Treatment equipment for solid wood floor copper-embedded part and copper-embedded part treatment process
By integrating equipment and processes, the problems of unstable fixing, easy displacement and warping of copper fittings in solid wood flooring have been solved, achieving efficient and stable coplanarity between copper fittings and flooring and clean production.
Patent Information
- Application Number
- CN202511927266.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-02-10
AI Technical Summary
The existing process of inlaying copper parts into solid wood flooring has problems such as low assembly precision, insecure fixing of copper parts, easy displacement and warping during sanding, and the traditional separation of processes leads to low efficiency.
By employing integrated equipment and processes, the slide plate and rotary drum are driven by an electric telescopic rod to achieve synchronous fixing, grinding and chip removal of copper parts. Combined with dynamic adjustment function, the coplanarity of copper parts with the floor and production continuity are ensured.
It improves production efficiency, prevents copper parts from shifting and warping, ensures processing quality, and achieves high coplanarity between copper parts and the floor, as well as a clean production environment.
Smart Images

Figure CN121491843A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of copper-embedded part processing, in particular to a processing equipment for real wood floor copper-embedded parts and a copper-embedded part processing process. BACKGROUND
[0002] As a high-end decorative material, real wood floor is widely used in residential, hotel, commercial space and cultural buildings. In recent years, with the growth of consumers' demand for personalized and artistic home, metal inlay technology has gradually become an important decoration method for real wood floor. Copper inlay not only can improve the visual beauty of the floor, but also can enhance the local wear resistance and prolong the service life. With the expansion of the high-end custom home market, consumers' requirements for the decoration and functionality of real wood floor are becoming higher and higher, and the demand for copper inlay technology is growing significantly.
[0003] At present, real wood floor copper-embedded parts mainly rely on manual or semi-mechanical processing, which has the following problems:
[0004] The metal and wood chips generated by traditional polishing affect the assembly accuracy. In the traditional process, the copper part fixing, surface polishing and debris cleaning need to be carried out in steps, and the step-by-step operation is inefficient. The conventional rigid glue transmits vibration during polishing, which is easy to cause the displacement of the copper part which has not completely solidified. When fixing the thin copper part, the too light fixing force leads to poor adhesion, and the too heavy force or concentrated polishing is easy to cause warping. SUMMARY
[0005] (I) Technical problems solved
[0006] In view of the above-mentioned shortcomings of the prior art, the present application provides a processing equipment for real wood floor copper-embedded parts and a copper-embedded part processing process, which can effectively solve the problems of the prior art.
[0007] (II) Technical solutions
[0008] In order to achieve the above purposes, the present application is realized by the following technical solutions:
[0009] The first aspect, the present application discloses a kind of processing equipment for solid wood floor copper insert, including installation cylinder, the inside of the installation cylinder is provided with electric telescopic rod, the bottom of the electric telescopic rod is provided with connecting frame, the surface of the connecting frame is slidably connected with mounting bracket, the bottom of the connecting frame is fixedly connected with sliding plate, the bottom of the mounting bracket is provided with connecting cylinder, the inside of the sliding plate is rotatably connected with rotary cylinder, the inside of the rotary cylinder is provided with hammer, the bottom of the rotary cylinder is provided with polishing ring, the electric telescopic rod is driven during operation Sliding plate cycle rises or falls, the polishing ring is used to trigger cyclic rotation behavior when sliding plate moves, to carry out the polishing behavior of target area with assembly, the hammer is used to receive sliding plate movement transmission, reciprocating behavior is generated, to act on the center of polishing area of polishing ring, to carry out the fixed behavior of assembly cyclic knock.
[0010] The bottom of the installation cylinder is provided with two connection rods two, the connection rod two is connected with connecting cylinder by adjusting mechanism, the connection rod two is used to follow the displacement of sliding plate and knock loose behavior of surface attachment of polishing ring, and receives the adjustment instruction of adjusting mechanism, switches working function by adjusting working height, to clamp assembly.
[0011] Further, the top of the installation cylinder is fixedly connected with the outer rod of the top of the electric telescopic rod, the inner rod of the bottom of the electric telescopic rod is fixedly connected with the top of the connecting frame, and the bottom of the installation cylinder is fixedly connected with the top of the mounting bracket.
