Comprehensive simulation test device for belt conveyor

By designing a comprehensive simulation testing device for belt conveyors, the device uses clamping and transmission to test the speed, load, and tension of belt conveyors, solving the problems of high cost and equipment damage associated with traditional testing methods, and achieving non-invasive and efficient testing.

CN121493542APending Publication Date: 2026-02-10DONGGUAN BOZHONG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202610040189.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-13
Publication Date
2026-02-10

AI Technical Summary

Technical Problem

In the existing technology, belt conveyor speed testing methods are costly and can damage equipment lifespan, while traditional testing methods affect belt strength and lifespan.

Method used

A comprehensive simulation testing device for belt conveyors was designed, including a load-bearing mechanism, a speed detection mechanism, a load detection mechanism, and a tension detection mechanism. The device tests the speed, load, and tension of the belt conveyor by clamping, applying pressure, and transmitting power, thus avoiding the damage caused by drilling.

Benefits of technology

It enables non-invasive testing of belt conveyors, accurately detecting speed, load, and tension, protecting equipment lifespan, and reducing testing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a belt conveyor comprehensive simulation test device which comprises a workbench, a bearing mechanism is arranged on one side above the workbench, a belt conveyor to be detected is placed above the bearing mechanism, and the belt conveyor is provided with a belt which is in transmission above the belt conveyor. The bearing mechanism clamps the to-be-detected belt conveyor, and the other side above the workbench is provided with a first detection mechanism for detecting the speed of the belt conveyor clamped above the bearing mechanism. A second detection mechanism which is matched with the first detection mechanism and is used for carrying out load detection on the belt conveyor is arranged on one side, far away from the first detection mechanism, of the belt conveyor, and a tension detection mechanism which is used for carrying out tension detection on a transmission belt above the belt conveyor is further arranged on the belt conveyor.
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Description

Technical Field

[0001] This invention relates to the field of testing equipment, and in particular to a comprehensive simulation testing device for belt conveyors. Background Technology

[0002] Belt conveyors are widely used in the logistics field. The speed of belt conveyors is usually tested by using an encoder or by drilling holes in the belt and passing them through detection switches. However, both of these methods have their shortcomings. Encoders are complex and expensive, and drilling holes in the belt and passing them through detection switches can reduce the strength and lifespan of the belt, thus affecting the overall service life of the machine. Therefore, a comprehensive simulation testing device for belt conveyors is proposed. Summary of the Invention

[0003] To overcome the shortcomings mentioned above, the present invention aims to provide a technical solution that can solve the above problems.

[0004] A comprehensive simulation testing device for belt conveyors includes a workbench. A bearing mechanism is provided on one side of the workbench, and a belt conveyor to be tested is placed on the bearing mechanism. The belt conveyor is equipped with a belt that drives on it. The bearing mechanism clamps the belt conveyor to be tested. On the other side of the workbench, a first detection mechanism is provided to detect the speed of the belt conveyor clamped on the bearing mechanism. On the side away from the first detection mechanism, a second detection mechanism is provided to cooperate with it and detect the load on the belt conveyor. A tension detection mechanism is also provided on the belt conveyor to detect the tension of the belt that drives on it.

[0005] Preferably, the carrying mechanism includes at least three transport platforms that are laterally slidably disposed on the workbench, and slide blocks are slidably disposed at both the front and rear ends above the transport platforms, and clamping blocks that move synchronously with the slide blocks are vertically disposed above the slide blocks, and the clamping blocks can be translated on the transport platforms through the slide blocks.

[0006] Preferably, a second guide rail is provided between the slide and the transport platform, and the second guide rail is laterally located inside the transport platform. The slide is slidably disposed on the second guide rail, and the slide and the clamping block move horizontally on the transport platform through the second guide rail.

[0007] The slide block is provided with a first locking clamp on one side of its lower end, and the first locking clamp and the slide block are in the same direction of movement. The clamp block is provided with a second locking clamp that moves on one side above it, and the second locking clamp and the clamp block are in the same direction of movement. The belt conveyor placed between the clamp blocks can be further limited and locked by the second locking clamp.

[0008] A first guide rail is provided between the transport platform and the worktable, and the first guide rail is located laterally at the front and rear ends on one side above the worktable. The transport platform is mounted horizontally on the first guide rail and slides on the first guide rail. A first slider is provided between the transport platform and the first guide rail, and the first slider is slidably mounted on the first guide rail. The first slider and the transport platform slide together on the first guide rail.

