Bending-resistant electric power insulator
By introducing anti-bending, cleaning, and protective mechanisms into power insulators, the problem of insufficient bending resistance of power insulators has been solved, resulting in improved bending resistance, extended service life, and convenient operation.
Patent Information
- Application Number
- CN202511518945.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-02-06
AI Technical Summary
Existing power insulators lack bending resistance during use, which affects their reliability and service life.
An electrical insulator was designed that includes an anti-bending mechanism, a cleaning mechanism, and a protective mechanism. The anti-bending mechanism converts external impact force into elastic potential energy, the cleaning mechanism automatically cleans dust, and the protective mechanism facilitates disassembly and maintenance.
It improves the bending resistance of insulators, extends their service life, enhances the ease and flexibility of operation, reduces the need for manual cleaning, and improves maintenance efficiency.
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Figure CN121483777A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of power insulator technology, specifically to a bending-resistant power insulator. Background Technology
[0002] In modern power transmission systems, power insulators play a crucial role as key components to ensure stable power transmission. They must not only possess good electrical insulation properties to prevent current leakage and flashover, but also withstand various complex mechanical stresses. Among these, bending resistance is one of the important indicators for measuring their reliability and service life.
[0003] According to the description in the patent publication CN222051476U, "An electrical insulator includes an insulator body. The upper surface of the insulator body is engaged with the interior of a mounting buckle. The mounting buckle includes a top cover. A connecting rod is fixedly connected to the bottom surface of the top cover. A locking block is fixedly connected to the bottom front of the connecting rod. A central column is fixedly connected to the axis of the bottom surface of the top cover. The bottom surface of the central column is rotatably connected to the axis of the upper surface of a reel. The upper surface of the reel is fixedly connected to one end of a coil spring. This electrical insulator, through the combination of the central rod and the porcelain insulator, allows for the free combination of different numbers and spacings of porcelain insulators. When an electrical insulator is needed, there is no need to purchase it from the market or stock multiple sets of electrical insulators of different specifications. The fixed column can tightly clamp multiple sets of porcelain insulators together to prevent the porcelain insulators from shaking and causing electrical accidents."
[0004] Based on the above, the inventor believes that the following defects exist: This type of power insulator lacks bending resistance during use, which hinders its further operation. Therefore, it is necessary to design a bending-resistant power insulator that is both practical and strong in bending resistance. Summary of the Invention
[0005] The purpose of this invention is to provide a bending-resistant power insulator to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a bending-resistant power insulator, comprising an insulator body, a protective mechanism provided on the outside of the insulator body, a cleaning mechanism provided inside the protective mechanism, and a bending-resistant mechanism provided on the outside of the insulator body; The bending resistance mechanism includes a square box, which is fixedly connected to the outer wall of the insulator body. A square block is slidably connected to the inner wall of the square box. A fixed frame is fixedly connected to the outer side of the square box. A threaded rod is threadedly connected inside the fixed frame. A rectangular plate is rotatably connected to one end of the threaded rod. A post is fixedly connected to the side of the rectangular plate away from the threaded rod. A connecting plate is fixedly connected to the outer side of the square block. A connecting post is provided on the inner side of the connecting plate. A circular plate is fixedly connected to one end of the connecting post. A spring is fixedly connected to the end of the circular plate away from the connecting post. A cylinder is provided on the outer wall of the circular plate.
[0007] According to the above technical solution, the outer shape of the circular plate matches the inner wall shape of the cylinder, and the circular plate is slidably connected to the inner wall of the cylinder, so that the circular plate can move stably to compress the spring.
[0008] According to the above technical solution, a plug shaft is fixedly connected inside the connecting plate, and a plug hole is opened at the end of the connecting column away from the circular plate. The plug shaft is rotatably connected to the inner wall of the plug hole, so that the connecting column can change its angle and achieve the purpose of resisting bending.
[0009] According to the above technical solution, a rectangular opening is provided on the outside of the square box, the insertion post passes through the rectangular opening, and the rectangular plate is slidably connected to the inner wall of the fixed frame, so that the rectangular plate can move stably to drive the insertion post to be inserted into the interior of the square block.
[0010] According to the above technical solution, a slot is provided on the outer side of the square block, the insert is movably connected to the inner wall of the slot, and a torsion sleeve is fixedly connected to the end of the threaded rod away from the rectangular plate, so as to facilitate the rotation of the threaded rod through the torsion sleeve.