[0012] Further, the sliding plate is slidably connected in the mounting bracket, the top of the rotary cylinder is rotatably connected with the top of the mounting bracket, the bottom of the rotary cylinder passes through the mounting bracket and the rotary cylinder and extends to the outside of the rotary cylinder, and the rotary cylinder is rotatably connected with the mounting bracket and the connecting cylinder.
[0013] Further, the bottom of the connecting frame is fixedly connected with driving rod, the bottom of the driving rod extends to the inside of the rotary cylinder, the middle region of the surface of the rotary cylinder is provided with internal thread, the inner wall of the sliding plate is provided with external thread, the sliding plate is rotatably connected with the rotary cylinder, the rotary cylinder is slidably connected with the driving rod, the bottom of the driving rod is slidably connected with the top of the hammer, the surface of the driving rod is sleeved with torsion spring, one end of the torsion spring is fixedly connected with the surface of the driving rod, and the other end of the torsion spring is fixedly connected with the top of the hammer.
[0014] Further, the bottom of the rotary cylinder is fixedly connected with mounting seat, the top of the polishing ring is uniformly fixedly connected with connecting block, the top of the connecting block is embedded into the inside of the mounting seat, the inside of the polishing ring is provided with polishing block, and the polishing block is rotatably connected with the inner wall of the polishing ring.
[0015] Further, the top end of the connecting rod two is rotationally connected with a connecting rod one, the top end of the connecting rod one is rotationally connected with the surface of the sliding plate, and the bottom end of the connecting rod two is fixedly connected with a clamping plate.
[0016] Further, the adjusting mechanism comprises an adjusting cylinder, the bottom end of the adjusting cylinder is rotationally connected with the top end of the connecting cylinder through screw threads, the two sides of the connecting cylinder are provided with connecting blocks, the front and rear ends of the connecting rod two are fixedly connected with shaft rods, the shaft rods are rotationally connected with the connecting blocks, one side of the connecting block close to the connecting cylinder is fixedly connected with a screw rod, the back surface of the connecting cylinder is provided with a rotating block, the left and right ends of the rotating block are rotationally connected with the screw rod through screw threads, the left and right sides of the surface of the rotating block are rotationally connected with limiting sleeve rings, the front end of the limiting sleeve ring is fixedly connected with the back surface of the connecting cylinder, one end of the connecting block close to each other is fixedly connected with a limiting rod, and the limiting rod is slidingly connected with the connecting cylinder.
[0017] In a second aspect, the application provides a processing process for a solid wood floor copper piece, comprising the following steps:
[0018] Step 1: providing a solid wood floor blank, milling a matching embedding groove on the surface of the blank according to the contour size of the copper piece, and the depth of the embedding groove is adapted to the thickness of the copper piece;
[0019] Step 2: uniformly coating a flexible adhesive with a preset thickness in the embedding groove, and the adhesive has a buffering performance to avoid subsequent polishing impact;
[0020] Step 3: embedding the copper piece in the embedding groove after coating the adhesive, the back surface of the copper piece is provided with a texture for increasing adhesion, the beating hammer is driven to be pressed down by the electric telescopic rod, the beating hammer applies a periodic knocking force to the center of the copper piece, the polishing ring and the polishing block are driven to rotate around the copper piece by the rotating drum, and the preliminary fixing and edge flattening of the copper piece are performed;
[0021] Step 4: the controller of the electric telescopic rod monitors the polishing resistance in real time, dynamically adjusts the lifting motion frequency according to the resistance change, optimizes the polishing effect, and the two connecting rods two with adjustable height are linked, and the working end of the connecting rod two switches the function according to the preset height: in the first working mode, the connecting rod two vibrates the surface of the polishing ring and the polishing block to remove debris; in the second working mode, the connecting rod two switches to a clamping mechanism to apply a lateral clamping force to the copper piece to assist assembly;
[0022] Step 5: the copper piece and the surrounding floor surface are finely polished by the rotating polishing assembly until the upper surface of the copper piece is coplanar with the floor surface, and if the copper piece is of a pattern type, the polishing step is skipped;
[0023] Step 6: Apply oil and paint to the entire treated floor. If it is a patterned copper part, paint the floor surface first before performing the embedding and fixing in steps 3 to 4.