[0009] Preferably, the tension detection mechanism includes a mounting platform on the belt conveyor, and a tension sensor is horizontally arranged above the mounting platform for the belt to pass through and for detecting the tension of the belt itself during transmission.

[0010] Preferably, the first detection mechanism includes a first movable stage disposed on one side above the workbench, and a second detection mechanism disposed on one side below the first movable stage. A clutch is disposed on one side above the first movable stage, and a torque sensor is disposed on one side of the clutch. The torque sensor is disposed above the first movable stage, and a coupling is disposed between the torque sensor and the clutch. The torque sensor and the clutch are connected by transmission through the coupling, and the input end of the torque sensor is connected to the second detection mechanism by drive.

[0011] A transmission screw is provided between the second detection mechanism and the torque sensor. The transmission screw is located laterally on one side below the first moving platform and passes through the second detection mechanism. The transmission screw is connected to the input end of the torque transmitter. A first transmission belt is connected between the transmission screw and the torque sensor. The input end of the torque sensor can be rotated when the second detection mechanism is rotated through the cooperation between the transmission screw and the first transmission belt.

[0012] Preferably, a lead screw fixing seat is provided at the connection between the first movable stage and the lead screw, and the lead screw fixing seat is located on one side below the first movable stage, and the lead screw is horizontally supported between the lead screw fixing seats, and the lead screw rotates between the lead screw fixing seats;

[0013] One end of the transmission screw is provided with a first pulley that rotates synchronously with it, and the first pulley and the first transmission belt are wound together for transmission. A first limiting guide wheel is provided on the side away from the first transmission belt to guide the transmission, and the first limiting guide wheel is located on the first moving platform.

[0014] On the other side below the first moving stage, a second slider and a third slider are arranged in sequence, and the second slider and the third slider are respectively slidably engaged with the worktable, so that the first moving stage can be moved horizontally on the worktable by means of the second slider and the third slider.

[0015] Preferably, the second detection mechanism includes a second moving platform located vertically below the first moving platform on one side, and an arc-shaped swing frame is obliquely arranged on both sides of the second moving platform. A first rotating shaft is arranged horizontally below the arc-shaped swing frame, and a pressure roller that rotates synchronously with the first rotating shaft is fitted on the outside of the first rotating shaft. The arc-shaped swing frame swings on one side of the second moving platform.

[0016] Preferably, a second rotating shaft is provided on one side above the second moving platform to rotatably engage with the arc-shaped swing frame, and the second rotating shaft passes through the second moving platform, and both ends of the second rotating shaft are rotatably connected to the arc-shaped swing frame respectively;

[0017] The bottom end of the arc-shaped swing frame is formed with a slot for mounting the first rotating shaft. The first rotating shaft and the pressure roller can be mounted on the lower part of the arc-shaped swing frame through the slot. A second drive cylinder is also obliquely arranged on one side of the second moving platform to drive the arc-shaped swing frame to swing synchronously on its side, thereby driving the first rotating shaft and the pressure roller to press against the belt conveyor.

[0018] The arc-shaped pendulum frame is provided with a limiting ring to further limit the first rotating shaft. The limiting ring is located on the side of the arc-shaped pendulum frame, and the limiting ring passes through both ends of the first rotating shaft. The limiting ring can be fixed to the arc-shaped pendulum frame by bolts so that it will not fall out of the slot when the first rotating shaft and the pressure roller rotate under the arc-shaped pendulum frame.

[0019] Preferably, a first drive shaft is provided on the side away from the arc-shaped swing frame, and the first drive shaft is laterally located on the side of the second moving platform. The first drive shaft rotates on the side of the second moving platform. One end of the first drive shaft is provided with a second pulley that is coaxially driven with the first drive shaft. A second drive shaft is provided on the side away from the first drive shaft, and the second drive shaft is laterally located on the side of the second moving platform. The second drive shaft rotates on the side of the second moving platform. The second drive shaft is coaxially connected to the drive screw. A third drive belt is connected between the second drive shaft and the first drive shaft. A second drive belt is connected between the first drive shaft and the second pulley.

[0020] Preferably, a first drive cylinder is vertically arranged on the other side of the second moving platform, and the first drive cylinder drives and connects to a swing arm. The swing arm is located obliquely on the other side of the second moving platform, and a second limiting guide wheel is rolled at the other end of the swing arm. Thus, the first drive cylinder can drive the swing arm and the second limiting guide wheel to press against the belt conveyor.

