Automatic production line for EVA zipper stationery bags
By designing an automated production line for EVA zipper stationery bags, the problems of complex production processes and excessive manual intervention were solved. The automated assembly and welding of material strips, zipper heads, and zipper tapes were achieved, thereby improving production efficiency.
Patent Information
- Application Number
- CN202511823678.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-02-17
AI Technical Summary
The production process of EVA zippered stationery bags is complex and involves a lot of manual intervention, resulting in low production efficiency.
Design an automated production line for EVA zipper stationery bags, including a feeding mechanism, a high-frequency welding equipment for zipper tape, a zipper snapping mechanism, a high-frequency welding equipment for finished products, a feeding conveyor line, and a unloading mechanism, to achieve automated assembly and welding of the material tape, zipper head, and zipper tape, reducing manual intervention.
The automated assembly and welding of the material strip, zipper head, and zipper tape has been achieved, which has improved production efficiency, reduced manual intervention, and increased the production efficiency of EVA zipper stationery bags.
Smart Images

Figure CN121536041A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mechanical automation technology, specifically to an automated production line for EVA zipper stationery bags. Background Technology
[0002] Heat-pressurized bags are plastic bags made primarily of materials such as PVC, TPU, and EVA. They are formed by pressing with high-frequency machines and molds, and then processed through manual processes such as edge tearing, cleaning, and packaging.
[0003] Heat-pressurized bags are widely used in industries such as daily necessities, rain gear, cosmetics, toys, and food packaging. The main products include packaging products such as garment hangers, zipper bags, and tote bags, as well as daily necessities such as shower curtains, raincoats, document holders, and notebook leather cases. They also cover the processing of clothing accessories such as TPU invisible shoulder straps and silicone breast pads.
[0004] The production of EVA zippered stationery bags involves multiple production lines or equipment to complete the welding and assembly of zipper tape, zipper pull, and material tape. The process is complex and requires a lot of manual intervention, resulting in low production efficiency.
[0005] Therefore, we propose an automated production line for EVA zipper stationery bags to solve the problems mentioned above. Summary of the Invention
[0006] The purpose of this invention is to provide an automated production line for EVA zipper stationery bags to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: an automatic production line for EVA zipper stationery bags, comprising: a feeding mechanism, a high-frequency welding equipment for zipper tape, a zipper fastening mechanism, a high-frequency welding equipment for finished products, a feeding conveyor line, and a unloading mechanism; The feeding mechanism is connected to the zipper belt welding high-frequency equipment on the right side, the zipper belt welding high-frequency equipment is connected to the zipper snapping mechanism on the right side, the zipper snapping mechanism is connected to the material pulling conveyor line on the right side, the material pulling conveyor line crosses the finished product welding high-frequency equipment, and the material pulling conveyor line is connected to the unloading mechanism on the right side. A tension supplement mechanism for the feeder frame is installed above the feeder frame. The two types of feeder belts, the base material and the fabric material, are joined together by guide rollers at the tension supplement mechanism. The zipper fastening mechanism includes a cabinet, on which, from left to right, are arranged a material conveying cylinder assembly, a sheet flipping mechanism, a first correction structure, a zipper fastening roller, a second correction structure, and a zipper head feeding mechanism. A touch screen is also installed on the cabinet. The sheet flipping mechanism includes a first support frame. A first guide roller and a counter-rotating roller are provided on the side of the first support frame that is connected to the material conveyor cylinder assembly. A fixed carrier plate is fixedly installed inside the first support frame. A linear moving carrier plate is slidably installed on the first support frame. The moving direction of the linear moving carrier plate is perpendicular to the moving direction of the zipper belt. The linear moving carrier plate is located above the fixed carrier plate. The linear moving carrier plate is connected to a handwheel screw structure. The linear moving carrier plate is slidably installed through a linear track. The handwheel screw structure drives the linear moving carrier plate to slide along the linear track. A diagonal shaft is suspended on the lower surface of the linear moving carrier plate. A fixed longitudinal shaft is fixedly installed on the upper surface of the fixed carrier plate. A swing shaft is movably installed on the upper surface of the fixed carrier plate. The axis of the fixed longitudinal shaft is parallel to the forward direction of the zipper belt. One end of the swing shaft is rotatably set. The other end of the swing shaft is slidably connected to the arc-shaped slide groove at the beginning of the fixed carrier plate. The axis of the swing shaft intersects the axis of the diagonal shaft. The material conveying line includes a main body of the conveying line. Two sets of material pulling clamps are set at the left end of the main body of the conveying line. The two sets of material pulling clamps are located on the left side of the high-frequency welding equipment for finished products. A set of material pulling clamps is set on the right side of the high-frequency welding equipment for finished products. The material pulling clamps are used to clamp and pull the zipper tape through the high-frequency welding equipment for finished products. The material pulling clamps have the same structure as the material tape transfer cylinder assembly.
