Defect removing and cleaning integrated production line for roasted anode carbon blocks and carbon bowls
By compacting and cleaning the inner wall of the charcoal bowl, the problem of increased voltage caused by gaps in the charcoal bowl after firing was solved, achieving efficient gap filling and voltage reduction, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202511905705.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-02-10
AI Technical Summary
After roasting, gaps appear inside the charcoal bowl, causing the voltage to rise and deviate from the appropriate voltage difference range, thus wasting electrical resources.
The compaction structure, consisting of a roller conveyor and a working frame, includes a lowering component, a compaction component, and an auxiliary component. The central gear and half gear are driven by an agitator motor, and the compaction component rotates on the inner wall of the carbon bowl. Combined with a scraper and an added carbon ring, the compaction and gaps are cleaned, and dust is removed by a high-pressure air cleaning structure to ensure that the inner wall is dry and free of impurities.
It effectively fills and compacts the gaps in the charcoal bowl body, increases the contact area after casting, reduces voltage, enhances the bonding force between the filling material and the charcoal bowl body, and improves production efficiency and product quality.
Smart Images

Figure CN121493537A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of charcoal bowl body defect removal and cleaning technology, and more particularly to an integrated production line for charcoal bowl defect removal and cleaning of roasted anode carbon blocks. Background Technology
[0002] The design and development of an integrated production line for cleaning and removing defects from calcined anode carbon blocks and carbon bowls typically involves automated and efficient production processes across multiple stages. The main purpose of this production line is to improve the production efficiency of anode carbon blocks and carbon bowls, while reducing defects caused by human operation and ensuring product quality.
[0003] Existing technologies, such as the invention disclosed in CN120289201B, present a method for reducing the iron-carbon voltage drop of anode carbon blocks and a finished anode carbon block, mainly relating to the field of anode carbon block production methods. The method includes: S1, grinding the smoothness of the mortar groove of the anode carbon block using a grinding device; S2, dividing the mortar groove of the anode carbon block into layers according to depth; S3, after the integrated control system receives the divided layers within the mortar groove, molten iron, calcined and continuously maintained at high temperature, is poured into the mortar groove at a normal distribution rate until the molten iron pouring operation in area A of step S2 is completed. The beneficial effect of this invention is that it ensures that the anode carbon block produced using this method, after being connected to the anode terminal of the electrolytic cell, will not experience voltage difference problems due to loose or unstable connections, ensuring a small voltage difference between the metal end and the anode carbon block, allowing the electrolytic cell to fully perform its electrolytic function.
[0004] The inventors discovered during the process of connecting the anode carbon block and the anode claw that some gaps would appear inside the carbon bowl after roasting, reducing the contact area between the anode and the anode claw after casting, resulting in a higher voltage that deviated from the appropriate voltage difference range. Summary of the Invention
[0005] The purpose of this invention is to address the shortcomings of existing technologies where gaps appear inside the carbon bowl after roasting, leading to higher voltages that deviate from the appropriate voltage difference range and wasting power resources. The invention proposes an integrated production line for removing defects and cleaning carbon bowls from roasted anode carbon blocks.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: It includes a roller conveyor and a working frame. The upper surface of the roller conveyor abuts against several carbon block bodies. Four carbon cup bodies are arranged on the upper surface of each carbon block body. The working frame abuts against the roller conveyor. The upper surface of the working frame is provided with a compaction structure. The compaction structure includes a lowering component, a compaction component, and an auxiliary component. The lowering component includes an assembly plate. The assembly plate is fixedly connected to the upper surface of the working frame. Two L-shaped plates are fixedly connected to one side of the assembly plate. A cylinder is mounted on both L-shaped plates. The output end of the cylinder is fixedly connected to a lowering... The plate has four motor brackets fixedly connected to its lower surface. An agitator motor is mounted on the lower plate via the motor brackets. The compaction assembly includes a transmission component, which is fixedly connected to the output end of the agitator motor. A drive rod is fixedly connected to the lower surface of the transmission component. A central gear is fixedly connected to the end of the drive rod away from the transmission component. The central gear is rotatably connected to a drive component. Two auxiliary rods are fixedly connected to both sides of the drive component. A compaction component is rotatably connected to the drive component via the two auxiliary rods. A semi-toothed gear is fixedly connected to the upper surface of the compaction component. The teeth of the semi-toothed gear mesh with the central gear.
