Resonance-free hydraulic vibration hammer convenient to clamp and debug

By employing a sliding track and an adjustable gear rack structure on the hydraulic vibratory hammer, the hydraulic vibratory hammer clamp can be adjusted with less effort, solving the problem of laborious clamp adjustment in the existing technology and improving the efficiency of pile driving operations.

CN121496923APending Publication Date: 2026-02-10JIANGSU ANTENG MASCH CO LTD
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Patent Information

Application Number
CN202511920844.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-18
Publication Date
2026-02-10

AI Technical Summary

Technical Problem

Existing hydraulic vibratory hammer clamps require manual pushing or hammering with tools during the debugging process, which is laborious and inconvenient, resulting in low debugging efficiency. In particular, the position needs to be frequently adjusted when clamping piles of different diameters.

Method used

The fixture adopts a sliding track and adjusting gear rack structure. By controlling the rotating shaft to rotate, the adjusting gear and adjusting rack mesh to move the fixture to the designated position, and hydraulic components are used to clamp it, thus achieving labor-saving fixture adjustment.

Benefits of technology

It improves the debugging efficiency of hydraulic vibratory hammers, drives the clamp to move by torque force, reduces manual pushing force, simplifies clamp position adjustment, and improves the efficiency of pile driving operation.

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Abstract

The resonance-free hydraulic vibration hammer convenient to clamp and debug comprises a vibration box and two clamps, a sliding rail is arranged at the bottom of the vibration box, the two clamps are both arranged on the sliding rail in a sliding fit mode, hydraulic parts abutting against the sliding rail are arranged in the clamps, and adjusting assemblies are arranged on the clamps. The adjusting assembly comprises an adjusting gear, an adjusting rack and a rotating shaft, the rotating shaft is rotationally connected to the clamp, one end of the rotating shaft extends out of the clamp, the adjusting gear is connected to the rotating shaft, the adjusting rack is connected to the sliding rail and meshed with the adjusting gear, a control assembly for controlling the rotating shaft to rotate is arranged on the clamp, and a clamping groove is formed in the bottom of the clamp. A fixing part is arranged on one side of the clamping groove, an abutting part is arranged on the other side of the clamping groove, a driving piece for driving the abutting part to move is arranged on each clamp, and the two clamps are oppositely arranged. The hydraulic vibration hammer fixture debugging device has the effect of improving the hydraulic vibration hammer fixture debugging efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of hydraulic vibration hammers, in particular to a resonance-free hydraulic vibration hammer facilitating clamping and debugging. BACKGROUND

[0002] The resonance-free hydraulic vibration hammer is an engineering machinery applied to pile foundation construction, and its core advantage is to solve the resonance problem in the start and stop stages of traditional vibration hammers. It is often used for pile sinking and pile pulling of steel sheet piles, and is particularly suitable for construction scenes with strict requirements on vibration and noise in densely populated urban areas and adjacent sensitive buildings.

[0003] A vibration hammer limiting device is disclosed in Chinese Patent No. CN216892396U, which includes a damping device, a vibration device, and a clamping device. The damping device includes two hanging frames arranged symmetrically, a damping frame arranged between the two hanging frames, a set of damping rubbers arranged on both sides of the damping frame, and damping rubbers connected to the hanging frame and the damping frame through bolts. Limiting blocks are connected to the side walls of the damping frame through bolts. Two limiting blocks are arranged on the left and right sides between the two hanging frames and connected to the hanging frame through bolts. The limiting blocks are installed on both sides of the hanging frame through high-strength bolts, which can ensure sufficient limiting strength. The structure is redesigned and replaced with a bolt form fixation to ensure the convenience of replacement and disassembly, improve the use of limiting, reduce the tearing and falling of damping rubber due to insufficient limiting, and facilitate the observation of the wear and tear of the equipment.