[0021] A fourth slider is provided between the second moving stage and the first moving stage, and the fourth slider is located horizontally above the second moving stage. The fourth slider is slidably connected to the first moving stage, and the second moving stage and the fourth slider move in the same direction.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows: When the belt conveyor to be tested is placed horizontally and above the bearing mechanism, the bearing mechanism clamps the belt conveyor to be tested, and at the same time the belt conveyor drives the belt to transmit power. The first detection mechanism, together with the second detection mechanism, moves above the belt conveyor. At this time, the second detection mechanism moves downward and applies pressure to the belt during the transmission process, thereby increasing the load force when the belt conveyor drives the belt to transmit power. It can also simultaneously test the limit load force when the belt conveyor drives the belt to transmit power under different transport loads. The frictional transmission force generated by the second detection mechanism when testing the belt load is transmitted to the first detection mechanism and generates torque with the first detection mechanism. Thus, the transmission speed when the belt conveyor drives the belt to transmit power under different transport loads can be calculated by testing the torque, and the tension limit value of the belt under different loads can be detected by the tension detection mechanism.

[0023] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the structure of a comprehensive simulation test device for belt conveyors;

[0026] Figure 2 This is another structural schematic diagram of the integrated simulation test device for belt conveyors;

[0027] Figure 3 This is a structural diagram of the blessing mechanism;

[0028] Figure 4 This is another structural diagram of the blessing mechanism;

[0029] Figure 5 This is a schematic diagram of the tension detection mechanism;

[0030] Figure 6 This is a schematic diagram of the structure of the first testing institution;

[0031] Figure 7 This is another structural diagram of the first testing institution;

[0032] Figure 8This is another structural diagram of the first testing institution;

[0033] Figure 9 This is a schematic diagram of the structure of the second testing facility;

[0034] Figure 10 This is another structural diagram of the second testing facility;

[0035] Figure 11 This is another structural diagram of the second testing institution.

[0036] The diagram shows: 1. Workbench, 2. First moving stage, 3. Belt conveyor, 4. Transport platform, 5. Mounting platform, 6. Clamping block, 7. First guide rail, 8. Second guide rail, 9. Slide block, 10. First locking clamp, 11. Second locking clamp, 12. First slider, 13. Tension sensor, 14. Belt, 15. Second moving stage, 16. Torque sensor, 17. Coupling, 18. Clutch, 19. First transmission belt, 20. First limit guide wheel, 21. Lead screw mounting base. 22. First pulley; 23. Lead screw; 24. Pressure roller; 25. Second slider; 26. Third slider; 27. Swing arm; 28. First drive cylinder; 29. ​​Arc-shaped swing frame; 30. Second drive cylinder; 31. First rotating shaft; 32. Fourth slider; 34. Second rotating shaft; 35. Second limiting guide wheel; 36. Slot; 37. Limiting ring; 38. Second pulley; 39. Second transmission belt; 40. First transmission shaft; 41. Third transmission belt; 42. Second transmission shaft. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Please see Figure 1-11In this embodiment of the invention, a comprehensive simulation testing device for belt conveyors includes a workbench 1. A supporting mechanism is provided on one side of the workbench 1, and a belt conveyor 3 to be tested is placed on top of the supporting mechanism. The belt conveyor 3 is equipped with a belt 14 driving above it, and the supporting mechanism clamps the belt conveyor 3 to be tested. On the other side of the workbench 1, a first detection mechanism is provided to detect the speed of the belt conveyor 3 clamped above the supporting mechanism. On the side away from the first detection mechanism, a second detection mechanism is provided to cooperate with it and detect the load on the belt conveyor 3. Furthermore, a tension detection mechanism is provided on the belt conveyor 3 to detect the tension of the belt 14 driving above it. Thus, when the belt conveyor 3 to be tested is placed horizontally above the supporting mechanism, the supporting mechanism detects the speed of the belt conveyor 3 clamped above it. The belt conveyor 3 clamps the belt 14, and simultaneously drives the belt 14 for transmission. The first detection mechanism, along with the second detection mechanism, moves above the belt conveyor 3. At this time, the second detection mechanism moves downward and applies pressure to the belt 14 during transmission, thereby increasing the load force when the belt conveyor 3 drives the belt 14 for transmission. It can also test the ultimate load force of the belt conveyor 3 driving the belt 14 for transmission under different transport loads. The frictional transmission force generated by the second detection mechanism when testing the load on the belt 14 is transmitted to the first detection mechanism and generates torque. By testing the torque, the transmission speed of the belt conveyor 3 driving the belt 14 for transmission under different transport loads can be calculated. At the same time, the tension limit value of the belt 14 under different loads can be detected by the tension detection mechanism.

