Automobile wire production device and wire production method
By designing an automotive wire production device with chain drive and constraint block structure, seamless switching of sponge erasers was achieved, solving the production interruption problem caused by sponge eraser saturation and improving production efficiency.
Patent Information
- Application Number
- CN202511520079.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-02-06
AI Technical Summary
In existing technology, sponges need to be replaced after absorbing water and becoming saturated, which leads to interruptions in the production of automotive wiring harnesses.
Design an automotive wire production device that uses chain drive and constraint block structure to achieve seamless switching of sponge erasers, ensuring that the sponge eraser continues to work when it is saturated with water, and squeezing out water through the extrusion component to avoid downtime for replacement.
It enables seamless switching between sponge erasers, avoids production interruptions, and improves production efficiency.
Smart Images

Figure CN121483773A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cable manufacturing equipment, in particular to an automobile wire production device and a wire production method. BACKGROUND
[0002] In the production process of automobile wires, the wires usually need to be quickly cooled in a cooling water tank after extrusion molding to shape the insulation layer and prevent deformation. However, a large amount of water will be attached to the surface of the wire after cooling, which will have a serious impact on the subsequent process if not removed in time.
[0003] In the prior art, two sponges are usually used to wipe and clean the water attached to the surface of the wire. However, when the sponge is saturated with water, its water absorption performance will decrease significantly, and it cannot continue to work effectively, so it must be replaced with a new one, resulting in frequent interruptions in the production process and seriously affecting the production efficiency. SUMMARY
[0004] The present application aims to provide an automobile wire production device and a wire production method, which solves the problem of production interruption caused by the need to replace the sponge when it is saturated with water.
[0005] To achieve the above-mentioned purpose, in a first aspect, the present application provides an automobile wire production device, comprising a support, two wiping assemblies, two supporting and guiding assemblies and two extruding assemblies; The two wiping assemblies are arranged on the support respectively; the two supporting and guiding assemblies are arranged on the support respectively; and the two extruding assemblies are arranged on the support respectively. The wiping assembly comprises two rotating shafts, four chain wheels, a motor, two chains, a plurality of wiping mechanisms and a constraint block. The two rotating shafts are arranged on the support respectively; two chain wheels are fixedly arranged on each rotating shaft; the motor is fixedly arranged on the support, and the output end of the motor is fixedly connected with one of the rotating shafts; one chain is arranged on two chain wheels at the same height; a plurality of wiping mechanisms are equidistantly arranged on the two chains; the constraint block is fixedly arranged on the support; and the constraint block has a guiding inclined surface. The wiping mechanism comprises a mounting shaft, a mounting plate, two mounting rods, a mounting frame, a sponge, a contact block and two springs. The mounting shaft is fixedly arranged between the two chains; the mounting plate is fixedly arranged on the mounting shaft; the two mounting rods are slidingly arranged on the mounting plate and respectively penetrate the mounting plate; the mounting frame is fixedly arranged at one end of the two mounting rods; the sponge wiper is fixedly arranged in the mounting frame; the contact block is fixedly arranged at the other end of the two mounting rods; and the two springs are sleeved on the two mounting rods and located between the mounting plate and the contact block.
[0006] The wiping mechanism further comprises two limiting rings. The two limiting rings are fixedly arranged on the two mounting rods, respectively.
[0007] The support and guide assembly comprises two first vertical rods, a U-shaped frame, a support roller and a first screw rod. The two first vertical rods are slidingly arranged on the support frame and respectively penetrate the support frame; the U-shaped frame is fixedly arranged on the two first vertical rods; the support roller is rotatably arranged in the U-shaped frame; and the first screw rod is rotatably connected with the U-shaped frame and threadedly connected with the support frame and penetrates the support frame.