[0004] In view of the related technology in the above, the clamp in the prior art is slidingly matched at the bottom of the vibration box and relies on internal hydraulic components to press the bottom of the vibration box to limit the movement of the clamp. When different diameters of piles need to be clamped, the clamp position needs to be adjusted. First, the hydraulic vibration hammer is lifted by a crane, the oil pressure valve of the internal hydraulic component of the clamp is loosened, then the clamp is pushed to the appropriate position, the clamping jaw is sleeved on the top end of the pile, the position of the clamping jaw is fine-tuned again, the piston of the hydraulic component is supplied with oil again, the piston is expanded to tightly press against the bottom of the vibration box to achieve the locking effect of the clamp. The sliding friction exists between the clamp and the vibration box, the clamp body is relatively heavy, and it is laborious to manually push the clamp. It is not convenient to knock the clamp with a tool, which is easy to damage the clamp and reduces the debugging efficiency of the clamp of the hydraulic vibration hammer. SUMMARY

[0005] In order to improve the debugging efficiency of the clamp of the hydraulic vibration hammer, the present application provides a resonance-free hydraulic vibration hammer facilitating clamping and debugging.

[0006] The resonance-free hydraulic vibration hammer facilitating clamping and debugging provided by the present application adopts the following technical solution: The utility model provides a resonance -free hydraulic vibration hammer of convenient clamping debugging, including vibration box and clamp, the bottom of vibration box is provided with slide rail, the clamp sets up two, and all slide fit on slide rail, the clamp is provided with hydraulic pressure spare that is close to slide rail in, the clamp is provided with adjusting assembly, adjusting assembly includes adjusting gear, adjusting rack and rotating shaft, rotating shaft rotation is connected on the clamp, rotating shaft one end extends to the outside of clamp, adjusting gear is connected on rotating shaft, adjusting rack is connected on slide rail, with adjusting gear is engaged, the control assembly that the rotating shaft rotation is controlled is provided on the clamp, the bottom of clamp is provided with clamping groove, one side of clamping groove is provided with fixed part, and the other side is provided with close to part, the drive piece that the drive close to part removes is provided on the clamp, and two clamps are opposite and are provided.

[0007] Through the above technical scheme, during work, according to the diameter of foundation pile, rotate rotating shaft by control assembly in advance, make adjusting gear rotate, drive clamp to move to the designated position by adjusting gear and adjusting rack engagement, and the sidewall of the top end of foundation pile is entered into clamping groove, in the process, control adjusting gear by control assembly to fine-tune the position of clamp, ensure that the sidewall of the top end of foundation pile is smoothly entered into clamping groove, make close to part move by drive piece, until the sidewall of the top end of foundation pile is pressed between fixed part and close to part, limit the movement of clamp by hydraulic pressure spare close to slide rail, then use crane to lift hydraulic vibration hammer, and control foundation pile to be inserted into foundation hole, finally, start the drive part in vibration box, make hydraulic vibration hammer vibrate, realize pile sinking operation. By rotating rotating shaft, cooperate adjusting gear and adjusting rack engagement to drive clamp to move, compared with the prior art, manually push or use tool to knock clamp, change linear force into torque, achieve the purpose of saving labor, improve the debugging efficiency of hydraulic vibration hammer.

[0008] Optionally, the control assembly includes a hand wheel, a clamp, a limiting cylinder, and a return spring. One end of the rotating shaft is connected to a rectangular column. The end of the rectangular column is provided with a fixed protruding ring. The hand wheel is provided with an extension column. Four clamps are connected to the end of the extension column. One of the clamps corresponds to the sidewall of one of the rectangular columns. The limiting cylinder is slidably connected to the extension column. The extension column is connected to a fixed ring. The return spring is sleeved on the extension column and located between the fixed ring and the limiting cylinder. When operating, the clamps clamp the fixed protruding ring, the clamps are located in the limiting cylinder, and the extension column is provided with a limiting member for limiting the movement of the limiting cylinder.

[0009] By adopting the above technical solution, during control, the limiting cylinder is moved and the limiting component is used to stop the movement of the limiting cylinder. The return spring is compressed until the clamp is outside the limiting cylinder, and the clamp holds the fixed protrusion ring. During this process, the clamp deforms and moves until it touches the surface of the extension column. The limiting component is released, and the limiting cylinder moves in the opposite direction under the force of the return spring and enters the clamp until the limiting cylinder covers the clamp again. At this time, the handwheel can be turned. The clamp cannot move due to the influence of the limiting cylinder, and the extension column is pressed by the torsional force, causing the rotating column to rotate, thereby achieving the effect of driving the adjustment gear to rotate.

[0010] Optionally, the limiting member is a rotating sleeve, which is sleeved on the extension column and located between the fixed ring and the handwheel. The inner ring wall of the limiting member is provided with a threaded section. When the handwheel is installed, the limiting cylinder is threaded into the limiting member, the clamp is located outside the limiting cylinder, and the return spring is compressed.