[0008] Preferably, the feeding mechanism includes a feeding frame, in which a first air shaft, a second air shaft, and a third air shaft are arranged, collectively referred to as air shafts, and a first material roll, a second material roll, and a zipper tape roll are respectively arranged on the three air shafts.
[0009] Preferably, the material belt tension supplementation mechanism includes a highly movable material belt tension roller. The material belt passes under the material belt tension roller. Two hardened optical shafts with chrome coating are mounted on both sides of the material belt tension roller and slide up and down through linear bearings. The hardened optical shafts use one magnetic powder tension less than the material belt tension roller and two magnetic powder tension greater than or equal to the material belt tension roller to supplement and balance the tension. The first material roll and the second material roll are the bottom material and the top material of the EVA zipper stationery bag, respectively. A magnetic powder tension brake is installed on the fixed side of the material roll air expansion shaft.
[0010] Preferably, the zipper tape welding high-frequency equipment includes a welding table, a lifting welding device is provided above the welding table, and a zipper tape separation and guiding mechanism and a material tape fixing cylinder assembly are respectively provided on the left and right sides of the welding table. The zipper tape output from the zipper tape roll is separated by the zipper tape separation and guiding mechanism and guided through the zipper tape welding high-frequency equipment. The welded zipper tape passes through the material tape fixing cylinder assembly.
[0011] Preferably, the conveyor belt cylinder assembly includes a linear cylinder and a slide rail. A platform is slidably mounted on the slide rail, and a lifting drive cylinder is installed on the platform. A pressure block is fixedly mounted on the telescopic end of the lifting drive cylinder. The pressure block is located above the platform. The platform is connected to the telescopic end of the linear cylinder, and a zipper belt passes between the pressure block and the platform.
[0012] Preferably, the first and second correction structures are mirror images of each other on both sides of the zipper snap roller. The first correction structure includes two guide rollers and a fixed support base. The guide rollers are located on the left side of the support base. A correction guide mechanism is provided on the upper surface of the support base. Parallel double rollers are provided on the correction guide mechanism. The correction function is realized by adjusting the position of the parallel double rollers through the correction guide mechanism. An ultrasonic sensor adjustment mechanism is installed on the side of the support base.
[0013] Preferably, the zipper head feeding mechanism includes a linear drive structure, a support frame is provided on the linear drive structure, a vibrating feeder is installed on the support frame, the driving direction of the linear drive structure is perpendicular to the forward direction of the zipper belt, the outlet of the vibrating feeder is connected to an automatic PE zipper head feeding mechanism, and the automatic PE zipper head feeding mechanism is located inside the support frame.
[0014] Preferably, a finished product waste separation mechanism is installed on the material pulling clamp on the right side of the finished product welding high-frequency equipment. The finished product waste separation mechanism includes a Y-axis cylinder, which is fixedly installed. The telescopic end of the Y-axis cylinder is fixedly connected to a Y-axis moving seat. An X-axis cylinder is installed on the Y-axis moving seat. The telescopic end of the X-axis cylinder is fixedly connected to the X-axis moving seat. A Z-axis cylinder is fixedly installed on the X-axis moving seat. Two cylinder grippers are fixedly installed on the telescopic end of the Z-axis cylinder.