[0007] The effect achieved by the above components is as follows: by setting up a compaction structure, the graphite powder mixture sprayed by the feeding structure can be compacted onto the inner wall of the carbon bowl body. During this process, the graphite powder mixture will be continuously compacted into the gaps of the carbon bowl body, and the excess part will be scraped out and pushed to new gaps to continue filling the gaps and compacting.
[0008] Preferably, the auxiliary structure includes an auxiliary component, the auxiliary component includes an auxiliary frame, the auxiliary frame is slidably connected to the surface of the drive rod, the surface of the drive member has two linkage grooves, and the auxiliary frame is slidably connected to the inner wall of the corresponding linkage groove.
[0009] The effect achieved by the above components is that adding an auxiliary frame allows the drive rod to be linked with the drive component, thereby reducing the pressure on the tooth surface of the central gear and improving its service life.
[0010] Preferably, a scraper is fixedly connected to the inner wall of the compacting component, and the scraper abuts against the bottom wall of the charcoal bowl body.
[0011] The effect achieved by the above components is that, as the compactor is rotated inside the charcoal bowl, the protruding scraper catches the falling graphite powder, and at the same time, it can compact and clean the bottom of the charcoal bowl.
[0012] Preferably, two charcoal rings are fixedly connected to the inner wall of the charcoal bowl body, and the charcoal rings abut against the compaction component.
[0013] The effect achieved by the above components is that by adding a carbon ring that matches the gap of the compaction component, the surface area of the inner wall of the carbon bowl can be increased, thereby reducing the voltage by increasing the contact area after casting.
[0014] Preferably, a cleaning structure is provided on one side of the roller conveyor. The cleaning structure includes a mounting frame, which is fixedly connected to one side of the roller conveyor. An air tank is fixedly connected to the upper surface of the mounting frame, and a horizontal motor is fixedly connected to the upper surface of the mounting frame. The output end of the horizontal motor is connected to the air tank. An auxiliary column is fixedly connected to the side of the roller conveyor away from the mounting frame. An air outlet pipe is connected to the arc surface of the air tank. The air outlet pipe is fixedly connected to the auxiliary column, and four air jet pipes are connected to the arc surface of the air outlet pipe.
[0015] The effect achieved by the above components is as follows: by adding a cleaning structure, the dust in the gaps of the charcoal bowl body can be cleaned with high-pressure air before graphite powder is added to the charcoal bowl body, ensuring that the inner wall is dry and free of impurities, and enhancing the bonding force between the filling material and the charcoal bowl body.
[0016] Preferably, a diffuser is fixedly connected to the output end of the jet pipe, and the cross-section of the diffuser is trapezoidal.
[0017] The effect achieved by the above components is that by adding a diffuser, high-pressure air can be sprayed out in a diffused manner, thereby improving the efficiency of cleaning the inner wall of the charcoal bowl.
[0018] Preferably, the upper surface of the work frame is provided with a feeding structure, the feeding structure includes a feeding component and a discharging component, the feeding component includes two supports, the two supports are fixedly connected to the upper surface of the work frame, the two supports are fixedly connected to a hopper, the inner wall of the hopper is fixedly connected to four loading tubes, the arc surface of the loading tubes is provided with five feeding ports, the feeding ports are located at the bottom of the loading tubes.
[0019] The effect achieved by the above components is that the flow rate of the graphite powder mixture can be controlled to a certain extent by adding a feeding component, thereby controlling the amount of graphite powder in the carbon bowl body according to the needs, and feeding can be done on four carbon bowl bodies at the same time.
[0020] Preferably, a splash guard is fixedly connected to the upper surface of the hopper, and the splash guard is located in the hopper away from the compaction structure.
[0021] The effect achieved by the above-mentioned components is that by adding a splash guard, the amount of graphite powder mixture can be reduced when it is poured into the hopper, thus avoiding waste of resources.