[0011] By adopting the above technical solution, when the limiting cylinder is prevented from moving, the limiting cylinder moves, the return spring is compressed until it moves to the position of the limiting component, the limiting component is rotated, and the limiting cylinder is pressed down, so that the limiting component and the limiting cylinder are threadedly engaged, causing the limiting cylinder to move continuously until the clamp is located outside the limiting cylinder, thereby achieving the effect of preventing the limiting cylinder from moving.

[0012] Optionally, the surface of the extension column is provided with a limiting groove, the limiting groove being parallel to the length direction of the extension column, and a limiting block is connected to the limiting cylinder, the limiting block being slidably fitted within the limiting groove.

[0013] By adopting the above technical solution, the movement angle of the limiting cylinder is limited by the cooperation of the limiting block and the limiting groove. At this time, by rotating the limiting component, the limiting component can be threadedly engaged with the limiting cylinder without operating the limiting cylinder, which provides convenience for preventing the movement of the limiting cylinder.

[0014] Optionally, the inlet end of the clamping groove is provided with two guide ramps, which are arranged opposite to each other. The bottom end of the clamp is connected to an extension frame, and the extension frame is provided with an abutting ramp, which is flush with one of the guide ramps.

[0015] By adopting the above technical solution, the cooperation between the guiding slope and the contacting slope is used to facilitate the guidance of the top side wall of the foundation pile into the clamping groove, which provides convenience for the hydraulic vibratory hammer to clamp the foundation pile.

[0016] Optionally, the fixture is provided with a mounting block and a mounting mechanism. The fixture has a stabilizing groove, and the mounting block is connected to a stabilizing flange. The stabilizing flange is embedded in the stabilizing groove. The rotating shaft is rotatably connected to the mounting block. The mounting mechanism includes a voltage stabilizing component for stabilizing one side of the mounting block and a stabilizing component for stabilizing the other side of the mounting block.

[0017] By adopting the above technical solution, large particles of soil can easily adhere to the adjusting gear during on-site construction, causing blockage of its rotation. During installation, the stabilizing flange is inserted into the stabilizing groove, and then the pressure stabilizing component and the stabilizing component are used to secure both sides of the mounting block, restricting its movement and enabling easy installation and removal. The detachable mounting block allows for convenient removal and cleaning of the adjusting gear without needing to clean the entire clamp, thus simplifying clamp maintenance.

[0018] Optionally, the voltage stabilizing assembly includes a fixing frame, a pressure block, and locking bolts. The fixing frame is connected to one side of the mounting block. The bottom end of the fixing frame is provided with an inclined surface, with the reference direction from bottom to top. The thickness of the fixing frame gradually increases. The clamp has a pressure groove. The pressure block is L-shaped. One end of the pressure block passes through the pressure groove from top to bottom and is inserted into the fixing frame. One end of the pressure block is in contact with the inclined surface. The top wall of the pressure block is flush with the top wall of the clamp. Several locking bolts are provided. The locking bolts pass through the pressure block and the clamp and are threaded into the clamp.

[0019] By adopting the above technical solution, when pressing one side of the stabilizing mounting block, the pressure block is inserted into the pressure groove, the bottom end of the pressure block enters the inside of the fixed frame, and the inclined surface is pressed to make the mounting block press against the side wall of the stabilizing groove. Finally, the locking bolt is threaded into the clamp to lock the pressure block, thus achieving the effect of stabilizing one side of the mounting block.

[0020] Optionally, the stabilizing assembly includes a hook plate, a pressure rod, a push block, a limiting rail, and a stabilizing bolt. The clamp end wall has a receiving groove, and the mounting block has a groove. The receiving groove communicates with the groove. The hook plate end has a first waist-shaped groove, and the clamp has a second waist-shaped groove, the length of which is greater than the length of the first waist-shaped groove. A mounting frame is connected to the clamp, and the limiting rail is connected within the mounting frame. The push block is disposed between the mounting frame and the second waist-shaped groove and slidably engages with the limiting rail. The push block is provided with a pushing slope, with the reference direction from bottom to top. The length of the push block gradually increases. A sliding groove is opened on the pushing slope. The sliding groove is a T-shaped groove. The pressure rod is horizontally inserted between the first waist-shaped groove and the second waist-shaped groove. A fixing strip is connected to the end of the pressure rod. The fixing strip is slidably engaged in the sliding groove. The stabilizing bolt is rotatably connected to the mounting frame and threadedly engaged with the push block. When stabilizing the mounting block, the hook plate hooks the groove, and the pressure rod applies pressure to the bottom end of the first waist-shaped groove.