[0015] Preferably, the unloading mechanism includes a finished product output line, which is connected to the right side of the main body of the transport line. A waste material winding auxiliary component and an automatic winding roller are arranged horizontally above the finished product output line. The waste material winding auxiliary component includes a second support frame. Vertical guide rails are symmetrically installed on both sides of the second support frame. Lifting rollers are slidably installed on the vertical guide rails. Gears are rotatably installed at both ends of the lifting rollers. The gears mesh with racks. The racks are fixedly installed on the sides of the vertical guide rails. Two guide roller shafts are symmetrically rotatably installed on the upper end of the second support frame. The waste material belt passes over one of the guide roller shafts, then under the lifting roller, and then over the other guide roller shaft before entering the automatic winding roller. A limit switch is installed inside the second support frame.
[0016] Compared with the prior art, the beneficial effects of the present invention are: The assembly and welding of the material strip, zipper pull, and zipper tape can be completed on a single production line. The process of feeding and welding the material strip and zipper tape, feeding and assembling the zipper pull, unloading the finished product, and recycling the waste strip is completed in sequence. The high degree of automation reduces manual intervention and greatly improves the production efficiency of EVA zipper stationery bags. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a front view of the present invention; Figure 3This is a schematic diagram of the feeding mechanism in this invention; Figure 4 This is a schematic diagram of the high-frequency welding equipment for zipper tape in this invention; Figure 5 This is a schematic diagram of the zipper fastening mechanism in this invention; Figure 6 This is a schematic diagram of the material conveying cylinder assembly in this invention; Figure 7 This is a schematic diagram of the sheet flipping mechanism in this invention; Figure 8 This is a partial structural disassembly diagram of the sheet flipping mechanism in this invention; Figure 9 This is a schematic diagram of the corrective structure, zipper snapping roller, and feed mechanism of the zipper puller in this invention; Figure 10 This is a schematic diagram of the correction structure in this invention; Figure 11 This is a schematic diagram of the feeding mechanism of the puller head in this invention; Figure 12 This is a schematic diagram of the high-frequency welding equipment and material conveying line for finished products in this invention; Figure 13 This is a disassembly diagram of the high-frequency welding equipment and material conveying line for finished products in this invention; Figure 14 This is a schematic diagram of the finished product waste separation mechanism in this invention; Figure 15 This is a rear view of the finished product / waste separation mechanism in this invention; Figure 16 This is a schematic diagram of the waste material winding assembly in this invention.
[0018] In the diagram: 1. Feeding mechanism; 11. Feeding frame; 12. Belt tension replenishment mechanism; 121. Belt tension roller; 13. First air shaft; 14. Second air shaft; 15. Third air shaft; 16. First roll; 17. Second roll; 18. Zipper belt roll; 2. Zipper belt welding high-frequency equipment; 21. Welding table; 22. Lifting welder; 23. Zipper belt separation guide mechanism; 231. Belt fixing cylinder assembly; 3. Zipper fastening mechanism; 31. Belt transfer... 311. Air cylinder assembly; 312. Slide rail; 313. Carrier platform; 314. Linear cylinder; 315. Lifting drive cylinder; 316. Pressing block; 32. Sheet flipping mechanism; 321. First support frame; 322. First guide roller; 323. Linear moving carrier plate; 3231. Diagonal shaft; 3232. Handwheel screw structure; 3233. Linear track; 324. Fixed carrier plate; 3241. Fixed longitudinal axis; 3242. Swing shaft; 325. Counter-rotating roller; 33. 1. Correction structure; 331. Guide roller; 332. Parallel double roller; 333. Support base; 334. Ultrasonic sensor adjustment mechanism; 335. Correction guide mechanism; 34. Zipper snap-on roller; 35. Second correction structure; 36. Touch screen; 37. Zipper head feeding mechanism; 371. Vibrating feeder; 372. Linear drive structure; 373. Support frame; 4. Finished product welding high-frequency equipment; 5. Material pulling and conveying line; 51. Conveyor line body; 52. Material pulling clamp; 54. 541. Finished product and waste material separation mechanism; 542. Cylinder gripper; 543. Z-axis cylinder; 544. X-axis cylinder; 545. Y-axis cylinder; 546. X-axis moving seat; 6. Unloading mechanism; 61. Finished product output line; 62. Waste material winding auxiliary component; 621. Second support frame; 622. Vertical guide rail; 623. Rack; 624. Lifting roller; 625. Gear; 626. Limit switch; 63. Automatic winding roller. