Device and method for blending high-dosage low-concentration concrete water reducing agent

The multi-layer mixing structure and high-pressure cleaning system solve the problems of uneven dispersion and high energy consumption when mixing high-dosage, low-concentration concrete water-reducing agents, thus achieving efficient mixing and clean production.

CN121534580APending Publication Date: 2026-02-17THE 2ND ENG CO LTD OF CHINA RAILWAY 17 BUREAU GRP
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Patent Information

Application Number
CN202511926079.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-19
Publication Date
2026-02-17

AI Technical Summary

Technical Problem

Existing high-dosage, low-concentration concrete water-reducing agents are prone to stratification and agglomeration during mixing, resulting in uneven dispersion. Existing mixing devices are difficult to balance dispersion efficiency and mixing effect, and have high energy consumption.

Method used

It adopts a multi-layer stirring structure, including a main stirring paddle, an auxiliary stirring paddle, and a gear ring with a transmission gear to achieve synchronous rotation and stirring. Combined with a high-pressure cleaning system, it ensures uniform and clean mixing.

Benefits of technology

It achieves efficient mixing and cleaning, reduces energy consumption, avoids cross-contamination of residues, and improves the effectiveness of use.

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Abstract

The invention discloses a high-dosage low-concentration concrete water reducing agent blending device and method, and relates to the technical field of concrete admixture production, the high-dosage low-concentration concrete water reducing agent blending device comprises a blending mechanism, the top of the blending mechanism is provided with a raw material feeding mechanism, and the bottom of the blending mechanism is fixedly connected with a finished product storage mechanism; and a cleaning mechanism is arranged on the blending mechanism. According to the blending device for the high-mixing-amount and low-concentration concrete water reducing agent, the stirring motor drives the stirring shaft to rotate so as to drive the mounting ring and part of the main stirring paddle to rotate, so that stirring blades distributed on the main stirring paddle are used for mixing and stirring a liquid agent, and meanwhile, transmission gears distributed on the stirring shaft provide a transmission effect; the gear rings are mounted on the inner wall of the blending tank body through a built-in support frame and are distributed in multiple groups, the gear rings and the transmission gears are in meshed connection to realize synchronous rotation, and auxiliary stirring paddles are connected to the upper and lower parts of the gear rings through rotating shafts, so that the function of synchronous auxiliary rotating stirring is realized, and sufficient mixing and stirring operation is provided.
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Description

Technical Field

[0001] This invention relates to the field of concrete admixture production technology, specifically to a high-dosage, low-concentration concrete water-reducing agent preparation device and method. Background Technology

[0002] Concrete water-reducing agents are core admixtures for improving the workability of concrete. High-dosage, low-concentration water-reducing agents are widely used in large-scale projects due to their advantages of being suitable for highly fluid concrete and reducing heat of hydration.

[0003] In the prior art, such as the patent application CN202421610851.3 entitled "A Water-Reducing Agent Mixing Device for Concrete Production," a fermentation tank, a drying tank, and a fixed platform are included. A feed inlet and a water inlet are fixedly installed on the top of the fermentation tank. A pressure relief valve is fixedly installed on the top of the fermentation tank. A motor bracket is fixedly installed on the top of the fermentation tank, and a motor is fixedly installed inside the motor bracket. A rotating shaft is fixedly installed at the output end of the motor, and a rotating drum is fixedly installed at the bottom of the rotating shaft. By installing a water pipe on one side of a measuring instrument, with one end of the water pipe extending into the fermentation tank, the measuring instrument can more accurately measure the concentration of the water-reducing agent inside the fermentation tank. By installing one end of a water supply pipe inside the fermentation tank and one end of a water outlet pipe inside the drying tank, a water pump can pump the water-reducing agent from the fermentation tank into the drying tank.

[0004] When existing high-dosage mother liquor is mixed with low-concentration solvent, it is easy to cause stratification and agglomeration, resulting in uneven dispersion of water-reducing agent. In addition, most existing stirring devices are single stirring modes, which make it difficult to balance dispersion efficiency and mixing effect, and have high energy consumption, thus reducing the effect of use.