[0021] By adopting the above technical solution, when stabilizing the other side of the installation block, the hook plate is flipped and moved so that it hooks into the groove. Then, the stabilizing bolt is rotated to move the push block. Through the sliding cooperation of the limiting rail and the pressure rod, the pressure rod is lowered until it presses against the bottom of the first waist-shaped groove, thereby limiting the movement of the hook plate and pressing the installation block against the bottom wall of the stabilizing groove, thus achieving the effect of stabilizing the other side of the installation.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. During operation, based on the pile diameter, the control component rotates the rotating shaft beforehand, causing the adjusting gear to rotate. The adjusting gear and rack mesh, moving the clamp to the designated position and inserting the pile's top sidewall into the clamping groove. During this process, the control component controls the adjusting gear to fine-tune the clamp position, ensuring the pile's top sidewall smoothly enters the groove. The drive component moves the clamping part until the pile's top sidewall is pressed between the fixed part and the clamping part. Hydraulic components then press against the sliding rail, restricting the clamp's movement. A crane is then used to lift the hydraulic vibratory hammer, and the pile is inserted into the foundation hole. Finally, the drive component inside the vibration box is activated, causing the hydraulic vibratory hammer to vibrate, thus completing the pile driving operation. By rotating the rotating shaft and engaging the adjusting gear and rack to drive the clamp, compared to existing technologies that rely on manual pushing or using tools to strike the clamp, linear force is converted into torque, achieving labor-saving and improving the hydraulic vibratory hammer's adjustment efficiency. 2. During control, move the limiting cylinder and use the limiting component to stop the limiting cylinder from moving. The return spring is compressed until the clamp is outside the limiting cylinder, and the clamp holds the fixed protrusion ring. During this process, the clamp deforms and moves until it touches the surface of the extension column. Release the limiting component, and the limiting cylinder moves in the opposite direction under the force of the return spring and enters the clamp until the limiting cylinder covers the clamp again. At this time, the handwheel can be turned. The clamp cannot move due to the influence of the limiting cylinder, and the extension column is pressed by the torsional force, causing the rotating column to rotate, thereby achieving the effect of driving the adjustment gear to rotate. 3. When securing the other side of the mounting block, flip and move the hook plate so that it hooks into the groove. Then, rotate the securing bolt to move the push block. Through the sliding cooperation of the limiting rail and the pressure rod, the pressure rod descends until it presses against the bottom of the first waist-shaped groove, thereby limiting the movement of the hook plate and pressing the mounting block against the bottom wall of the securing groove, thus achieving the effect of securing the other side of the mounting. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the hydraulic vibratory hammer in the embodiments of this application.

[0024] Figure 2 This is an exploded view used in the embodiments of this application to illustrate the structure of the clamp and the sliding track.

[0025] Figure 3This is a schematic diagram of the fixture in the embodiments of this application.

[0026] Figure 4 This is an exploded view used in the embodiments of this application to illustrate the structure of the installation mechanism.

[0027] Figure 5 This is a cross-sectional view used in the embodiments of this application to illustrate the structure of the installation mechanism.

[0028] Figure 6 This is an exploded view used in the embodiments of this application to illustrate the robust component structure.

[0029] Figure 7 This is a cross-sectional view used in the embodiments of this application to illustrate the robust component structure.

[0030] Figure 8 This is an exploded view used in the embodiments of this application to illustrate the structure of the control component.

[0031] Figure 9 This is a cross-sectional view used to illustrate the structure of the control component in the embodiments of this application.