[0008] The extrusion assembly comprises a support plate, two horizontal rods, an extrusion block and a pneumatic cylinder. The support plate is fixedly arranged on the support frame; the two horizontal rods are slidingly connected with the support plate and respectively penetrate the support plate; the extrusion block is fixedly arranged at one end of the two horizontal rods; and the pneumatic cylinder is fixedly arranged on the support plate, and an output end of the pneumatic cylinder is fixedly connected with the extrusion block.
[0009] The contact block comprises a wheel frame and a contact wheel. The wheel frame is fixedly arranged at the other end of the two mounting rods away from the mounting frame; and the contact wheel is rotatably arranged in the wheel frame.
[0010] The automobile wire production device further comprises a water receiving groove. The water receiving groove is fixedly arranged on the support frame.
[0011] The automobile wire production device further comprises a water scraping assembly; and the water scraping assembly comprises two second vertical rods, a water scraping frame and a second screw rod. The two second vertical rods are slidingly arranged on the support frame and respectively penetrate the support frame; the water scraping frame is fixedly arranged on the two second vertical rods; and the second screw rod is rotatably connected with the water scraping frame and threadedly connected with the support frame and penetrates the support frame.
[0012] The water scraping assembly further comprises an extension water groove. The extended water tank is fixedly mounted on the bracket and communicates with the water receiving tank, and is located below the squeegee frame.
[0013] The automotive wire production device also includes a drying assembly; the drying assembly includes a support rod, an annular tube, and multiple inclined nozzles. The support rod is fixedly mounted on the bracket; the annular pipe is fixedly mounted on the top of the support rod for connecting to the air source; and multiple inclined nozzles are respectively connected to the annular pipe.
[0014] Secondly, the present invention also provides a method for producing automotive wiring harnesses, comprising: S1 inserts the water-cooled wire into the support guide assembly on the left, then through the two sponge pads in the working position, and finally out through the support guide assembly on the right. Under the action of the traction device, the wire continues to move to the right. S2, with its two sponge wipers in the working position, wipes the wires to absorb moisture until it is nearly saturated. S3 starts two motors, the chain begins to drive, and the two sponges that are nearly saturated with water begin to move to the left. At the same time, the two wiping mechanisms at the next station also begin to move to the left. Under the constraint and guidance of the two constraint blocks, the two contact blocks are gradually squeezed and brought closer to each other, causing the two sponges to gradually approach and wrap around the wire. When the two sponges gradually move to the working position, the two sponges that have left the working position in front are also saturated with water. At the same time, the corresponding two contact blocks are released from the constraint blocks. Under the action of the spring, the two saturated sponges move away from each other and detach from the wire. As the chain circulates, the two wiping mechanisms at the next station successively replace the two wiping mechanisms at the previous adjacent station and go to the working position. When the saturated sponge at the previous station moves to the corresponding squeezing component, the squeezing component squeezes out the water from the sponge, and then waits for the next cycle to go to the working position.
[0015] This invention discloses an automotive wire production apparatus and method. In use, a water-cooled wire is inserted through the left-side support guide assembly, then passes between two sponge wipers in their working positions, and finally exits through the right-side support guide assembly. Under the action of a traction device, the wire continuously moves to the right. The two sponge wipers in their working positions wipe the wire, absorbing moisture until it is nearly saturated. Two motors are activated, and the chain begins to drive the wire. The two nearly saturated sponge wipers begin to move to the left. Simultaneously, the two wiping mechanisms at the next workstation also begin to move to the left. Under the constraint and guidance of two constraint blocks, the two contact blocks are gradually squeezed closer together. The two sponges gradually move closer together to wrap around the wire. As these two sponges move to the working position, the two sponges that were previously in the working position become saturated with water. At the same time, the corresponding two contact blocks disengage from the constraint blocks. Under the action of the spring, the two saturated sponges move away from each other and detach from the wire. As the chain circulates, the two wiping mechanisms at the next station successively replace the two wiping mechanisms at the previous adjacent station to reach the working position. When the saturated sponge at the previous station moves to the position corresponding to the squeezing component, the squeezing component squeezes out the water from the sponge, and then waits for the next cycle to reach the working position. Using the above method, when the sponge that is nearly saturated with water needs to be replaced, the nearly saturated sponge begins to move to the left and continues wiping. The dry sponge at the next adjacent station also begins to move to the left and gradually approaches the wire. Only when the dry sponge at the next adjacent station is completely in contact with the wire does the nearly saturated sponge detach from the wire, achieving seamless switching without stopping the machine. The sponge is always wiping the wire, thus solving the problem of having to stop the machine to replace the sponge when it becomes saturated with water, which would cause production interruptions. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0017] Figure 1 This is a schematic diagram of the structure of the first embodiment of the present invention.
