Film gluing device and using method thereof

Abstract

The invention discloses a film gluing device and a using method thereof, and belongs to the field of film production. The gluing device comprises a glue box, a gluing baffle is fixedly arranged at the bottom of the glue box, a glue containing area is arranged on one side of the gluing baffle and comprises a partition plate, a glue outlet is formed in the lower portion of the partition plate, an arc-shaped inserting plate is slidably arranged on the gluing baffle and can seal the glue outlet, and a third mounting plate is rotatably arranged at one end of the gluing baffle. The gluing device further comprises a detachable roller body, a rectangular back plate is fixedly arranged on the roller body, the roller body is in running fit with the rectangular back plate, a cylindrical shaft is arranged on the gluing baffle in a sliding mode, the rectangular back plate can be limited on the gluing baffle through the cylindrical shaft, the roller body is attached to the pressing plate, and rotation can be achieved. According to the glue spreading roller convenient to disassemble, the glue spreading roller is convenient to replace or clean regularly.

Description

Technical Field

[0001] This invention relates to the field of thin film production, and in particular to a thin film coating apparatus and its method of use. Background Technology

[0002] Double-sided laminated film is a type of film material with adhesive or bonding functions on both sides. Its core purpose is for bonding, protection, or functional replication between objects. Its double-sided adhesive design allows simultaneous bonding to two substrate surfaces, resulting in a strong and smooth finish. The substrates are often PET, PP, or PE films, combined with adhesive coatings such as acrylic or silicone, to suit various application needs. It combines protective properties such as scratch and water resistance with functional properties such as thermal conductivity, insulation, and light blocking. Some versions offer customizable thickness and bonding strength.

[0003] Double-sided lamination of films requires the film material to be coated with adhesive. The coating device is usually equipped with a rotating coating roller. The coating roller and the glue tank are usually designed as one unit. However, after long-term use, a large amount of residual adhesive will accumulate on the surface of the coating roller, which is not easy to clean and needs to be removed. The removal process is quite cumbersome. Summary of the Invention

[0004] This invention provides a film coating device and its usage method, which can solve the problem of the cumbersome process of removing the coating roller in the prior art.

[0005] A film coating device includes a glue tank, a coating baffle fixedly provided at the bottom of the glue tank, a glue holding area provided on one side of the coating baffle, the glue holding area including a partition plate, and a glue outlet provided below the partition plate. An arc-shaped insert plate is slidably provided on the glue application baffle, which can seal the glue outlet. A third mounting plate is rotatably provided on one end of the glue application baffle, and a pressure plate is slidably provided on the top. The pressure plate and the third mounting plate are detachably connected. The adhesive applicator also includes a detachable roller body with a rectangular back plate fixedly mounted on it. The roller body and the rectangular back plate are rotatably coupled. A cylindrical shaft is slidably mounted on the adhesive applicator baffle. The cylindrical shaft can limit the rectangular back plate on the adhesive applicator baffle. The roller body can rotate when it is in contact with the pressure plate. Furthermore, the glue tank has several glue inlets at the top and a glue application baffle fixedly installed at the bottom. A glue-holding area is provided on one side of the glue application baffle, and a ramp is provided at the bottom of the glue-holding area. A partition plate is provided on one side of the glue-holding area, which is a side plate of the glue-holding area. The partition plate divides the interior of the glue application baffle into two areas, one for storing glue and the other for installing the glue application roller. A glue outlet is provided below the partition plate, and a sliding area is fixedly installed at the bottom of the partition plate. An arc-shaped insert plate is slidably installed in the sliding area.

[0006] Furthermore, the other end of the arc-shaped insert plate is slidably engaged with the adhesive baffle, and the arc-shaped insert plate is also provided with an arc-shaped rack. A connecting rod is rotatably provided on the adhesive baffle plate. One end of the connecting rod is coaxial and fixedly provided with a first gear. The first gear meshes with the arc-shaped rack for transmission. The other end of the connecting rod is coaxial and fixedly provided with a first pulley.

[0007] Furthermore, a second gear is fixedly provided on the connecting rod between the first pulley and the first gear. The second gear is coaxial with the connecting rod and fixedly connected. Several sliding rods are also fixedly provided on one side of the adhesive baffle. Slide plates are slidably provided on the several sliding rods. Two sets of first limiting rods are fixedly provided on the slide plates. A second rack is also fixedly provided on the slide plates. The second rack meshes with the second gear for transmission.

[0008] Furthermore, a first mounting plate is fixedly provided at one end of the adhesive coating baffle, and the end of the connecting rod is rotatably engaged with the first mounting plate. A second mounting plate is also fixedly provided on the first mounting plate. The second mounting plate is L-shaped and has two second limiting holes, which correspond vertically to the two first limiting rods.

[0009] Furthermore, a second pulley is rotatably provided on the second mounting plate, and the first pulley and the second pulley are connected by a first synchronous belt. A cylindrical shaft is also slidably provided on the second mounting plate, and one end of the cylindrical shaft passes through the second mounting plate and is fixedly connected to a pressure plate.

[0010] Furthermore, the second pulley has a central hole, through which the cylindrical shaft passes, and several insertion holes are distributed around the circumference of the pressure plate.

