Automatic soap packaging machine and automatic packaging method

Abstract

The invention relates to the technical field of soap packaging and discloses an automatic soap packaging machine and an automatic packaging method.The automatic soap packaging machine comprises a supporting frame, a cooling box is arranged at the top end of the supporting frame, a sliding groove opening is formed in the right end of the cooling box, a wind shield is slidably connected to the inner wall of the sliding groove opening, and a fixing plate is fixedly connected to the right end of the wind shield; a fixing plate is fixedly connected to the top end of the cooling box, a handle is fixedly connected to the right end of the fixing plate, a top plate is fixedly connected to the top end of the cooling box, a plurality of cooling fans are fixedly connected to the bottom end of the top plate, the cooling fans are arranged in the cooling box, and the cooling fans are arranged over the conveying belt. The invention provides a method.

Description

Technical Field

[0001] This invention relates to the field of soap packaging technology, and more particularly to an automatic soap packaging machine and an automatic packaging method. Background Technology

[0002] In the soap production process, packaging is a crucial step to ensure the product reaches consumers safely and hygienically. Traditional soap packaging methods rely primarily on manual labor, which presents numerous problems, such as high labor intensity, low packaging efficiency, and inconsistent packaging quality. With the development of industrial automation technology, automatic packaging machines are increasingly being applied to soap packaging to improve production efficiency and packaging quality.

[0003] Soap generates heat during the packaging process, especially during the heat sealing stage. If the heat cannot be dissipated in time, the soap may deform due to the high temperature, affecting the packaging quality. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the present invention provides an automatic soap packaging machine and an automatic packaging method.

[0005] This invention is achieved using the following technical solution: an automatic soap packaging machine and an automatic packaging method, comprising a support frame, a cooling box at the top of the support frame, a slidable groove at the right end of the cooling box, a baffle plate slidably connected to the inner wall of the slid groove, a fixing plate fixedly connected to the right end of the baffle plate, a handle fixedly connected to the right end of the fixing plate, a top plate fixedly connected to the top of the cooling box, a cooling fan fixedly connected to the bottom end of the top plate, and a plurality of cooling fans arranged inside the cooling box and directly above the conveyor belt.

[0006] The above technical solution provides installation space for the cooling fan, enabling it to centrally dissipate heat from the soap on the conveyor belt, preventing deformation due to high temperatures after packaging and ensuring packaging quality. The sliding groove allows for adjustable baffles, and the handle facilitates operation, enabling flexible control of the fan's direction and airflow according to actual needs, resulting in more precise cooling and adaptability to different working environments and packaging requirements. A fixing plate secures the baffle, and the handle allows operators to easily adjust its position, improving the equipment's operability and convenience. The baffle also supports and protects the cooling fan, preventing damage from external factors and providing a stable installation platform. Positioned directly above the conveyor belt, it directly dissipates heat from the packaged soap, lowering its temperature and preventing damage or deformation due to high temperatures, thus ensuring packaging quality.

[0007] As a further improvement to the above solution, a mounting block one is fixedly connected to the bottom end of the support frame, and a mounting block two is fixedly connected to the top end of the support frame. Several mounting blocks two are provided, and two extension plates are installed at the ends of the several mounting blocks two that are close to each other.

[0008] The above technical solution securely connects the support frame and the extension plate using mounting blocks one and two, enhancing the stability of the support frame and providing stable support for components such as the conveyor belt. This ensures the smooth operation of the conveyor belt and reduces the risk of soap shaking and falling during transport.

[0009] As a further improvement to the above solution, a rotating shaft is driven to one end of the two extension plates that are close to each other, and a conveyor belt is driven to the surface of the rotating shaft.

[0010] Through the above technical solution, the conveyor belt is driven by the transmission connection with the extension plate, realizing the automatic conveying of soap, improving packaging efficiency, reducing manual operation, and reducing labor intensity.

[0011] As a further improvement to the above solution, the two extension plates are provided with a mounting bracket, the surface of which is provided with a mounting groove, and there are four mounting grooves. The mounting bracket is threadedly connected to the surface of the two extension plates through the four mounting grooves. An automatic packaging machine component is fixedly connected to the top of the mounting bracket.

[0012] Through the above technical solution, the mounting bracket is threadedly connected to the extension plate via the mounting groove, providing a stable mounting position for the automatic packaging machine components, enabling them to be firmly fixed on the equipment, ensuring the stability and reliability of the automatic packaging machine components during operation, thereby realizing automated packaging of soap and improving packaging efficiency and quality.