[0005] Therefore, we propose a high-dosage, low-concentration concrete water-reducing agent preparation device and method to solve the problems mentioned above. Summary of the Invention

[0006] The purpose of this invention is to provide a high-dosage, low-concentration concrete water-reducing agent preparation device and method to solve the problems mentioned in the background art, such as the easy occurrence of stratification and agglomeration when high-dosage mother liquor is mixed with low-concentration solvent, resulting in uneven dispersion of water-reducing agent, and the fact that existing mixing devices are mostly single mixing modes, which make it difficult to balance dispersion efficiency and mixing effect, and have high energy consumption, thus reducing the effect of use.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a high-dosage, low-concentration concrete water-reducing agent mixing device, comprising a mixing mechanism, a raw material feeding mechanism at the top of the mixing mechanism, a finished product storage mechanism fixedly connected to the bottom of the mixing mechanism, a cleaning mechanism on the mixing mechanism, a mixing tank top cover at the top of the mixing tank top cover, a stirring motor at the top of the stirring motor, a stirring shaft at the output end of the stirring motor, a plurality of mounting rings evenly distributed on the outer wall of the stirring shaft, a plurality of main stirring blades evenly distributed on the outer wall of the mounting rings, a plurality of stirring blades symmetrically and evenly distributed on the main stirring blades, a plurality of transmission gears distributed on the outer wall of the stirring shaft, an internal support frame fixedly installed on the inner wall of the mixing tank, a gear ring installed at one end of the internal support frame, the gear ring meshing with the transmission gears, a rotating shaft at both the upper and lower ends of the gear ring, and an auxiliary stirring blade fixedly connected to one end of the rotating shaft; The raw material feeding mechanism includes a solvent storage tank, a water-reducing agent mother liquor storage tank, and an auxiliary agent storage tank, all of which are installed on top of the mixing tank cover.

[0008] Preferably, the finished product storage mechanism includes a conveying pump, a discharge pipe is fixedly connected to the bottom of the mixing tank, one end of the discharge pipe is fixedly connected to one end of the conveying pump, a conveying pipe is fixedly connected to one end of the conveying pump, and a finished product storage tank is fixedly connected to one end of the conveying pipe.

[0009] Preferably, the cleaning mechanism includes a booster water pump, an inlet pipe is fixedly connected to the side of the booster water pump, a pipe connector is fixedly installed on the top of the booster water pump, and a first water supply pipe and a second water supply pipe are fixedly connected to the top of the pipe connector. The first water supply pipe passes through the interior of the mixing tank, and the second water supply pipe passes through the interior of the finished product storage tank.

[0010] Preferably, a first spray ring is fixedly connected to one end of the first water supply pipe. The first spray ring is installed on the inner side of the top cover of the mixing tank. Several first pressurizing nozzles are evenly and symmetrically distributed along the circumferential direction at the bottom of the first spray ring.

[0011] Preferably, a second spray ring is fixedly connected to one end of the second water supply pipe, and a plurality of second pressurizing nozzles are symmetrically and evenly distributed along the circumferential direction at the bottom of the second spray ring.

[0012] Preferably, the bottom of the conveying pump is fixedly connected to a support frame, the top of the finished product storage tank is equipped with a finished product tank cover, the finished product tank cover is provided with an inspection cover plate, and the bottom of the finished product storage tank is provided with a discharge pipe.

[0013] Preferably, the top of the solvent storage tank, the water-reducing agent mother liquor storage tank, and the auxiliary agent storage tank are all provided with a rotating connecting seat. The inner side of the rotating connecting seat is rotatably connected to a flip cover. The flip cover is movably installed on the top of the solvent storage tank, the water-reducing agent mother liquor storage tank, and the auxiliary agent storage tank. The bottom of the solvent storage tank is fixedly connected to a feeding pipe. The bottom of the feeding pipe is fixedly connected to the top of the mixing tank cover. A metering valve is provided on the feeding pipe.

[0014] Preferably, the bottom outer wall of the stirring shaft is provided with a first-stage inclined stirring paddle and a second-stage inclined stirring paddle, and a branch pipe valve is fixedly connected to one side of the bottom of the discharge pipe.

