Power-on testing device for air conditioner outdoor unit
By designing an automated power-on testing device for air conditioner outdoor units, the problems of cumbersome wiring and safety risks in power-on testing of air conditioner outdoor units have been solved, achieving an efficient and safe testing process.
Patent Information
- Application Number
- CN202511849604.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-02-17
AI Technical Summary
The wiring between the test standard unit and the outdoor unit of the air conditioner is complicated, time-consuming, and poses risks of electric shock and short circuit. It also requires the participation of multiple people and is costly.
An air conditioner outdoor unit power-on testing device was designed, including a support frame, wiring connectors, and a power-on testing docking mechanism, to realize automated electrical connection and power-on between the testing unit and the air conditioner outdoor unit, reducing the burden of manual wiring.
It improves wiring efficiency, reduces the risk of electric shock and short circuit, lowers testing costs, and simplifies the testing process.
Smart Images

Figure CN121540969A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of air conditioner production testing, and more specifically, to an air conditioner outdoor unit power-on testing device. Background Technology
[0002] In the production process of air conditioner outdoor units, in order to ensure the product quality and performance of the air conditioner outdoor units, it is necessary to conduct power-on tests on the air conditioner outdoor units during the production process. During the power-on test, a test standard unit (a standard unit of an air conditioner indoor unit) is usually electrically connected to the air conditioner outdoor unit to be tested, and then the test standard unit is powered on to conduct the power-on test of the air conditioner outdoor unit.
[0003] Currently, in the power-on testing of air conditioner outdoor units, the wiring between the test standard unit and the outdoor unit is mostly done manually by testers. This method is cumbersome, requiring testers to unscrew and tighten the screws on multiple terminals of the outdoor unit's wiring board, which takes a long time and extends the testing cycle of the production line. Furthermore, the power-on of the test standard unit is also done manually by testers, and the frequent testing and power-on poses a certain risk of electric shock and short circuits, which is detrimental to the personal safety of testers. At the same time, this testing method also requires the participation of many testers, resulting in high testing costs. Summary of the Invention
[0004] The purpose of this application is to provide an air conditioner outdoor unit power-on testing device that facilitates the wiring of the test standard unit and the air conditioner outdoor unit, and can automatically power on the test standard unit. This can greatly reduce the wiring burden on testing personnel, improve wiring efficiency, speed up the testing cycle of the production line, and significantly reduce the risk of electric shock and short circuit, as well as reduce the testing cost of the air conditioner outdoor unit.
[0005] To achieve the above objectives, this application provides an air conditioner outdoor unit power-on testing device, comprising: A support frame is provided, which can be used to mount a test machine for testing in conjunction with an air conditioner outdoor unit; the support frame is provided with an outdoor unit platform, and a power-on test socket is provided on the outdoor unit platform, and the power cord of the test machine is connected to the power-on test socket; A wiring connector, used to connect the power cord of the test machine and the wiring terminals of the outdoor unit of the air conditioner; A power-on test docking mechanism is movably mounted on the support frame and is used to dock with the power-on test socket and transmit power.
[0006] In the implementation of the above technical solution, the support frame can carry a test machine for testing the outdoor unit of an air conditioner. This test machine is an indoor unit of an air conditioner, which can be a standard test machine. The outdoor unit to be tested can be placed on the outdoor unit platform of the support frame. The tester can quickly connect the power cord of the test machine and the wiring terminals of the outdoor unit of the air conditioner through the wiring connector, so that the test machine is electrically connected to the outdoor unit of the air conditioner to be tested. The power-on test docking mechanism can be connected to the power supply end. After the tester completes the wiring operation, the power-on test docking mechanism docks with the power-on test socket through its movement to transfer power and power on the test machine. This facilitates the tester's wiring of the standard test machine and the outdoor unit of the air conditioner, and can automatically power on the standard test machine. The docking of the power-on test docking mechanism with the power-on test socket can be automated without the intervention of the tester, which can greatly reduce the wiring burden of the tester, improve wiring efficiency, speed up the testing cycle of the production line, and significantly reduce the risk of electric shock and short circuit, as well as reduce the testing cost of the outdoor unit of the air conditioner.