[0011] Furthermore, a third mounting plate is provided on the second mounting plate opposite to the pressure plate. The third mounting plate is coaxial with and fixedly connected to the second pulley. Several insert rods are distributed around the circumference of the third mounting plate. A first spring is provided between the pressure plate and the third mounting plate. The first spring is sleeved on the outside of the cylindrical shaft.

[0012] Furthermore, the coating roller includes an intermediate shaft, a roller body is coaxially and fixedly mounted on the outside of the intermediate shaft, a rectangular back plate is provided on the roller body near the pressure plate, the rectangular back plate is rotatably engaged with the intermediate shaft, and two first limiting holes are provided on the rectangular back plate.

[0013] A method for operating a thin film coating apparatus includes the following steps: S1: Insert the glue-applying roller horizontally into the glue-applying device. The middle shaft at one end of the glue-applying roller contacts the pressure plate and continues to squeeze the pressure plate. During the squeezing process, the cylindrical shaft moves horizontally, the first spring is compressed, and the pressure plate gradually approaches the third mounting plate until several rods are inserted into several holes. S2: The first limiting hole on the rectangular back plate is located directly below the first limiting rod. At this time, rotating the connecting rod causes the first gear, the second gear, and the first pulley to rotate synchronously. The first gear meshes with the arc-shaped rack, and the arc-shaped rack slides to open the glue outlet. The second gear meshes with the second rack to move the second rack downward. The two sets of first limiting rods move downward accordingly. The first limiting rod is inserted into the first limiting hole, and the end of the first limiting rod is located in the second limiting hole. The entire glue roller is fixed on the second mounting plate. S3: The first pulley drives the second pulley to rotate synchronously. The second pulley is coaxial with and fixedly connected to the third mounting plate. The third mounting plate rotates coaxially with it. The third mounting plate is fixedly connected to the pressure plate through the insertion rod. The pressure plate rotates synchronously with it. Under the action of the first spring, the pressure plate is tightly attached to the intermediate shaft. That is, the pressure plate can drive the intermediate shaft to rotate, and finally realize the rotation of the roller. During the rotation of the roller, it comes into contact with the glue to achieve coating.

[0014] Beneficial effects

[0015] 1. The adhesive coating device of this invention consists of two sets, located at the two film bonding points respectively. In use, the adhesive coating device first applies adhesive to the film material, and then the auxiliary bonding mechanism is used to assist in bonding the two film materials. The adhesive coating device is equipped with an arc-shaped insert plate. During the sliding process of the arc-shaped insert plate, the adhesive outlet can be sealed. When the arc-shaped insert plate slides down along the sliding area, the adhesive outlet can be sealed. When the arc-shaped insert plate slides in the opposite direction, the adhesive outlet will be opened, and the adhesive will flow out along the adhesive outlet. The adhesive coating baffle is also equipped with a rotating adhesive coating roller. The plate at the bottom of the adhesive outlet is in contact with the adhesive coating roller. The adhesive gathers down along the inclined platform and contacts the adhesive coating roller along the adhesive outlet, realizing the application of adhesive to the adhesive coating roller. With the rotation of the adhesive coating roller and the movement of the film material, the adhesive application to the film material is achieved.

[0016] 2. After the glue application is completed, the other end of the intermediate shaft is manually taken out and the connecting rod is rotated in the opposite direction. The arc-shaped rack slides in the opposite direction to close the glue outlet. At the same time, the magnetic pole of the electromagnet reverses, separating the first limiting rod from the second limiting hole. As the first limiting rod moves upward, it separates from the rectangular back plate. The glue application roller loses its limit and can be taken out freely. At this time, the pressure plate is reset under the action of the first spring 328, which facilitates the removal and replacement of the glue application roller. Attached Figure Description

[0017] Figure 1 This is a front view of the double-sided lamination film production equipment of the present invention; Figure 2 This is a schematic diagram of the overall structure of the double-sided lamination film production equipment of the present invention; Figure 3 This is a schematic diagram of the adhesive coating device of the present invention; Figure 4 This is a front view of the adhesive application device of the present invention; Figure 5 This is a schematic diagram of part of the adhesive application device of the present invention. Figure I ; Figure 6 This is a partial structural diagram of the present invention. Figure II ; Figure 7 This is a partial structural diagram of the present invention. Figure III ; Figure 8 This is a front view of the film-tearing mechanism of the present invention; Figure 9 This is a schematic diagram of the film-tearing mechanism of the present invention. Figure I ; Figure 10 This is an enlarged schematic diagram of part A of the present invention; Figure 11 This is a schematic diagram of the film-tearing mechanism of the present invention. Figure I ; Figure 12 This is an enlarged schematic diagram of part B of the present invention; Figure 13 This is an enlarged schematic diagram of part C of the present invention; Figure 14 This is a side view of the film-tearing mechanism of the present invention; Figure 15 This is an enlarged schematic diagram of part D of the present invention; Figure 16 This is a schematic diagram of the spring plate installation of the present invention; Figure 17 This is a front view of the auxiliary bonding mechanism of the present invention; Figure 18 This is an enlarged schematic diagram of part E of the present invention; Figure 19 This is an enlarged schematic diagram of part F of the present invention.