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] Please see Figure 1-16 The present invention provides a technical solution: an automatic production line for EVA zipper stationery bags, comprising: a feeding mechanism 1, a zipper tape welding high-frequency equipment 2, a zipper snapping mechanism 3, a finished product welding high-frequency equipment 4, a feeding conveyor line 5, and a unloading mechanism 6; The feeding mechanism 1 connects to the zipper belt welding high-frequency equipment 2 on the right side, the zipper belt welding high-frequency equipment 2 connects to the zipper snapping mechanism 3 on the right side, the zipper snapping mechanism 3 connects to the material pulling conveyor line 5 on the right side, the material pulling conveyor line 5 crosses the finished product welding high-frequency equipment 4, and the material pulling conveyor line 5 connects to the unloading mechanism 6 on the right side. The feeding mechanism 1 is used to fix the material roll and control the feeding tension. It outputs the zipper tape to the zipper tape welding high-frequency equipment 2. The zipper tape welding high-frequency equipment 2 fuses the EVA zipper tape with the sheet material through high frequency. The zipper snapping mechanism 3 installs the zipper head that matches the zipper onto the zipper tape through a mold. The material conveying line 5 pulls the welded zipper tape and the material with the zipper head attached to the finished product welding high-frequency equipment 4 for finished product welding. The finished product welding high-frequency equipment 4 uses high frequency to weld through a mold and cut out the product shape and holes. The unloading mechanism 6 rolls up the waste scraps and sends the finished product out of the production line for storage.
[0021] The feeding mechanism 1 includes a feeding frame 11, and a first air shaft 13, a second air shaft 14 and a third air shaft 15 are provided in the feeding frame 11, collectively referred to as air shafts. A first material roll 16, a second material roll 17 and a zipper belt roll 18 are respectively provided on the three air shafts. A belt tension supplementation mechanism 12 is installed above the feeding frame 11. The belt tension supplementation mechanism 12 includes a highly movable belt tension roller 121. The belt passes under the belt tension roller 121. Two hardened optical shafts with chrome coating are mounted on both sides of the belt tension roller 121. They slide up and down through linear bearings. The hardened optical shafts use one magnetic powder with a tension less than that of the belt tension roller 121 and the other magnetic powder with a tension greater than or equal to that of the belt tension roller 121 to supplement and balance the tension.
[0022] The first roll 16 and the second roll 17 are the bottom and the top of the EVA zipper stationery bag, respectively. The air shaft of the roll is fixed with a magnetic powder tension brake. After the two rolls pass through the set guide rollers, they meet at the tension supplement mechanism 12. When the tension error between the air shafts of the two rolls is too large and the material sheets are not tight, the tension supplement mechanism 12 will supplement and balance the tension in time. The high-frequency welding equipment 2 for zipper tape includes a welding table 21. A lifting welding device 22 is installed above the welding table 21. A zipper tape separation guide mechanism 23 and a material tape fixing cylinder assembly 231 are respectively installed on the left and right sides of the welding table 21. The zipper tape output from the zipper tape roll 18 is separated and guided by the zipper tape separation guide mechanism 23, passes through the high-frequency welding equipment 2, and the welded zipper tape passes through the material tape fixing cylinder assembly 231. The material tape fixing cylinder assembly 231 presses down and fixes the zipper tape through the cylinder telescopic pressure plate.
[0023] The zipper fastening mechanism 3 includes a cabinet. From left to right, the cabinet is equipped with a material conveying cylinder assembly 31, a sheet flipping mechanism 32, a first correction structure 33, a zipper fastening roller 34, a second correction structure 35, and a zipper head feeding mechanism 37. The cabinet is also equipped with a touch screen 36. After the zipper belt is clamped and welded by the material conveying cylinder assembly 31, it is transferred to the sheet flipping mechanism 32 to ensure that the sheet direction is consistent in the reverse sheet flipping direction. Then, it passes through the first correction structure 33 to prevent material deviation. Then, it passes through the zipper fastening roller 34 to install the zipper head that matches the zipper onto the zipper belt through a mold. Then, it passes through the second correction structure 35 for correction and is introduced into the material conveying line 5.