[0007] In a preferred embodiment of this application, the support frame is provided with a platform moving drive mechanism at the bottom corresponding to the outdoor unit platform. The platform moving drive mechanism is driven to the outdoor unit platform and is used to drive the outdoor unit platform to move on the support frame.
[0008] In the implementation of the above technical solution, the outdoor unit platform is movably set on the support frame under the action of the platform moving drive mechanism. When it is necessary to place the air conditioner outdoor unit to be tested on the outdoor unit platform, the platform can be moved by the platform moving drive mechanism to make the outdoor unit platform extend out of the support frame. This facilitates the placement of the air conditioner outdoor unit to be tested and also facilitates the use of a placement mechanism to place the air conditioner outdoor unit to be tested on the outdoor unit platform.
[0009] In a preferred embodiment of this application, a positioning sensor is provided on the support frame, and the positioning sensor is used to detect whether the external machine platform has moved to a predetermined position on the support frame; When the positioning sensor detects that the external platform has moved to a predetermined position on the support frame, the power-on test docking mechanism docks with the power-on test base.
[0010] In the implementation of the above technical solution, after the outdoor unit of the air conditioner to be tested is placed on the outdoor unit platform, the platform moving drive mechanism will move the outdoor unit platform back into the support frame. During this process, the position sensor can detect whether the outdoor unit platform has moved to the predetermined position on the support frame. When the position sensor detects that the outdoor unit platform has moved to the predetermined position on the support frame, the power-on test docking mechanism can dock with the power-on test socket through movement. This can improve the automation level of the air conditioner outdoor unit power-on test device and improve the power-on test efficiency of the air conditioner outdoor unit. Power is applied when the outdoor unit platform moves to the predetermined position.
[0011] In a preferred embodiment of this application, the wiring connector has a sensing contact, which is used to connect to the wiring terminals of the outdoor unit of the air conditioner; The wiring connector has a magnetic element located near the sensing contact, which is used to magnetically attach the wiring connector to the outdoor unit of the air conditioner.
[0012] In the implementation of the above technical solution, a magnetic component is provided on the wiring connector near the sensing contact. The tester can use the magnetic component to magnetically attach the wiring connector to the terminal block of the air conditioner outdoor unit. Because the magnetic component is located near the sensing contact, when the wiring connector is magnetically attached to the terminal block of the air conditioner outdoor unit, the sensing contact of the wiring connector will directly contact the screw of the wiring terminal of the air conditioner outdoor unit. This facilitates the connection between the wiring connector and the wiring terminal of the air conditioner outdoor unit.
[0013] In a preferred embodiment of this application, the power-on test socket includes a connecting base and multiple power-on sensing contacts. The connecting base is disposed on the outdoor unit platform, and the connecting base is provided with a wiring hole for connecting the power cord of the test machine; Multiple energized induction contacts are disposed on the connecting base and connected to the wiring hole; The power-on test docking mechanism has multiple power-on probes, which are used to dock with multiple power-on induction contacts and transmit power.
[0014] In the implementation of the above technical solution, the power cord of the test unit can be electrically connected to multiple energized induction contacts on the connecting base through the wiring holes on the connecting base. The multiple energized induction contacts cooperate with multiple energized probes of the energized test docking mechanism. Through the movement of the energized test docking mechanism, the multiple energized probes can dock with the multiple energized induction contacts to transmit power and energize the test unit. This structural arrangement facilitates the electrical connection between the power cord of the energized test base and the test unit, and also facilitates the docking between the energized test docking mechanism and the energized test base. It can also improve the reliability and stability of the electrical connection between the energized test docking mechanism, the energized test base, and the power cord of the test unit, thereby improving the practicality and reliability of the air conditioner outdoor unit energized test device.
[0015] In a preferred embodiment of this application, the connecting base is further provided with a positioning hole; The power-on test docking mechanism is provided with a positioning rod, which is used to cooperate with the positioning hole.
[0016] In the implementation of the above technical solution, the setting of positioning holes on the connecting base and the setting of positioning rods on the power-on test docking mechanism can facilitate the docking of the power-on test docking mechanism and the power-on test base. During docking, the positioning rods of the power-on test docking mechanism can cooperate with the positioning holes of the connecting base to make multiple power-on probes and multiple power-on induction contacts aligned and docked.