[0039] The supporting mechanism includes at least three transport platforms 4 laterally slidably disposed on the worktable 1. Slide seats 9 are slidably disposed at both the front and rear ends of each transport platform 4, and clamping blocks 6 are vertically disposed above each slide seat 9 and move synchronously therewith. The slide seats 9 allow the clamping blocks 6 to move horizontally on the transport platform 4. When the belt conveyor 3 is placed on the transport platform 4, the slide seats 9 at both the front and rear ends of the transport platform 4, along with the clamping blocks 6, slide outwards from the center of the transport platform 4, thus forming a space for placing the belt conveyor 3. When the belt conveyor 3 is completely placed inside this space, the slide seats 9 at both the front and rear ends of the transport platform 4, along with the clamping blocks 6, slide towards the center of the transport platform 4. This clamps the belt conveyor 3, preventing positional displacement during inspection and facilitating the clamping of belt conveyors 3 of different types and sizes.

[0040] A second guide rail 8 is provided between the slide 9 and the carrier platform 4, and the second guide rail 8 is laterally located inside the carrier platform 4. The slide 9 is slidably disposed on the second guide rail 8, and the slide 9 and the clamping block move horizontally on the carrier platform 4 through the second guide rail 8.

[0041] A first locking clip 10 is provided on one side of the lower end of the slide block 9 to limit and fix it, and the first locking clip 10 and the slide block 9 are in the same direction of movement. The clamping block 6 is provided with a second locking clip 11 that moves on one side above it, and the second locking clip 11 and the clamping block 6 are in the same direction of movement. The belt conveyor 3 placed between the clamping blocks 6 can be further limited and locked by the second locking clip 11.

[0042] A first guide rail 7 is provided between the transport platform 4 and the workbench 1. The first guide rail 7 is located laterally at the front and rear ends of one side above the workbench 1. The transport platform 4 is mounted horizontally on the first guide rail 7 and slides on the first guide rail 7. A first slider 12 is provided between the transport platform 4 and the first guide rail 7. The first slider 12 is slidably mounted on the first guide rail 7 and slides the transport platform 4 on the first guide rail 7 to adjust the spacing between the transport platforms 4, thereby supporting belt conveyors 3 of different lengths.

[0043] The tension detection mechanism includes a mounting platform 5 mounted on the belt conveyor 3. Above the mounting platform 5, a tension sensor 13 is horizontally positioned to allow the belt 14 to pass through and detect its own tension during transmission. The tension sensor 13 primarily converts belt tension changes into electrical signals through the coordinated action of components such as a tension sensor, a tension support, and a tension wheel. When the belt is taut, it forms a closed loop with the tension wheel, causing strain in the tension sensor. This strain signal is converted into a monitorable electrical signal via a diaphragm resistor and a transmitter. When the belt slacks, a gap appears in the closed loop, the strain in the tension sensor disappears, and the electrical signal changes accordingly. By accurately capturing and analyzing these changes in electrical signals, the belt tension can be monitored in real time, enabling effective monitoring and control of the equipment's operating status.

[0044] The first detection mechanism includes a first movable stage 2 disposed on one side above the workbench 1, and a second detection mechanism disposed on one side below the first movable stage 2. A clutch 18 is disposed on one side above the first movable stage 2, and a torque sensor 16 is disposed on one side of the clutch 18. The torque sensor 16 is located above the first movable stage 2, and a coupling 17 is disposed between the torque sensor 16 and the clutch 18, thereby enabling a transmission connection between the torque sensor 16 and the clutch 18. Furthermore, the input end of the torque sensor 16 is connected to the second detection mechanism for driving. Then, when the first moving platform 2, together with the second detection mechanism, moves above the belt conveyor 3, the second detection mechanism moves downward and presses against the belt 14 being transported on the belt conveyor 3. Since the clutch 18 is in a disengaged state, a torque is generated at the coupling 17, and the torque value is displayed by the torque sensor 16. This torque value is also the tension generated by the belt conveyor 3 under the pressure of the second detection mechanism, thereby testing the tension generated by the belt conveyor 3 when transporting items of different weights, so that the maximum tension of the belt conveyor 3 when transporting items of different weights can be measured later.