[0022] Preferably, the discharge assembly includes a drive motor, which is fixedly connected to the splash guard. The output end of the drive motor is fixedly connected to a drive shaft, and the arc surface of the drive shaft is connected to a drive belt. The loading tube is rotatably connected to a rotating rod, and the arc surface of the rotating rod is fixedly connected to a drive shaft. The drive shaft is located above the loading tube and is connected to the drive belt. The rotating rod is threadedly connected to a discharge tube, which is slidably connected to the inner wall of the loading tube. The arc surface of the discharge tube has five reserved holes, the positions of which correspond to the positions of the discharge ports. The arc surface of the discharge tube has two discharge holes.
[0023] The aforementioned components achieve the following effects: by adding a feeding pipe, the feeding structure is extended, and the flow rate can be further controlled, making its opening and closing controllable.
[0024] Preferably, a guide spiral plate is fixedly connected to the arc surface of the rotating rod, and the guide spiral plate is slidably connected to the inner wall of the feeding pipe.
[0025] The effect achieved by the above components is as follows: by adding a guide spiral plate, when the guide spiral plate and the rotating rod rotate together, the graphite powder mixture can be pushed forward. Without affecting the feeding, the feeding efficiency of the graphite powder mixture is further controlled by the spiral structure.
[0026] In summary, the beneficial effects of the present invention are as follows:
[0027] In this invention, when the calcined anode carbon block is driven by the roller conveyor to the bottom of the compaction structure, the roller conveyor stops running. Then, the cylinder is activated to push the lower plate, which in turn drives the compaction component into the carbon bowl body. Next, the stirring motor is activated, rotating two revolutions clockwise and one revolution counterclockwise. The stirring motor is a servo motor. When the stirring motor rotates clockwise, it first drives the central gear and auxiliary frame to rotate clockwise. The central gear then drives the half-tooth gear to rotate counterclockwise, which in turn drives the compaction component to rotate counterclockwise. When the compaction component reaches its limit, it adheres to the inner wall of the carbon bowl body. The groove on the compaction component matches the added carbon ring. The compaction component adheres to the carbon bowl body. During the process of compacting the inner wall of the carbon bowl, the entire compaction component is also driven, thereby compacting and scraping the inner wall of the carbon bowl body. During this process, the auxiliary frame can link the drive rod and the drive component, thereby reducing the pressure on the central gear tooth surface and improving service life. Adding a carbon ring can increase the surface area of the inner wall of the carbon bowl body, thereby reducing voltage by increasing the contact area after casting. By setting a compaction structure, the graphite powder mixture sprayed by the feeding structure can be compacted on the inner wall of the carbon bowl body. During this process, the graphite powder mixture will be continuously compacted into the gaps of the carbon bowl body, and the excess part will be scraped out and pushed to new gaps to continue filling and compacting the gaps.
[0028] In this invention, when the motor rotates counterclockwise, the rotation of the central gear will cause the half-tooth gear to rotate clockwise, thereby retracting the compaction component away from the inner wall of the charcoal bowl. After this operation is completed, one round of compaction is finished. Usually, after three rounds are run as needed, the cylinder can be restarted to pull the compaction structure out of the charcoal bowl. Then, the roller conveyor is restarted to transport the next charcoal block to the bottom of the compaction structure for compaction. By adding a scraper, the scraper protruding during the rotation of the compaction component inside the charcoal bowl catches the falling graphite powder and can also compact and clean the bottom of the charcoal bowl.
[0029] In this invention, before adding the graphite powder mixture to the charcoal bowl body, a horizontal motor needs to be started to spray the gas in the gas storage tank into the charcoal bowl body through the jet pipe. The high-pressure air will remove the dust from the gaps in the charcoal bowl body. The diffuser can spray the high-pressure air in a diffused manner, improving the efficiency of cleaning the inner wall of the charcoal bowl body. After the dust is removed, the charcoal bowl body will be conveyed to the feeding structure. By adding a cleaning structure, the dust in the gaps of the charcoal bowl body can be cleaned with high-pressure air before adding graphite powder, ensuring that the inner wall is dry and free of impurities, and enhancing the bonding force between the filling material and the charcoal bowl body.