[0015] A method for using a high-dosage, low-concentration concrete water-reducing agent mixing device includes the following steps: S1. Solvent is stored inside the solvent storage tank, water-reducing agent mother liquor is stored inside the water-reducing agent mother liquor storage tank, and additives are stored inside the additive storage tank. The top of each tank is equipped with a flip-top and a rotating connecting seat for easy opening and addition of the corresponding liquid agent. The feed pipe is connected to the top of the mixing tank cover and a metering valve is used to add different liquid agents to the mixing tank in a metered manner for mixing and blending.

[0016] S2. After the liquid enters the mixing tank, the stirring shaft is driven to rotate by the stirring motor, which in turn drives the mounting ring and the main stirring paddle to rotate, so that the stirring blades distributed on the main stirring paddle mix the liquid.

[0017] S3. Simultaneously, the transmission gears distributed on the stirring shaft provide transmission. The gear rings are installed on the inner wall of the mixing tank through an internal support frame and are distributed in multiple groups. The gear rings and transmission gears mesh and rotate synchronously. Auxiliary stirring paddles are connected to the gear rings above and below through rotating shafts, realizing the function of synchronous auxiliary rotation and stirring, and providing further thorough mixing. At the same time, the first-stage angled stirring paddle and the second-stage angled stirring paddle are distributed at the bottom of the stirring shaft near the bottom of the mixing tank, which can further thoroughly stir the bottom of the tank and improve the mixing effect.

[0018] S4. After the preparation is completed, the water-reducing agent is discharged through the discharge pipe connected to the conveying pump and further conveyed to the conveying pipe. The conveying pipe then transports the agent to the inside of the finished product storage tank for storage. The top cover of the finished product tank provides a sealing function, and the top cover of the finished product tank is equipped with an inspection cover to facilitate viewing the internal condition of the tank from the top. The discharge pipe is located at the bottom of the finished product storage tank to facilitate the discharge of the finished product for use.

[0019] S5. After the device is used up and its internal parts are emptied, clean water is transported by connecting the water inlet pipe on the side of the booster pump to an external water source, connecting the booster pump to the pipe connector, and connecting the first water supply pipe and the second water supply pipe to the pipe connector.

[0020] S6. One end of the first water supply pipe is connected to a first spray ring and a first pressurizing nozzle is distributed at its bottom to provide high-pressure rinsing for the interior and components of the mixing tank, reducing residue. One end of the second water supply pipe is connected to a second spray ring and a second pressurizing nozzle is distributed to facilitate high-pressure rinsing of the interior of the finished product storage tank, thereby achieving comprehensive rinsing and cleaning.

[0021] S7. After cleaning, open both the branch valve and the discharge pipe to facilitate the discharge of the cleaned wastewater.

[0022] Compared with the prior art, the beneficial effects of the present invention are: 1. The stirring motor drives the stirring shaft to rotate, which in turn drives the mounting ring and the main stirring paddle to rotate. This allows the stirring blades on the main stirring paddle to mix the liquid agent. At the same time, the transmission gears distributed on the stirring shaft provide transmission. The gear rings are installed on the inner wall of the mixing tank through an internal support frame and are distributed in multiple sets. The gear rings mesh with the transmission gears to achieve synchronous rotation. Auxiliary stirring paddles are connected to the gear rings above and below through rotating shafts, realizing the function of synchronous auxiliary rotation and stirring, and providing further thorough mixing. Meanwhile, the first-stage and second-stage angled stirring paddles are distributed at the bottom of the stirring shaft near the bottom of the mixing tank, which can further thoroughly stir the bottom of the tank, improve the mixing effect, achieve high-efficiency thorough mixing, and reduce energy consumption by using only one drive structure. 2. By connecting the water inlet pipe on the side of the booster pump to an external water source, the booster pump is connected to a pipe connector, and a first water supply pipe and a second water supply pipe are connected through the pipe connector to deliver clean water. One end of the first water supply pipe is connected to a first spray ring with a first booster nozzle distributed at its bottom to provide high-pressure rinsing for the interior and components of the mixing tank, reducing residue. One end of the second water supply pipe is connected to a second spray ring with a second booster nozzle distributed thereon, which facilitates high-pressure rinsing of the interior of the finished product storage tank. This helps to achieve comprehensive rinsing and cleaning, ensures internal cleanliness, and avoids cross-contamination of residues. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural schematic diagram of a high-dosage, low-concentration concrete water-reducing agent preparation device according to the present invention. Figure 2 For the present invention Figure 1 Enlarged structural diagram at point A in the diagram; Figure 3 This is a three-dimensional structural diagram of a high-dosage, low-concentration concrete water-reducing agent mixing device according to the present invention. Figure 4 This is a cross-sectional structural schematic diagram of a high-dosage, low-concentration concrete water-reducing agent preparation device according to the present invention. Figure 5 For the present invention Figure 4 Enlarged structural diagram at point B in the diagram; Figure 6 For the present invention Figure 4 Enlarged structural diagram at point C; Figure 7 This is a schematic diagram of the storage mechanism of a high-dosage, low-concentration concrete water-reducing agent mixing device according to the present invention. Figure 8 For the present invention Figure 7 A magnified structural diagram at point D in the diagram.

