Portable quick-drying curing device for water-based marking construction

Abstract

The invention discloses a portable quick-dry curing device for water-based marking construction, which comprises a moving mechanism, a heating mechanism, a temperature and humidity monitoring mechanism and an intelligent regulation and control mechanism, and is characterized in that the heating mechanism, the temperature and humidity monitoring mechanism and the intelligent regulation and control mechanism are respectively arranged on the moving mechanism; the heating mechanism and the temperature and humidity monitoring mechanism are connected with the intelligent regulation and control mechanism. The temperature and humidity monitoring mechanism is used for monitoring and feeding back data in real time, the intelligent regulation and control mechanism automatically regulates working parameters of the heating mechanism according to feedback, it is ensured that the device always operates in the optimal working state, and therefore the uniformity and stability of marked line curing are ensured, the marked line quality is improved, and the production efficiency is improved. The performance indexes such as wear resistance and adhesive force are effectively improved, and meanwhile, the construction efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of water-based road marking curing technology, and in particular to a portable quick-drying curing device for water-based road marking construction. Background Technology

[0002] Water-based road marking paint has a relatively slow drying and curing process after application, and is greatly affected by factors such as ambient temperature and humidity. Especially in low temperature and high humidity environments, the drying time is significantly extended, which not only affects the construction progress, but also may cause damage to the road markings due to vehicle traffic and rain erosion if the markings are not cured in time, thus reducing the quality and service life of the markings.

[0003] Currently, some road marking curing equipment on the market suffers from problems such as large size, heavy weight, and inconvenience in portability, making it difficult to adapt to the flexible needs of different construction sites. Furthermore, existing road marking curing equipment cures water-based road markings by outputting a fixed working frequency, resulting in poor curing effects and failing to meet the requirements for rapid and efficient curing of water-based road markings. Therefore, the need for a portable and efficient fast-drying curing device for water-based road markings is of significant practical importance. Summary of the Invention

[0004] The purpose of this invention is to provide a portable quick-drying curing device for water-based road marking construction, addressing the aforementioned problems. This device solves the issues of poor portability and low curing efficiency in existing water-based road marking curing equipment, enabling rapid and efficient curing of water-based road markings and improving construction efficiency and road marking quality.

[0005] To achieve the above-mentioned objectives, the technical solution adopted by this invention is as follows: According to one aspect of the present invention, a portable quick-drying curing device for water-based road marking construction is provided, comprising a moving mechanism, a heating mechanism, a temperature and humidity monitoring mechanism, and an intelligent control mechanism; The heating mechanism, the temperature and humidity monitoring mechanism, and the intelligent control mechanism are respectively mounted on the moving mechanism, and the heating mechanism and the temperature and humidity monitoring mechanism are respectively connected to the intelligent control mechanism; The heating mechanism is used to generate hot air and use the hot air to dry the water-based markings; The temperature and humidity monitoring mechanism is used to acquire the temperature data of the hot air and the humidity data of the surrounding environment. The intelligent control mechanism is used to receive temperature and humidity data, and to control the heating mechanism based on the temperature and humidity data.

[0006] Preferably, the moving mechanism includes a moving base and casters, with a plurality of casters provided at the bottom of the moving base, and the casters connected to the moving base.

[0007] Preferably, the heating mechanism includes a heating box, a fan, an electric heating wire, and an air outlet pipe. The heating box is fixedly mounted on the moving mechanism. The fan and the electric heating wire are disposed inside the heating box. The electric heating wire is located below the fan, and the air outlet pipe is located below the electric heating wire. One end of the air outlet pipe is connected to the heating box, and the other end is connected to the moving mechanism.

[0008] Preferably, the temperature and humidity monitoring mechanism includes a temperature sensor and a humidity sensor. The temperature sensor is fixedly mounted on the heating mechanism, and the humidity sensor is fixedly mounted on the moving mechanism. The temperature sensor and the humidity sensor are respectively connected to the intelligent control mechanism.

[0009] Preferably, the intelligent control mechanism includes a microcontroller, which includes a data receiving unit, a data processing unit, and an instruction sending unit; The data receiving unit is used to receive the temperature data of the hot air and the humidity data of the surrounding environment; The data processing unit is used to process temperature and humidity data and generate control commands. The instruction sending unit is used to send control instructions to the heating mechanism.

[0010] Preferably, it also includes an ultraviolet curing mechanism, which includes a mounting plate and ultraviolet curing lamps. The mounting plate is provided with a plurality of ultraviolet curing lamps, which are fixedly connected to the mounting plate and connected to the intelligent control mechanism.

[0011] Preferably, the device further includes an adjustment assembly comprising two electrically operated telescopic rods, the fixed ends of which are fixedly connected to the moving mechanism, and the movable ends of which are fixedly connected to the mounting plate.