[0017] In a preferred embodiment of this application, the power-on test docking mechanism includes a shifting component and a power-on test docking component. The shifting component is disposed on the supporting base frame, and the power-on test docking component is disposed on the shifting component. The shifting component is used to adjust the position of the power-on test docking component, and the power-on test docking component is used to dock with the power-on test socket and transmit power.
[0018] In the implementation of the above technical solution, the position of the power-on test docking component can be adjusted by the shifting component, so that the power-on test docking component is accurately aligned with the power-on test socket, which facilitates the accurate alignment and docking of the power-on test docking component and the power-on test socket.
[0019] In a preferred embodiment of this application, the displacement assembly includes a connecting rod, a guide rod, and a lifting and adjusting cylinder. There are two connecting rods, which are arranged parallel to each other and spaced apart on the bearing base frame; The guide rod is movably disposed between the two connecting rods; The lifting and adjusting cylinder is movably mounted on the guide rod, and the power-on test docking assembly is mounted on the lifting and adjusting cylinder.
[0020] In the implementation of the above technical solution, the position of the power-on test docking component can be adjusted from the first direction by adjusting the position of the guide rod between the two connecting rods. Furthermore, the position of the power-on test docking component can be adjusted from the second direction by adjusting the position of the lifting adjustment cylinder on the guide rod. The position of the power-on test docking component can also be adjusted from the third direction by adjusting the lifting adjustment cylinder. This facilitates the position adjustment of the power-on test docking component and achieves a more precise adjustment effect.
[0021] In a preferred embodiment of this application, the power-on test docking assembly includes a mounting bracket and multiple power-on probes. The mounting bracket is mounted on the lifting and adjusting cylinder, and multiple electrical probes are mounted on the mounting bracket.
[0022] In the implementation of the above technical solution, the installation support facilitates the connection between the power-on test docking component and the lifting and adjusting cylinder, and also facilitates the setting of multiple power-connecting probes.
[0023] In a preferred embodiment of this application, the supporting frame is provided with an inclined guide portion at the port position where the external machine platform is installed.
[0024] In the implementation of the above technical solution, the inclined guide part can guide and limit the movement of the external machine-mounted platform, so as to facilitate the movement of the external machine-mounted platform and maintain its position. Maintaining the position of the external machine-mounted platform can facilitate the docking of the power-on test docking mechanism and the power-on test socket.
[0025] This application discloses a power-on testing device for an air conditioner outdoor unit, which, compared with the prior art, has at least the following advantages: The air conditioner outdoor unit power-on testing device of this application includes a support frame, a wiring connector, and a power-on testing docking mechanism. The support frame can mount a testing machine for testing the air conditioner outdoor unit. This testing machine is an indoor air conditioner unit, which can be a standard testing machine. The support frame is equipped with an outdoor unit platform, on which the air conditioner outdoor unit to be tested can be placed. The wiring connector is used to connect the power cord of the testing machine to the wiring terminals of the air conditioner outdoor unit. Testers can quickly connect the power cord of the testing machine to the wiring terminals of the air conditioner outdoor unit through the wiring connector, thus electrically connecting the testing machine to the air conditioner outdoor unit to be tested. A power-on testing socket is provided on the outdoor unit platform, and the power cord of the testing machine is connected to the power-on testing socket for power-on testing. The docking mechanism is movably mounted on the supporting frame. The power-on test docking mechanism can be connected to the power supply end. After the tester completes the wiring operation, the power-on test docking mechanism docks with the power-on test socket to transfer power and power on the test machine. This facilitates the tester's wiring of the test standard machine and the air conditioner outdoor unit, and can automatically power on the test standard machine. The docking between the power-on test docking mechanism and the power-on test socket can be automated without the need for the tester's intervention, which can greatly reduce the wiring burden of the tester, improve wiring efficiency, speed up the testing cycle of the production line, and significantly reduce the risk of electric shock and short circuit, as well as reduce the testing cost of the air conditioner outdoor unit. Attached Figure Description
[0026] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments of this application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0027] Figure 1 This is a three-dimensional structural schematic diagram of the air conditioner outdoor unit power-on testing device provided in the embodiments of this application; Figure 2 This is an enlarged structural schematic diagram of the power-on test socket and power-on test docking mechanism provided in the embodiments of this application; Figure 3 This is a cross-sectional view of the power-on test socket and power-on test docking mechanism provided in the embodiments of this application; Figure 4 This is a structural schematic diagram of the load-bearing base frame and external machine platform provided in the embodiments of this application; Figure 5 This is a three-dimensional structural diagram of the wiring connector provided in the embodiments of this application; Figure 6 This is a cross-sectional view of the wiring connector provided in an embodiment of this application; Figure 7 This is a cross-sectional view of the back structure of the wiring connector provided in the embodiment of this application.