[0024] In the picture: 1. Mixing Mechanism; 101. Mixing Tank; 102. Mixing Tank Top Cover; 103. Stirring Motor; 104. Stirring Shaft; 105. Mounting Ring; 106. Main Stirring Paddle; 107. Stirring Blades; 108. Transmission Gear; 109. Internal Support Frame; 110. Gear Ring; 111. Rotating Shaft; 112. Auxiliary Stirring Paddle; 113. First-Stage Angle Stirring Paddle; 114. Second-Stage Angle Stirring Paddle; 115. Discharge Pipe; 116. Branch Valve Port; 2. Raw Material Feeding Mechanism; 201. Solvent Storage Tank; 202. Water-Reducing Agent Mother Liquor Storage Tank; 203. Additive Storage Tank; 204. Rotating connecting seat; 205. Flip cover; 206. Feeding pipe; 207. Metering valve; 3. Finished product storage mechanism; 301. Conveying pump; 302. Support frame; 303. Conveying pipe; 304. Finished product storage tank; 305. Inspection cover; 306. Discharge pipe; 307. Finished product tank top cover; 4. Cleaning mechanism; 401. Booster water pump; 402. Pipe connecting seat; 403. First water supply pipe; 404. First spray ring; 405. First booster nozzle; 406. Second water supply pipe; 407. Second spray ring; 408. Second booster nozzle. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] Example 1: As Figures 1-8 As shown, the present invention provides a technical solution: a high-dosage, low-concentration concrete water-reducing agent mixing device, including a mixing mechanism 1, a raw material feeding mechanism 2 at the top of the mixing mechanism 1, a finished product storage mechanism 3 fixedly connected to the bottom of the mixing mechanism 1, a cleaning mechanism 4 on the mixing mechanism 1, a mixing tank cover 102 at the top of the mixing tank body 101, a stirring motor 103 at the top of the mixing tank cover 102, a stirring shaft 104 at the output end of the stirring motor 103, a plurality of mounting rings 105 evenly distributed on the outer wall of the stirring shaft 104, and a plurality of main stirring paddles 106 evenly distributed on the outer wall of the mounting rings 105. Several stirring blades 107 are symmetrically and evenly distributed on the 06. Several transmission gears 108 are distributed on the outer wall of the stirring shaft 104. An internal support frame 109 is fixedly installed on the inner wall of the mixing tank 101. A gear ring 110 is installed at one end of the internal support frame 109. The gear ring 110 is meshed with the transmission gears 108. Rotating shafts 111 are provided at both the upper and lower ends of the gear ring 110. An auxiliary stirring paddle 112 is fixedly connected to one end of the rotating shaft 111. A first-stage inclined stirring paddle 113 and a second-stage inclined stirring paddle 114 are respectively provided on the outer wall of the bottom end of the stirring shaft 104. A branch pipe valve port 116 is fixedly connected to one side of the bottom of the discharge pipe 115. The raw material feeding mechanism 2 includes a solvent storage tank 201, a water-reducing agent mother liquor storage tank 202, and an auxiliary agent storage tank 203. The solvent storage tank 201, the water-reducing agent mother liquor storage tank 202, and the auxiliary agent storage tank 203 are all installed on the top of the mixing tank top cover 102. The top of the solvent storage tank 201, the water-reducing agent mother liquor storage tank 202, and the auxiliary agent storage tank 203 are all provided with a rotating connecting seat 204. A flip cover 205 is rotatably connected to the inner side of the rotating connecting seat 204. The flip cover 205 is movably installed on the top of the solvent storage tank 201, the water-reducing agent mother liquor storage tank 202, and the auxiliary agent storage tank 203. The bottom of the solvent storage tank 201 is fixedly connected to a feeding pipe 206. The bottom of the feeding pipe 206 is fixedly connected to the top of the mixing tank top cover 102. A metering valve 207 is provided on the feeding pipe 206.