[0030] In this invention, when the cleaned charcoal block body is conveyed to the bottom of the feeding structure, the drive motor can be started to rotate the drive shaft. The drive belt drives four drive shafts to rotate. During this process, the drive rod rotating with the drive shaft pushes the feeding pipe downward until the feeding port and the reserved hole are aligned. Then the graphite powder mixture enters the feeding pipe. When the guide spiral plate and the rotating rod rotate together, the graphite powder mixture can be pushed forward. Without affecting the feeding, the spiral structure further controls the feeding efficiency of the graphite powder mixture. When the appropriate amount of graphite powder mixture is discharged from the discharge hole into the charcoal bowl body, the output end of the drive motor rotates in the opposite direction, thereby moving the feeding pipe upward so that the feeding port and the reserved hole are misaligned. Then the roller conveyor is restarted to convey the fed charcoal block body to the bottom of the compaction structure. By adding the feeding component, the flow rate of the graphite powder mixture can be controlled to a certain extent, thereby controlling the amount of graphite powder in the charcoal bowl body according to the needs. And four charcoal bowl bodies can be fed at the same time. Attached Figure Description
[0031] Appendix Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0032] Appendix Figure 2 This is the invention Figure 1 Rear structure diagram;
[0033] Appendix Figure 3 This is the invention Figure 1Schematic diagram of compaction structure and material feeding structure;
[0034] Appendix Figure 4 This is a partial structural diagram of the compaction structure of the present invention;
[0035] Appendix Figure 5 This is the invention Figure 4 Schematic diagram of partial structural disassembly;
[0036] Appendix Figure 6 This is the invention Figure 5 Schematic diagram of a partial structure;
[0037] Appendix Figure 7 This is a schematic diagram of the shrinkage of the compaction structure of the present invention;
[0038] Appendix Figure 8 This is the invention Figure 6 Schematic diagram of partial structural disassembly;
[0039] Appendix Figure 9 This is a schematic diagram of the cleaning structure of the present invention;
[0040] Appendix Figure 10 This is the invention Figure 9 Schematic diagram of a partial structure;
[0041] Appendix Figure 11 This is a schematic diagram of the material feeding structure of the present invention;
[0042] Appendix Figure 12 This is the invention Figure 11 Schematic diagram of partial structural disassembly;
[0043] Appendix Figure 13 This is a schematic cross-sectional view of the components such as the mounting pipe of the present invention;
[0044] Appendix Figure 14 This is the invention Figure 13 Schematic diagram of partial structural disassembly.
[0045] The following are the labels in the attached diagram: 1. Roller conveyor; 2. Compaction structure; 21. Lowering assembly; 211. Assembly plate; 212. L-shaped plate; 213. Cylinder; 214. Lowering plate; 215. Motor frame; 216. Agitator motor; 22. Compaction assembly; 221. Transmission component; 222. Drive rod; 223. Central gear; 224. Drive component; 225. Auxiliary rod; 226. Compaction component; 227. Half-tooth gear; 23. Auxiliary assembly; 231. Auxiliary frame; 232. Linkage groove; 233. Scraper; 234. Carbon ring installation; 3. Cleaning structure; 31. Installation frame; 32. Gas storage tank; 33. Horizontal motor; 34. Gas outlet pipe; 35. Air jet pipe; 36. Auxiliary column; 37. Diffuser hood; 4. Feeding structure; 41. Feeding assembly; 411. Support; 412. Hopper; 413. Adding pipe; 414. Feeding port; 415. Splash shield; 42. Discharge assembly; 421. Drive motor; 422. Drive shaft; 423. Drive belt; 424. Rotating rod; 425. Drive shaft; 426. Feeding pipe; 427. Reserved hole; 428. Discharge hole; 429. Guide spiral plate; 5. Working frame; 6. Charcoal block body; 7. Charcoal bowl body. Detailed Implementation
[0046] The present invention will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent forms also fall within the scope defined by the appended claims.