[0045] A transmission screw 23 is provided between the second detection mechanism and the torque sensor 16. The transmission screw 23 is located laterally on one side below the first moving platform 2 and passes through the second detection mechanism. The transmission screw 23 is connected to the input end of the torque transmitter 14. A first transmission belt 19 is connected between the transmission screw 23 and the torque sensor 16. The input end of the torque sensor 16 can be rotated when the second detection mechanism is rotated through the cooperation between the transmission screw 23 and the first transmission belt 19.

[0046] A lead screw fixing seat 8 is provided at the connection between the first movable stage 2 and the lead screw 23, and the lead screw fixing seat 8 is located on one side below the first movable stage 2. The lead screw 23 is horizontally supported between the lead screw fixing seats 8, and the lead screw 23 rotates between the lead screw fixing seats 8.

[0047] One end of the transmission screw 23 is provided with a first pulley 22 that rotates synchronously with it, and the first pulley 22 and the first transmission belt 19 are wound together for transmission. A first limiting guide wheel 20 is provided on the side away from the first transmission belt 19 to guide its transmission. The first limiting guide wheel 20 is located on the first moving table 2. The limiting guide wheel 20 ensures that the first transmission belt 19 will not be deviated during transmission.

[0048] On the other side below the first moving stage 2, a second slider 25 and a third slider 26 are arranged in sequence, and the second slider 25 and the third slider 26 slide with the worktable 1 respectively, so that the first moving stage 2 can be moved horizontally on the worktable 1 by means of the second slider 25 and the third slider 26.

[0049] The second testing mechanism includes a second moving platform 15 located vertically below the first moving platform 2 on one side, and arc-shaped swing frames 29 are obliquely arranged on both sides of the second moving platform 15. A first rotating shaft 31 is arranged horizontally below the arc-shaped swing frame 29, and a pressure roller 24 that rotates synchronously with the first rotating shaft 31 is fitted on the outside of the first rotating shaft 31. The arc-shaped swing frame 29 swings on one side of the second moving platform 15, thereby pressing the pressure roller 24 onto the belt conveyor 3. When the pressure roller 24 is fitted onto the first rotating shaft 31 and the first rotating shaft 31 and the pressure roller 24 are fixed below the arc-shaped swing frame 29, the arc-shaped swing frame 29 and the first rotating shaft 31 press the pressure roller 24 onto the belt conveyor 3 and drive the belt conveyor 3 to run. The number of pressure rollers 24 on the first rotating shaft 31 can be placed according to actual needs so that the load-bearing capacity of the belt conveyor 3 under different weights can be tested later.

[0050] A second rotating shaft 34 is provided on one side above the second moving platform 15, which is rotatably engaged with the arc-shaped pendulum frame 29. The second rotating shaft 34 passes through the second moving platform 15, and both ends of the second rotating shaft 34 are rotatably connected to the arc-shaped pendulum frame 29, so that the arc-shaped pendulum frame 29 swings at both ends on one side of the second moving platform 15 through the second rotating shaft 34.

[0051] The bottom end of the arc-shaped swing frame 29 is formed with a slot 36 for mounting the first rotating shaft 31. The first rotating shaft 31 and the pressure roller 24 can be mounted on the lower part of the arc-shaped swing frame 29 through the slot 36. The second moving platform 15 is also provided with a second drive cylinder 30 on one side to drive the arc-shaped swing frame 29 to swing synchronously on its side, thereby driving the first rotating shaft 31 and the pressure roller 24 to press against the belt conveyor 3.

[0052] The arc-shaped pendulum frame 29 is provided with a limiting ring 37 for further limiting the first rotating shaft 31. The limiting ring 37 is located on the side of the arc-shaped pendulum frame 29, and both ends of the first rotating shaft 31 pass through the limiting ring 37. The limiting ring 37 can be fixed to the arc-shaped pendulum frame 29 by bolts so that the first rotating shaft 31 and the pressure roller 24 will not fall out of the slot 36 when they rotate under the arc-shaped pendulum frame 29.