[0018] Explanation of reference numerals in the attached figures: 100. Processing mechanism; 200. Film peeling mechanism; 300. Glue application device; 400. Auxiliary bonding mechanism; 101. Housing; 102. First feeding mechanism; 103. Second feeding mechanism; 104. Third feeding mechanism; 105. Winding mechanism; 106. First working position; 107. Second control console; 108. First control console; 109. Second working position; 110. Third control console; 111. UV curing area; 112. Guide roller; 113. First bonding roll material; 114. Base film; 115. Second bonding film material; 116. First composite film; 117. Second composite film; 201. Winding shaft; 2 02. Rewind drum; 203. Slot; 204. Second spring; 205. Locking bar; 206. Placement plate; 207. Rotating component; 208. First telescopic cylinder; 209. Mounting slot; 210. Peeling rod; 211. Negative pressure suction cup; 212. Connecting plate; 213. Fifth gear; 214. Fifth rack; 215. Third spring; 216. Output end; 217. Moving plate; 218. Second limit rod; 219. Fourth spring; 220. Third rack; 221. Slide groove; 222. Moving bracket; 223. Fourth rack; 224. Locking plate; 225. Third gear; 226. Cylindrical rod; 227. 228. Fourth gear; 229. Spring plate; 230. End plate; 231. Fifth spring; 232. Fourth pulley; 233. Second synchronous belt; 234. Telescopic rod; 305. Glue tank; 306. Glue application baffle; 307. Glue holding area; 308. Inclined platform; 309. Partition plate; 300. Sliding area; 301. Arc-shaped insert plate; 302. Connecting rod; 303. Arc-shaped rack; 314. First gear; 315. Roller body; 316. Intermediate shaft; 317. Rectangular back plate; 318. First limiting hole; 319. Slide rod; 310. Slide plate; 311. First limiting rod; 312. Second rack; 313. Second... Gear; 320, Second mounting plate; 321, Second limiting hole; 322, Second pulley; 323, First synchronous belt; 324, First pulley; 325, First mounting plate; 326, Pressure plate; 327, Cylindrical shaft; 328, First spring; 329, Insertion hole; 330, Third mounting plate; 331, Insert rod; 401, First bonding roller; 402, Second bonding roller; 403, Mounting component; 404, Bidirectional telescopic cylinder; 405, Extension rod; 406, First pressing roller; 407, Second telescopic cylinder; 408, Connector; 409, Second pressing roller; 410, Third bonding roller; 411, Fourth bonding roller. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] like Figure 1 As shown in the figure, an embodiment of the present invention provides a film coating device and its usage method, including a processing mechanism 100. The processing mechanism 100 is provided with a film tearing mechanism 200, a coating device 300 and an auxiliary bonding mechanism 400. The processing mechanism 100 is used for the production of double-sided laminated films. The film tearing mechanism 200 in the present invention is provided in two sets, which are respectively used to tear the film from the two sets of laminated film materials. The coating device 300 is provided in two sets, which are used to coat the film materials with adhesive to facilitate the bonding between the two film materials.

[0021] like Figure 2 As shown, the processing mechanism 100 includes a housing 101, three sets of feeding mechanisms, and one set of winding mechanism 105. The feeding mechanism includes a first feeding mechanism 102, a second feeding mechanism 103, and a third feeding mechanism 104, which are rotatably arranged. The first feeding mechanism 102 and the second feeding mechanism 103 are located at the same end of the housing 101, with the first feeding mechanism 102 located above the second feeding mechanism 103. The winding mechanism 105 and the third feeding mechanism 104 are located at the other end of the housing 101, with the third feeding mechanism 104 located above the winding mechanism 105. Three sets of laminating films are wound onto the first feeding mechanism 102, the second feeding mechanism 103, and the third feeding mechanism 104, respectively. The three sets of laminating films are laminated together to form a double-sided laminating film. The winding mechanism 105 is used to wind up the double-sided laminating film. Several guide rollers 112 are rotatably arranged on the housing 101, which realize the movement of the three sets of films and the movement of the double-sided laminating film. The working method of a thin film coating device is as follows: Combination Figure 1 and Figure 2As shown, in use, the first unloading mechanism 102 and the second unloading mechanism 103 respectively wind up the first bonding roll 113 and the base film 114, and the third unloading mechanism 104 winds up the second bonding film 115. The first bonding roll 113 and the base film 114 are guided by the corresponding guide rollers 112 and are first bonded at the first glue application device 300 and the auxiliary bonding mechanism 400. Before bonding, the first bonding roll 113 has its protective film removed at the first film tearing mechanism 200. After the protective film is removed, it is guided by the guide rollers 112 to the first glue application device 300 and the auxiliary bonding mechanism 400 for bonding. After bonding, the first composite film 116 is formed. The first composite film 116 is then guided by the guide roller 112 into the second adhesive coating device 300 and the auxiliary bonding mechanism 400. The third feeding mechanism 104 has a second bonding film 115 wound up. The third feeding mechanism 104 is equipped with a second film tearing mechanism 200 for tearing off the protective film on the second bonding film 115. The second bonding film 115 is guided by the guide roller 112 into the auxiliary bonding mechanism 400, realizing the bonding of the first composite film 116 and the second bonding film 115, resulting in a second composite film 117. The second composite film 117 is finally guided by the guide roller 112 to the winding mechanism 105 for final finished product winding.