[0028] Reference numerals: 11. Support frame; 111. Guide section; 112. Position sensor; 12. Outdoor unit platform; 13. Power-on test base; 131. Connecting base; 1311. Wiring hole; 1312. Positioning hole; 132. Power-on sensing contact; 14. Wiring connector; 141. Sensing contact; 142. Magnetic component; 143. Power-on connection probe; 144. Power-on piece; 145. Power-on fixing screw; 15. Power-on test docking mechanism; 151. Shifting assembly; 1511. Connecting rod; 1512. Guide rod; 1513. Lifting and adjusting cylinder; 152. Power-on test docking assembly; 1521. Mounting support; 1522. Power-on probe; 1523. Positioning rod; 20. Air conditioner outdoor unit; 30. Test unit. Detailed Implementation
[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0030] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0031] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0032] Furthermore, the terms "installation," "setup," "equipped with," "connection," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or a point connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0033] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, elements, or components (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.
[0034] Currently, in the power-on testing of air conditioner outdoor units, the wiring between the test standard unit and the outdoor unit is mostly done manually by testers. This method is cumbersome, requiring testers to unscrew and tighten the screws on multiple terminals of the outdoor unit's wiring board, which takes a long time and extends the testing cycle of the production line. Furthermore, the power-on of the test standard unit is also done manually by testers, and the frequent testing and power-on poses a certain risk of electric shock and short circuits, which is detrimental to the personal safety of testers. At the same time, this testing method also requires the participation of many testers, resulting in high testing costs.
[0035] To address the problems in the prior art, this application provides an air conditioner outdoor unit power-on testing device, which facilitates the wiring between the test standard unit and the air conditioner outdoor unit, and can automatically power on the test standard unit. This can greatly reduce the wiring burden on testing personnel, improve wiring efficiency, speed up the testing cycle of the production line, and significantly reduce the risk of electric shock and short circuit, as well as reduce the testing cost of the air conditioner outdoor unit.
[0036] Example 1 See Figure 1 The air conditioner outdoor unit power-on testing device according to an embodiment of this application includes: The support frame 11 can be used to mount the test unit 30 for testing in conjunction with the outdoor unit 20 of the air conditioner. Figure 1 (The structure shown is only a schematic diagram and does not represent the actual structure of the test machine 30); the support frame 11 is provided with an external machine platform 12, and an electrical test socket 13 is provided on the external machine platform 12. The power cord of the test machine 30 is connected to the electrical test socket 13. Wiring connector 14 is used to connect the power cord of the test unit 30 and the wiring terminals of the air conditioner outdoor unit 20. The power-on test docking mechanism 15 is movably mounted on the support frame 11 and is used to dock with the power-on test socket 13 and transmit power.
[0037] The air conditioner outdoor unit power-on testing device of this application embodiment is suitable for power-on testing of batch air conditioner outdoor units 20, and can improve the testing efficiency and testing safety of batch air conditioner outdoor units 20.
[0038] In this embodiment, the support frame 11 adopts a frame structure, and a placement position for placing the test unit 30 is formed on the support frame 11. The test unit 30 is an indoor air conditioner adapted to the outdoor air conditioner 20 to be tested. The test of the outdoor air conditioner 20 to be tested is realized through the functional test of the test unit 30. For example, the test unit 30 can be a test standard unit.
[0039] In this embodiment, the outdoor unit platform 12 adopts a plate structure, and the air conditioner outdoor unit 20 to be tested is placed on a support plate. In this embodiment, the wiring connector 14 can be a conventional wiring connector 14 to connect the power cord of the test unit 30 and the wiring terminals of the air conditioner outdoor unit 20, so that the test unit 30 and the air conditioner outdoor unit 20 are electrically connected.