[0027] In this embodiment, solvent is stored inside the solvent storage tank 201, water-reducing agent mother liquor is stored inside the water-reducing agent mother liquor storage tank 202, and additives are stored inside the additive storage tank 203. Each tank has a flip-top 205 on its top, which is rotatably connected to a rotating connecting seat 204 for easy opening and addition of the corresponding liquid agent. A feeding pipe 206 connects to the top of the mixing tank cover 102, and a metering valve 207 allows for the metered addition of different liquid agents into the mixing tank 101 for mixing. Once the liquid agent enters the mixing tank 101, the stirring motor 103 drives the stirring shaft 104 to rotate, which in turn drives the mounting ring 105 and part of the main stirring paddle 106 to rotate, causing the main stirring paddle 106 to... Distributed stirring blades 107 mix and stir the liquid agent, while transmission gears 108 distributed on the stirring shaft 104 provide transmission. Gear rings 110 are installed on the inner wall of the mixing tank 101 through an internal support frame 109 and are distributed in multiple groups. The gear rings 110 and transmission gears 108 mesh and rotate synchronously. Auxiliary stirring paddles 112 are connected above and below the gear rings 110 through rotating shafts 111, realizing the function of synchronous auxiliary rotation and stirring, and providing further thorough mixing and stirring. At the same time, the first-stage angled stirring paddle 113 and the second-stage angled stirring paddle 114 are distributed at the bottom of the stirring shaft 104 near the bottom of the inner side of the mixing tank 101, which can further thoroughly stir the bottom of the tank and improve the mixing effect.

[0028] Example 2: As Figure 1 , Figure 3 , Figure 4 and Figure 7 As shown, the finished product storage mechanism 3 includes a conveying pump 301, a discharge pipe 115 fixedly connected to the bottom of the mixing tank 101, one end of the discharge pipe 115 fixedly connected to one end of the conveying pump 301, a conveying pipe 303 fixedly connected to one end of the conveying pump 301, a finished product storage tank 304 fixedly connected to one end of the conveying pipe 303, a support frame 302 fixedly connected to the bottom of the conveying pump 301, a finished product tank top cover 307 installed on the top of the finished product storage tank 304, an inspection cover plate 305 provided on the finished product tank top cover 307, and a discharge pipe 306 provided at the bottom of the finished product storage tank 304.

[0029] In this embodiment, the water-reducing agent is conveniently discharged by connecting the discharge pipe 115 to the conveying pump 301 and further conveyed to the conveying pipe 303. After being conveyed through the conveying pipe 303, it is stored inside the finished product storage tank 304. The top cover 307 of the finished product tank provides a sealing function at the top. The top cover 307 of the finished product tank is provided with an inspection cover 305 to facilitate viewing the internal condition from the top of the tank. The discharge pipe 306 is located at the bottom of the finished product storage tank 304 to facilitate the discharge of the finished product for use.

[0030] Example 3: As Figure 1 , Figure 3 , Figure 4 , Figure 6 and Figure 8 As shown, the cleaning mechanism 4 includes a booster water pump 401. A water inlet pipe is fixedly connected to the side of the booster water pump 401. A pipe connector 402 is fixedly installed on the top of the booster water pump 401. A first water supply pipe 403 and a second water supply pipe 406 are fixedly connected to the top of the pipe connector 402. The first water supply pipe 403 passes through the interior of the mixing tank 101, and the second water supply pipe 406 passes through the interior of the finished product storage tank 304. A first spray ring 404 is fixedly connected to one end of the first water supply pipe 403. The first spray ring 404 is installed on the inner side of the mixing tank top cover 102. Several first booster nozzles 405 are evenly and symmetrically distributed along the circumference at the bottom of the first spray ring 404. A second spray ring 407 is fixedly connected to one end of the second water supply pipe 406. Several second booster nozzles 408 are evenly and symmetrically distributed along the circumference at the bottom of the second spray ring 407.