[0022] The housing 101 is equipped with several control consoles, including a first control console 108, a second control console 107, a third control console 110, and a photocuring area 111. The first control console 108, the second control console 107, and the third control console 110 are equipped with control mechanisms to control the operation of the processing mechanism 100. A first manual position 106 and a second manual position 109 are respectively provided in front of the two bonding positions. The first manual position 106 and the second manual position 109 are used for manual operation to facilitate better film bonding. The photocuring area 111 is used for concentrated photocuring after the double-layer film is bonded.

[0023] In actual operation, a glue applicator 300 is usually used to apply glue to the surface of the film material. The glue applicator 300 is usually equipped with a rotatable glue applicator roller. The glue applicator roller and the glue tank 301 are usually designed as one unit. However, after long-term use, a large amount of residual glue will accumulate on the surface of the glue applicator roller, which is not easy to clean and needs to be removed. The removal process is quite cumbersome. Therefore, this embodiment proposes a glue applicator roller that is easy to disassemble, so as to facilitate the regular replacement or cleaning of the glue applicator roller.

[0024] Specifically, such as Figure 3 and Figure 4As shown, the adhesive application device 300 in this embodiment has two sets, located at the two film bonding points respectively. In use, the adhesive application device 300 first applies adhesive to the film material, and then the auxiliary bonding mechanism 400 assists in bonding the two film materials. The two sets of adhesive application devices 300 have the same structure. This embodiment takes one set of adhesive application devices 300 as an example. The specific adhesive application device 300 includes an adhesive tank 301. The top of the adhesive tank 301 has several adhesive inlets, and the bottom of the adhesive tank 301 is fixedly provided with an adhesive application baffle 302. One side of the adhesive application baffle 302 has an adhesive receiving area 303, and the bottom of the adhesive receiving area 303 has a ramp 304. The adhesive inlets are connected to an adhesive pipe, and the adhesive is injected into the adhesive tank 301 through the adhesive pipe, then into the adhesive receiving area 303, and finally collected at the outlet by the ramp 304. One side of the adhesive receiving area 303 is a partition plate 305. The partition plate 305 is... A side plate of the glue-holding area 303 and a partition plate 305 divide the interior of the glue-applying baffle 302 into two areas: one for storing glue and the other for installing the glue-applying roller. A glue outlet is located below the partition plate 305, and a sliding area 306 is fixedly provided at the bottom of the partition plate 305. An arc-shaped insert plate 307 slides along the sliding area 306, sealing the glue outlet during its sliding motion. When the arc-shaped insert plate 307 slides downwards along the sliding area 306, it seals the glue outlet. When the arc-shaped insert plate 307 slides in the opposite direction, the glue outlet opens, and the glue flows out along the outlet. A glue-applying roller is also rotatably mounted on the glue-applying baffle 302. The plate at the bottom of the glue outlet is in contact with the glue-applying roller. Glue gathers downwards along the inclined platform 304 and contacts the glue-applying roller along the glue outlet, thus applying glue to the roller. With the rotation of the glue-applying roller and the movement of the film material, the film material is glued.

[0025] This embodiment provides a sliding method for the arc-shaped insert 307, such as... Figure 3 and Figure 4 As shown, the other end of the arc-shaped insert 307 is slidably fitted with the glue-applying baffle 302, and the arc-shaped insert 307 is also provided with an arc-shaped rack 309. A connecting rod 308 is rotatably mounted on the glue-applying baffle 302. One end of the connecting rod 308 is coaxially and fixedly equipped with a first gear 310. The first gear 310 meshes with the arc-shaped rack 309 for transmission. When the first gear 310 rotates, it meshes with the arc-shaped rack 309, realizing the sliding of the arc-shaped insert 307, further enabling the opening and sealing of the glue outlet. Figure 5 As shown, the other end of the connecting rod 308 is coaxially and fixedly equipped with a first pulley 324, as... Figure 6As shown, a second gear 319 is fixedly installed on the connecting rod 308 between the first pulley 324 and the first gear 310. The second gear 319 is coaxial with and fixedly connected to the connecting rod 308. Several sliding rods 315 are also fixedly installed on one side of the glue-applying baffle 302. A sliding plate 316 is slidably mounted on the sliding rods 315. Two sets of first limit rods 317 are fixedly mounted on the sliding plate 316. A second rack 318 is also fixedly mounted on the sliding plate 316. The second rack 318 meshes with the second gear 319 for transmission. In use, the glue-applying baffle... A drive source is provided at the rotatable connection between 302 and connecting rod 308. The drive source can realize the rotation of connecting rod 308, which in turn drives the first gear 310, the second gear 319 and the first pulley 324 to rotate synchronously. The first gear 310 meshes with the arc-shaped rack 309 to realize the sliding of the arc-shaped rack 309, thereby realizing the opening and closing of the glue outlet. The second gear 319 meshes with the second rack 318 to realize the up and down movement of the second rack 318. The two sets of first limit rods 317 move up and down to realize locking and pulling out.