[0011] According to the above technical solution, both ends of the cylinder are provided with circular holes, the connecting column passes through the circular holes, the fixed frame is provided with a threaded hole on the side away from the square box, and the threaded rod is threaded to the inner wall of the threaded hole, so that the rotation of the threaded rod can drive the rectangular plate to move.
[0012] According to the above technical solution, the cleaning mechanism includes a motor, which is fixedly connected to the top of the insulator body. An output shaft is fixedly connected to the output end of the motor. A drive assembly is provided on the outer wall of the output shaft. A connecting shaft is provided inside the drive assembly. A small gear is fixedly connected to the outer wall of the connecting shaft. A horizontal plate is provided inside the protective mechanism. A large gear meshes with the outer ring of the small gear. A connecting rod is fixedly connected to the bottom of the large gear. A circle is fixedly connected to the bottom of the connecting rod. A support column is fixedly connected to the bottom of the circle. A vertical plate is fixedly connected to the top of the insulator body. A cleaning frame is fixedly connected to the bottom of the support column, which facilitates the cleaning of dust and impurities on the outside of the insulator body.
[0013] According to the above technical solution, the large gear is rotatably connected to the outer wall of the insulator body, the output shaft passes through the vertical plate and rotates, and the threaded rod is rotatably connected to the inside of the horizontal plate, thereby achieving the purpose of stable support.
[0014] According to the above technical solution, the drive assembly includes a driving bevel gear and a driven bevel gear. The output shaft is fixedly connected to the inner ring of the driving bevel gear, and the drive assembly is fixedly connected to the inner ring of the driven bevel gear. The driving bevel gear and the driven bevel gear mesh, thereby achieving the purpose of stable driving.
[0015] According to the above technical solution, the protective mechanism includes a support plate, which is fixedly connected to the outer wall of the insulator body. A protective frame is fixedly connected to the outside of the support plate away from the insulator body. An insertion frame is fixedly connected to the outside of the protective frame. An insertion block is movably connected inside the insertion frame. A top cover is provided on the top of the support plate. Bolts are threaded inside the insertion block to facilitate the installation of the top cover.
[0016] According to the above technical solution, the inner wall of the support plate is fixedly connected to the outer side of the horizontal plate, the bottom of the protective frame is provided with an annular opening, the connecting rod passes through the annular opening, one end of the bolt is fixedly connected to a torsion sleeve, and the bolt passes through the frame and moves.
[0017] Compared with the prior art, the beneficial effects achieved by the present invention are: 1. This invention, by setting an anti-bending mechanism, can convert external impact force into sliding force of a circular plate. At the same time, the circular plate can compress the spring, which is converted back into elastic potential energy. This elastic potential energy can then be converted into frictional heat energy of the circular plate, achieving the purpose of shock resistance. This also helps to prevent bending of the insulator body, further reducing the impact of external forces on the insulator body. It can also extend the service life of the insulator body and enhance the practicality of the device.
[0018] 2. This invention, by setting an anti-bending mechanism, prevents the square block from being pulled out of the square box, thus enabling the installation of the cylinder. Similarly, it also enables the disassembly of the cylinder. During long-term use, it facilitates the disassembly, assembly, inspection, and maintenance of the cylinder, achieving good operational efficiency and further improving the convenience of operation and use.
[0019] 3. In this invention, a cleaning mechanism is provided. The connecting rod can drive the support column to rotate through the circle, and the support column can drive the cleaning frame to rotate. The cleaning frame can clean the dust and impurities accumulated on the outside of the insulator body, reducing the impact of dust and impurities on the normal operation of the insulator body, making it easier for the insulator body to work better. At the same time, manual cleaning is not required, which improves the convenience of the cleaning process and enhances the flexibility of the device.