[0012] Preferably, it also includes a laser distance sensor, which is fixedly mounted on the mounting plate and connected to the intelligent control mechanism.

[0013] Preferably, it further includes a microwave curing mechanism, which includes a microwave generator, a waveguide, and a microwave radiator, wherein the microwave generator is connected to the waveguide, and the waveguide is connected to the microwave radiator.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. By setting up a moving mechanism, the device can be easily transported and moved between different construction sites, adapting to various complex construction environments and greatly improving the flexibility of construction.

[0015] 2. This invention utilizes a temperature and humidity monitoring mechanism to monitor and provide feedback data in real time. The intelligent control mechanism automatically adjusts the working parameters of the heating mechanism based on the feedback, ensuring that the device always operates in the optimal working condition. This guarantees the uniformity and stability of the road marking curing, improves the quality of the road marking, and effectively enhances its performance indicators such as wear resistance and adhesion, while also increasing construction efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the present invention; Figure 3 This is a bottom view of the present invention.

[0017] In the attached diagram: 1. Moving mechanism; 2. Heating mechanism; 3. Intelligent control mechanism; 4. Foldable push handle; 5. Outer frame; 6. Mounting plate; 7. Ultraviolet curing lamp; 8. Electric telescopic rod; 9. Laser distance sensor; 12. Microwave generator; 13. Microwave radiator; 20. Heating box; 21. Air inlet; 22. Air duct; 41. Linkage assembly; 42. Handle; 410. First link; 411. Second link; 100. Moving base; 101. Casters. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many details listed in the specification are merely to provide the reader with a thorough understanding of one or more aspects of the invention, and these aspects of the invention can be achieved even without these specific details.

[0019] Please see Figures 1 to 3 This invention provides a portable quick-drying curing device for water-based road marking construction, the technical solution of which is as follows: A portable quick-drying curing device for water-based road marking construction includes a moving mechanism 1, a heating mechanism 2, a temperature and humidity monitoring mechanism, and an intelligent control mechanism 3. The moving mechanism 1 includes a moving base 100 and casters 101. Four casters 101 are located at the bottom of the moving base 100, positioned at its four corners. The upper ends of the casters 101 are fixedly connected to the moving base 100. The presence of casters 101 at the bottom of the moving base 100 facilitates its movement. Two foldable push handles 4 are located at the rear end of the moving base 100, spaced apart. The foldable push handle 4 includes a linkage assembly 41 and a handle 42. The linkage assembly 41 includes a first link 410 and a second link 411. One end of the first link 410 is hinged to the movable base 100, and the other end of the first link 410 is sleeved on the outside of the second link 411. The first link 410 and the second link 411 are movably connected. The end of the second link 411 away from the first link 410 is hinged to the handle 42. The foldable push handle 4 is made of high-strength aluminum alloy, which is lightweight and sturdy. It can be unfolded for use when the device is moving and folded for storage when not in use, reducing space occupation. A shell frame 5 is fixedly connected to the movable base 100. The shell frame 5 has a cuboid structure and is used to fix and protect other mechanisms.

[0020] The heating mechanism 2 includes a heating box 20, a fan, an electric heating wire, and an air outlet pipe. The heating box 20 is fixedly mounted on the movable base 100 and located within the outer shell frame 5. The fan and electric heating wire are installed inside the heating box 20. The fan is located on the inner top of the heating box 20. Air inlets 21 are provided on both the top of the heating box 20 and the top of the outer shell frame 5. The electric heating wire is located below the fan. The electric heating wire is evenly distributed in a spiral shape within the heating box 20 to generate uniform heat. An air outlet is provided at the bottom of the heating box 20; the air outlet is circular. One end of the air outlet pipe is connected to the air outlet. An air guide hole 22 is provided on the movable base 100; the air guide hole 22 is elongated and connected to the air outlet pipe to guide hot air out, ensuring that the heated air is evenly and stably blown onto the water-based marking line. Outside air is drawn into the heating chamber 20 by a fan, heated by an electric heating wire, and then blown out through the air outlet pipe, where it is heated and cured by the air guide hole 22.

[0021] The temperature and humidity monitoring mechanism includes a temperature sensor and a humidity sensor. The temperature sensor is fixedly installed at the connection between the air outlet duct and the air guide hole 22 to monitor the temperature of the hot air discharged from the air outlet duct. The humidity sensor is fixedly installed on the outer casing frame 5 to monitor the ambient humidity around the device. The temperature sensor and the humidity sensor are respectively connected to the intelligent control mechanism 3.