[0013] As a further improvement to the above solution, a second mounting bracket is fixedly connected to the surfaces of the two extension plates, a lifting rod is fixedly connected to the top of the inner wall of the second mounting bracket, and a heat-sealing cutter is fixedly connected to the bottom of the lifting rod.

[0014] The above technical solution utilizes a lifting mechanism to move the heat-sealing cutter up and down, enabling precise heat sealing and cutting of soap packaging. This ensures the packaging's airtightness and integrity, preventing the soap from getting damp or contaminated. It is a crucial component for guaranteeing packaging quality. Used for heat sealing and cutting soap packaging to ensure its airtightness and integrity, and to prevent the soap from getting damp or contaminated during subsequent storage and transportation, it is a key component for ensuring packaging quality.

[0015] As a further improvement to the above solution, a mounting bracket three is fixedly connected to the surfaces of the two extension plates. A connecting plate is provided on the inner wall of the mounting bracket three. There are two connecting plates. The surfaces of the two connecting plates are provided with four mounting grooves two. The two connecting plates are threadedly connected to the surfaces of the two extension plates through the four mounting grooves two.

[0016] The above technical solution provides an installation position for the electric telescopic rod and guide plate by connecting the mounting slot 2 with the extension plate via threads, allowing them to be firmly fixed to the equipment and ensuring the stability and reliability of the guide plate during operation, thereby achieving precise guidance of the soap packaging.

[0017] As a further improvement to the above solution, a cooling box is fixedly connected to the top of the mounting bracket, and an electric telescopic rod is fixedly connected to one end of the two connecting plates that are close to each other. There are two electric telescopic rods, and a guide plate is fixedly connected to one end of the two electric telescopic rods that are close to each other. There are two guide plates.

[0018] The above technical solution, through the telescopic movement of the guide plate, precisely guides the soap packaging, ensuring it maintains the correct direction and position on the conveyor belt. This prevents skewing or jamming during packaging, guaranteeing smooth progress and improving packaging efficiency and quality. The electric telescopic rod moves to guide the soap packaging, ensuring it maintains the correct direction and position on the conveyor belt, preventing skewing or jamming, and guaranteeing smooth progress, thus improving packaging efficiency and quality.

[0019] As a further improvement to the above solution, two baffles are fixedly connected to the top ends of the two extension plates.

[0020] With the above technical solution, baffles are set on both sides of the conveyor belt to prevent soap from falling during transportation, thus playing a protective role, ensuring the smooth progress of the packaging process, reducing soap loss, and improving production efficiency.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] This invention utilizes a cooling fan to dissipate heat after the soap is packaged, effectively reducing its temperature and preventing deformation or damage during subsequent processing due to high temperatures, thus improving packaging quality. The baffle plate connects to the cooling box via a sliding groove and is equipped with a handle, allowing adjustment of its position to control the direction and volume of the cooling fan, resulting in more precise heat dissipation and adaptability to different working environments and packaging requirements.

[0023] This invention uses an electric telescopic rod to move a guide plate, which can precisely guide the soap packaging, keeping it in the correct direction and position on the conveyor belt, avoiding skewing or jamming during the packaging process, and ensuring the smooth progress of the packaging process.

[0024] Baffles are installed on both sides of the conveyor belt to prevent soap from falling during transportation, thus providing protection and ensuring the smooth progress of the packaging process. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the heat-sealing cutter structure of the present invention;

[0027] Figure 3 This is a schematic diagram of the windbreak structure of the present invention;

[0028] Figure 4 This is a schematic diagram of the cooling fan structure of the present invention.

[0029] Explanation of key symbols:

[0030] 1. Support frame; 2. Rotating shaft; 3. Conveyor belt; 4. Mounting frame one; 5. Mounting slot one; 6. Automatic packaging machine component; 7. Mounting frame two; 8. Lifting rod; 9. Heat sealing cutter; 10. Mounting frame three; 11. Mounting slot two; 12. Connecting plate; 13. Electric telescopic rod; 14. Guide plate; 15. Cooling box; 16. Slide opening; 17. Wind baffle; 18. Fixing plate; 19. Handle; 20. Top plate; 21. Cooling fan; 22. Material baffle; 23. Mounting block one; 24. Extension plate; 25. Mounting block two. Detailed Implementation

[0031] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0032] Example:

[0033] Please combine Figure 1-4This embodiment of an automatic soap packaging machine and automatic packaging method includes a support frame 1, a cooling box 15 at the top of the support frame 1, a slid 16 at the right end of the cooling box 15, a baffle plate 17 slidably connected to the inner wall of the slid 16, a fixing plate 18 fixedly connected to the right end of the baffle plate 17, a handle 19 fixedly connected to the right end of the fixing plate 18, a top plate 20 fixedly connected to the top of the cooling box 15, a cooling fan 21 fixedly connected to the bottom end of the top plate 20, and several cooling fans 21 are provided, which are located inside the cooling box 15 and directly above the conveyor belt 3.