[0018] Figure 2 yes Figure 1 A magnified view of detail A.
[0019] Figure 3 yes Figure 1 A magnified view of detail B.
[0020] Figure 4 yes Figure 1 A magnified view of detail C.
[0021] Figure 5 yes Figure 1 A magnified view of detail D.
[0022] Figure 6 This is a top view of the first embodiment of the present invention.
[0023] Figure 7 This is a structural schematic diagram of the first embodiment of the present invention from another angle.
[0024] Figure 8 yes Figure 7 A magnified view of detail E.
[0025] Figure 9 This is a structural schematic diagram of the first embodiment of the present invention from another angle.
[0026] Figure 10 This is a flowchart illustrating the second embodiment of the present invention.
[0027] 1-Bracket, 2-Wiping assembly, 3-Support guide assembly, 4-Squeezing assembly, 5-Water receiving tank, 6-Wipe assembly, 7-Drying assembly, 21-Shaft, 22-Sprocket, 23-Motor, 24-Chain, 25-Wiping mechanism, 26-Constraint block, 251-Mounting shaft, 252-Mounting plate, 253-Mounting rod, 254-Mounting frame, 255-Sponge wiper, 256-Contact block, 257-Spring, 2 58-Limiting ring, 261-Guide inclined surface, 2561-Wheel frame, 2562-Contact wheel, 31-First vertical rod, 32-U-shaped frame, 33-Support roller, 34-First screw, 41-Support plate, 42-Horizontal rod, 43-Extrusion block, 44-Cylinder, 61-Second vertical rod, 62-Scraper frame, 63-Second screw, 64-Extended water tank, 71-Support rod, 72-Annular tube, 73-Inclined nozzle. Detailed Implementation
[0028] The first embodiment of this application is as follows: Please see Figures 1-9 ,in, Figure 1 This is a schematic diagram of the structure of the first embodiment of the present invention. Figure 2 yes Figure 1 A magnified view of detail A. Figure 3 yes Figure 1 A magnified view of detail B. Figure 4 yes Figure 1 A magnified view of detail C. Figure 5 yes Figure 1 A magnified view of detail D. Figure 6 This is a top view of the first embodiment of the present invention. Figure 7 This is a structural schematic diagram of the first embodiment of the present invention from another angle. Figure 8yes Figure 7 A magnified view of detail E. Figure 9 This is a structural schematic diagram of the first embodiment of the present invention from another angle.
[0029] This invention provides an automotive wire production apparatus: comprising a bracket 1, two wiping assemblies 2, two support and guide assemblies 3, and two extrusion assemblies 4; each wiping assembly 2 includes two rotating shafts 21, four sprockets 22, a motor 23, two chains 24, multiple wiping mechanisms 25, and a constraint block 26; the constraint block 26 has a guide slope 261; each wiping mechanism 25 includes a mounting shaft 251, a mounting plate 252, two mounting rods 253, a mounting frame 254, a sponge 255, a contact block 256, and two springs 257; the wiping mechanism 25 also includes two limiting rings 258; the support and guide assemblies 3 include two first vertical rods 31, a U-shaped frame 32, a support roller 33, and a first... The screw 34; the extrusion assembly 4 includes a support plate 41, two horizontal rods 42, an extrusion block 43, and a cylinder 44; the contact block 256 includes a wheel frame 2561 and a contact wheel 2562; the automotive wire production device also includes a water receiving tank 5; the automotive wire production device also includes a wiper assembly 6; the wiper assembly 6 includes two second vertical rods 61, a wiper frame 62, and a second screw 63; the wiper assembly 6 also includes an extended water tank 64; the automotive wire production device also includes a drying assembly 7; the drying assembly 7 includes a support rod 71, an annular tube 72, and multiple inclined nozzles 73; the aforementioned solution solves the problem of production interruption caused by the need to stop and replace the sponge 255 after it becomes saturated with water.