[0020] 4. This invention, by setting a protective mechanism, allows the bolts to be unscrewed from the inside of the insert block, thus removing the limitation on the insert block. At this time, the insert block can be pulled out from the inside of the insertion frame through the top cover, and the top cover can be pulled out from the top of the protective frame, thereby realizing the disassembly of the top cover. This facilitates the maintenance and repair of the components inside the protective frame by the staff, and can achieve good disassembly and assembly efficiency, further improving the convenience of operation and use, and reducing the time spent in the maintenance process. Attached Figure Description
[0021] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a front view of the structure of the present invention; Figure 2 This is a sectional view of the cylindrical section; Figure 3 This is a schematic diagram of the structure after the top cover is disassembled; Figure 4 This is a bottom view of the structure of the present invention; Figure 5 for Figure 2 Enlarged structural diagram at point A in the middle; Figure 6 for Figure 2 Enlarged structural diagram at point B; Figure 7 for Figure 3 Enlarged structural diagram at point C; Figure 8 This is a rear view of the structure of the present invention; In the diagram: 1. Insulator body; 2. Bending resistance mechanism; 21. Square box; 22. Square block; 23. Fixing frame; 24. Threaded rod; 25. Rectangular plate; 26. Insert post; 27. Connecting plate; 28. Connecting post; 29. Circular plate; 201. Spring; 202. Cylinder; 3. Cleaning mechanism; 31. Motor; 32. Output shaft; 33. Drive assembly; 34. Connecting shaft; 35. Pinion; 36. Horizontal plate; 37. Vertical plate; 38. Large gear; 39. Connecting rod; 301. Circle; 302. Support post; 303. Cleaning frame; 4. Protective mechanism; 41. Support plate; 42. Protective frame; 43. Insertion frame; 44. Top cover; 45. Insertion block; 46. Bolt. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] This invention provides the following technical solutions: Example 1 Combination Figures 1 to 8 A type of bending-resistant power insulator includes an insulator body 1, a protective mechanism 4 on the outside of the insulator body 1, a cleaning mechanism 3 inside the protective mechanism 4, and a bending-resistant mechanism 2 on the outside of the insulator body 1. The anti-bending mechanism 2 includes a square box 21, which is fixedly connected to the outer wall of the insulator body 1. A square block 22 is slidably connected to the inner wall of the square box 21. A fixed frame 23 is fixedly connected to the outer side of the square box 21. A threaded rod 24 is threadedly connected inside the fixed frame 23. A rectangular plate 25 is rotatably connected to one end of the threaded rod 24. A post 26 is fixedly connected to the side of the rectangular plate 25 away from the threaded rod 24. A connecting plate 27 is fixedly connected to the outer side of the square block 22. A connecting post 28 is provided on the inner side of the connecting plate 27. A circular plate 29 is fixedly connected to one end of the connecting post 28. A spring 201 is fixedly connected to the end of the circular plate 29 away from the connecting post 28. A cylinder 202 is provided on the outer wall of the circular plate 29.
[0024] Furthermore, the outer shape of the circular plate 29 matches the inner wall shape of the cylinder 202, and the circular plate 29 is slidably connected to the inner wall of the cylinder 202, so that the circular plate 29 can move stably to compress the spring 201.
[0025] Furthermore, a plug shaft is fixedly connected inside the connecting plate 27, and a plug hole is opened at the end of the connecting column 28 away from the circular plate 29. The plug shaft is rotatably connected to the inner wall of the plug hole, so that the connecting column 28 can change its angle to achieve the purpose of resisting bending.
[0026] Furthermore, a rectangular opening is provided on the outer side of the square box 21, through which the insertion post 26 passes. The rectangular plate 25 is slidably connected to the inner wall of the fixed frame 23, so that the rectangular plate 25 can move stably to drive the insertion post 26 to be inserted into the interior of the square block 22.
[0027] Furthermore, a slot is provided on the outer side of the square block 22, and the insert post 26 is movably connected to the inner wall of the slot. The end of the threaded rod 24 away from the rectangular plate 25 is fixedly connected to a torsion sleeve, which facilitates the rotation of the threaded rod 24 through the torsion sleeve.
[0028] Furthermore, both ends of the cylinder 202 are provided with round holes, the connecting column 28 passes through the round holes, and the fixed frame 23 is provided with a threaded hole on the side away from the square box 21. The threaded rod 24 is threadedly connected to the inner wall of the threaded hole, so that the rotation of the threaded rod 24 can drive the rectangular plate 25 to move.
[0029] Example 2 See Figures 1 to 8 Furthermore, based on Embodiment 1, the cleaning mechanism 3 further includes a motor 31, which is fixedly connected to the top of the insulator body 1. An output shaft 32 is fixedly connected to the output end of the motor 31. A drive assembly 33 is provided on the outer wall of the output shaft 32. A connecting shaft 34 is provided inside the drive assembly 33. A small gear 35 is fixedly connected to the outer wall of the connecting shaft 34. A horizontal plate 36 is provided inside the protective mechanism 4. A large gear 38 meshes with the outer ring of the small gear 35. A connecting rod 39 is fixedly connected to the bottom of the large gear 38. A circle 301 is fixedly connected to the bottom of the connecting rod 39. A support column 302 is fixedly connected to the bottom of the circle 301. A vertical plate 37 is fixedly connected to the top of the insulator body 1. A cleaning frame 303 is fixedly connected to the bottom of the support column 302, which facilitates the cleaning of dust and impurities on the outside of the insulator body 1.