[0047] Reference Figure 1 As shown, the present invention provides a technical solution: an integrated production line for removing defects and cleaning carbon bowls of roasted anode carbon blocks, including a roller conveyor 1 and a working frame 5. Several carbon block bodies 6 are abutted on the upper surface of the roller conveyor 1, and four carbon bowl bodies 7 are arranged on the upper surface of the carbon block bodies 6. The working frame 5 abuts against the roller conveyor 1, and a compaction structure 2 is provided on the upper surface of the working frame 5. A cleaning structure 3 is provided on one side of the roller conveyor 1, and a feeding structure 4 is provided on the upper surface of the working frame 5.
[0048] The following section will explain the specific configuration and function of its compaction structure 2, cleaning structure 3, and material feeding structure 4.
[0049] Reference Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8As shown in this embodiment: the compaction structure 2 includes a lowering component 21, a compaction component 22, and an auxiliary component 23. The lowering component 21 includes an assembly plate 211, which is fixedly connected to the upper surface of the work frame 5. Two L-shaped plates 212 are fixedly connected to one side of the assembly plate 211. A cylinder 213 is mounted on both L-shaped plates 212. A lowering plate 214 is fixedly connected to the output end of the cylinder 213. Four motor frames 215 are fixedly connected to the lower surface of the lowering plate 214. An agitator is mounted on the lowering plate 214 via the motor frames 215. The compaction assembly 22 of the machine 216 includes a transmission component 221, which is fixedly connected to the output end of the agitator motor 216. A drive rod 222 is fixedly connected to the lower surface of the transmission component 221. A central gear 223 is fixedly connected to the end of the drive rod 222 away from the transmission component 221. A drive component 224 is rotatably connected to the central gear 223. Two auxiliary rods 225 are fixedly connected to both sides of the drive component 224. A compaction component 226 is rotatably connected to the drive component 224 via the two auxiliary rods 225. The upper surface of the compaction component 226 is fixed. A semi-gear 227 is connected, and the tooth surface of the semi-gear 227 meshes with the central gear 223. The auxiliary component 23 includes an auxiliary frame 231, which is slidably connected to the surface of the drive rod 222. Two linkage grooves 232 are formed on the surface of the drive member 224. The auxiliary frame 231 is slidably connected to the inner wall of the corresponding linkage groove 232. The auxiliary frame 231 allows the drive rod 222 to be linked with the drive member 224, thereby reducing the pressure on the tooth surface of the central gear 223 and improving its service life. A scraper 2 is fixedly connected to the inner wall of the compaction member 226. 33. The scraper 233 abuts against the bottom wall of the charcoal bowl body 7. During the process of the compaction component 226 being rotated inside the charcoal bowl body 7, the protruding scraper 233 catches the falling graphite powder and can also compact and clean the bottom of the charcoal bowl body 7. Two carbon rings 234 are fixedly connected to the inner wall of the charcoal bowl body 7. The carbon rings 234 abut against the compaction component 226. The addition of carbon rings 234 that match the gap of the compaction component 226 can increase the surface area of the inner wall of the charcoal bowl body 7, thereby reducing the voltage by increasing the contact area after casting.
[0050] Reference Figure 2 , Figure 9 and Figure 10As shown in this embodiment: the cleaning structure 3 includes a mounting frame 31, which is fixedly connected to one side of the roller conveyor 1. An air storage tank 32 is fixedly connected to the upper surface of the mounting frame 31. A horizontal motor 33 is fixedly connected to the upper surface of the mounting frame 31. The output end of the horizontal motor 33 is connected to the air storage tank 32. An auxiliary column 36 is fixedly connected to the side of the roller conveyor 1 away from the mounting frame 31. An air outlet pipe 34 is connected to the arc surface of the air storage tank 32. The air outlet pipe 34 is fixedly connected to the auxiliary column 36. Four air jet pipes 35 are connected to the arc surface of the air outlet pipe 34. A diffuser hood 37 is fixedly connected to the output end of the air jet pipe 35. The diffuser hood 37 has a trapezoidal cross-section. The diffuser hood 37 can spray high-pressure air in a diffused manner, thereby improving the cleaning efficiency of the inner wall of the charcoal bowl body 7.