[0053] A first drive shaft 40 is located on the side away from the arc-shaped swing frame 29, and the first drive shaft 40 is laterally located on the side of the second moving platform 15. The first drive shaft 40 rotates on its own axis on the side of the second moving platform 15. A second pulley 38 coaxially driven with the first drive shaft 40 is provided at one end of the first drive shaft 31. A second drive shaft 42 is located on the side away from the first drive shaft 40, and the second drive shaft 42 is laterally located on the side of the second moving platform 15. The second drive shaft 42 rotates on its own axis on the side of the second moving platform 15. The second drive shaft 42 and the drive screw 23 are coaxially connected. The second drive shaft 42 and the first drive shaft 40 are connected by a third drive belt 41, and the first drive shaft 40 and the second pulley 38 are connected by a second drive belt 39. When the pressure roller 24 presses on the belt conveyor 3 and rolls under the action of friction, the driving force generated by friction is transmitted through the synchronous transmission between the first rotating shaft 31, the second drive shaft 42 and the first drive shaft 40, so that the tension of the belt conveyor 3 can be detected later.

[0054] A first drive cylinder 28 is vertically arranged on the other side of the second moving platform 15, and the first drive cylinder 28 drives and connects to a swing arm 27. The swing arm 27 is located obliquely on the other side of the second moving platform 15, and a second limiting guide wheel 35 is rolled at the other end of the swing arm 27. Thus, the first drive cylinder 28 can drive the swing arm 27 and the second limiting guide wheel 35 to press against the belt conveyor 3.

[0055] A fourth slider 32 is provided between the second moving platform 15 and the first moving platform 2. The fourth slider 32 is located horizontally above the second moving platform 15 and is slidably connected to the first moving platform 2. The second moving platform 15 and the fourth slider 32 move in the same direction. Thus, the fourth slider 32 makes the second moving platform 15 stable when sliding on the side below the first moving platform 2.

[0056] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

Claims

1. A comprehensive simulation testing device for belt conveyors, comprising a workbench, characterized in that, A carrying mechanism is provided on one side of the workbench, and a belt conveyor to be tested is placed on the carrying mechanism. The belt conveyor is equipped with a belt that drives on it, and the carrying mechanism clamps the belt conveyor to be tested. On the other side of the workbench, a first detection mechanism is provided to detect the speed of the belt conveyor clamped on the carrying mechanism. On the side away from the first detection mechanism, a second detection mechanism is provided to cooperate with it and detect the load of the belt conveyor. The belt conveyor is also equipped with a tension detection mechanism to detect the tension of the belt that drives on it.

2. The comprehensive simulation testing device for belt conveyors according to claim 1, characterized in that, The carrying mechanism includes at least three transport platforms that are laterally slidably arranged on the workbench, and slide blocks are slidably arranged at both the front and rear ends above the transport platforms. A clamping block that moves synchronously with the slide block is vertically arranged above the slide block, and the clamping block can be translated on the transport platform through the slide block.

3. The belt conveyor integrated simulation test device according to claim 2, characterized in that, A second guide rail is provided between the slide and the transport platform, and the second guide rail is laterally located inside the transport platform. The slide is slidably mounted on the second guide rail, and the slide and the clamping block move horizontally on the transport platform through the second guide rail. The slide block is provided with a first locking clamp on one side of its lower end, and the first locking clamp and the slide block are in the same direction of movement. The clamp block is provided with a second locking clamp that moves on one side above it, and the second locking clamp and the clamp block are in the same direction of movement. The belt conveyor placed between the clamp blocks can be further limited and locked by the second locking clamp. A first guide rail is provided between the transport platform and the worktable, and the first guide rail is located laterally at the front and rear ends on one side above the worktable. The transport platform is mounted horizontally on the first guide rail and slides on the first guide rail. A first slider is provided between the transport platform and the first guide rail, and the first slider is slidably mounted on the first guide rail. The first slider and the transport platform slide together on the first guide rail.

4. The comprehensive simulation and testing device for belt conveyors according to claim 1, characterized in that, The tension detection mechanism includes a mounting platform installed on the belt conveyor, and a tension sensor is horizontally installed above the mounting platform for the belt to pass through and for detecting the tension of the belt itself during transmission.