[0030] Furthermore, the large gear 38 is rotatably connected to the outer wall of the insulator body 1, the output shaft 32 passes through the vertical plate 37 and rotates, and the threaded rod 24 is rotatably connected to the inside of the horizontal plate 36, thereby achieving the purpose of stable support.
[0031] Furthermore, the drive assembly 33 includes a driving bevel gear and a driven bevel gear. The output shaft 32 is fixedly connected to the inner ring of the driving bevel gear, and the drive assembly 33 is fixedly connected to the inner ring of the driven bevel gear. The driving bevel gear and the driven bevel gear mesh, thereby achieving the purpose of stable driving.
[0032] Example 3 See Figures 1 to 8 Furthermore, based on Embodiment 1 and Embodiment 2, the protective mechanism 4 further includes a support plate 41, which is fixedly connected to the outer wall of the insulator body 1. A protective frame 42 is fixedly connected to the outer side of the support plate 41 away from the insulator body 1. An insertion frame 43 is fixedly connected to the outer side of the protective frame 42. An insertion block 45 is movably connected inside the insertion frame 43. A top cover 44 is provided on the top of the support plate 41. Bolts 46 are threaded inside the insertion block 45 to facilitate the installation of the top cover 44.
[0033] Furthermore, the inner wall of the support plate 41 is fixedly connected to the outer side of the horizontal plate 36, the bottom of the protective frame 42 has an annular opening, the connecting rod 39 passes through the annular opening, one end of the bolt 46 is fixedly connected to a twist sleeve, and the bolt 46 passes through the insertion frame 43 and moves.
[0034] In actual operation, when this device is used, the square block 22 is inserted into the inside of the square box 21 to achieve initial support and limitation. At the same time, the rotating sleeve can drive the threaded rod 24 to rotate. Since the threaded rod 24 and the fixed frame 23 are threadedly connected, and the rectangular plate 25 can slide and be limited on the inner wall of the fixed frame 23, the threaded rod 24 will drive the rectangular plate 25 to move, so that the rectangular plate 25 can drive the insert post 26 to be inserted into the slot opened in the square block 22, thereby achieving the purpose of limitation and preventing the square block 22 from being pulled out from the inside of the square box 21. This allows the cylinder 202 to be installed. Similarly, the cylinder 202 can also be disassembled. During long-term use, it is convenient to disassemble, repair and maintain the cylinder 202, achieving good operating efficiency and further improving the convenience of operation and use.
[0035] When the insulator body 1 is affected by external factors and bends, the connecting post 28 can push the circular plate 29 to slide and limit its movement on the inner wall of the cylinder 202. At the same time, the circular plate 29 can compress the spring 201, and the connecting post 28 can drive the insertion shaft to move on the inner wall of the connecting plate 27. This converts the external impact force into the sliding force of the circular plate 29, and the circular plate 29 can compress the spring 201, converting it back into elastic potential energy. This elastic potential energy can then be converted into the frictional heat energy of the circular plate 29, achieving the purpose of shock resistance. This also helps to prevent bending of the insulator body 1, further reducing the impact of external factors on the insulator body 1, and extending the service life of the insulator body 1, thus enhancing the practicality of the device.
[0036] During prolonged use, when a significant amount of dust and impurities accumulate on the outer side of the insulator body 1, the motor 31 can be activated. The output end of the motor 31 can drive the output shaft 32 to rotate. The output shaft 32 can be driven by the drive assembly 33 to rotate the connecting shaft 34. The connecting shaft 34 can drive the pinion 35 to rotate, which in turn drives the large gear 38 to rotate. The large gear 38 can then drive the connecting rod 39 to rotate around the midpoint of the large gear 38. The connecting rod 39 can then drive the support column 302 to rotate via the circle 301. The support column 302 can then drive the cleaning frame 303 to rotate. The cleaning frame 303 can clean the dust and impurities accumulated on the outer side of the insulator body 1, reducing the impact of dust and impurities on the normal operation of the insulator body 1. This allows the insulator body 1 to work better, eliminating the need for manual cleaning and improving the convenience and flexibility of the device.