[0024] Furthermore, the dynamic adjustment process of the movement frequency of the electric telescopic rod in step 4 is as follows:
[0025] Step 41: During the operation of the grinding ring, the axial resistance data during the grinding operation is collected in real time by the pressure sensor installed on the slide plate, and the signal is transmitted to the electric telescopic rod controller.
[0026] Step 42: The controller filters the real-time resistance data based on the preset resistance threshold range, calculates the dynamic trend, and makes a judgment.
[0027] Step 43: When the resistance exceeds the limit, reduce the preset lifting motion frequency and trigger the connecting rod two to switch to the first working mode for chip removal. When the resistance fluctuates abnormally, increase the lifting motion frequency and link the grinding ring to increase the preset number of local grinding times. When the resistance stabilizes within the threshold range, maintain the current frequency to complete the grinding at a uniform speed.
[0028] Step 44: The adjusted motion frequency is fed back in real time via the electric telescopic rod.
[0029] Furthermore, the dynamic change trend judgment process in step 42 is as follows: if the resistance continues to be higher than the upper limit threshold, it is determined that there are hard impurities or adhesive accumulation in the polishing area; if the resistance fluctuation exceeds the preset tolerance, it is determined that there is unevenness or local warping at the edge of the copper part.
[0030] (III) Beneficial Effects
[0031] Compared with the known prior art, the technical solution provided by this invention has the following beneficial effects:
[0032] 1. By integrating multiple independent processes such as fixing copper parts, surface grinding, debris cleaning, and even auxiliary clamping, the electric telescopic rod enables the grinding ring to rotate and grind, the hammer to strike and fix the center, and the connecting rod to perform the functions simultaneously in a single cycle. This changes the cumbersome mode in traditional processes where workers need to frequently change tools and perform step-by-step operations, greatly shortens the processing cycle of a single workpiece, and thus significantly improves overall production efficiency.
[0033] 2. By applying a continuous reciprocating micro-impact force to the center of the copper part during the high-frequency lifting and lowering process of the hammer, this force can effectively enhance the bonding between the copper part and the bottom of the groove before the flexible adhesive is fully cured. At the same time, it can offset the lateral shear stress generated by the grinding ring when working on the edge, fundamentally preventing the copper part from shifting or warping in key processes. Under the drive of the rotating drum, the grinding ring and grinding block can simultaneously and evenly grind the copper part and the surface of the wood floor, ensuring that the two can ultimately achieve a very high coplanarity, avoiding the local depressions or protrusions that are easy to occur in traditional manual grinding.
[0034] 3. By setting up a second connecting rod, it can actively vibrate and clean the grinding ring and grinding block, effectively solving the problem of debris adhesion affecting the grinding effect and scratching the workpiece surface during the grinding process, ensuring stable processing quality. Its height adjustable feature allows it to seamlessly switch to the second working mode as a clamping mechanism, providing auxiliary positioning for the precise embedding of copper parts, reducing reliance on external tools, and ensuring a smooth production process and a clean working environment. Attached Figure Description
[0035] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0036] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the processing equipment for inlaying copper parts in solid wood flooring according to the present invention;
[0037] Figure 2 This is a frontal cross-sectional view of the present invention.
[0038] Figure 3 For the present invention Figure 2 A magnified schematic diagram of the partial structure at point A in the middle;
[0039] Figure 4 For the present invention Figure 2 A magnified schematic diagram of the local structure at point B;
[0040] Figure 5 For the present invention Figure 2 A magnified schematic diagram of the structure at point C in the middle;
[0041] Figure 6 This is a schematic diagram of the overall three-dimensional structure of the present invention from another angle;
[0042] Figure 7 This is a top view cross-sectional structural diagram of the rotating block and screw in this invention;
[0043] Figure 8 This is a three-dimensional structural diagram of connecting rod one, connecting rod two, card plate and sliding plate in this invention;
[0044] Figure 9 This is a front view of the product processed by the processing equipment for copper inlay in solid wood flooring according to the present invention;
[0045] Figure 10 A front view schematic diagram of a product processed by a processing device for copper inlay in solid wood flooring in the prior art;
[0046] Figure 11 This is a partial three-dimensional structural diagram of the product processed by the processing equipment for copper inlay in solid wood flooring in this invention;
[0047] Figure 12 A partial three-dimensional structural diagram of a product processed by a processing device for inlaid copper parts in solid wood flooring in the prior art.