[0051] Reference Figure 2 , Figure 3 , Figure 11 , Figure 12 , Figure 13 and Figure 14As shown in this embodiment: the feeding structure 4 includes a feeding assembly 41 and a discharging assembly 42. The feeding assembly 41 includes two supports 411, which are fixedly connected to the upper surface of the work frame 5. The two supports 411 are fixedly connected to a hopper 412. Four loading tubes 413 are fixedly connected to the inner wall of the hopper 412. Five feeding ports 414 are opened on the arc surface of the loading tubes 413. The feeding ports 414 are located at the lowermost end of the loading tubes 413. The upper surface of the hopper 412 is fixedly connected to... A splash guard 415 is provided, located in the hopper 412 away from the compaction structure 2. The splash guard 415 reduces splashing when the graphite powder mixture is poured into the hopper 412, avoiding resource waste. The discharge assembly 42 includes a drive motor 421, which is fixedly connected to the splash guard 415. A drive shaft 422 is fixedly connected to the output end of the drive motor 421. A drive belt 423 is driven through the arc surface of the drive shaft 422. A rotating rod 424 is rotatably connected to the mounting tube 413. A drive shaft 425 is fixedly connected to the arc surface of the rotating rod 424. The drive shaft 425 is located above the mounting tube 413 and is connected to the drive belt 423. A discharge tube 426 is threadedly connected to the rotating rod 424 and is slidably connected to the inner wall of the mounting tube 413. Five reserved holes 427 are opened on the arc surface of the discharge tube 426, and the positions of the reserved holes 427 correspond to the positions of the discharge port 414. Two discharge holes 428 are opened on the arc surface of the discharge tube 426 for discharging. The tube 426 extends the feeding structure 4 and further controls the flow rate, making its opening and closing controlled. The arc surface of the rotating rod 424 is fixedly connected to the guide spiral plate 429. The guide spiral plate 429 is slidably connected to the inner wall of the feeding tube 426. When the guide spiral plate 429 and the rotating rod 424 rotate together, they can push the graphite powder mixture forward. Without affecting the feeding, the spiral structure further controls the feeding efficiency of the graphite powder mixture.
[0052] Detailed Instructions for Use: In this invention, when the calcined anode carbon block is driven by the roller conveyor 1 to the area below the compaction structure 2, the roller conveyor 1 stops operating. Then, the cylinder 213 is activated to push the lowering plate 214, which in turn drives the compaction component 22 into the carbon bowl body 7. Then, the stirring motor 216 is activated, rotating two revolutions clockwise and one revolution counterclockwise. The stirring motor 216 is a servo motor. When the stirring motor 216 rotates clockwise, it first drives the central gear 223 and the auxiliary frame 231 to rotate clockwise. The central gear 223 then drives the half-tooth gear 227 to rotate counterclockwise, which in turn drives the compaction component 226 to rotate counterclockwise. When the compaction component 226 reaches its limit, it will adhere to the inner wall of the carbon bowl body 7. The groove on the compaction component 226 and the added carbon ring 234... In accordance with this, as the compacting component 226 adheres to the inner wall of the carbon bowl body 7, the compacting assembly 22 is also driven as a whole, thereby compacting and scraping the inner wall of the carbon bowl body 7. During this process, the auxiliary frame 231 can link the drive rod 222 with the drive component 224, thereby reducing the pressure on the tooth surface of the central gear 223 and improving its service life. Adding a carbon ring 234 can increase the surface area of the inner wall of the carbon bowl body 7, thereby reducing the voltage by increasing the contact area after casting. By setting the compaction structure 2, the graphite powder mixture sprayed by the feeding structure 4 can be compacted onto the inner wall of the carbon bowl body 7. During this process, the graphite powder mixture will be continuously compacted into the gaps of the carbon bowl body 7, and the excess part will be scraped out and pushed to new gaps to continue filling and compacting the gaps.