[0032] Explanation of reference numerals in the attached drawings: 1. Vibration box; 11. Sliding rail; 111. Scale line; 2. Clamp; 21. Hydraulic component; 22. Clamping groove; 23. Fixing part; 24. Pressing part; 25. Driving component; 26. Guide ramp; 27. Extension frame; 271. Contact ramp; 3. Mounting block; 31. Groove; 32. Second waist-shaped groove; 4. Mounting mechanism; 41. Pressure stabilizing component; 411. Fixing frame; 4111. Inclined surface; 412. Pressure block; 413. Locking bolt; 42. Stabilizing component; 421. Hook plate 4211, First waist-shaped groove; 422, Pressure rod; 4221, Fixing strip; 423, Push block; 424, Limiting rail; 425, Stabilizing bolt; 4251, Anti-loosening spring; 5, Adjusting assembly; 51, Adjusting gear; 52, Adjusting rack; 53, Rotating shaft; 531, Rectangular column; 532, Fixing convex ring; 6, Control assembly; 61, Handwheel; 611, Extension column; 612, Fixing ring; 613, Limiting component; 62, Clamp; 63, Limiting cylinder; 631, Limiting block; 64, Return spring. Detailed Implementation

[0033] The following is in conjunction with the appendix Figures 1-9 This application will be described in further detail.

[0034] This application discloses a resonance-free hydraulic vibratory hammer that is easy to clamp and adjust. (Refer to...) Figure 1 and Figure 2The resonant-free hydraulic vibratory hammer, which is easy to clamp and adjust, includes a vibratory box 1 and a clamp 2. A sliding rail 11 is welded to the bottom of the vibratory box 1, and the sliding rail 11 is T-shaped. Both ends of the sliding rail 11 are bolted to baffles. The surface of the sliding rail is provided with scale lines 111, which are distributed from the middle position of the sliding rail 11 along its length to both ends.

[0035] Reference Figure 1 , Figure 2 and Figure 3 Two clamps 2 are provided, both slidingly fitted on the sliding rail 11. A hydraulic component 21, which is a hydraulic cylinder, is installed inside each clamp 2, with its output end abutting against the bottom wall of the sliding rail 11. A clamping groove 22 is provided at the bottom of each clamp 2, with a fixing part 23 at one end (arc-shaped) and a straight abutting part 24 at the other end. A driving component 25, also a hydraulic cylinder in this embodiment, is provided on each clamp 2, with its output shaft fixedly connected to the abutting part 24. Abutting flange is provided on the surfaces of both the fixing part 23 and the abutting part 24 to increase the friction between them and the foundation pile. The two clamps 2 are arranged opposite each other.

[0036] Reference Figure 2 and Figure 3 The inlet end of the clamping groove 22 is provided with two guide ramps 26, which are arranged opposite to each other. The bottom end of the clamp 2 is provided with an extension frame 27, on which abutment ramps 271 are provided, which are flush with one of the guide ramps 26. The guide ramps 26 and abutment ramps 271 are used to guide the top sidewall of the foundation pile into the clamping groove 22.

[0037] Reference Figure 4 The clamp 2 has a stabilizing groove, and a mounting block 3 is provided on the clamp 2. A stabilizing flange is fixedly connected to the mounting block 3, and the stabilizing flange is embedded in the stabilizing groove. The clamp 2 is provided with a mounting mechanism 4, which includes a voltage stabilizing component 41 and a stabilizing component 42.

[0038] Reference Figure 4 and Figure 5 The voltage stabilizing assembly 41 includes a fixing frame 411, a pressure block 412, and locking bolts 413. The fixing frame 411 is fixedly connected to one side of the mounting block 3. The bottom end of the fixing frame 411 has an inclined surface 4111, with the thickness of the fixing frame 411 gradually increasing from bottom to top as the reference direction. The clamp 2 has a pressure groove aligned with the fixing frame 411. The pressure block 412 is L-shaped, with one end inserted into the pressure groove and the interior of the fixing frame 411, and fitting against the inclined surface 4111. The top wall of the pressure block 412 is flush with the top wall of the clamp 2. Several locking bolts 413 are provided, passing through the pressure block 412 and the clamp 2, and are threadedly engaged with the clamp 2.

[0039] Reference Figure 5 , Figure 6 and Figure 7 The stabilizing component 42 includes a hook plate 421, a pressure rod 422, a push block 423, a limiting rail 424, and a stabilizing bolt 425. The clamp 2 has a receiving groove on its end wall, and the mounting block 3 has a groove 31 that communicates with the receiving groove. One end of the hook plate 421 is located within the receiving groove, and the hook plate 421 has a first waist-shaped groove 4211. The mounting block 3 has a second waist-shaped groove 32, the length of which is greater than the length of the first waist-shaped groove 4211.