[0048] The labels in the diagram represent: 1. Mounting cylinder; 2. Electric telescopic rod; 3. Connecting frame; 4. Mounting frame; 5. Slide plate; 6. Connecting rod one; 7. Connecting rod two; 8. Clamping plate; 9. Rotating cylinder; 10. Adjusting cylinder; 11. Connecting cylinder; 12. Striking hammer; 13. Drive rod; 14. Torsion spring; 15. Mounting base; 16. Grinding ring; 17. Grinding block; 18. Connecting block; 19. Shaft; 20. Rotating block; 21. Screw; 22. Limiting rod; 23. Limiting collar; d. Slot one; e. Copper part one; f. Slot two; g. Copper part two. Detailed Implementation
[0049] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0050] The present invention will be further described below with reference to embodiments.
[0051] This embodiment provides a processing device for inlaying copper parts into solid wood flooring, such as... Figure 1 - Figure 8As shown, it includes an installation cylinder 1, an electric telescopic rod 2 is installed through the inside of the installation cylinder 1, a connecting frame 3 is installed at the bottom end of the electric telescopic rod 2, an installation frame 4 is slidably connected to the surface of the connecting frame 3, the top end of the installation cylinder 1 is fixedly connected to the outer rod at the top end of the electric telescopic rod 2, the inner rod at the bottom end of the electric telescopic rod 2 is fixedly connected to the top end of the connecting frame 3, and the bottom end of the installation cylinder 1 is fixedly connected to the top end of the installation frame 4.
[0052] The bottom end of the connecting frame 3 is fixedly connected to the slide plate 5, and the bottom end of the mounting frame 4 is provided with the connecting cylinder 11. The inside of the slide plate 5 is rotatably connected to the rotating cylinder 9. The slide plate 5 is slidably connected to the inside of the mounting frame 4, the top end of the rotating cylinder 9 is rotatably connected to the top end of the mounting frame 4, the bottom end of the rotating cylinder 9 passes through the mounting frame 4 and the rotating cylinder 9, and extends to the outside of the rotating cylinder 9. The rotating cylinder 9 is rotatably connected to the mounting frame 4 and the connecting cylinder 11.
[0053] A drive rod 13 is fixedly connected to the bottom end of the connecting frame 3. The bottom end of the drive rod 13 extends into the interior of the rotating cylinder 9. An internal thread is provided in the middle area of the surface of the rotating cylinder 9. An external thread is provided on the inner wall of the slide plate 5. The slide plate 5 is rotatably connected to the rotating cylinder 9. The rotating cylinder 9 is slidably connected to the drive rod 13. The bottom end of the drive rod 13 is slidably connected to the top end of the hammer 12. A torsion spring 14 is sleeved on the surface of the drive rod 13. One end of the torsion spring 14 is fixedly connected to the surface of the drive rod 13. The other end of the torsion spring 14 is fixedly connected to the top end of the hammer 12.
[0054] The inside of the rotating cylinder 9 is equipped with a striking hammer 12, and the bottom of the rotating cylinder 9 is equipped with a grinding ring 16. During the operation of the electric telescopic rod 2, the sliding plate 5 is driven to rise or fall in a cycle. The grinding ring 16 is used to trigger the cyclic rotation behavior when the sliding plate 5 moves, so as to perform the grinding behavior of the floor and the fittings in the target area. The striking hammer 12 is used to receive the motion transmission of the sliding plate 5 and generate reciprocating telescopic behavior, so as to act on the center of the grinding area of the grinding ring 16, so as to perform the fixed behavior of cyclically striking the fittings.
[0055] The bottom end of the rotating drum 9 is fixedly connected to the mounting base 15, and the top end of the grinding ring 16 is evenly fixedly connected to the connecting blocks 18. The top end of the connecting blocks 18 is fitted into the interior of the mounting base 15. The interior of the grinding ring 16 is provided with grinding blocks 17, which are rotatably connected to the inner wall of the grinding ring 16. The mounting base 15 is made of flexible material, using rubber, which makes it easy for the connecting blocks 18 to detach from the mounting base 15, thereby allowing the grinding ring 16 or the grinding blocks 17 to be replaced.