[0031] In this embodiment, the water inlet pipe on the side of the booster pump 401 is connected to an external water source. The booster pump 401 is connected to the pipe connector 402, and the pipe connector 402 is connected to the first water supply pipe 403 and the second water supply pipe 406 to transport clean water. One end of the first water supply pipe 403 is connected to the first spray ring 404 and the bottom of the first booster nozzle 405 is distributed to facilitate high-pressure rinsing of the interior and components of the mixing tank 101 to reduce residue. One end of the second water supply pipe 406 is connected to the second spray ring 407 and the second booster nozzle 408 is distributed to facilitate high-pressure rinsing of the interior of the finished product storage tank 304, thereby achieving comprehensive rinsing and cleaning. After cleaning, the branch valve port 116 and the discharge pipe 306 are opened to facilitate the discharge of the cleaned wastewater.

[0032] The working principle of the entire mechanism is as follows: Solvent is stored inside the solvent storage tank 201, water-reducing agent mother liquor is stored inside the water-reducing agent mother liquor storage tank 202, and additives are stored inside the additive storage tank 203. The top of each tank is equipped with a flip-top 205 and is rotatably connected with a rotating connecting seat 204, which facilitates the addition of the corresponding liquid agent. The feeding pipe 206 is connected to the top of the mixing tank cover 102, and with the help of the metering valve 207, different liquid agents can be quantitatively added into the mixing tank 101 for mixing and blending. After the liquid agent enters the mixing tank 101, the stirring motor 103 drives the stirring shaft 104 to rotate, which in turn drives the mounting ring 105 and part of the main stirring paddle 106 to rotate, so that the stirring blades 107 distributed on the main stirring paddle 106 mix and stir the liquid agent. Meanwhile, the transmission gears 108 distributed on the stirring shaft 104 provide transmission. The gear rings 110 are installed on the inner wall of the mixing tank 101 through the internal support frame 109 and are distributed in multiple groups. The gear rings 110 and the transmission gears 108 mesh and rotate synchronously. Auxiliary stirring paddles 112 are connected to the gear rings 110 above and below through the rotating shafts 111, realizing the function of synchronous auxiliary rotation and stirring, and providing further thorough mixing. At the same time, the first-stage angled stirring paddle 113 and the second-stage angled stirring paddle 114 are distributed at the bottom of the stirring shaft 104 near the bottom of the inner side of the mixing tank 101, which can further thoroughly stir the bottom of the tank and improve the mixing effect. After preparation, the water-reducing agent is discharged through the discharge pipe 115 connected to the conveying pump 301, and further conveyed to the conveying pipe 303. From there, it is transported to the finished product storage tank 304 for storage. The top cover 307 of the finished product tank provides a seal, and an inspection cover 305 on the top cover 307 allows for easy inspection of the tank's interior from the top. The discharge pipe 306 is located at the bottom of the finished product storage tank 304, facilitating the discharge of the finished product for use. After the device is used and emptied, an external water source is connected to the water inlet pipe on the side of the booster pump 401. The booster pump 401 is connected to the pipe connector 402, and the pipe connector 402 is connected to the first water supply pipe 403 and the second water supply pipe 406 to deliver clean water. One end of the first water supply pipe 403 is connected to a first spray ring 404, and a first pressurizing nozzle 405 is distributed at its bottom to provide high-pressure rinsing for the interior and components of the mixing tank 101, reducing residue. One end of the second water supply pipe 406 is connected to a second spray ring 407, and a second pressurizing nozzle 408 is distributed thereto, facilitating high-pressure rinsing of the interior of the finished product storage tank 304, thus achieving comprehensive rinsing and cleaning. After cleaning is completed, both the branch valve port 116 and the discharge pipe 306 are opened to facilitate the discharge of the cleaned wastewater.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-amount low-concentration concrete water-reducing agent preparation device comprising a preparation mechanism (1), characterized in that: The top of the deployment mechanism (1) is provided with a raw material feeding mechanism (2), the bottom of the deployment mechanism (1) is fixedly connected with a finished product storage mechanism (3), the deployment mechanism (1) is provided with a cleaning mechanism (4), the top of the deployment tank body (101) is provided with a deployment tank top cover (102), the top of the deployment tank top cover (102) is provided with a stirring motor (103), the output end of the stirring motor (103) is provided with a stirring shaft (104), the outer wall of the stirring shaft (104) is uniformly distributed with a plurality of mounting rings (105), the outer wall of the mounting ring (105) is uniformly distributed with a plurality of main stirring paddles (106), a plurality of stirring blades (107) are symmetrically and uniformly distributed on the main stirring paddle (106), a plurality of transmission gears (108) are distributed on the outer wall of the stirring shaft (104), the inner wall of the deployment tank body (101) is fixedly installed with an inner supporting frame (109), one end of the inner supporting frame (109) is installed with a gear ring (110), the gear ring (110) and the transmission gear (108) are in meshing connection, the upper and lower ends of the gear ring (110) are provided with rotating shafts (111), one end of the rotating shaft (111) is fixedly connected with an auxiliary stirring paddle (112). The raw material feeding mechanism (2) comprises a solvent storage tank (201), a water reducing agent mother liquor storage tank (202) and an additive storage tank (203), the solvent storage tank (201), the water reducing agent mother liquor storage tank (202) and the additive storage tank (203) are all installed on the top of the deployment tank top cover (102).