[0022] The intelligent control mechanism 3 includes a microcontroller. Temperature and humidity sensors are connected to the microcontroller. The microcontroller includes a data receiving unit, a data processing unit, and a command sending unit. The data receiving unit receives temperature data from the hot air and humidity data from the surrounding environment. After receiving the temperature and humidity data, the data receiving unit performs noise filtering, data normalization, and outlier detection. Specifically, for sensor data fluctuations caused by temperature jumps due to fan start-up and shutdown, a Kalman filter algorithm is used to smooth the data curve and reduce the impact of instantaneous interference. Min-Max normalization maps all data to the [0, 1] interval to eliminate dimensional influence and ensure fair calculation of feature weights in the model. An isolated forest algorithm is used to identify outliers, such as out-of-range data caused by sensor malfunctions.

[0023] The data processing unit constructs a LightGBM gradient boosting tree model. Based on historical temperature data, the model is trained, with inputs being hot air temperature and ambient humidity, and outputs being optimized heating power and fan speed. By receiving real-time hot air temperature and ambient humidity data, the model is input to obtain the corresponding heating power of the electric heating wire and fan speed. The command sending unit generates control commands based on the model's output heating power and fan speed, and sends these commands to the electric heating wire and fan. This controls the operation of the electric heating wire and fan at a specific power level, achieving optimal temperature for the curing of water-based road markings. Furthermore, an FTRL online learning algorithm is employed to absorb data from each construction operation in real-time, dynamically updating the model parameters so that the algorithm gradually adapts to specific construction scenarios over long-term use.

[0024] Furthermore, to improve the curing efficiency of water-based road markings and enhance the device's ability to handle various types of water-based road markings, this embodiment also includes an ultraviolet (UV) curing mechanism and a microwave curing mechanism. The UV curing mechanism can cure the water-based UV road markings. Microwave curing can accelerate the curing of water-based road markings. Specifically, the UV curing mechanism includes a mounting plate 6 and UV curing lamps 7. Multiple UV curing lamps 7 are fixedly mounted on the bottom of the mounting plate 6, arranged longitudinally along the mounting plate 6 and spaced laterally along the mounting plate 6. The mounting plate 6 is positioned below the movable base 100. Both ends of the mounting plate 6 are connected to the outer frame 5 via adjusting components. The adjusting components include an electric telescopic rod 8, with its fixed end fixedly connected to the outer frame 5 and its movable end fixedly connected to the mounting plate 6. A laser distance sensor 9 is also provided at the bottom of the mounting plate 6 and is fixedly connected to the mounting plate 6. The UV curing lamps 7, the electric telescopic rod 8, and the laser sensor are all connected to a microcontroller. The electric telescopic pole 8 allows for fine adjustment of the height of the ultraviolet curing lamp 7 to accommodate water-based road markings of different thicknesses. The ultraviolet wavelength emitted by the ultraviolet curing lamp 7 can effectively promote the rapid curing of the photocuring components in the water-based road marking paint.

[0025] The microwave curing mechanism includes a microwave generator 12, a waveguide, and a microwave radiator 13. The microwave generator 12 is connected to one end of the waveguide, and the other end of the waveguide is connected to the microwave radiator 13. The microwave generator 12 is connected to a microcontroller. Utilizing the non-thermal and thermal effects of microwaves, deep curing of water-based road markings is achieved. The microwave curing mechanism is built into the outer frame 5. Microwave energy is generated by the microwave generator 12 and uniformly transmitted to the microwave radiator 13 through the waveguide. The microwave radiator 13 radiates the microwave energy onto the water-based road markings at a specific frequency and power. Microwave energy can penetrate the road marking coating, inducing high-frequency vibrations of molecules within the coating, thereby generating heat and accelerating the curing process. Simultaneously, the non-thermal effect of microwaves also promotes the formation of chemical bonds in the coating, improving the curing quality and durability of the road markings. The microwave curing mechanism is connected to the controller, which can automatically adjust the microwave output power and radiation time based on the coating type, thickness, and environmental factors such as humidity and temperature, ensuring consistent and stable curing results.

[0026] The working principle of this invention is as follows: When performing the curing operation after water-based road marking construction, the device is first moved to the road marking construction area via the universal wheels 101. The push handle is extended for easy control of the device's movement. Based on the actual condition of the road marking, the height of the ultraviolet curing lamp 7 is adjusted via the electric telescopic rod 8, ensuring that the distance between the ultraviolet curing lamp 7 and the road marking surface, as detected by the laser distance sensor 9, reaches the optimal curing distance. This distance information is then fed back to the microcontroller.