[0024] The conveyor belt cylinder assembly 31 includes a linear cylinder 313 and a slide rail 311. A platform 312 is slidably mounted on the slide rail 311. A lifting drive cylinder 314 is mounted on the platform 312. A pressure block 315 is fixedly mounted on the telescopic end of the lifting drive cylinder 314. The pressure block 315 is located above the platform 312. The platform 312 is connected to the telescopic end of the linear cylinder 313. The zipper belt passes between the pressure block 315 and the platform 312. The lifting drive cylinder 314 drives the pressure block 315 to descend and cooperate with the platform 312 to clamp the zipper belt. Then, the linear cylinder 313 retracts, pulling the platform 312 to move from left to right, thereby realizing the movement of the zipper belt.
[0025] The sheet flipping mechanism 32 includes a first support frame 321. A first guide roller 322 and a counter-rotating roller 325 are provided on the side of the first support frame 321 that interfaces with the material conveyor cylinder assembly 31. A fixed carrier plate 324 is fixedly installed inside the first support frame 321. A linearly moving carrier plate 323 is slidably mounted on the first support frame 321. The moving direction of the linearly moving carrier plate 323 is perpendicular to the moving direction of the zipper belt. The linearly moving carrier plate 323 is located above the fixed carrier plate 324. A handwheel screw structure 3232 is connected to the linearly moving carrier plate 323. The linearly moving carrier plate 323 is slidably mounted via a linear track 3233. The handwheel screw structure 3232 drives the linearly moving carrier plate 323 along the linear track. 3233 Sliding, linear moving carrier plate 323 is suspended on the lower surface of the diagonal shaft 3231, fixed carrier plate 324 is fixedly installed on the upper surface of the fixed carrier plate 324, and swing shaft 3242 is movably installed on the upper surface of the fixed carrier plate 324. The axis of the fixed longitudinal shaft 3241 is parallel to the forward direction of the zipper belt. One end of the swing shaft 3242 is rotatably set, and the other end of the swing shaft 3242 is slidably connected to the arc-shaped slide groove on the fixed carrier plate 324. The axis of the swing shaft 3242 intersects the axis of the diagonal shaft 3231. When the sheet moves towards the fixed longitudinal shaft 3241 through the swing shaft 3242, the bottom surface is flipped. After passing through the diagonal shaft 3231, it returns to the parallel direction of the incoming material, so as to achieve the effect of sheet reversal and material edge alignment. The first correction structure 33 and the second correction structure 35 are mirror images of each other on both sides of the zipper snap roller 34. The first correction structure 33 includes two guide rollers 331 and a fixed support base 333. The guide rollers 331 are located on the left side of the support base 333. A correction guide mechanism 335 is provided on the upper surface of the support base 333. Parallel double rollers 332 are provided on the correction guide mechanism 335. The position of the parallel double rollers 332 is adjusted by the correction guide mechanism 335 to achieve the correction function. An ultrasonic sensor adjustment mechanism 334 is installed on the side of the support base 333. The angle of the parallel double rollers 332 is adjusted by adjusting the ultrasonic sensor adjustment mechanism 334 to change the direction of the sheet and achieve the correction effect.
[0026] The zipper feeding mechanism 37 includes a linear drive structure 372, a support frame 373 is provided on the linear drive structure 372, and a vibrating feeder 371 is installed on the support frame 373. The driving direction of the linear drive structure 372 is perpendicular to the forward direction of the zipper belt. The outlet of the vibrating feeder 371 is connected to an automatic PE zipper feeding mechanism. The automatic PE zipper feeding mechanism is located inside the support frame 373. The zipper fastening roller 34 rolls and fastens the two zippers together.