[0034] The bottom of the support frame 1 is fixedly connected to the mounting block 23, and the top of the support frame 1 is fixedly connected to the mounting block 25. Several mounting blocks 25 are provided, and two extension plates 24 are installed at the ends of the several mounting blocks 25 that are close to each other.

[0035] The two extension plates 24 are connected to a rotating shaft 2 at their close ends, and a conveyor belt 3 is connected to the surface of the rotating shaft 2.

[0036] The two extension plates 24 are provided with mounting brackets 4. The surface of the mounting brackets 4 is provided with mounting grooves 5. There are four mounting grooves 5. The mounting brackets 4 are threadedly connected to the surface of the two extension plates 24 through the four mounting grooves 5. An automatic packaging machine component 6 is fixedly connected to the top of the mounting brackets 4.

[0037] Two extension plates 24 are fixedly connected to mounting bracket 2 7. The top of the inner wall of mounting bracket 2 7 is fixedly connected to lifting rod 8. The bottom of lifting rod 8 is fixedly connected to heat sealing cutter 9.

[0038] Mounting bracket 3 10 is fixedly connected to the surface of the two extension plates 24. The inner wall of the mounting bracket 3 10 is provided with connecting plate 12. There are two connecting plates 12. The surface of the two connecting plates 12 is provided with mounting groove 2 11. There are four mounting groove 2 11. The two connecting plates 12 are threadedly connected to the surface of the two extension plates 24 through the four mounting groove 2 11.

[0039] The top of the mounting bracket 3 10 is fixedly connected to a cooling box 15. Two electric telescopic rods 13 are fixedly connected to the ends of the two connecting plates 12 that are close to each other. Two electric telescopic rods 13 are provided. Guide plates 14 are fixedly connected to the ends of the two electric telescopic rods 13 that are close to each other. Two guide plates 14 are provided.

[0040] Two baffle plates 22 are fixedly connected to the top of the two extension plates 24.

[0041] The implementation principle of the automatic soap packaging machine and automatic packaging method in this application embodiment is as follows: the soap is conveyed to the designated position of the packaging machine via the conveyor belt 3. The conveyor belt 3 is driven by the rotating shaft 2, which is connected to the support frame 1 via the extension plate 24, ensuring the stable operation of the conveyor belt 3. Baffles 22 are set on both sides of the conveyor belt 3 to prevent the soap from falling during the conveying process, thus playing a protective role.

[0042] When the soap reaches the position of the automatic packaging machine assembly 6, the assembly begins to package the soap. The automatic packaging machine assembly 6 is fixed to the extension plate 24 by mounting bracket 4 to ensure stable operation. After packaging, the soap continues to move along the conveyor belt 3 until it reaches the position of the heat-sealing cutter 9. The lifting rod 8 lowers the heat-sealing cutter 9 to heat-seal and cut the packaged soap, ensuring the sealing and integrity of the packaging. The heat-sealing cutter 9 is fixed to the extension plate 24 by mounting bracket 7 to ensure precise operation.

[0043] After the heat-sealing cutter 9 completes the cutting, the soap continues to move along the conveyor belt 3 until it reaches the position of the cooling fan 21. The cooling fan 21, fixedly connected to the bottom of the top plate 20, starts working, blowing cool air onto the soap on the conveyor belt 3 to lower its temperature. The cooling fan 21 is located inside the cooling box 15 and directly above the conveyor belt 3, effectively reducing the temperature of the soap. The baffle 17 can be adjusted using the handle 19 to control the airflow direction and volume of the cooling fan 21, maximizing the cooling effect.

[0044] Throughout the packaging process, the electric telescopic rod 13 drives the guide plate 14 to move, guiding the soap package and ensuring it maintains the correct orientation and position on the conveyor belt 3. The guide plate 14 is connected to the extension plate 24 via the connecting plate 12 and the mounting groove 11, ensuring stable operation and preventing skewing or jamming during packaging, thus guaranteeing a smooth packaging process. The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention are within the scope of protection claimed by the present invention.

