odors due to sweating. This mat product can solve the long-standing problem of odor residue by decomposing organic odors. Attached Figure Description

[0010] Figure 1: A flowchart of the present invention.

[0011] Figure 2: A schematic diagram of the laser corona treatment of the present invention (-).

[0012] Figure 3: Schematic diagram of material spraying of the present invention (II).

[0013] Figure 4: Schematic diagram of infrared drying of the present invention (III).

[0014] Figure 5: An embodiment of the present invention (I).

[0015] Figure 6: This is a diagram of an embodiment (II) of the present invention.

[0016] 1. Mat body; 11. Floor mat; 12. Yoga mat; 2. Laser machine; 3. Spraying machine; 31. JM nano antiviral and organic odor decomposition material; 4. Infrared drying machine. Detailed Implementation First, please refer to Figures 1, 2, 3, and 4 and the following detailed description: The present invention discloses a method for manufacturing a non-toxic, antiviral, and odor-decomposing pad. The method involves using a laser machine 2 to perform laser corona treatment on the surface of the pad 1, modifying the surface and breaking down the molecular chains (as shown in Figures 1 and 2). Next, a spraying machine 3 is used to stably spray JM nano-antiviral and organic odor-decomposing material (JM-TTA01) 31 onto the surface of the pad 1, ensuring complete and uniform coverage of the entire pad 1 (as shown in Figures 1 and 3). Finally, an infrared drying machine 4 is used to dry the surface of the pad 1, resulting in the final pad product with antiviral and organic odor-decomposing properties (as shown in Figures 1, 3, and 4). The material used in this invention, JM Nano Antiviral and Organic Odor Decomposition Material (JM-TTA01) 31, is a novel nanocomposite material from the TTA series by Taiwan Jingcheng Technology Co., Ltd., and is a publicly available product. This material has a strong oxidizing ability against microorganisms and can chemically react with the hydrogen-sulfur functional groups (-SH function groups) of microbial surface proteins, thereby destroying the structure of microorganisms and achieving antibacterial function. The specific details of this material are described in detail in the Taiwan patent document with publication number M605981.

[0017] In Example 1, the mat 1 can be an EPE material floor mat 11 (as shown in Figure 5), which can be used in any place where floor mats are needed, such as family bedrooms, living rooms, bathrooms, children's floor mats, kindergartens (children's floor mats), companies (offices), and various indoor places, in order to achieve the purpose of being non-toxic, antiviral and decomposing odors.

[0018] In Example 2, the mat 1 can be a yoga mat 12 made of EVA material (as shown in Figure 6). When practicing yoga on the yoga mat 12, sweating can cause the yoga mat 12 to produce an odor. This mat 1 product can solve the problem of odor residue that has long troubled people, and has the effect of decomposing organic odors.

Claims

1. A method for manufacturing a non-toxic, antiviral, and odor-decomposing pad, characterized in that: The process involves using a laser machine to perform laser corona treatment on the surface of the mat, modifying the surface and breaking down the molecular chains. Next, a spraying machine is used to stably spray JM nano antiviral and organic odor-decomposing material (JM-TTAOl) onto the surface of the mat, ensuring complete and even coverage of the entire mat. Finally, an infrared drying machine is used to dry the surface of the mat, which is then cut to complete the final mat product with antiviral and organic odor-decomposing properties.

2. The method for manufacturing a non-toxic, antiviral, and odor-decomposing functional pad as described in claim 1, characterized in that: This mat can be made of EPE material and can be used in any place where a mat is needed, such as family bedrooms, living rooms, bathrooms, children's mats, kindergartens (children's mats), companies (offices), and various indoor places, to achieve the purpose of being non-toxic, antiviral, and decomposing odors.

3. The method for manufacturing a non-toxic, antiviral, and odor-decomposing functional pad as described in claim 1, characterized in that: This mat can be made of EVA material. When practicing yoga on a yoga mat, sweat can cause the mat to develop an odor. This mat product can solve the long-standing problem of odor residue by decomposing organic matter.

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