[0027] The material conveying line 5 includes a main body 51. Two sets of material pulling clamps 52 are set at the left end of the main body 51. The two sets of material pulling clamps 52 are located on the left side of the finished product welding high-frequency equipment 4. A set of material pulling clamps 52 is set on the right side of the main body 51 of the finished product welding high-frequency equipment 4. The material pulling clamps 52 are used to clamp and pull the zipper tape through the finished product welding high-frequency equipment 4. The material pulling clamps 52 have the same structure as the material tape transfer cylinder assembly 31.
[0028] A finished product waste separation mechanism 54 is installed on the material pulling clamp 52 located on the right side of the finished product welding high-frequency equipment 4. The finished product waste separation mechanism 54 includes a Y-axis cylinder 544, which is fixedly installed. The telescopic end of the Y-axis cylinder 544 is fixedly connected to the Y-axis moving seat 545. An X-axis cylinder 543 is installed on the Y-axis moving seat 545. The telescopic end of the X-axis cylinder 543 is fixedly connected to the X-axis moving seat 546. A Z-axis cylinder 542 is fixedly installed on the X-axis moving seat 546. Two cylinder grippers 541 are fixedly installed on the telescopic end of the Z-axis cylinder 542. The finished product waste separation mechanism 54 drives the cylinder grippers 541 to move in three axes by moving along the X, Y and Z axes.
[0029] The unloading mechanism 6 includes a finished product output line 61, which is connected to the right side of the main body of the transport line 51. A waste material winding auxiliary component 62 and an automatic winding roller 63 are arranged horizontally above the finished product output line 61. The waste material winding auxiliary component 62 and the automatic winding roller 63 receive the waste material belt transferred from the finished product waste separation mechanism 54 and wind up the waste material belt. The finished product is output through the finished product output line 61.
[0030] The waste winding auxiliary component 62 includes a second support frame 621. Vertical guide rails 622 are symmetrically installed on both sides of the second support frame 621. Lifting rollers 624 are slidably arranged on the vertical guide rails 622. Gears 625 are rotatably installed at both ends of the lifting rollers 624. The gears 625 mesh with racks 623. The racks 623 are fixedly installed on the side of the vertical guide rails 622. The lifting rollers 624 can move up and down synchronously along the vertical guide rails 622 through the cooperation of the gears 625 and the racks 623. Two guide rollers are symmetrically rotated and installed on the upper end of the second support frame 621. The waste belt passes over one of the guide rollers, then under the lifting roller 624, and then over the other guide roller, and enters the automatic winding roller 63. The lifting roller 624 uses its own weight to tension the waste belt, and the waste belt is recycled by the automatic winding roller 63. The second support frame 621 is equipped with a limit switch 626 for starting and stopping the waste winding motor.
[0031] Working principle: Two sets of material strips are output through the first material roll 16 and the second material roll 17. The material strip tension supplementation mechanism 12 is used to tension the strips, and then the strips are fed into the zipper tape welding high-frequency equipment 2. The zipper tape is output from the zipper tape roll 18, and after being separated and guided by the zipper tape separation and guide mechanism 23, it enters the zipper tape welding high-frequency equipment 2. The zipper tape welding high-frequency equipment 2 welds the zipper tape to the material strips. During the welding process, one end of the material is pressed and fixed by the material strip fixing cylinder assembly 231, and then the material strip transfer cylinder assembly 31 clamps and transfers it to the sheet flipping mechanism 32. The sheet flipping mechanism 32 ensures that the sheet direction is consistent for the reverse sheet flipping direction. Then, the material is prevented from shifting by the first correction structure 33, and then the zipper snap roller 34 loads the zipper head that matches the zipper onto the zipper belt. During this process, the zipper head feeding mechanism 37 feeds the zipper head. After assembly, the zipper belt is corrected by the second correction structure 35 and then introduced into the material conveying line 5. The material conveyor line 5 transports the zipper belt through the finished product welding high-frequency equipment 4. The high-frequency welding is used to weld the product shape and cut out the holes through the mold. The finished product is output by the finished product output line 61, and the waste belt is grabbed by the finished product waste separation mechanism 54 and sent to the waste winding auxiliary component 62, and then recycled by the automatic winding roller 63.