[0026] like Figure 5 As shown, a first mounting plate 325 is fixedly mounted on one end of the adhesive application baffle 302. The end of the connecting rod 308 is rotatably engaged with the first mounting plate 325. A second mounting plate 320 is also fixedly mounted on the first mounting plate 325. The second mounting plate 320 is L-shaped and has two second limiting holes 321. The two second limiting holes 321 correspond vertically to the two first limiting rods 317. A second pulley 322 is rotatably mounted on the second mounting plate 320. The first pulley 324 and the second pulley 322 are connected by a first synchronous belt 323. Figure 6 As shown, a cylindrical shaft 327 is slidably mounted on the second mounting plate 320. One end of the cylindrical shaft 327 passes through the second mounting plate 320 and is fixedly connected to a pressure plate 326. A circular hole is provided in the middle of the second pulley 322, and the cylindrical shaft 327 passes through the circular hole in the middle of the second pulley 322, so that there is no interference between the rotation of the second pulley 322 and the sliding of the cylindrical shaft 327. Several insertion holes 329 are distributed circumferentially on the pressure plate 326, such as... Figure 7 As shown, a third mounting plate 330 is provided on the second mounting plate 320 opposite to the pressure plate 326. The third mounting plate 330 is coaxial with and fixedly connected to the second pulley 322. Several insert rods 331 are distributed circumferentially on the third mounting plate 330. A first spring 328 is provided between the pressure plate 326 and the third mounting plate 330. The first spring 328 is sleeved on the outside of the cylindrical shaft 327. Figure 3 , Figure 5 and Figure 6 As shown, the coating roller includes an intermediate shaft 312, and a roller body 311 is coaxially and fixedly mounted on the outside of the intermediate shaft 312. A rectangular back plate 313 is provided on the roller body 311 near the pressure plate 326. The rectangular back plate 313 is rotatably engaged with the intermediate shaft 312, and two first limiting holes 314 are provided on the rectangular back plate 313.

[0027] The method of using an adhesive applicator is as follows: In use, the glue-applying roller is inserted laterally into the glue-applying device 300 until the intermediate shaft 312 at one end of the glue-applying roller contacts the pressure plate 326, and the pressure plate 326 is continuously squeezed. During the squeezing process, the cylindrical shaft 327 moves laterally, the first spring 328 is compressed, and the pressure plate 326 gradually approaches the third mounting plate 330 until several insertion rods 331 are inserted into several insertion holes 329. At this time, the first limiting hole 314 on the rectangular back plate 313 is located directly below the first limiting rod 317. Figure 4 and Figure 5 As shown, rotating the connecting rod 308 causes the first gear 310, the second gear 319, and the first pulley 324 to rotate synchronously. The first gear 310 meshes with the arc-shaped rack 309, enabling the arc-shaped rack 309 to slide and open the dispensing port. The second gear 319 meshes with the second rack 318, causing the second rack 318 to move downwards. The two sets of first limiting rods 317 move downwards accordingly, inserting into the first limiting hole 314. The end of the first limiting rod 317 is located in the second limiting hole 321. An electromagnet attracts the end of the first limiting rod 317 and the second limiting hole 321. When the end of the first limiting rod 317 moves to the second limiting hole... The electromagnet inside hole 321 is activated, further limiting the second limiting hole 321. At this time, the entire coating roller is fixed on the second mounting plate 320. The first pulley 324 drives the second pulley 322 to rotate synchronously. The second pulley 322 is coaxial with and fixedly connected to the third mounting plate 330, that is, the third mounting plate 330 rotates coaxially. The third mounting plate 330 is fixedly connected to the pressure plate 326 through the insertion rod 331. The pressure plate 326 rotates synchronously. Under the action of the first spring 328, the pressure plate 326 is tightly attached to the intermediate shaft 312, that is, the pressure plate 326 can drive the intermediate shaft 312 to rotate, and finally realize the rotation of the roller body 311. During the rotation of the roller body 311, it comes into contact with the glue and achieves coating.

[0028] After coating is completed, the other end of the intermediate shaft 312 is manually removed, and the connecting rod 308 is rotated in the opposite direction. The arc-shaped rack 309 slides in the opposite direction to close the glue outlet. At the same time, the electromagnetic poles reverse, separating the first limiting rod 317 from the second limiting hole 321. As the first limiting rod 317 moves upward, it separates from the rectangular back plate 313, and the coating roller loses its limit and can be freely removed. At this time, the pressure plate 326 is reset under the action of the first spring 328, which facilitates the removal and replacement of the coating roller.

[0029] In this embodiment, the bottom of the glue tank 301 is connected to the glue-holding area 303, and the glue-holding area 303 is in a sealed state except for the glue outlet (some of the boards in the figure are not shown).

[0030] The gluing device 300 also includes a gluing platform set on the second control console 107 and the third control console 110. The gluing device 300 is installed above the gluing platform and can be used to apply glue to the roll material. The gluing is pre-dried by the drying mechanism and then the auxiliary bonding mechanism 400 is used for auxiliary bonding to avoid the glue from overflowing from the edge in large quantities when the glue is not dry.

[0031] This embodiment also includes a film-tearing mechanism 200 for tearing off the protective film from the roll. Conventional film-tearing mechanisms 200 typically have a take-up paper tube for winding up waste protective film. When the take-up paper tube is wound to its maximum capacity, it is necessary to manually attach tape to the end of the roll to prevent the protective film from becoming loose and scattered after winding. However, the take-up paper tube is usually located inside the equipment, and manual attachment is inconvenient. Therefore, this embodiment proposes a snap-on take-up tube. When the roll reaches a certain thickness, the snap automatically engages with the take-up tube 202, fixing the wound protective film onto the take-up tube 202 through the snap, thus achieving fixation of the end of the roll without manual attachment.