2. The high-amount low-concentration concrete water reducer compounding device according to claim 1, characterized in that: The finished product storage mechanism (3) comprises a conveying pump (301), the bottom of the deployment tank body (101) is fixedly connected with a discharge pipeline (115), one end of the discharge pipeline (115) is fixedly connected to one end of the conveying pump (301), one end of the conveying pump (301) is fixedly connected with a conveying pipeline (303), one end of the conveying pipeline (303) is fixedly connected with a finished product storage tank (304).

3. The high-amount low-concentration concrete water reducer compounding device according to claim 2, characterized in that: The cleaning mechanism (4) comprises a booster water pump (401), the side surface of the booster water pump (401) is fixedly connected with a water inlet pipeline, the top of the booster water pump (401) is fixedly installed with a pipeline connecting seat (402), the top of the pipeline connecting seat (402) is fixedly connected with a first water conveying pipeline (403) and a second water conveying pipeline (406), the first water conveying pipeline (403) penetrates the inside of the deployment tank body (101), and the second water conveying pipeline (406) penetrates the inside of the finished product storage tank (304).

4. The high-amount low-concentration concrete water reducer compounding device according to claim 3, characterized in that: One end of the first water conveying pipeline (403) is fixedly connected with a first spraying ring (404), the first spraying ring (404) is installed on the inner side of the deployment tank top cover (102), and the bottom of the first spraying ring (404) is uniformly and symmetrically distributed with a plurality of first booster nozzles (405) in the circumferential direction.

5. The high-amount low-density concrete water-reducing agent compounding device according to claim 4, characterized in that: One end of the second water pipeline (406) is fixedly connected with a second spray ring (407), and the bottom of the second spray ring (407) is uniformly and symmetrically distributed with a plurality of second booster nozzles (408) in the circumferential direction.

6. The high-amount low-concentration concrete water reducer compounding device according to claim 5, characterized in that: The bottom of the conveying pump machine (301) is fixedly connected with a support frame (302), the top of the finished product storage tank (304) is provided with a finished product tank top cover (307), the finished product tank top cover (307) is provided with an inspection cover plate (305), and the bottom of the finished product storage tank (304) is provided with a discharge pipeline (306).