[0027] The fan and heating wire are turned on. The fan draws outside air into the heating chamber 20 through the air inlet 21, and the heating wire heats the air. The heated air is then blown out from the air outlet at the bottom of the heating chamber 20, providing initial heating to the marking surface, increasing the marking temperature, and accelerating moisture evaporation and the curing reaction of some components in the paint. A temperature sensor monitors the temperature of the hot air blown out of the heating chamber 20 in real time and transmits the temperature signal to the microcontroller. The microcontroller automatically adjusts the power of the heating wire and the speed of the fan according to the preset temperature range to ensure that the temperature of the blown hot air remains stable within the appropriate curing temperature range.

[0028] Simultaneously, the ultraviolet curing lamp 7 is turned on. The ultraviolet rays emitted by the ultraviolet curing lamp 7 irradiate the water-based road markings that have been preliminarily heated, triggering a rapid polymerization reaction of the photocuring components in the paint, thus achieving rapid curing of the road markings. Throughout the curing process, the laser distance sensor 9 continuously monitors the distance between the ultraviolet curing lamp 7 and the road marking surface. If the distance changes, the controller promptly adjusts the electric telescopic rod 8 to ensure that the ultraviolet curing lamp 7 is always maintained at the optimal working distance, guaranteeing the uniformity and stability of the curing effect.

[0029] Simultaneously, the microwave generator 12 is turned on, generating microwave energy. The microwave energy is then uniformly transmitted to the microwave radiator 13 through a waveguide. The radiator radiates the microwave energy onto the water-based marking line at a specific frequency and power, accelerating the curing process of the coating.

[0030] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A portable quick-drying curing device for water-based road marking construction, characterized in that, This includes a moving mechanism, a heating mechanism, a temperature and humidity monitoring mechanism, and an intelligent control mechanism; The heating mechanism, the temperature and humidity monitoring mechanism, and the intelligent control mechanism are respectively mounted on the moving mechanism, and the heating mechanism and the temperature and humidity monitoring mechanism are respectively connected to the intelligent control mechanism; The heating mechanism is used to generate hot air and use the hot air to dry the water-based markings; The temperature and humidity monitoring mechanism is used to acquire the temperature data of the hot air and the humidity data of the surrounding environment. The intelligent control mechanism is used to receive temperature and humidity data, and to control the heating mechanism based on the temperature and humidity data.

2. The portable quick-drying curing device for water-based road marking construction according to claim 1, characterized in that: The moving mechanism includes a moving base and casters. The bottom of the moving base is provided with a plurality of casters, and the casters are connected to the moving base.

3. A portable quick-drying curing device for water-based road marking construction according to claim 1, characterized in that: The heating mechanism includes a heating box, a fan, an electric heating wire, and an air outlet pipe. The heating box is fixedly mounted on the moving mechanism. The fan and the electric heating wire are located inside the heating box. The electric heating wire is located below the fan, and the air outlet pipe is located below the electric heating wire. One end of the air outlet pipe is connected to the heating box, and the other end is connected to the moving mechanism.

4. A portable quick-drying curing device for water-based road marking construction according to claim 1, characterized in that: The temperature and humidity monitoring mechanism includes a temperature sensor and a humidity sensor. The temperature sensor is fixedly mounted on the heating mechanism, and the humidity sensor is fixedly mounted on the moving mechanism. The temperature sensor and the humidity sensor are respectively connected to the intelligent control mechanism.

5. A portable quick-drying curing device for water-based road marking construction according to claim 1, characterized in that: The intelligent control mechanism includes a microcontroller, which includes a data receiving unit, a data processing unit, and an instruction sending unit. The data receiving unit is used to receive the temperature data of the hot air and the humidity data of the surrounding environment; The data processing unit is used to process temperature and humidity data and generate control commands. The instruction sending unit is used to send control instructions to the heating mechanism.

6. A portable quick-drying curing device for water-based road marking construction according to claim 1, characterized in that: It also includes an ultraviolet curing mechanism, which includes a mounting plate and ultraviolet curing lamps. Multiple ultraviolet curing lamps are provided on the mounting plate. The ultraviolet curing lamps are fixedly connected to the mounting plate and connected to the intelligent control mechanism.

7. A portable quick-drying curing device for water-based road marking construction according to claim 6, characterized in that: It also includes an adjustment assembly, which includes two electrically operated telescopic rods. The fixed end of the electrically operated telescopic rod is fixedly connected to the moving mechanism, and the movable end of the electrically operated telescopic rod is fixedly connected to the mounting plate.

8. A portable quick-drying curing device for water-based road marking construction according to claim 7, characterized in that: It also includes a laser distance sensor, which is fixedly mounted on the mounting plate and connected to the intelligent control mechanism.

9. A portable quick-drying curing device for water-based road marking construction according to claim 1, characterized in that: It also includes a microwave curing mechanism, which includes a microwave generator, a waveguide, and a microwave radiator. The microwave generator is connected to the waveguide, and the waveguide is connected to the microwave radiator.

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