[0032] like Figure 8 As shown, the film-tearing mechanism 200 in this embodiment has two locations for tearing the film from the two sets of laminated films. The two sets of film-tearing mechanisms 200 have the same structure. Taking one set of film-tearing mechanisms 200 as an example, as follows... Figure 10 As shown, the snap-on take-up drum includes a take-up drum 202 and a locking strip 205. The locking strip 205 is provided with a locking block, and the take-up drum 202 is provided with a locking groove 203. The locking strip 205 engages with the locking block and the locking groove 203 to fix the end of the protective film on the take-up drum 202. The take-up drum 202 is mounted on the take-up shaft 201, as shown. Figure 8 and Figure 9 and Figure 10 As shown, a mounting platform is fixedly provided on the first control console 108, and a plurality of second springs 204 are fixedly provided on the mounting platform. A placement plate 206 is fixedly provided on the top of the plurality of second springs 204. A magnet is provided between the clip 205 and the placement plate 206 to attract each other. The clip 205 is fixed at a designated position on the placement plate 206 by the magnet. In the initial state, the second springs 204 are in a compressed state.

[0033] like Figure 11 As shown, the film-tearing mechanism 200 also includes a rotatable rotating component 207, on which a first telescopic cylinder 208 is fixedly mounted, and on which an mounting groove 209 is fixedly mounted, as shown. Figure 12As shown, a connecting plate 212 is fixedly provided on the output end 216 of the first telescopic cylinder 208. A third spring 215 is fixedly provided on the connecting plate 212 and the cylinder body of the first telescopic cylinder 208. The third spring 215 is sleeved on the outside of the first telescopic cylinder 208. A fifth gear 213 is rotatably provided on the connecting plate 212. A peeling rod 210 is coaxially and fixedly provided on the fifth gear 213. Several negative pressure suction cups 211 are provided on the peeling rod 210. A fifth rack 214 is also provided on one side of the mounting groove 209. Figure 8 As shown, in the initial state, by rotating the rotating component 207, the negative pressure suction cup 211 is adhered to the roll protective film, and the roll protective film is peeled off from the roll by negative pressure suction. After peeling, the rotating component 207 is driven to rotate, and the peeled protective film is rotated to the winding position. Since the position of the negative pressure suction cup 211 on the peeling rod 210 changes when it rotates to the winding drum 202, even if the first telescopic cylinder 208 is controlled to extend or retract, the negative pressure suction cup 211 cannot drive the protective film to adhere to the surface of the winding drum 202. Therefore, this embodiment adds a fifth gear 2. During the retraction of the first telescopic cylinder 208, the fifth gear 213 and the fifth rack 214 will mesh and rotate, thereby adjusting the position of the negative pressure suction cup 211 so that the negative pressure suction cup 211 is facing the take-up drum 202. As the first telescopic cylinder 208 continues to retract, the negative pressure suction cup 211 gradually moves closer to the take-up drum 202, so that the protective film comes into contact with the take-up drum 202. The surface of the take-up drum 202 is provided with adhesive, which can directly adhere the beginning end of the protective film to the take-up drum 202. Then the negative pressure suction cup 211 releases the protective film and returns, and the take-up drum 202 rotates and rewinds.

[0034] Combination Figure 11 and 13 As shown, a second limiting rod 218 is fixedly provided on the upper part of the housing 101, and the other end of the placement plate 206 is slidably disposed on the second limiting rod 218, as shown. Figure 14 and 15 As shown, a movable plate 217 is fixedly provided at the top of the second limiting rod 218. A third rack 220 is fixedly provided at one end of the movable plate 217. A fourth spring 219 is fixedly provided between the movable plate 217 and the housing 101. A cylindrical rod 226 is rotatably provided on the housing 101. A third gear 225 and a fourth gear 227 are coaxially and fixedly provided on the cylindrical rod 226. A sliding groove 221 is provided on the housing 101 below the cylindrical rod 226. A movable bracket 222 is slidably provided on the sliding groove 221. A clamping plate 224 is fixedly provided on the movable bracket 222. A fourth rack 223 is fixedly provided at the bottom of the clamping plate 224. The fourth rack 223 and the fourth gear 227 mesh and transmit power.

[0035] The working method of a die-tearing mechanism is as follows: like Figure 13As shown, in the initial state, the clamping plate 224 is located above one end of the placement plate 206 and is in contact with the placement plate 206. The clamping plate 224 limits the placement plate 206. At this time, the second spring 204 connected to the placement plate 206 is in a compressed state. As the take-up drum 202 rotates, the protective film is gradually wound onto the take-up drum 202, and the thickness of the protective film on the outer side of the take-up drum 202 gradually increases, as... Figure 15 As shown, the outer protective film of the take-up drum 202 gradually comes into contact with the moving plate 217, and as the thickness increases, it presses the moving plate 217 downward. At this time, the fourth spring 219 is gradually compressed, as... Figure 13 As shown, during the downward movement of the moving plate 217, the third rack 220 gradually approaches the third gear 225 and eventually meshes with it, thus rotating the cylindrical rod 226. The fourth gear 227 on the cylindrical rod 226 rotates synchronously, and the fourth gear 227 meshes with the fourth rack 223, thus moving the clamping plate 224 laterally. The clamping plate 224 moves away from the top of the placement plate 206, and the placement plate 206, no longer limited by the clamping plate 224, moves upward under the action of the second spring 204. The clamping strip 205 placed on it moves upward synchronously until it finally engages with the take-up drum 202, thus locking the end of the protective film. The clamping strip 205 locks the end of the protective film onto the take-up drum 202, eliminating the need for manual pasting or fixing of the end. At this point, the take-up drum 202 can be pulled out from the take-up shaft 201 and replaced with a new take-up drum 202.