[0030] Furthermore, the two wiping components 2 are respectively disposed on the bracket 1; the two supporting and guiding components 3 are respectively disposed on the bracket 1; and the two squeezing components 4 are respectively disposed on the bracket 1. The wiping assembly 2 includes two rotating shafts 21, four sprockets 22, a motor 23, two chains 24, multiple wiping mechanisms 25, and a constraint block 26; Two rotating shafts 21 are respectively rotatably mounted on the bracket 1; two sprockets 22 are fixedly mounted on each rotating shaft 21; the motor 23 is fixedly mounted on the bracket 1, and the output end of the motor 23 is fixedly connected to one of the rotating shafts 21; a chain 24 is mounted on the two sprockets 22 at the same height; a plurality of wiping mechanisms 25 are equidistantly mounted on the two chains 24; a constraint block 26 is fixedly mounted on the bracket 1; the constraint block 26 has a guide slope 261; The wiping mechanism 25 includes a mounting shaft 251, a mounting plate 252, two mounting rods 253, a mounting frame 254, a sponge 255, a contact block 256, and two springs 257. The mounting shaft 251 is fixedly disposed between the two chains 24; the mounting plate 252 is fixedly disposed on the mounting shaft 251; the two mounting rods 253 are slidably disposed on the mounting plate 252 and pass through the mounting plate 252 respectively; the mounting frame 254 is fixedly disposed at one end of the two mounting rods 253; the sponge 255 is fixedly disposed inside the mounting frame 254; the contact block 256 is fixedly disposed at one end of the two mounting rods 253 away from the mounting frame 254; the two springs 257 are respectively sleeved on the two mounting rods 253 and located between the mounting plate 252 and the contact block 256. In this embodiment, the support guide assembly 3 supports the wire from both sides, allowing the wire to pass between the two wiping assemblies 2; the two squeezing assemblies 4 squeeze the water-saturated sponge 255 to remove the water, enabling the sponge 255 to be reused; the motor 23 provides power to rotate one of the rotating shafts 21, causing the two chains 24 to drive the multiple wiping mechanisms 25 to begin cyclic movement; the mounting plate 252 is mounted on the two chains 24 via the mounting shaft 251; the two mounting rods 253 can slide on the mounting plate 252; when the contact block 256 on the right side of the constraint block 26 moves to the left, it moves along the guide ramp 261 and is gradually... When the constraint block 26 is squeezed, the two springs 257 are also compressed. The two mounting rods 253 drive the mounting frame 254 to gradually move away from the constraint block 26, thereby driving the sponge 255 to move closer to the wire in the middle. The two sponges 255 on both sides converge towards the middle, which can wrap the wire. At this time, the two sponges 255 are in the working position. When the sponge 255 is almost saturated with water, the contact block 256 starts to move to the left under the drive of the chain 24. After it is separated from the constraint block 26, the contact block 256 returns to its original position under the action of the spring 257. The sponge 255 also moves away from the wire. When the cycle returns to the corresponding squeezing component 4, the squeezing component 4 squeezes out the water from the sponge 255. In use, the water-cooled wire is threaded through the support guide assembly 3 on the left, then through the space between the two sponge wipers 255 in the working position, and finally out through the support guide assembly 3 on the right. Under the action of the traction device, the wire continues to move to the right. The two sponge wipers 255 in the working position wipe the wire, absorbing the moisture until it is nearly saturated. The two motors 23 are started, and the chain 24 begins to drive. The two sponge wipers 255, which are nearly saturated with moisture, begin to move to the left. At the same time, the two wiping mechanisms 25 in the next station also begin to move to the left. Under the constraint and guidance of