[0032] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0033] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic production line for EVA zipper stationery bags, characterized in that, The utility model relates to a kind of automatic zipper production line, including: Discharging mechanism (1), zipper tape welding high-frequency device (2), zipper fastening mechanism (3), finished product welding high-frequency device (4), material transport line (5) and blanking mechanism (6); The right side of the discharging mechanism (1) is connected with the zipper tape welding high-frequency device (2), the right side of the zipper tape welding high-frequency device (2) is connected with the zipper fastening mechanism (3), the right side of the zipper fastening mechanism (3) is connected with the material transport line (5), the material transport line (5) crosses the finished product welding high-frequency device (4), and the right side of the material transport line (5) is connected with the blanking mechanism (6); The upper side of the feeding frame (11) is provided with a material belt tension supplementing mechanism (12), and the bottom material and the fabric in the feeding frame (11) are converged on the tension supplementing mechanism (12) through guide rollers. The zipper fastening mechanism (3) comprises a cabinet, and a material belt moving cylinder assembly (31), a sheet turnover mechanism (32), a first deviation rectifying structure (33), a zipper fastening roller (34), a second deviation rectifying structure (35) and a puller feeding mechanism (37) are sequentially arranged on the cabinet from left to right, and a touch screen (36) is further installed on the cabinet. The sheet turnover mechanism (32) comprises a first support frame (321), a first guide roller (322) and a counter-rotating roller (325) are arranged on the side of the first support frame (321) which is connected with the material belt moving cylinder assembly (31), a fixed carrier plate (324) is fixedly installed in the first support frame (321), a linear moving carrier plate (323) is slidably arranged on the first support frame (321), the moving direction of the linear moving carrier plate (323) is perpendicular to the moving direction of the zipper tape, the linear moving carrier plate (323) is located above the fixed carrier plate (324), the linear moving carrier plate (323) is connected with a handwheel screw structure (3232), the linear moving carrier plate (323) is slidably arranged through a linear track (3233), the handwheel screw structure (3232) drives the linear moving carrier plate (323) to slide along the linear track (3233), a diagonal shaft (3231) is hoisted on the lower surface of the linear moving carrier plate (323), a fixed vertical shaft (3241) is fixedly installed on the upper surface of the fixed carrier plate (324), a swing shaft (3242) is movably installed on the upper surface of the fixed carrier plate (324), the fixed vertical shaft (3241) is parallel to the advancing direction of the zipper tape in the axial direction, one end of the swing shaft (3242) is rotatably arranged, the other end of the swing shaft (3242) is slidably connected with an arc-shaped sliding groove on the fixed carrier plate (324), and the axial direction of the swing shaft (3242) intersects with the axial direction of the diagonal shaft (3231). The material transport line (5) comprises a transport line main body (51), two groups of material clamps (52) are arranged at the left end of the transport line main body (51), the two groups of material clamps (52) are located on the left side of the finished product welding high-frequency device (4), one group of material clamps (52) is arranged on the right side of the finished product welding high-frequency device (4), the material clamps (52) are used for clamping and pulling the zipper tape to pass through the finished product welding high-frequency device (4), and the material clamps (52) are the same as the material belt moving cylinder assembly (31).
2. The automatic production line for EVA zipper stationery bag according to claim 1, characterized in that, The feeding mechanism (1) comprises a feeding frame (11), a first air expansion shaft (13), a second air expansion shaft (14) and a third air expansion shaft (15) are arranged in the feeding frame (11), collectively referred to as air expansion shafts, and a first roll (16), a second roll (17) and a zipper tape roll (18) are arranged on the three air expansion shafts respectively.
3. The automatic production line for EVA zipper stationery bag according to claim 1, characterized in that, The tape tension supplement mechanism (12) comprises a highly movable tape tension roller (121), the tape passes below the tape tension roller (121), two hardened light shafts coated with a chrome plating layer are arranged on both sides of the tape tension roller (121) and slide up and down through linear bearings, the hardened light shafts supplement the balance tension by adopting a magnetic powder tension smaller than that of the tape tension roller (121) and a magnetic powder tension greater than or equal to that of the tape tension roller (121), the first roll (16) and the second roll (17) are the bottom material and the surface material of an EVA zipper stationery bag respectively, and a magnetic powder tension brake is arranged on the fixed side of the roll air expansion shaft.