[0056] In existing technologies, such as Figure 9 , Figure 10 , Figure 11 and Figure 12As shown, the sequential process of fixing followed by polishing has inherent defects. When the fixed copper parts are subjected to the severe vibration of the polishing equipment, the internal adhesive layer is easily damaged or the copper parts themselves are slightly displaced, thus creating a hidden danger of loosening later. Moreover, it is difficult to accurately control the flatness of manual polishing, resulting in a widening gap between copper part 2g and groove 2f, as well as warping of copper part 2g. This makes it easier for dirt to accumulate during subsequent use. This embodiment achieves continuous reinforcement of the copper parts while polishing through a synergistic mechanism of dynamic anti-displacement fixing and synchronous polishing. This allows the central impact force to effectively offset the lateral stress brought by polishing, forming a dynamically stable processing environment and eliminating potential quality defects caused by process separation. Furthermore, the precision of the machinery ensures perfect coplanarity between the copper parts and the floor surface. The gap between copper part 1e and groove 1d is narrower, and copper part 1e is less prone to warping.
[0057] In other aspects, this embodiment provides an adjustment mechanism. The bottom end of the mounting cylinder 1 is provided with two connecting rods 7. The connecting rods 7 are connected to the connecting cylinder 11 through the adjustment mechanism. The connecting rods 7 are used to follow the displacement of the slide plate 5 to loosen the surface attachments of the grinding ring 16 by tapping, and to receive adjustment instructions from the adjustment mechanism. By adjusting the working height, the working function is switched to clamp and assemble the assembly. The top end of the connecting rods 7 is rotatably connected to the connecting rod 6. The top end of the connecting rod 6 is rotatably connected to the surface of the slide plate 5. The bottom end of the connecting rods 7 is fixedly connected to the clamping plate 8.
[0058] The adjustment mechanism includes an adjusting cylinder 10, which is rotatably connected to the bottom of the mounting bracket 4 via a thread. The bottom of the adjusting cylinder 10 is rotatably connected to the top of the connecting cylinder 11. Connecting blocks 18 are provided on both sides of the connecting cylinder 11. Shafts 19 are fixedly connected to both ends of the connecting rod 7. The shafts 19 are rotatably connected to the connecting blocks 18. A screw 21 is fixedly connected to the side of the connecting block 18 near the connecting cylinder 11. A rotating block 20 is provided on the back of the connecting cylinder 11. The left and right ends of the rotating block 20 are rotatably connected to the screw 21 via a thread. Limiting collars 23 are rotatably connected to both sides of the surface of the rotating block 20. The front end of the limiting collar 23 is fixedly connected to the back of the connecting cylinder 11. A limiting rod 22 is fixedly connected to the end of the connecting blocks 18 that is close to each other. The limiting rod 22 is slidably connected to the connecting cylinder 11.
[0059] In traditional operations, workers must pause grinding and manually remove debris using air hoses, brushes, or other tools. This is not only inefficient but also prone to secondary contamination or incomplete debris removal. Additional clamps may also be required when embedding copper parts. This embodiment integrates the debris removal and clamping functions. High-frequency vibration debris removal is automatically performed during grinding to ensure a clean surface and guarantee subsequent grinding quality. When copper parts need to be embedded, it can immediately switch to clamping mode, providing precise lateral positioning force. This eliminates the interruptions caused by function switching in traditional processes, achieving seamless integration between different processes and greatly ensuring production continuity, automation levels, and the cleanliness of the final product.
[0060] This embodiment provides a process for inlaying copper components into solid wood flooring, including the following steps:
[0061] Step 1: Provide solid wood flooring blanks, and mill matching grooves on the surface of the blanks according to the outline dimensions of the copper parts. The depth of the grooves should be adapted to the thickness of the copper parts.
[0062] Step 2: Apply a pre-set thickness of flexible adhesive evenly into the groove. The adhesive has cushioning properties to avoid impact during subsequent sanding.
[0063] Step 3: Embed the copper part into the groove after applying glue. The back of the copper part has textures to increase adhesion. Drive the hammer 12 to press down through the electric telescopic rod 2, so that the hammer 12 applies periodic striking force to the center of the copper part. At the same time, the polishing ring 16 and polishing block 17 are driven by the rotating cylinder 9 to rotate and polish the copper part in a circular motion, so as to initially fix the copper part and smooth the edges.