the two constraint blocks 26, the two contact blocks 256 are gradually squeezed and brought closer to each other, causing the two sponge wipers 255 to gradually move closer together. The wire is wrapped around the sponge. As the two sponges 255 gradually move to the working position, the two sponges 255 that have left the working position also become saturated with water. At the same time, the two corresponding contact blocks 256 are released from the constraint block 26. Under the action of the spring 257, the two saturated sponges 255 move away from each other and detach from the wire. As the chain 24 circulates, the two wiping mechanisms 25 of the next station successively replace the two wiping mechanisms 25 of the previous adjacent station to go to the working position. When the saturated sponge 255 of the previous station moves to the position corresponding to the squeezing component 4, the squeezing component 4 squeezes out the water from the sponge 255 and waits for the next cycle to return to the working position. Using the above method, when the nearly saturated sponge 255 needs to be replaced, the nearly saturated sponge 255 begins to move to the left, continuing to wipe. The dry sponge 255 at the next adjacent station also begins to move to the left, gradually approaching the wire. Only when the dry sponge 255 at the next adjacent station is completely in contact with the wire does the nearly saturated sponge 255 detach from the wire, achieving seamless switching without stopping the machine. The sponge 255 is always wiping the wire, thus solving the problem of needing to stop the machine to replace the sponge 255 when it becomes saturated with water, causing production interruptions.
[0031] Furthermore, the wiping mechanism 25 also includes two limiting rings 258; The two limiting rings 258 are respectively fixedly mounted on the two mounting rods 253.
[0032] In this embodiment, the function of the two limiting rings 258 is to ensure that the spring 257 is in a pre-compressed state when the contact block 256 is not in contact with the constraint block 26, thereby preventing the two mounting rods 253 from sliding randomly on the mounting plate 252.
[0033] Furthermore, the support and guide assembly 3 includes two first vertical rods 31, a U-shaped frame 32, a support roller 33, and a first screw 34; Two first vertical rods 31 are slidably mounted on the bracket 1 and pass through the bracket 1 respectively; the U-shaped frame 32 is fixedly mounted on the two first vertical rods 31; the support roller 33 is rotatably mounted inside the U-shaped frame 32; the first screw 34 is rotatably connected to the U-shaped frame 32 and threadedly connected to the bracket 1, and passes through the bracket 1.
[0034] In this embodiment, the two first vertical rods 31 are used to guide the U-shaped frame 32, the support roller 33 is used to support the wire, and the height of the support roller 33 can be adjusted by rotating the first screw 34.
[0035] Furthermore, the extrusion assembly 4 includes a support plate 41, two horizontal bars 42, an extrusion block 43, and a cylinder 44; The support plate 41 is fixedly mounted on the bracket 1; the two horizontal rods 42 are slidably connected to the support plate 41 and pass through the support plate 41 respectively; the extrusion block 43 is fixedly mounted on one end of the two horizontal rods 42; the cylinder 44 is fixedly mounted on the support plate 41, and the output end of the cylinder 44 is fixedly connected to the extrusion block 43.
[0036] In this embodiment, the two horizontal bars 42 guide the squeezing block 43, and the cylinder 44 drives the squeezing block 43 to move. When one of the mounting frames 254 moves with the sponge 255 and aligns with the squeezing block 43, the cylinder 44 pushes the squeezing block 43, and the squeezing block 43 cooperates with the mounting frame 254 to squeeze out the water from the sponge 255. It should be noted that at this time, the contact block 256 also abuts against the constraint block 26 to prevent the pushing force of the squeezing block 43 from directly acting on the two chains 24.