7. The high-amount low-concentration concrete water reducer compounding device according to claim 6, characterized in that: The top of the solvent storage tank (201), the water reducing agent mother liquor storage tank (202) and the additive storage tank (203) is provided with a rotating connection seat (204), the inner side of the rotating connection seat (204) is rotatably connected with a flip cover (205), the flip cover (205) is movably installed on the top of the solvent storage tank (201), the water reducing agent mother liquor storage tank (202) and the additive storage tank (203), the bottom of the solvent storage tank (201) is fixedly connected with a feeding pipeline (206), the bottom of the feeding pipeline (206) is fixedly connected to the top of the dispensing tank top cover (102), and the feeding pipeline (206) is provided with a quantitative valve (207).

8. The high-amount low-density concrete water-reducing agent compounding device according to claim 7, characterized in that: The bottom end outer wall of the stirring shaft (104) is respectively provided with a first inclined angle stirring paddle (113) and a second inclined angle stirring paddle (114), and the bottom side of the discharge pipeline (115) is fixedly connected with a branch valve port (116).

9. The use of a high-dosage low-concentration concrete water-reducing agent preparation device, characterized in that, The high-amount low-concentration concrete water reducing agent dispensing device of claim 8 is used, including the following steps: S1, by storing solvent in the interior of the solvent storage tank (201), storing water reducing agent mother liquor in the interior of the water reducing agent mother liquor storage tank (202), and storing additives in the interior of the additive storage tank (203), the top of the tank body is provided with a flip cover (205) and is rotatably connected with a rotating connection seat (204), which is convenient for opening to add corresponding liquid agent to the interior, and the feeding pipeline (206) is connected to the top of the dispensing tank top cover (102) and cooperates with the quantitative valve (207) to quantitatively add different liquid agents to the interior of the dispensing tank body (101) for mixing and dispensing operation; S2, when the liquid agent enters the interior of the dispensing tank body (101), the stirring motor (103) drives the stirring shaft (104) to rotate, and then drives the installation ring (105) and part of the main stirring paddle (106) to rotate, so that the stirring blades (107) distributed on the main stirring paddle (106) mix and stir the liquid agent; S3. Meanwhile, the transmission gears (108) distributed on the stirring shaft (104) provide transmission. The gear ring (110) is installed on the inner wall of the mixing tank (101) through the internal support frame (109) and is distributed in multiple groups. The gear ring (110) and the transmission gear (108) mesh to achieve synchronous rotation. Auxiliary stirring paddles (112) are connected to the gear ring (110) above and below through the rotating shaft (111), realizing the function of synchronous auxiliary rotation stirring and providing further thorough mixing operation. At the same time, the first-stage angled stirring paddle (113) and the second-stage angled stirring paddle (114) are distributed at the bottom of the stirring shaft (104) near the bottom of the inner side of the mixing tank (101), which can further thoroughly stir the bottom of the tank and improve the mixing effect. S4. After the preparation is completed, the water-reducing agent is connected to the conveying pump (301) through the discharge pipe (115) to facilitate the discharge of the water-reducing agent and further conveyed to the conveying pipe (303). The water-reducing agent is then conveyed to the inside of the finished product storage tank (304) through the conveying pipe (303) for storage. The top cover (307) of the finished product tank provides a sealing function at the top. The top cover (307) of the finished product tank is equipped with an inspection cover plate (305) to facilitate the inspection of the inside of the tank from the top. The discharge pipe (306) is located at the bottom of the finished product storage tank (304) to facilitate the discharge of the finished product for use. S5. After the device is used up and the internal parts are emptied, clean water is transported by connecting the water inlet pipe on the side of the booster pump (401) to an external water source, connecting the booster pump (401) to the pipe connector (402), and connecting the first water supply pipe (403) and the second water supply pipe (406) to the pipe connector (402). S6. One end of the first water supply pipe (403) is connected to a first spray ring (404) and a first pressurizing nozzle (405) is distributed at its bottom to facilitate high-pressure rinsing of the interior and components of the mixing tank (101) and reduce residue. One end of the second water supply pipe (406) is connected to a second spray ring (407) and a second pressurizing nozzle (408) is distributed to facilitate high-pressure rinsing of the interior of the finished product storage tank (304), thereby facilitating comprehensive rinsing and cleaning. S7. After cleaning, open both the branch valve (116) and the discharge pipe (306) to facilitate the discharge of the cleaned wastewater.

Citation Information

Patent Citations

  • Water reducing agent blending device for concrete production

    CN222969725U