[0064] Step 4: The controller of the electric telescopic rod 2 monitors the grinding resistance in real time and dynamically adjusts the lifting frequency according to the resistance changes to optimize the grinding effect. It also links with the adjustable-height connecting rods 7 on both sides, whose working ends switch functions according to preset heights: In the first working mode, connecting rod 7 vibrates and removes chips from the surfaces of the grinding ring 16 and grinding block 17; in the second working mode, connecting rod 7 switches to a clamping mechanism, applying lateral clamping force to the copper parts to assist in assembly. The dynamic adjustment process of the electric telescopic rod 2's movement frequency is as follows:
[0065] Step 41: During the operation of the grinding ring 16, the axial resistance data during the grinding operation is collected in real time by the pressure sensor installed on the slide plate 5, and the signal is transmitted to the controller of the electric telescopic rod 2.
[0066] Step 42: The controller filters the real-time resistance data based on the preset resistance threshold range, calculates the dynamic trend, and makes a judgment. The judgment process of the dynamic trend is as follows: if the resistance is continuously higher than the upper limit threshold, it is determined that there are hard impurities or adhesive accumulation in the polishing area; if the resistance fluctuation exceeds the preset tolerance, it is determined that there is unevenness or local warping at the edge of the copper part.
[0067] Step 43: When the resistance exceeds the limit, reduce the preset lifting motion frequency and trigger the connecting rod 2 7 to switch to the first working mode for chip removal. When the resistance fluctuates abnormally, increase the lifting motion frequency and link the grinding ring 16 to increase the preset number of local grinding times. When the resistance stabilizes within the threshold range, maintain the current frequency to complete the grinding at a uniform speed.
[0068] Step 44: The adjusted motion frequency is fed back in real time through the electric telescopic rod 2;
[0069] Step 5: Use the rotating grinding assembly to finely grind the copper part and the surrounding floor surface until the upper surface of the copper part is coplanar with the floor plane. If the copper part is patterned, skip the grinding step.
[0070] Step 6: Apply oil and paint to the entire treated floor. If it is a patterned copper part, paint the floor surface first before performing the embedding and fixing in steps 3 to 4.
[0071] Working principle: When the invention is applied in advance, power is supplied to the electric telescopic rod 2, the grinding ring 16 and the grinding block 17 are placed in the target area, and the mounting cylinder 1 is held by hand or mounted on the preset robotic arm.
[0072] Start the electric telescopic rod 2, so that the inner rod of the output shaft of the electric telescopic rod 2 drives the connecting frame 3 to move within the mounting frame 4. The connecting frame 3 drives the sliding plate 5 to move. Under the action of the thread, the rotating drum 9 rotates with the movement of the sliding plate 5, so that the rotating drum 9 drives the grinding ring 16 and the grinding block 17 to grind the floor or copper parts in the target area.
[0073] During the displacement of the connecting frame 3, the drive rod 13 is driven to extend and retract within the rotating cylinder 9, causing the drive rod 13 to drive the striking hammer 12 to move. The torsion spring 14 provides motion range compensation for the striking hammer 12 through its own rebound force, so that the striking hammer 12 impacts the grinding block 17. The impact force of the striking hammer 12 is used to fix the copper parts in the target area through the grinding block 17. Whenever the striking hammer 12 strikes and contacts the grinding block 17, the grinding block 17 temporarily stops rotating. When the striking hammer 12 does not contact the grinding block 17, the grinding block 17 rotates again following the rotation of the grinding ring 16.
[0074] During the displacement of the slide plate 5, it drives the first connecting rod 6 to move, which in turn drives the second connecting rod 7 to move. The second connecting rod 7 drives the shaft 19 to rotate within the connecting block 18. The second connecting rod 7 drives the clamping plate 8 to strike the edge of the grinding ring 16. In the first working mode, this accelerates the shedding of debris from the surface of the grinding ring 16 and the grinding block 17. When switching to the second working mode, the adjusting cylinder 10 is rotated, causing it to move at the bottom of the mounting bracket 4. The adjusting cylinder 10 drives the connecting cylinder 11 to move downward, and the connecting cylinder 11 drives the second connecting rod 7 to make vertical adjustments, controlling the height of the two connecting rods 7. The user can rotate the rotating block 20, and under the action of the thread and the limitation of the moving trajectory of the connecting block 18 by the limiting rod 22, the screw 21 is displaced within the rotating block 20, causing the connecting block 18 to drive the second connecting rod 7 to make lateral adjustments, controlling the distance between the two connecting rods 7. In the second working mode, the user can convert the second connecting rod 7 and the clamping plate 8 into a fixture to clamp and assemble the copper parts.