[0037] Furthermore, the contact block 256 includes a wheel frame 2561 and a contact wheel 2562; The wheel frame 2561 is fixedly mounted at one end of the two mounting rods 253 away from the mounting frame 254; the contact wheel 2562 is rotatably mounted inside the wheel frame 2561.
[0038] In this embodiment, the contact wheel 2562 contacts the constraint block 26, making the contact sliding smoother.
[0039] Furthermore, the automotive wire production device also includes a water receiving tank 5; The water receiving tank 5 is fixedly mounted on the bracket 1.
[0040] In this embodiment, the water receiving tank 5 is used to catch water dripping from the wire, as well as water dripping or squeezed out from the sponge 255.
[0041] Furthermore, the automotive wire production device also includes a wiper assembly 6; the wiper assembly 6 includes two second vertical rods 61, a wiper bracket 62, and a second screw 63; Two second vertical rods 61 are slidably mounted on the bracket 1 and pass through the bracket 1 respectively; the wiper frame 62 is fixedly mounted on the two second vertical rods 61; the second screw 63 is rotatably connected to the wiper frame 62 and threadedly connected to the bracket 1, and passes through the bracket 1.
[0042] In this embodiment, the two second vertical rods 61 are used to guide the wiper frame 62. By rotating the second screw 63, the height of the wiper frame 62 can be adjusted. When the wire enters the support guide assembly 3 on the left, it first passes through the wiper frame 62, and the wiper frame 62 removes most of the water from the wire.
[0043] Furthermore, the wiper assembly 6 also includes an extended water channel 64; The extended water tank 64 is fixedly mounted on the bracket 1 and communicates with the water receiving tank 5, and is located below the squeegee frame 62.
[0044] In this embodiment, the extended water tank 64 is used to catch the water scraped off by the wiper frame 62.
[0045] Furthermore, the automotive wire production apparatus also includes a drying assembly 7; the drying assembly 7 includes a support rod 71, an annular tube 72, and multiple inclined nozzles 73; The support rod 71 is fixedly mounted on the bracket 1; the annular pipe 72 is fixedly mounted on the top of the support rod 71 for connecting to the air source; and the plurality of inclined nozzles 73 are respectively connected to the annular pipe 72.
[0046] In this embodiment, the wiped wire passes through the annular tube 72, and the multiple tilting nozzles 73 blow air at the wire at an angle to further dry the wire.
[0047] In this embodiment of the automotive wire production apparatus, during use, a water-cooled wire is passed through the support guide assembly 3 on the left, then through the two sponge wipers 255 in the working position, and finally out through the support guide assembly 3 on the right. Under the action of the traction device, the wire continuously moves to the right; the two sponge wipers 255 in the working position wipe the wire, absorbing moisture until it is nearly saturated; the two motors 23 are started, and the chain 24 begins to drive, causing the two sponge wipers 255, which are nearly saturated with moisture, to begin to move to the left. At the same time, the two wiping mechanisms 25 at the next station also begin to move to the left. Under the constraint and guidance of the two constraint blocks 26, the two contact blocks 256 are gradually squeezed closer to each other, driving the two sponge wipers 255 to move closer together. As the two sponge wiping devices 255 gradually approach and wrap around the wire, the two sponge wiping devices 255 that have left the working position in front of them become saturated with moisture. At the same time, the two corresponding contact blocks 256 disengage from the constraint block 26. Under the action of the spring 257, the two saturated sponge wiping devices 255 move away from each other and detach from the wire. As the chain 24 circulates, the two wiping mechanisms 25 of the next station successively replace the two wiping mechanisms 25 of the previous adjacent station to reach the working position. When the saturated sponge wiping device 255 of the previous station moves to the position corresponding to the squeezing component 4, the squeezing component 4 squeezes out the moisture from the sponge wiping device 255, and then waits for the next cycle to reach the working position. Using the above method, when the nearly saturated sponge 255 needs to be replaced, the nearly saturated sponge 255 begins to move to the left, continuing to wipe. The dry sponge 255 at the next adjacent station also begins to move to the left, gradually approaching the wire. Only when the dry sponge 255 at the next adjacent station is completely in contact with the wire does the nearly saturated sponge 255 detach from the wire, achieving seamless switching without stopping the machine. The sponge 255 is always wiping the wire, thus solving the problem of needing to stop the machine to replace the sponge 255 when it becomes saturated with water, causing production interruptions.