[0037] During prolonged use, when it is necessary to inspect and maintain the components inside the protective frame 42, the bolt 46 can be rotated by rotating the second twist sleeve to unscrew it from the inside of the insert 45, thus removing the limit on the insert 45. At this time, the insert 45 can be pulled out from the inside of the insert frame 43 through the top cover 44. The top cover 44 can be pulled out from the top of the protective frame 42, thus enabling the disassembly of the top cover 44. This facilitates the inspection and maintenance of the components inside the protective frame 42 by the staff, and achieves good disassembly and assembly efficiency, further improving the convenience of operation and reducing the time spent in the inspection and maintenance process.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A bending-resistant power insulator, comprising an insulator body (1), characterized in that: A protective mechanism (4) is provided on the outside of the insulator body (1), a cleaning mechanism (3) is provided inside the protective mechanism (4), and an anti-bending mechanism (2) is provided on the outside of the insulator body (1). The bending resistance mechanism (2) includes a square box (21), which is fixedly connected to the outer wall of the insulator body (1). A square block (22) is slidably connected to the inner wall of the square box (21). A fixed frame (23) is fixedly connected to the outer side of the square box (21). A threaded rod (24) is threadedly connected inside the fixed frame (23). A rectangular plate (25) is rotatably connected to one end of the threaded rod (24). A post (26) is fixedly connected to the side of the rectangular plate (25) away from the threaded rod (24). A connecting plate (27) is fixedly connected to the outer side of the square block (22). A connecting post (28) is provided on the inner side of the connecting plate (27). A circular plate (29) is fixedly connected to one end of the connecting post (28). A spring (201) is fixedly connected to the end of the circular plate (29) away from the connecting post (28). A cylinder (202) is provided on the outer wall of the circular plate (29). The outer shape of the circular plate (29) matches the inner wall shape of the cylinder (202). The circular plate (29) is slidably connected to the inner wall of the cylinder (202). The connecting plate (27) has a fixedly connected insert shaft inside. The end of the connecting column (28) away from the circular plate (29) has an insertion hole. The insert shaft is rotatably connected to the inner wall of the insertion hole. The cleaning mechanism (3) includes a motor (31), which is fixedly connected to the top of the insulator body (1). The output end of the motor (31) is fixedly connected to an output shaft (32). A drive assembly (33) is provided on the outer wall of the output shaft (32). A connecting shaft (34) is provided inside the drive assembly (33). A small gear (35) is fixedly connected to the outer wall of the connecting shaft (34). A horizontal plate (36) is provided inside the protective mechanism (4). A large gear (38) meshes with the outer ring of the small gear (35). A connecting rod (39) is fixedly connected to the bottom of the large gear (38). A circle (301) is fixedly connected to the bottom of the connecting rod (39). A support column (302) is fixedly connected to the bottom of the circle (301). A vertical plate (37) is fixedly connected to the top of the insulator body (1). A cleaning frame (303) is fixedly connected to the bottom of the support column (302).
2. The bending-resistant power insulator according to claim 1, characterized in that: The large gear (38) is rotatably connected to the outer wall of the insulator body (1), the output shaft (32) passes through the vertical plate (37) and rotates, and the threaded rod (24) is rotatably connected to the inside of the horizontal plate (36).
3. The bending-resistant power insulator according to claim 2, characterized in that: The drive assembly (33) includes a driving bevel gear and a driven bevel gear. The output shaft (32) is fixedly connected to the inner ring of the driving bevel gear. The drive assembly (33) is fixedly connected to the inner ring of the driven bevel gear, and the driving bevel gear and the driven bevel gear mesh.
4. The bending-resistant power insulator according to claim 1, characterized in that: The protective mechanism (4) includes a support plate (41), which is fixedly connected to the outer wall of the insulator body (1). A protective frame (42) is fixedly connected to the outside of the support plate (41) away from the insulator body (1). An insertion frame (43) is fixedly connected to the outside of the protective frame (42). An insertion block (45) is movably connected inside the insertion frame (43). A top cover (44) is provided on the top of the support plate (41). A bolt (46) is threaded inside the insertion block (45).
5. A bending-resistant power insulator according to claim 4, characterized in that: The inner wall of the support plate (41) is fixedly connected to the outer side of the horizontal plate (36). The bottom of the protective frame (42) is provided with an annular opening. The connecting rod (39) passes through the annular opening. One end of the bolt (46) is fixedly connected to a twist sleeve. The bolt (46) passes through the insertion frame (43) and moves.
Citation Information
Patent Citations
Electric power insulator
CN222051476U