[0075] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A processing device for inlaying copper parts into solid wood flooring, characterized in that, The device includes an installation cylinder (1), an electric telescopic rod (2) is installed inside the installation cylinder (1), a connecting frame (3) is installed at the bottom end of the electric telescopic rod (2), an installation frame (4) is slidably connected to the surface of the connecting frame (3), a sliding plate (5) is fixedly connected to the bottom end of the connecting frame (3), a connecting cylinder (11) is installed at the bottom end of the installation frame (4), a rotating cylinder (9) is rotatably connected inside the sliding plate (5), a hammer (12) is installed inside the rotating cylinder (9), and a grinding ring (16) is installed at the bottom end of the rotating cylinder (9). During the operation of the electric telescopic rod (2), the sliding plate (5) is driven to rise or fall cyclically. The grinding ring (16) is used to trigger cyclic rotation when the sliding plate (5) moves, so as to grind the floor and accessories in the target area. The hammer (12) is used to receive the motion transmission of the sliding plate (5) and generate reciprocating extension and retraction, so as to act on the center of the grinding area of the grinding ring (16) to fix the accessories by cyclic hammering. The bottom end of the mounting cylinder (1) is provided with two connecting rods (7). The connecting rods (7) are connected to the connecting cylinder (11) through an adjustment mechanism. The connecting rods (7) are used to follow the displacement of the sliding plate (5) to knock and loosen the surface attachments of the grinding ring (16), and to accept the adjustment command of the adjustment mechanism. By adjusting the working height, the working function is switched to clamp and assemble the assembly parts.
2. The processing equipment for inlaying copper parts in solid wood flooring according to claim 1, characterized in that, The top end of the mounting cylinder (1) is fixedly connected to the outer rod at the top end of the electric telescopic rod (2), the inner rod at the bottom end of the electric telescopic rod (2) is fixedly connected to the top end of the connecting frame (3), and the bottom end of the mounting cylinder (1) is fixedly connected to the top end of the mounting frame (4).
3. The processing equipment for inlaying copper parts in solid wood flooring according to claim 1, characterized in that, The slide plate (5) is slidably connected to the inside of the mounting frame (4), the top end of the rotating cylinder (9) is rotatably connected to the top end of the mounting frame (4), the bottom end of the rotating cylinder (9) passes through the mounting frame (4) and the rotating cylinder (9) and extends to the outside of the rotating cylinder (9), and the rotating cylinder (9) is rotatably connected to the mounting frame (4) and the connecting cylinder (11).
4. The processing equipment for inlaying copper parts in solid wood flooring according to claim 1, characterized in that, The bottom end of the connecting frame (3) is fixedly connected to a drive rod (13). The bottom end of the drive rod (13) extends into the interior of the rotating cylinder (9). An internal thread is provided in the middle area of the surface of the rotating cylinder (9). An external thread is provided on the inner wall of the sliding plate (5). The sliding plate (5) is rotatably connected to the rotating cylinder (9). The rotating cylinder (9) is slidably connected to the drive rod (13). The bottom end of the drive rod (13) is slidably connected to the top end of the hammer (12). A torsion spring (14) is sleeved on the surface of the drive rod (13). One end of the torsion spring (14) is fixedly connected to the surface of the drive rod (13). The other end of the torsion spring (14) is fixedly connected to the top end of the hammer (12).
5. The processing equipment for inlaying copper parts in solid wood flooring according to claim 1, characterized in that, The bottom end of the rotating drum (9) is fixedly connected to a mounting base (15), and the top end of the grinding ring (16) is uniformly fixedly connected to a connecting block (18). The top end of the connecting block (18) is fitted into the interior of the mounting base (15). A grinding block (17) is provided inside the grinding ring (16), and the grinding block (17) is rotatably connected to the inner wall of the grinding ring (16).
6. The processing equipment for inlaying copper parts in solid wood flooring according to claim 1, characterized in that, The top end of the second connecting rod (7) is rotatably connected to the first connecting rod (6), the top end of the first connecting rod (6) is rotatably connected to the surface of the slide plate (5), and the bottom end of the second connecting rod (7) is fixedly connected to the card plate (8).