[0040] In this embodiment, the power-on test socket 13 provided on the outdoor unit platform 12 is used to connect with the power cord of the test unit 30. The power-on test docking mechanism 15 can be connected to the power supply end. Specifically, the power-on test docking mechanism 15 can be connected to the power supply end through connecting wires. During the test, the power-on test docking mechanism 15 can dock with the power-on test socket 13 through movement and transmit power, so that the air conditioner outdoor unit 20 to be tested and the test unit 30 can be powered on and used.
[0041] The air conditioner outdoor unit power-on testing device of this embodiment includes a support frame 11 that can carry a test unit 30 for testing the air conditioner outdoor unit 20. This test unit 30 is an indoor air conditioner unit, and a standard test unit can be used. The air conditioner outdoor unit 20 to be tested can be placed on the outdoor unit platform 12 of the support frame 11. Testers can quickly connect the power cord of the test unit 30 to the terminals of the air conditioner outdoor unit 20 via a wiring connector 14, thus electrically connecting the test unit 30 to the air conditioner outdoor unit 20. The power-on testing docking mechanism 15 can be connected to the power supply end. After the testers complete the wiring operation, the device... The power-on test docking mechanism 15 connects with the power-on test socket 13 to transfer power and power on the test unit 30. This facilitates the wiring of the test standard unit and the air conditioner outdoor unit 20 by the test personnel, and can automatically power on the test standard unit. The connection between the power-on test docking mechanism 15 and the power-on test socket 13 can be automated without the intervention of the test personnel, which can greatly reduce the wiring burden of the test personnel, improve wiring efficiency, speed up the testing cycle of the production line, and significantly reduce the risk of electric shock and short circuit, as well as reduce the testing cost of the air conditioner outdoor unit 20.
[0042] In this embodiment, the support frame 11 is provided with a platform moving drive mechanism (not shown in the figure) at the bottom of the corresponding outdoor unit platform 12. The platform moving drive mechanism is driven to the outdoor unit platform 12 and is used to drive the outdoor unit platform 12 to move on the support frame 11.
[0043] For example, the platform moving drive mechanism can be a roller conveyor installed on the support base 11. The roller conveyor is connected to the bottom of the outdoor unit platform 12. The rotation of the roller conveyor can drive the outdoor unit platform 12 to move on the support base 11, extending or retracting from the support base 11.
[0044] In the above structure, the outdoor unit platform 12 is movably mounted on the support frame 11 under the action of the platform moving drive mechanism. When it is necessary to place the air conditioner outdoor unit 20 to be tested on the outdoor unit platform 12, the outdoor unit platform 12 can be moved by the platform moving drive mechanism so that the outdoor unit platform 12 extends out of the support frame 11. This facilitates the placement of the air conditioner outdoor unit 20 to be tested and also facilitates the use of a placement mechanism to place the air conditioner outdoor unit 20 to be tested on the outdoor unit platform 12.
[0045] Example 2 See Figure 1 and Figure 4 Based on the above embodiment one, the difference between this embodiment and embodiment one is that the air conditioner outdoor unit power-on test device in this embodiment is provided with a position sensor 112 on the support base 11. The position sensor 112 is used to detect whether the outdoor unit platform 12 has moved to a predetermined position on the support base 11. When the positioning sensor 112 detects that the external platform 12 has moved to the predetermined position on the support frame 11, the power-on test docking mechanism 15 docks with the power-on test base 13.
[0046] In this embodiment, the position sensor 112 is specifically installed on the support frame 11 at the position corresponding to the external machine platform 12.
[0047] In the above structure, after the air conditioner outdoor unit 20 to be tested is placed on the outdoor unit platform 12, the platform moving drive mechanism will move the outdoor unit platform 12 back into the support frame 11. During this process, the position sensor 112 can detect whether the outdoor unit platform 12 has moved to the predetermined position on the support frame 11. When the position sensor 112 detects that the outdoor unit platform 12 has moved to the predetermined position on the support frame 11, the power-on test docking mechanism 15 can dock with the power-on test seat 13 through movement. This can improve the automation level of the air conditioner outdoor unit power-on test device and improve the power-on test efficiency of the air conditioner outdoor unit 20. Power is applied when the outdoor unit platform 12 moves to the predetermined position.