[0053] In this invention, when the motor rotates counterclockwise, the rotation of the central gear 223 will cause the half-tooth gear 227 to rotate clockwise, thereby retracting the compaction component 226 away from the inner wall of the charcoal bowl body 7. After this operation is completed, one round of compaction is completed. Usually, after three rounds are run as needed, the cylinder 213 can be restarted to pull the compaction structure 2 out of the charcoal bowl body 7. Then, the roller conveyor 1 is restarted to transport the next charcoal block body 6 to the bottom of the compaction structure 2 for compaction. By adding a scraper 233, the scraper 233 protrudes during the rotation of the compaction component 226 inside the charcoal bowl body 7 and catches the falling graphite powder. At the same time, it can also compact and clean the bottom of the charcoal bowl body 7.
[0054] In this invention, before adding the graphite powder mixture to the carbon bowl body 7, the horizontal motor 33 needs to be started to spray the gas in the gas storage tank 32 into the carbon bowl body 7 through the jet pipe 35. The high-pressure air will remove the dust from the gaps in the carbon bowl body 7. The diffuser hood 37 can spray the high-pressure air in a diffused manner, which improves the cleaning efficiency of the inner wall of the carbon bowl body 7. After the dust is removed, the carbon bowl body 7 will be conveyed to the feeding structure 4. By adding the cleaning structure 3, the dust in the gaps of the carbon bowl body 7 can be cleaned with high-pressure air before adding graphite powder, ensuring that the inner wall is dry and free of impurities, and enhancing the bonding force between the filling material and the carbon bowl body 7.
[0055] In this invention, when the charcoal block body 6, after being cleaned, is conveyed to the bottom of the feeding structure 4, the drive motor 421 can be started to rotate the drive shaft 422. The drive belt 423 drives the four drive shafts 425 to rotate. During this process, the drive rod rotating with the drive shaft 425 pushes the feeding pipe 426 downwards until the feeding port 414 and the reserved hole 427 overlap. Then, the graphite powder mixture enters the feeding pipe 426. When the guide spiral plate 429 and the rotating rod 424 rotate together, they can push the graphite powder mixture forward. Without affecting the feeding process, and due to the spiral structure... The feeding efficiency of the graphite powder mixture is controlled in one step. When the appropriate amount of graphite powder mixture is discharged from the discharge hole 428 into the carbon bowl body 7, the output end of the drive motor 421 rotates in the opposite direction, thereby moving the feeding pipe 426 upward, so that the feeding port 414 is misaligned with the reserved hole 427. Then, the roller conveyor 1 is restarted to transport the fed carbon block body 6 to the bottom of the compaction structure 2. By adding the feeding component 41, the flow rate of the graphite powder mixture can be controlled to a certain extent, thereby controlling the amount of graphite powder in the carbon bowl body 7 according to the demand, and feeding can be done on four carbon bowl bodies 7 at the same time.
Claims
1. An integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls, comprising a roller conveyor (1) and a work frame (5), characterized in that: The upper surface of the roller conveyor (1) abuts against several carbon block bodies (6), and four carbon bowl bodies (7) are provided on the upper surface of the carbon block bodies (6). The working frame (5) abuts against the roller conveyor (1). The upper surface of the working frame (5) is provided with a compaction structure (2). The compaction structure (2) includes a lowering component (21), a compaction component (22), and an auxiliary component (23). The lowering component (21) includes an assembly plate (211). The assembly plate (211) is fixedly connected to the upper surface of the working frame (5). Two L-shaped plates (212) are fixedly connected to one side of the assembly plate (211). The two L-shaped plates (212) are jointly equipped with a cylinder (213). The output end of the cylinder (213) is fixedly connected to a lowering plate (214). Four motor frames (215) are fixedly connected to the lower surface of the lowering plate (214). A stirring motor (216) is mounted on a plate (214) via a motor frame (215). The compaction assembly (22) includes a transmission component (221). The transmission component (221) is fixedly connected to the output end of the stirring motor (216). A drive rod (222) is fixedly connected to the lower surface of the transmission component (221). A central gear (223) is fixedly connected to one end of the drive rod (222) away from the transmission component (221). The central gear (223) is rotatably connected to a drive component (224). Two auxiliary rods (225) are fixedly connected to both sides of the drive component (224). The drive component (224) is rotatably connected to a compaction component (226) via the two auxiliary rods (225). A half-tooth gear (227) is fixedly connected to the upper surface of the compaction component (226). The tooth surface of the half-tooth gear (227) meshes with the central gear (223).