4. The automatic production line for EVA zipper stationery bag according to claim 1, characterized in that, The zipper tape welding high-frequency device (2) comprises a welding table (21), a lifting welder (22) is arranged above the welding table (21), a zipper tape separation guide mechanism (23) and a tape fixing cylinder assembly (231) are arranged on the left and right sides of the welding table (21) respectively, the zipper tape separated by the zipper tape separation guide mechanism (23) is guided to pass through the zipper tape welding high-frequency device (2), and the welded zipper tape passes through the tape fixing cylinder assembly (231).
5. The automatic production line for EVA zipper stationery bag according to claim 1, characterized in that, The tape transfer cylinder assembly (31) comprises a linear cylinder (313) and a sliding rail (311), a loading platform (312) is arranged on the sliding rail (311) to slide, a lifting drive cylinder (314) is installed on the loading platform (312), a pressing block (315) is fixedly installed at the extension end of the lifting drive cylinder (314), the pressing block (315) is located above the loading platform (312), the loading platform (312) is connected to the extension end of the linear cylinder (313), and the zipper tape passes between the pressing block (315) and the loading platform (312).
6. The automatic production line for EVA zipper stationery bag according to claim 1, characterized in that, The first deviation rectifying structure (33) and the second deviation rectifying structure (35) are mirror image arranged on both sides of the zipper closing roller (34), the first deviation rectifying structure (33) comprises two material guide rollers (331) and a fixed support seat (333), the material guide rollers (331) are located on the left side of the support seat (333), a deviation guide mechanism (335) is arranged on the upper surface of the support seat (333), parallel double rollers (332) are arranged on the deviation guide mechanism (335), the positions of the parallel double rollers (332) are adjusted through the deviation guide mechanism (335) to realize the deviation rectifying function, and an ultrasonic sensor adjusting mechanism (334) is installed on the side surface of the support seat (333).
7. The automatic production line for EVA zipper stationery bag according to claim 1, characterized in that, The puller feeding mechanism (37) comprises a linear drive structure (372), a support frame (373) is arranged on the linear drive structure (372), a vibration feeder (371) is installed on the support frame (373), the driving direction of the linear drive structure (372) is perpendicular to the advancing direction of the zipper tape, the outlet of the vibration feeder (371) is connected to an automatic PE zipper head feeding mechanism, and the automatic PE zipper head feeding mechanism is located in the support frame (373).
8. The automatic production line for EVA zipper stationery bag according to claim 1, characterized in that, The finished product welding high-frequency equipment (4) right side pull material clamp (52) on the installation of finished product waste separation mechanism (54), finished product waste separation mechanism (54) contains Y axis direction air cylinder (544), Y axis direction air cylinder (544) fixed setting, Y axis direction air cylinder (544) fixed connection Y axis direction moving seat (545) of telescopic end, Y axis direction moving seat (545) on the installation of X axis direction air cylinder (543), X axis direction air cylinder (543) fixed connection X axis direction moving seat (546) of telescopic end, X axis direction moving seat (546) on fixed installation Z axis direction air cylinder (542), Z axis direction air cylinder (542) fixed installation two air cylinder clamping jaw (541) of telescopic end.
9. The automatic production line for EVA zipper stationery bag according to claim 1, characterized in that, The blanking mechanism (6) contains finished product output line (61), finished product output line (61) is butt joint in the right side of the transport line main body (51), finished product output line (61) above transverse setting waste roll auxiliary assembly (62) and automatic roll (63), waste roll auxiliary assembly (62) contains second support frame (621), second support frame (621) both sides symmetry installation vertical guide rail (622), vertical guide rail (622) sliding setting lift roll (624), lift roll (624) both ends rotationally mounted gear (625), gear (625) meshing connection rack (623), rack (623) is fixedly installed in the side of vertical guide rail (622), two guide roller shafts are symmetrically rotationally mounted on the upper end of second support frame (621), the waste belt passes through one of the guide roller shafts above again passes through the lower side of lift roll (624), then again passes through the other guide roller shaft above, enters automatic roll (63), a travel switch (626) is arranged in second support frame (621).