[0048] Preferably, in this embodiment, the support frame 11 is provided with an inclined guide portion 111 at the port position where the external machine platform 12 is set.
[0049] Specifically, the support frame 11 is provided with inclined guide parts 111 on both sides of the port where the external machine platform 12 is set, and the two inclined guide parts 111 make the support frame 11 flared at the port where the external machine platform 12 is set.
[0050] In the above structure, the inclined guide part 111 can guide and limit the movement of the external machine platform 12, so as to facilitate the movement of the external machine platform 12 and maintain the position of the external machine platform 12. Maintaining the position of the external machine platform 12 can facilitate the docking of the power-on test docking mechanism 15 and the power-on test socket 13.
[0051] Example 3 See Figures 1 to 3 Based on the above embodiment one or embodiment two, the power-on testing device for the outdoor unit of the air conditioner in this embodiment includes a connecting base 131 and multiple power-on sensing contacts 132. The connecting base 131 is set on the outdoor unit platform 12. The connecting base 131 is provided with a wiring hole 1311, which is used to connect the power cord of the test machine 30. Multiple energized induction contacts 132 are disposed on the connecting base 131 and connected to the wiring hole 1311; The power-on test docking mechanism 15 has multiple power-on probes 1522, which are used to dock with multiple power-on induction contacts 132 and transmit power.
[0052] In this embodiment, the connecting base 131 is disposed on one side of the external machine platform 12 and corresponds to the position of the power-on test docking mechanism 15; there are four power-on sensing contacts 132, which are spaced apart on the connecting base 131 and are all connected to the wiring hole 1311. When the power cord of the test machine 30 is connected to the wiring hole 1311, the power cord of the test machine 30 is connected to the four power-on sensing contacts 132; correspondingly, the power-on test docking mechanism 15 has four power-on probes 1522 spaced apart, which correspond to the four power-on sensing contacts 132 and are used to connect one-to-one with the four power-on sensing contacts 132.
[0053] In the above structure, the power cord of the test unit 30 can be electrically connected to multiple power-conducting induction contacts 132 provided on the connecting base 131 through the wiring hole 1311 provided on the connecting base 131. The multiple power-conducting induction contacts 132 cooperate with multiple power-connecting probes 1522 of the power-conducting test docking mechanism 15. Through the movement of the power-conducting test docking mechanism 15, the multiple power-connecting probes 1522 can dock with the multiple power-conducting induction contacts 132 to transmit power and energize the test unit 30. This structural arrangement can facilitate the electrical connection between the power-conducting test base 13 and the power cord of the test unit 30, and can also facilitate the docking between the power-conducting test docking mechanism 15 and the power-conducting test base 13. It can also improve the reliability and stability of the electrical connection between the power-conducting test docking mechanism 15, the power-conducting test base 13 and the power cord of the test unit 30, thereby improving the practicality and reliability of the air conditioner outdoor unit power-conducting test device.
[0054] Preferably, in this embodiment, the connecting base 131 is also provided with a positioning hole 1312; The power-on test docking mechanism 15 is equipped with a positioning rod 1523, which is used to cooperate with the positioning hole 1312.
[0055] Specifically, the connecting base 131 is provided with positioning holes 1312 on both sides, that is, there are two positioning blocks; correspondingly, the power-on test docking mechanism 15 is provided with two positioning rods 1523, the positions of the two positioning rods 1523 correspond to the positions of the two positioning holes 1312, and the positioning rods 1523 match the positioning holes 1312.
[0056] In the above structure, the positioning hole 1312 on the connecting base 131 and the positioning rod 1523 on the power-on test docking mechanism 15 facilitate the docking of the power-on test docking mechanism 15 and the power-on test base 13. During docking, the positioning rod 1523 of the power-on test docking mechanism 15 and the positioning hole 1312 of the connecting base 131 can be used to make multiple power-on probes 1522 and multiple power-on induction contacts 132 aligned and docked.