[0040] Reference Figure 6 and Figure 7 A mounting frame is fixedly connected to the clamp 2, and a limiting rail 424, which is a T-shaped rail, is fixedly connected inside the mounting frame. A push block 423 is slidably fitted onto the limiting rail 424 and partially located within the second waist-shaped groove 32. The push block 423 has a pushing ramp, with the reference direction from bottom to top. The length of the push block 423 gradually increases, and a sliding groove, which is a T-shaped groove, is formed on the pushing ramp. A pressure rod 422 passes between the first waist-shaped groove 4211 and the second waist-shaped groove 32. A fixing strip 4221 is fixedly connected to the end of the pressure rod 422, and the fixing strip 4221 is slidably fitted onto the pushing ramp. A stabilizing bolt 425 is horizontally rotatably connected to the mounting frame and threadedly engaged with the push block 423. An anti-loosening spring 4251 is fitted onto the stabilizing bolt 425, and the anti-loosening spring 4251 is located between the push block 423 and the mounting frame.

[0041] When installing mounting block 3, insert the stabilizing flange into the stabilizing groove, and then insert the pressure block 412 into the pressure groove and the fixing frame 411 until the bottom end of the pressure block 412 is in contact with the inclined surface 4111. At this time, the top end of the pressure block 412 is flush with the top wall of the clamp 2. Rotate the locking bolt 413 to restrict the movement of the pressure block 412, thereby stabilizing one side of the mounting block 3. Then flip the hook plate 421 so that the hook plate 421 hooks the groove 31. Rotate the stabilizing bolt 425 to move the push block 423, which drives the pressure rod 422 to move. The pressure rod 422 touches the end wall of the second waist-shaped groove 32 and descends until it presses the bottom end of the first waist-shaped groove 4211 to restrict the movement of the hook plate 421, thereby stabilizing the other side of the mounting block 3 and completing the installation of mounting block 3.

[0042] Reference Figure 2 , Figure 8 and Figure 9 An adjustment assembly 5 is provided on the mounting block 3. The adjustment assembly 5 includes an adjustment gear 51, an adjustment rack 52, and a rotating shaft 53. The rotating shaft 53 is rotatably connected to the mounting block 3, and the adjustment gear 51 is fixedly connected to the end of the rotating shaft 53. The adjustment rack 52 is fixedly connected to the fixed track and is parallel to the length direction of the sliding track 11. The adjustment rack 52 meshes with the adjustment gear 51.

[0043] Reference Figure 8 and Figure 9 The clamp 2 is equipped with a control component 6, which includes a handwheel 61, clamps 62, a limiting cylinder 63, and a return spring 64. A rectangular column 531 is fixedly connected to one end of the rotating shaft 53, and a fixing protrusion 532 is fixedly connected to the end of the rectangular column 531. An extension column 611 is fixedly connected to the handwheel 61, and several clamps 62 are provided. In this embodiment, four clamps are used as an example, and all four clamps 62 are fixedly connected to the end of the extension column 611.

[0044] Reference Figure 8 and Figure 9 A limiting block 631 is fixedly connected to the limiting cylinder 63. A limiting groove is formed on the surface of the extension column 611. The limiting cylinder 63 is sleeved on the extension column 611, and the limiting block 631 is slidably fitted within the limiting groove. A fixing ring 612 is fixedly connected to the extension column 611. A return spring 64 is sleeved on the extension column 611 and located between the limiting cylinder 63 and the fixing ring 612. A limiting member 613, which is a rotating sleeve, is provided on the extension column 611 and is sleeved on the fixing ring 612. A threaded section is provided on the inner ring wall of the limiting member 613. In the initial state, the clamp 62 is located inside the limiting cylinder 63.

[0045] When adjusting the position of clamp 2, move the limiting cylinder 63 and rotate the limiting member 613 so that the limiting cylinder 63 is threaded onto the limiting member 613 until the clamp 62 is outside the limiting cylinder 63. Then, insert the clamp 62 into clamp 2. The clamp 62 abuts against the fixed protrusion ring 532 and deforms until the clamp 62 passes over the fixed protrusion ring 532 and abuts against the side wall of the rectangular column 531. Rotate the limiting member 613 in the opposite direction. The limiting cylinder 63 moves in the opposite direction under the force of the return spring 64 and covers the clamp 62. Rotate the handwheel 61, which drives the rectangular column 531 to rotate through the clamp 62, causing the rotating shaft 53 to rotate. The adjusting gear 51 rotates, and through the meshing of the adjusting gear 51 and the adjusting rack 52, the clamp 2 is moved to the designated position, thus achieving the effect of adjusting the position of clamp 2. During operation, the handwheel 61 and clamp 2 are in a separated state.