Claims

1. A soap automatic packing machine characterized in that, Including support frame (1), the support frame (1) top end is provided with cooling box (15), the cooling box (15) right end is opened with chute mouth (16), the inner wall of chute mouth (16) is slidably connected with wind deflector (17), the right end of wind deflector (17) is fixedly connected with fixed plate (18), the right end of fixed plate (18) is fixedly connected with handle (19), the top end of cooling box (15) is fixedly connected with top plate (20), the bottom end of top plate (20) is fixedly connected with heat dissipation fan (21), the heat dissipation fan (21) is provided with several, several heat dissipation fan (21) is arranged in the inside of cooling box (15), several heat dissipation fan (21) is arranged in the just above of conveying belt (3).

2. A soap automatic packing machine as claimed in claim 1, characterized in that: The bottom end of support frame (1) is fixedly connected with mounting block one (23), the top end of support frame (1) is fixedly connected with mounting block two (25), the mounting block two (25) is provided with several, the end of the mutual approach of several mounting block two (25) is mounted with two extension plates (24).

3. A soap automatic packing machine as claimed in claim 2, characterized in that: The end of mutual approach of two extension plates (24) is drivingly connected with rotating shaft (2), the surface of rotating shaft (2) is drivingly connected with conveying belt (3).

4. A soap automatic packing machine as claimed in claim 3, characterized in that: Two extension plates (24) are provided with mounting frame one (4), the surface of mounting frame one (4) is opened with mounting groove one (5), the mounting groove one (5) is provided with four, the surface of two extension plates (24) is screw-connected with mounting frame one (4) through four mounting groove one (5), the top end of mounting frame one (4) is fixedly connected with automatic packaging machine assembly (6).

5. A soap automatic packing machine as claimed in claim 4, characterized in that: Two extension plates (24) are fixedly connected with mounting frame two (7) on the surface, the top end of the inner wall of mounting frame two (7) is fixedly connected with lifting rod (8), the bottom end of lifting rod (8) is fixedly connected with heat sealing cutter (9).

6. A soap automatic packing machine as claimed in claim 5, characterized in that: Two extension plates (24) are fixedly connected with mounting frame three (10) on the surface, the inner wall of mounting frame three (10) is provided with connecting plate (12), the connecting plate (12) is provided with two, the surface of two connecting plate (12) is opened with mounting groove two (11), the mounting groove two (11) is provided with four, two connecting plate (12) is screw-connected with the surface of two extension plates (24) through four mounting groove two (11).

7. A soap automatic packing machine as claimed in claim 6, characterized in that: The top end of mounting frame three (10) is fixedly connected with cooling box (15), the end of mutual approach of two connecting plate (12) is fixedly connected with electric telescopic rod (13), the electric telescopic rod (13) is provided with two, the end of mutual approach of two electric telescopic rod (13) is fixedly connected with guide plate (14), the guide plate (14) is provided with two.

8. A soap automatic packing machine as claimed in claim 6, characterized in that: Two extension plates (24) are fixedly connected with material baffle (22) on the top end, the material baffle (22) is provided with two.

9. A method of automatically packing soap, characterized by: Specifically includes the following steps: Step one: soap is transported to the designated position of the packaging machine by the conveying belt (3), which is driven by the rotating shaft (2) connected to the support frame (1) through the extension plate (24), ensuring the stable operation of the conveying belt (3), the material blocking plate (22) is set on both sides of the conveying belt (3) to prevent the soap from falling during transportation and to protect it; Step two: when the soap reaches the position of the automatic packaging machine assembly (6), the automatic packaging machine assembly (6) starts working to package the soap, which is fixed on the extension plate (24) through the mounting bracket one (4) to ensure its stable operation, after packaging, the soap continues to move along the conveying belt (3) to the position of the heat sealing cutter (9); Step three: after the heat sealing cutter (9) completes the cutting, the soap continues to move along the conveying belt (3) to the position of the cooling fan (21), the cooling fan (21) fixedly connected to the top plate (20) starts working to blow cold air to the soap on the conveying belt (3) to reduce its temperature, the cooling fan (21) is set inside the cooling box (15) and directly above the conveying belt (3) to effectively reduce the temperature of the soap, the wind deflector (17) can be adjusted in position by the handle (19) to control the direction and amount of wind of the cooling fan (21), so that the cooling effect reaches the best.

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