7. The processing equipment for inlaying copper parts in solid wood flooring according to claim 1, characterized in that, The adjustment mechanism includes an adjusting cylinder (10), the bottom end of which is rotatably connected to the mounting bracket (4) by a thread, the bottom end of which is rotatably connected to the top end of the connecting cylinder (11), connecting blocks (18) are provided on both sides of the connecting cylinder (11), and shafts (19) are fixedly connected to both ends of the connecting rod (7), the shafts (19) are rotatably connected to the connecting blocks (18), and a thread is fixedly connected to the side of the connecting block (18) near the connecting cylinder (11). The rod (21) has a rotating block (20) on the back of the connecting cylinder (11). The left and right ends of the rotating block (20) are connected to the screw (21) by a thread. The left and right sides of the surface of the rotating block (20) are rotatably connected to a limiting collar (23). The front end of the limiting collar (23) is fixedly connected to the back of the connecting cylinder (11). The end of the connecting blocks (18) that are close to each other is fixedly connected to a limiting rod (22). The limiting rod (22) is slidably connected to the connecting cylinder (11).
8. A process for processing copper-inlaid components in solid wood flooring, wherein the process is based on an implementation method of a processing device for copper-inlaid components in solid wood flooring according to any one of claims 1-7, characterized in that, Includes the following steps: Step 1: Provide solid wood flooring blanks, and mill matching grooves on the surface of the blanks according to the outline dimensions of the copper parts. The depth of the grooves should be adapted to the thickness of the copper parts. Step 2: Apply a flexible adhesive of a predetermined thickness evenly into the groove; Step 3: Embed the copper part into the groove after applying glue. The back of the copper part has textures to increase adhesion. Drive the hammer (12) down through the electric telescopic rod (2) so that the hammer (12) applies periodic striking force to the center of the copper part. At the same time, the polishing ring (16) and polishing block (17) are driven by the rotating cylinder (9) to rotate and polish the copper part in a circular motion to perform preliminary fixation and edge leveling of the copper part. Step 4: The controller of the electric telescopic rod (2) monitors the grinding resistance in real time and dynamically adjusts the lifting frequency according to the change in resistance. It also links the adjustable connecting rods (7) on both sides. The working end switches functions according to the preset height: In the first working mode, the connecting rod (7) vibrates and cleans the grinding ring (16) and grinding block (17); In the second working mode, the connecting rod (7) switches to a clamping mechanism to apply lateral clamping force to the copper parts to assist in assembly. Step 5: Use the rotating grinding assembly to finely grind the copper part and the surrounding floor surface until the upper surface of the copper part is coplanar with the floor plane. If the copper part is patterned, skip the grinding step. Step 6: Apply oil and paint to the entire treated floor. If it is a patterned copper part, paint the floor surface first before performing the embedding and fixing in steps 3 to 4.
9. The process for processing copper-inlaid parts in solid wood flooring according to claim 8, characterized in that, The dynamic adjustment process of the movement frequency of the electric telescopic rod (2) in step 4 is as follows: Step 41: During the operation of the grinding ring (16), the axial resistance data during the grinding operation is collected in real time by the pressure sensor installed on the slide plate (5), and the signal is transmitted to the controller of the electric telescopic rod (2). Step 42: The controller filters the real-time resistance data based on the preset resistance threshold range, calculates the dynamic trend, and makes a judgment. Step 43: When the resistance exceeds the limit, reduce the preset lifting motion frequency and trigger the connecting rod 2 (7) to switch to the first working mode for chip removal. When the resistance fluctuates abnormally, increase the lifting motion frequency and link the grinding ring (16) to increase the preset number of local grinding times. When the resistance is stable within the threshold range, maintain the current frequency to complete the grinding at a uniform speed. Step 44: The adjusted motion frequency is fed back in real time through the electric telescopic rod (2).
10. The process for processing copper-inlaid parts in solid wood flooring according to claim 9, characterized in that, The process for judging the dynamic change trend in step 42 is as follows: if the resistance continues to be higher than the upper limit threshold, it is determined that there are hard impurities or adhesive accumulation in the polishing area; if the resistance fluctuation exceeds the preset tolerance, it is determined that there is unevenness or local warping at the edge of the copper part.