[0046] The implementation principle of a resonance-free hydraulic vibratory hammer with convenient clamping and debugging according to an embodiment of this application is as follows: During operation, the clamp 2 is set to a specified position according to the diameter of the foundation pile. Then, the limiting cylinder 63 is moved and the limiting member 613 is rotated, causing the limiting cylinder 63 to move until the clamp 62 disengages from the limiting cylinder 63. Then, the clamp 62 is sleeved on the fixed protrusion ring 532. During this process, the clamp 62 abuts against the fixed protrusion ring 532 and deforms until the clamp 62 passes through the fixed protrusion ring 532 and abuts against the surface of the rectangular column 531. The limiting member 613 is rotated in the opposite direction, and the limiting cylinder 63 moves in the opposite direction under the force of the return spring 64 until the limiting cylinder 63 covers the clamp 62. 2. At this time, turn the handwheel 61, the rotating shaft 53 rotates, driving the adjusting gear 51 to rotate until the clamp 2 moves to the designated scale line 111 position. Move the vibration box 1 and turn the handwheel 61 to fine adjust the position of the clamp 2 so that the top side wall of the foundation pile smoothly enters the two clamping grooves 22. Start the drive component 25, the clamping part 24 moves until it clamps the top side wall of the foundation pile. Start the hydraulic component 21, the output shaft of the hydraulic component 21 presses against the bottom wall of the sliding rail 11 to restrict the movement of the clamp 2. Use the lifting tool to lift the hydraulic vibratory hammer, lift the foundation pile, and insert the foundation pile into the foundation hole. Start the internal drive component of the hydraulic vibratory hammer to start the pile driving operation.

[0047] By rotating the rotating shaft 53, the clamp 2 is driven to move in conjunction with the adjusting gear 51 and the adjusting rack 52. Compared with the existing technology of manually pushing or using tools to hit the clamp 2, the linear force is transformed into torque force, which saves effort and improves the debugging efficiency of the hydraulic vibratory hammer.

[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A resonance-free hydraulic vibratory hammer that is easy to clamp and adjust, characterized in that: The device includes a vibration box (1) and clamps (2). The vibration box (1) has a sliding rail (11) at its bottom. Two clamps (2) are provided, both of which are slidably fitted on the sliding rail (11). A hydraulic component (21) is provided inside each clamp (2) to press against the sliding rail (11). An adjustment assembly (5) is provided on each clamp (2). The adjustment assembly (5) includes an adjustment gear (51), an adjustment rack (52), and a rotating shaft (53). The rotating shaft (53) is rotatably connected to the clamp (2), and one end of the rotating shaft (53) extends to the clamp (2). Externally, the adjusting gear (51) is connected to the rotating shaft (53), the adjusting rack (52) is connected to the sliding rail (11) and meshes with the adjusting gear (51), the clamp (2) is provided with a control component (6) for controlling the rotation of the rotating shaft (53), the bottom of the clamp (2) is provided with a clamping groove (22), a fixing part (23) is provided on one side of the clamping groove (22), and a pressing part (24) is provided on the other side. The clamp (2) is provided with a driving member (25) for driving the pressing part (24) to move, and the two clamps (2) are arranged opposite to each other.

2. The resonance-free hydraulic vibratory hammer with convenient clamping and adjustment according to claim 1, characterized in that: The control component (6) includes a handwheel (61), clamps (62), a limiting cylinder (63), and a return spring (64). One end of the rotating shaft (53) is connected to a rectangular column (531), and a fixing protrusion (532) is provided at the end of the rectangular column (531). An extension column (611) is provided on the handwheel (61). Four clamps (62) are provided, all of which are connected to the end of the extension column (611). One clamp (62) corresponds to one side wall of the rectangular column (531). The limiting cylinder (64) 3) The extension post (611) is slidably fitted on the extension post (611), and a fixing ring (612) is connected to the extension post (611). The return spring (64) is sleeved on the extension post (611) and located between the fixing ring (612) and the limiting cylinder (63). During operation, the clamp (62) clamps the fixing protrusion (532). The clamp (62) is located inside the limiting cylinder (63). The extension post (611) is provided with a limiting member (613) that restricts the movement of the limiting cylinder (63).