[0036] like Figure 16 As shown, since the take-up drum 202 is located inside the equipment during use, and the manual removal position is far away, this embodiment also provides a pop-out mechanism for popping out the take-up drum 202. Specifically, an end cap is provided between the take-up drum 202 and the take-up shaft 201 to fix the take-up drum 202 onto the take-up shaft 201 after installation. A spring plate 228 is slidably provided at the other end of the take-up shaft 201. An end plate 229 is fixedly provided on the spring plate 228, and a fifth spring 230 is fixedly provided on the end plate 229. The fifth spring 230 is fixedly provided on the housing 101. The housing 101 and the end plate 229 are connected to the end plate 229. A telescopic rod 233 is also provided between the plates 229. When the take-up drum 202 is installed on the take-up shaft 201, the take-up drum 202 will compress the spring plate 228. After the winding is finished, the end cover is removed, and the fifth spring 230 ejects the take-up drum 202 through the spring plate 228 for easy removal. A third pulley is coaxially and fixedly provided on the take-up shaft 201, and a fourth pulley 231 is rotatably provided on the housing 101. The third pulley and the fourth pulley 231 are connected by a second synchronous belt 232. The fourth pulley 231 is driven by a motor to realize the rotation and winding of the take-up shaft 201.

[0037] like Figure 17 and Figure 18As shown, there are two auxiliary bonding mechanisms 400 in this embodiment, and the two mechanisms have different structures. The specific structure of the auxiliary bonding mechanism 400 at the first bonding of the roll material is as follows: a first bonding roller 401 and a second bonding roller 402 are rotatably mounted on the second control console 107. The first bonding roll material 113 and the bottom film 114 are positioned corresponding to each other through the first bonding roller 401 and the second bonding roller 402. A mounting component 403 is fixedly mounted on the second control console 107. A bidirectional telescopic cylinder 404 is fixedly mounted on the mounting component 403. Extension rods 405 are fixedly connected to the output ends on both sides of the bidirectional telescopic cylinder 404. A first pressing roller 406 is fixedly mounted on the extension rod 405. In use, the distance between the two first pressing rollers 406 is changed by the extension and retraction of the bidirectional telescopic cylinder 404, and finally the bonding of the first bonding roll material 113 and the bottom film 114 is achieved.

[0038] like Figure 17 and Figure 19 As shown, the auxiliary bonding mechanism 400 at the second bonding point of the roll material has the following specific structure: a second telescopic cylinder 407 is fixedly provided on the third control console 110, a connector 408 is fixedly provided at the output end of the second telescopic cylinder 407, a second pressing roller 409 is fixedly provided on the connector 408, a third bonding roller 410 and a fourth bonding roller 411 are also rotatably provided on the third control console 110, the third bonding roller 410 and the fourth bonding roller 411 are respectively used to guide the first composite film 116 and the second bonding film 115. In use, the first composite film 116 and the second bonding film 115 are pressed together by moving the second bonding film 115 laterally to obtain the second composite film 117.

[0039] In the description of this invention, it should be understood that the terms "upper," "lower," "left," and "right," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limitations on the invention. Furthermore, "first" and "second" are only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "multiple" means two or more.

[0040] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0041] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. A thin film coating apparatus, characterized in that, The glue application device (300) includes a glue tank (301), a glue application baffle (302) is fixedly provided at the bottom of the glue tank (301), a glue holding area (303) is provided on one side of the glue application baffle (302), the glue holding area (303) includes a partition plate (305), and a glue outlet is provided below the partition plate (305); An arc-shaped insert (307) is slidably provided on the glue-applying baffle (302). The arc-shaped insert (307) can seal the glue outlet. A third mounting plate (330) is rotatably provided at one end of the glue-applying baffle (302), and a pressure plate (326) is slidably provided on the upper part. The pressure plate (326) and the third mounting plate (330) are detachably connected. The adhesive applicator (300) also includes a detachable roller (311), on which a rectangular back plate (313) is fixedly mounted. The roller (311) and the rectangular back plate (313) are rotatably coupled. A cylindrical shaft (327) is slidably mounted on the adhesive applicator baffle (302). The cylindrical shaft (327) can limit the rectangular back plate (313) on the adhesive applicator baffle (302). The roller (311) can rotate when it is attached to the pressure plate (326).

2. The thin film coating apparatus as described in claim 1, characterized in that, The glue tank (301) has several glue inlets on its top and a glue application baffle (302) fixedly installed at the bottom. A glue-holding area (303) is provided on one side of the glue application baffle (302). A ramp (304) is provided at the bottom of the glue-holding area (303). A partition plate (305) is provided on one side of the glue-holding area (303). The partition plate (305) is a side plate of the glue-holding area (303). The partition plate (305) divides the interior of the glue application baffle (302) into two areas, one for storing glue and the other for installing the glue application roller. A glue outlet is provided below the partition plate (305). A sliding area (306) is also fixedly installed at the bottom of the partition plate (305). An arc-shaped insert plate (307) is slidably installed in the sliding area (306).