[0048] The second embodiment of this application is as follows: Based on the first embodiment, please refer to Figure 10 ,in, Figure 10 This is a flowchart illustrating the second embodiment of the present invention.
[0049] This invention provides a method for manufacturing automotive electrical wires, comprising: S1 inserts the water-cooled wire into the left support guide assembly 3, then through the two sponge pads 255 in the working position, and finally out through the right support guide assembly 3. Under the action of the traction device, the wire continues to move to the right. S2, with its two sponge wipers in the working position, wipes the wires with 255 sponges to absorb moisture until the moisture is nearly saturated. S3 starts two motors 23, chain 24 begins transmission, two sponge wipers 255 that are nearly saturated with moisture begin to move to the left. At the same time, the two wiping mechanisms 25 of the next station also begin to move to the left. Under the constraint and guidance of two constraint blocks 26, the two contact blocks 256 are gradually squeezed and brought closer to each other, causing the two sponge wipers 255 to gradually approach and wrap around the wire. When the two sponge wipers 255 gradually move to the working position, the two sponge wipers 255 that have left the working position are also saturated with moisture. At the same time, the corresponding two contact blocks 256 are released from the constraint blocks 26. Under the action of spring 257, the two saturated sponge wipers 255 move away from each other and detach from the wire. As the chain 24 cycles, the two wiping mechanisms 25 of the next station successively replace the two wiping mechanisms 25 of the previous adjacent station and go to the working position. When the saturated sponge 255 of the previous station moves to the position corresponding to the squeezing component 4, the squeezing component 4 squeezes out the water from the sponge 255 and waits for the next cycle to return to the working position.
[0050] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments and equivalent variations made in accordance with the claims of this application are still within the scope of this application.
Claims
1. An automotive wire production apparatus, characterized in that, Includes a support frame, two wiping assemblies, two support and guide assemblies, and two extrusion assemblies; Two wiping components are respectively disposed on the bracket; two support and guide components are respectively disposed on the bracket; two squeezing components are respectively disposed on the bracket; The wiping assembly includes two rotating shafts, four sprockets, a motor, two chains, multiple wiping mechanisms, and a constraint block; Two rotating shafts are respectively rotatably mounted on the bracket; two sprockets are fixedly mounted on each rotating shaft; the motor is fixedly mounted on the bracket, and the output end of the motor is fixedly connected to one of the rotating shafts; a chain is mounted on the two sprockets at the same height; multiple wiping mechanisms are equidistantly mounted on the two chains; a constraint block is fixedly mounted on the bracket; the constraint block has a guide slope. The wiping mechanism includes a mounting shaft, a mounting plate, two mounting rods, a mounting frame, a sponge, a contact block, and two springs; The mounting shaft is fixedly disposed between the two chains; the mounting plate is fixedly disposed on the mounting shaft; the two mounting rods are slidably disposed on the mounting plate and pass through the mounting plate respectively; the mounting frame is fixedly disposed at one end of the two mounting rods; the sponge is fixedly disposed inside the mounting frame; the contact block is fixedly disposed at the end of the two mounting rods away from the mounting frame; the two springs are respectively sleeved on the two mounting rods and located between the mounting plate and the contact block.