2. The integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls according to claim 1, characterized in that: The auxiliary component (23) includes an auxiliary frame (231), which is slidably connected to the surface of the drive rod (222). The surface of the drive member (224) has two linkage grooves (232), and the auxiliary frame (231) is slidably connected to the inner wall of the corresponding linkage groove (232).
3. The integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls according to claim 1, characterized in that: The inner wall of the compaction component (226) is fixedly connected to a scraper (233), which abuts against the bottom wall of the charcoal bowl body (7).
4. The integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls according to claim 1, characterized in that: The inner wall of the charcoal bowl body (7) is fixedly connected to two charcoal rings (234), which abut against the compaction component (226).
5. The integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls according to claim 1, characterized in that: A cleaning structure (3) is provided on one side of the roller conveyor (1). The cleaning structure (3) includes a mounting frame (31). The mounting frame (31) is fixedly connected to one side of the roller conveyor (1). An air tank (32) is fixedly connected to the upper surface of the mounting frame (31). A horizontal motor (33) is fixedly connected to the upper surface of the mounting frame (31). The output end of the horizontal motor (33) is connected to the air tank (32). An auxiliary column (36) is fixedly connected to the side of the roller conveyor (1) away from the mounting frame (31). An air outlet pipe (34) is connected to the arc surface of the air tank (32). The air outlet pipe (34) is fixedly connected to the auxiliary column (36). Four air jet pipes (35) are connected to the arc surface of the air outlet pipe (34).
6. The integrated production line for removing defects and cleaning calcined anode carbon blocks and carbon bowls according to claim 5, characterized in that: The output end of the jet pipe (35) is fixedly connected to a diffuser (37), the cross section of which is trapezoidal.
7. The integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls according to claim 1, characterized in that: The upper surface of the work frame (5) is provided with a feeding structure (4). The feeding structure (4) includes a feeding component (41) and a discharge component (42). The feeding component (41) includes two supports (411). The two supports (411) are fixedly connected to the upper surface of the work frame (5). The two supports (411) are fixedly connected to a hopper (412). The inner wall of the hopper (412) is fixedly connected to four loading tubes (413). The arc surface of the loading tubes (413) is provided with five feeding ports (414). The feeding ports (414) are located at the bottom of the loading tubes (413).
8. The integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls according to claim 7, characterized in that: A splash guard (415) is fixedly connected to the upper surface of the hopper (412), and the splash guard (415) is located in the hopper (412) away from the compaction structure (2).
9. The integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls according to claim 7, characterized in that: The discharge assembly (42) includes a drive motor (421), which is fixedly connected to a splash guard (415). A drive shaft (422) is fixedly connected to the output end of the drive motor (421). A drive belt (423) is connected to the arc surface of the drive shaft (422). A rotating rod (424) is rotatably connected to the mounting tube (413). A drive shaft (425) is fixedly connected to the arc surface of the rotating rod (424). The drive shaft (425) is located at the mounting tube. Above the tube (413), the drive shaft (425) is connected to the drive belt (423), the rotating rod (424) is threadedly connected to the feed tube (426), the feed tube (426) is slidably connected to the inner wall of the mounting tube (413), the arc surface of the feed tube (426) is provided with five reserved holes (427), the position of the reserved holes (427) corresponds to the position of the feed port (414), and the arc surface of the feed tube (426) is provided with two discharge holes (428).
10. The integrated production line for removing defects and cleaning calcined anode carbon blocks and bowls according to claim 7, characterized in that: The rotating rod (424) has a guide spiral plate (429) fixedly connected to its arc surface, and the guide spiral plate (429) is slidably connected to the inner wall of the feed pipe (426).
Citation Information
Patent Citations
A production method for reducing the iron-carbon voltage drop of anode carbon blocks and anode carbon block finished product
CN120289201B