3. The thin film coating apparatus as described in claim 2, characterized in that, The other end of the arc-shaped insert (307) is slidably engaged with the glue-applying baffle (302), and the arc-shaped insert (307) is also provided with an arc-shaped rack (309). The glue-applying baffle (302) is rotatably provided with a connecting rod (308). One end of the connecting rod (308) is coaxial and fixedly provided with a first gear (310). The first gear (310) meshes with the arc-shaped rack (309) for transmission. The other end of the connecting rod (308) is coaxial and fixedly provided with a first pulley (324).

4. The thin film coating apparatus as described in claim 3, characterized in that, A second gear (319) is fixedly provided on the connecting rod (308) between the first pulley (324) and the first gear (310). The second gear (319) is coaxial with the connecting rod (308) and fixedly connected. Several sliding rods (315) are also fixedly provided on one side of the adhesive baffle (302). A sliding plate (316) is slidably provided on the several sliding rods (315). Two sets of first limit rods (317) are fixedly provided on the sliding plate (316). A second rack (318) is also fixedly provided on the sliding plate (316). The second rack (318) meshes with the second gear (319) for transmission.

5. The thin film coating apparatus as described in claim 4, characterized in that, The glue-applying baffle (302) is also fixedly provided with a first mounting plate (325) at one end. The end of the connecting rod (308) is rotatably engaged with the first mounting plate (325). The first mounting plate (325) is also fixedly provided with a second mounting plate (320). The second mounting plate (320) is L-shaped and has two second limiting holes (321). The two second limiting holes (321) correspond vertically to the two first limiting rods (317).

6. The thin film coating apparatus as described in claim 5, characterized in that, The second mounting plate (320) is rotatably provided with a second pulley (322), and the first pulley (324) and the second pulley (322) are connected by a first synchronous belt (323). The second mounting plate (320) is also slidably provided with a cylindrical shaft (327), and one end of the cylindrical shaft (327) passes through the second mounting plate (320) and is fixedly connected to a pressure plate (326).

7. A thin film coating apparatus as described in claim 6, characterized in that, The second pulley (322) has a round hole in the middle, and the cylindrical shaft (327) passes through the round hole in the middle of the second pulley (322). Several insertion holes (329) are distributed around the circumference of the pressure plate (326).

8. The thin film coating apparatus as described in claim 7, characterized in that, A third mounting plate (330) is provided on the second mounting plate (320) opposite to the pressure plate (326). The third mounting plate (330) is coaxial with and fixedly connected to the second pulley (322). Several insert rods (331) are distributed circumferentially on the third mounting plate (330). A first spring (328) is provided between the pressure plate (326) and the third mounting plate (330). The first spring (328) is sleeved on the outside of the cylindrical shaft (327).

9. A thin film coating apparatus as described in claim 8, characterized in that, The coating roller includes an intermediate shaft (312), and a roller body (311) is coaxially and fixedly mounted on the outside of the intermediate shaft (312). A rectangular back plate (313) is provided on the roller body (311) near the pressure plate (326). The rectangular back plate (313) is rotatably engaged with the intermediate shaft (312), and two first limiting holes (314) are provided on the rectangular back plate (313).

10. A method for operating a thin-film coating apparatus, applied to the thin-film coating apparatus of claim 9, characterized in that, Includes the following steps: S1: Insert the glue-applying roller laterally into the glue-applying device (300). The intermediate shaft (312) at one end of the glue-applying roller contacts the pressure plate (326) and continues to press the pressure plate (326). During the pressing process, the cylindrical shaft (327) moves laterally, the first spring (328) is compressed, and the pressure plate (326) gradually approaches the third mounting plate (330) until several insert rods (331) are inserted into several insertion holes (329). S2: The first limiting hole (314) on the rectangular back plate (313) is located directly below the first limiting rod (317). At this time, the connecting rod (308) is rotated so that the first gear (310), the second gear (319) and the first pulley (324) rotate synchronously. The first gear (310) meshes with the arc rack (309) for transmission. The arc rack (309) slides to open the glue outlet. The second gear (319) meshes with the second rack (318) for transmission to move the second rack (318) downward. The two sets of first limiting rods (317) move downward accordingly. The first limiting rod (317) is inserted into the first limiting hole (314). The end of the first limiting rod (317) is located in the second limiting hole (321). The entire glue roller is fixed on the second mounting plate (320). S3: The first pulley (324) drives the second pulley (322) to rotate synchronously. The second pulley (322) is coaxial with and fixedly connected to the third mounting plate (330). The third mounting plate (330) rotates coaxially with it. The third mounting plate (330) is fixedly connected to the pressure plate (326) through the insert rod (331). The pressure plate (326) rotates synchronously with it. Under the action of the first spring (328), the pressure plate (326) is tightly attached to the intermediate shaft (312). That is, the pressure plate (326) can drive the intermediate shaft (312) to rotate, and finally realize the rotation of the roller (311). During the rotation of the roller (311), it comes into contact with the glue to achieve coating.

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