5. The comprehensive simulation testing device for belt conveyors according to claim 1, characterized in that, The first detection mechanism includes a first movable stage disposed on one side above the workbench, and a second detection mechanism disposed on one side below the first movable stage. A clutch is disposed on one side above the first movable stage, and a torque sensor is disposed on one side of the clutch. The torque sensor is disposed above the first movable stage, and a coupling is disposed between the torque sensor and the clutch. The torque sensor and the clutch are connected by transmission through the coupling, and the input end of the torque sensor is connected to the second detection mechanism by drive. A transmission screw is provided between the second detection mechanism and the torque sensor. The transmission screw is located laterally on one side below the first moving platform and passes through the second detection mechanism. The transmission screw is connected to the input end of the torque transmitter. A first transmission belt is connected between the transmission screw and the torque sensor. The input end of the torque sensor can be rotated when the second detection mechanism is rotated through the cooperation between the transmission screw and the first transmission belt.

6. The comprehensive simulation testing device for belt conveyors according to claim 5, characterized in that, A lead screw fixing seat is provided at the connection between the first movable stage and the lead screw, and the lead screw fixing seat is located on one side below the first movable stage. The lead screw is horizontally supported between the lead screw fixing seats and rotates between the lead screw fixing seats. One end of the transmission screw is provided with a first pulley that rotates synchronously with it, and the first pulley and the first transmission belt are wound together for transmission. A first limiting guide wheel is provided on the side away from the first transmission belt to guide the transmission, and the first limiting guide wheel is located on the first moving platform. On the other side below the first moving stage, a second slider and a third slider are arranged in sequence, and the second slider and the third slider are respectively slidably engaged with the worktable, so that the first moving stage can be moved horizontally on the worktable by means of the second slider and the third slider.

7. The comprehensive simulation testing device for belt conveyors according to claim 5, characterized in that, The second detection mechanism includes a second moving platform located vertically below the first moving platform on one side, and an arc-shaped swing frame is obliquely arranged on both sides of the second moving platform. A first rotating shaft is arranged horizontally below the arc-shaped swing frame, and a pressure roller that rotates synchronously with the first rotating shaft is fitted on the outside of the first rotating shaft. The arc-shaped swing frame swings on one side of the second moving platform.

8. The comprehensive simulation testing device for belt conveyors according to claim 7, characterized in that, A second rotating shaft is provided on one side above the second moving platform, which is rotatably engaged with the arc-shaped swing frame. The second rotating shaft passes through the second moving platform, and both ends of the second rotating shaft are rotatably connected to the arc-shaped swing frame. The bottom end of the arc-shaped swing frame is formed with a slot for mounting the first rotating shaft. The first rotating shaft and the pressure roller can be mounted on the lower part of the arc-shaped swing frame through the slot. A second drive cylinder is also obliquely arranged on one side of the second moving platform to drive the arc-shaped swing frame to swing synchronously on its side, thereby driving the first rotating shaft and the pressure roller to press against the belt conveyor. The arc-shaped pendulum frame is provided with a limiting ring to further limit the first rotating shaft. The limiting ring is located on the side of the arc-shaped pendulum frame, and the limiting ring passes through both ends of the first rotating shaft. The limiting ring can be fixed to the arc-shaped pendulum frame by bolts so that it will not fall out of the slot when the first rotating shaft and the pressure roller rotate under the arc-shaped pendulum frame.

9. The comprehensive simulation and testing device for belt conveyors according to claim 1, characterized in that, A first drive shaft is provided on the side away from the arc-shaped swing frame, and the first drive shaft is laterally located on the side of the second moving platform. The first drive shaft rotates on the side of the second moving platform. A second pulley is provided at one end of the first drive shaft, which is coaxially driven with the first drive shaft. A second drive shaft is provided on the side away from the first drive shaft, and the second drive shaft is laterally located on the side of the second moving platform. The second drive shaft rotates on the side of the second moving platform. The second drive shaft is coaxially connected to the drive screw. A third drive belt is connected between the second drive shaft and the first drive shaft. A second drive belt is connected between the first drive shaft and the second pulley.

10. The comprehensive simulation testing device for belt conveyors according to claim 5, characterized in that, A first drive cylinder is vertically arranged on the other side of the second moving platform, and the first drive cylinder drives and connects to a swing arm. The swing arm is located obliquely on the other side of the second moving platform, and a second limiting guide wheel is rolled at the other end of the swing arm. Thus, the first drive cylinder can drive the swing arm and the second limiting guide wheel to press against the belt conveyor. A fourth slider is provided between the second moving stage and the first moving stage, and the fourth slider is located horizontally above the second moving stage. The fourth slider is slidably connected to the first moving stage, and the second moving stage and the fourth slider move in the same direction.

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