2. The automotive wire production apparatus as described in claim 1, characterized in that, The wiping mechanism also includes two limiting rings; The two limiting rings are respectively fixedly mounted on the two mounting rods.
3. The automotive wire production apparatus as described in claim 2, characterized in that, The support and guide assembly includes two first vertical rods, a U-shaped frame, a support roller, and a first screw. Two first vertical rods are slidably mounted on the bracket and pass through the bracket respectively; the U-shaped frame is fixedly mounted on the two first vertical rods; the support roller is rotatably mounted inside the U-shaped frame; the first screw is rotatably connected to the U-shaped frame and threadedly connected to the bracket, and passes through the bracket.
4. The automotive wire production apparatus as described in claim 3, characterized in that, The extrusion assembly includes a support plate, two horizontal bars, an extrusion block, and a cylinder; The support plate is fixedly mounted on the bracket; the two horizontal rods are slidably connected to the support plate and pass through the support plate respectively; the extrusion block is fixedly mounted on one end of the two horizontal rods; the cylinder is fixedly mounted on the support plate, and the output end of the cylinder is fixedly connected to the extrusion block.
5. The automotive wire production apparatus as described in claim 4, characterized in that, The contact block includes a wheel frame and a contact wheel; The wheel frame is fixedly mounted at one end of the two mounting rods away from the mounting frame; the contact wheel is rotatably mounted inside the wheel frame.
6. The automotive wire production apparatus as described in claim 5, characterized in that, The automotive wire production equipment also includes a water receiving tank. The water receiving trough is fixedly mounted on the bracket.
7. The automotive wire production apparatus as described in claim 6, characterized in that, The automotive wire production apparatus also includes a wiper assembly; the wiper assembly includes two second vertical rods, a wiper bracket, and a second screw. The two second vertical rods are slidably mounted on the bracket and pass through the bracket respectively; the wiper frame is fixedly mounted on the two second vertical rods; the second screw is rotatably connected to the wiper frame and threadedly connected to the bracket, and passes through the bracket.
8. The automotive wire production apparatus as described in claim 7, characterized in that, The wiper assembly also includes an extended water channel; The extended water tank is fixedly mounted on the bracket and communicates with the water receiving tank, and is located below the squeegee frame.
9. The automotive wire production apparatus as described in claim 8, characterized in that, The automotive wire production apparatus also includes a drying assembly; the drying assembly includes a support rod, an annular tube, and multiple inclined nozzles. The support rod is fixedly mounted on the bracket; the annular pipe is fixedly mounted on the top of the support rod for connecting to the air source; and multiple inclined nozzles are respectively connected to the annular pipe.
10. A method for producing automotive wires, comprising an automotive wire production apparatus as described in any one of claims 1 to 9; characterized in that, include: S1 inserts the water-cooled wire into the support guide assembly on the left, then through the two sponge pads in the working position, and finally out through the support guide assembly on the right. Under the action of the traction device, the wire continues to move to the right. S2, with its two sponge wipers in the working position, wipes the wires to absorb moisture until it is nearly saturated. S3 starts two motors, the chain begins to drive, and the two sponges that are nearly saturated with water begin to move to the left. At the same time, the two wiping mechanisms at the next station also begin to move to the left. Under the constraint and guidance of the two constraint blocks, the two contact blocks are gradually squeezed and brought closer to each other, causing the two sponges to gradually approach and wrap around the wire. When the two sponges gradually move to the working position, the two sponges that have left the working position in front are also saturated with water. At the same time, the corresponding two contact blocks are released from the constraint blocks. Under the action of the spring, the two saturated sponges move away from each other and detach from the wire. As the chain circulates, the two wiping mechanisms at the next station successively replace the two wiping mechanisms at the previous adjacent station and go to the working position. When the saturated sponge at the previous station moves to the corresponding squeezing component, the squeezing component squeezes out the water from the sponge, and then waits for the next cycle to go to the working position.