3. The resonance-free hydraulic vibratory hammer with convenient clamping and adjustment according to claim 2, characterized in that: The limiting member (613) is a rotating sleeve. The limiting member (613) is sleeved on the extension column (611) and located between the fixing ring (612) and the handwheel (61). The inner ring wall of the limiting member (613) is provided with a threaded section. When the handwheel (61) is installed, the limiting cylinder (63) is threadedly engaged in the limiting member (613). The clamp (62) is located outside the limiting cylinder (63), and the return spring (64) is compressed.

4. The resonance-free hydraulic vibratory hammer with convenient clamping and adjustment according to claim 3, characterized in that: The surface of the extension column (611) is provided with a limiting groove, which is parallel to the length direction of the extension column (611). A limiting block (631) is connected to the limiting cylinder (63), and the limiting block (631) is slidably fitted in the limiting groove.

5. The resonance-free hydraulic vibratory hammer with convenient clamping and adjustment according to claim 1, characterized in that: The inlet end of the clamping groove (22) is provided with two guide ramps (26), which are arranged opposite to each other. The bottom end of the clamp (2) is connected to an extension frame (27), which is provided with an abutting ramp (271) and is flush with one of the guide ramps (26).

6. The resonance-free hydraulic vibratory hammer with convenient clamping and adjustment according to claim 1, characterized in that: The clamp (2) is provided with a mounting block (3) and a mounting mechanism (4). The clamp (2) has a stabilizing groove. The mounting block (3) is connected with a stabilizing flange. The stabilizing flange is embedded in the stabilizing groove. The rotating shaft (53) is rotatably connected to the mounting block (3). The mounting mechanism (4) includes a voltage stabilizing component (41) for stabilizing one side of the mounting block (3) and a stabilizing component (42) for stabilizing the other side of the mounting block (3).

7. The resonance-free hydraulic vibratory hammer with convenient clamping and adjustment according to claim 6, characterized in that: The voltage stabilizing component (41) includes a fixed frame (411), a pressure block (412), and locking bolts (413). The fixed frame (411) is connected to one side of the mounting block (3). The bottom end of the fixed frame (411) is provided with an inclined surface (4111), with the reference direction from bottom to top. The thickness of the fixed frame (411) gradually increases. The clamp (2) has a pressure groove. The pressure block (412) is L-shaped. One end of the pressure block (412) passes through the pressure groove from top to bottom and is inserted into the fixed frame (411). One end of the pressure block (412) is attached to the inclined surface (4111). The top wall of the pressure block (412) is flush with the top wall of the clamp (2). Several locking bolts (413) are provided. The locking bolts (413) pass through the pressure block (412) and the clamp (2) and are threadedly engaged with the clamp (2).

8. The resonance-free hydraulic vibratory hammer with convenient clamping and adjustment according to claim 6, characterized in that: The stabilizing component (42) includes a hook plate (421), a pressure rod (422), a push block (423), a limiting rail (424), and a stabilizing bolt (425). The clamp (2) has a receiving groove on its end wall, and the mounting block (3) has a groove (31) on its surface. The receiving groove communicates with the groove (31). The hook plate (421) has a first waist-shaped groove (4211) at its end, and the clamp (2) has a second waist-shaped groove (32) on its surface. The length of the second waist-shaped groove (32) is greater than the length of the first waist-shaped groove (4211). A mounting frame is connected to the clamp (2), and the limiting rail (424) is connected inside the mounting frame. The push block (423) is disposed between the mounting frame and the second waist-shaped groove (32) and is slidably fitted on the limiting rail. On (424), the push block (423) is provided with a pushing inclined surface, with the reference direction from bottom to top. The length of the push block (423) gradually increases. A sliding groove is opened on the pushing inclined surface. The sliding groove is a T-shaped groove. The pressure rod (422) is horizontally inserted between the first waist-shaped groove (4211) and the second waist-shaped groove (32). The end of the pressure rod (422) is connected to a fixing strip (4221). The fixing strip (4221) is slidably fitted in the sliding groove. The stabilizing bolt (425) is rotatably connected to the mounting frame and threadedly fitted with the push block (423). When stabilizing the mounting block (3), the hook plate (421) hooks the groove (31), and the pressure rod (422) applies pressure to the bottom end of the first waist-shaped groove (4211).

Citation Information

Patent Citations

  • Vibration hammer limiting device

    CN216892396U