[0057] Example 4 See Figures 1 to 3 Based on any of the embodiments one to three above, the power-on testing device for the outdoor unit of the air conditioner in this embodiment includes a power-on testing docking mechanism 15 comprising a shifting component 151 and a power-on testing docking component 152. The shifting component 151 is mounted on the support base 11, and the power-on test docking component 152 is mounted on the shifting component 151. The shifting component 151 is used to adjust the position of the power-on test docking component 152. The power-on test docking component 152 is used to dock with the power-on test socket 13 and transmit power.
[0058] In the above structure, the position of the power-on test docking component 152 can be adjusted by the shifting component 151 so that the power-on test docking component 152 is precisely aligned with the power-on test socket 13, which facilitates the precise alignment and docking of the power-on test docking component 152 and the power-on test socket 13.
[0059] Furthermore, in this embodiment, the shifting assembly 151 includes a connecting rod 1511, a guide rod 1512, and a lifting and adjusting cylinder 1513. There are two connecting rods 1511, which are arranged parallel to each other and spaced apart on the bearing base frame 11; The guide rod 1512 is movably disposed between the two connecting rods 1511; The lifting and adjusting cylinder 1513 is movably mounted on the guide rod 1512, and the power-on test docking assembly 152 is mounted on the lifting and adjusting cylinder 1513.
[0060] Specifically, guide grooves may be provided on the two connecting rods 1511, and guide rod 1512 may be movably disposed between the two connecting rods 1511 through the guide grooves; guide grooves may also be provided on the guide rod 1512, and lifting adjustment cylinder 1513 may be movably disposed on the guide rod 1512 through the cooperation of a slider with the guide groove.
[0061] In the above structure, the position of the power-on test docking assembly 152 can be adjusted from the first direction by adjusting the position of the guide rod 1512 between the two connecting rods 1511. Furthermore, the position of the power-on test docking assembly 152 can be adjusted from the second direction by adjusting the position of the lifting adjustment cylinder 1513 on the guide rod 1512. The position of the power-on test docking assembly 152 can also be adjusted from the third direction by adjusting the lifting adjustment cylinder 1513. This facilitates the position adjustment of the power-on test docking assembly 152 and achieves a more precise adjustment effect.
[0062] Furthermore, in this embodiment, the power-on test docking assembly 152 includes a mounting bracket 1521 and a plurality of power-on probes 1522. Mounting support 1521 is mounted on lifting and adjusting cylinder 1513, and multiple electrical probes 1522 are mounted on mounting support 1521.
[0063] Specifically, there are four electrical probes 1522, which are arranged in parallel and at intervals on the mounting bracket 1521.
[0064] Understandably, the power connection probe 1522 in this embodiment is the same as the power connection probe 1522 in embodiment three.
[0065] In the above structure, the mounting bracket 1521 facilitates the connection between the power-on test docking assembly 152 and the lifting adjustment cylinder 1513, and also facilitates the setting of multiple power-on probes 1522.
[0066] Example 5 See Figure 1 , Figures 5 to 7 Based on any of the above embodiments one to four, the power-on test device for the outdoor unit of the air conditioner in this embodiment has a wiring connector 14 with a sensing contact 141, which is used to connect to the wiring terminal of the outdoor unit of the air conditioner 20. The wiring connector 14 has a magnetic element 142 located near the sensing contact 141. The magnetic element 142 is used to magnetically attach the wiring connector 14 to the outdoor unit 20 of the air conditioner.
[0067] In the above structure, the wiring connector 14 is provided with a magnetic element 142 near the sensing contact 141. The tester can use the magnetic element 142 to magnetically attach the wiring connector 14 to the terminal block of the air conditioner outdoor unit 20. Because the magnetic element 142 is located near the sensing contact 141, when the wiring connector 14 is magnetically attached to the terminal block of the air conditioner outdoor unit 20, the sensing contact 141 of the wiring connector 14 will directly contact the screw of the wiring terminal of the air conditioner outdoor unit 20. This facilitates the connection between the wiring connector 14 and the wiring terminal of the air conditioner outdoor unit 20.
[0068] In this embodiment, the wiring connector 14 further includes a power-contacting probe 143, a power-contacting piece 144, and a power-contacting fixing screw 145. The power-contacting probe 143 is connected to the sensing contact 141 of the wiring connector 14, and the power-contacting fixing screw 145 is used to connect the power cord of the test machine 30 to the wiring connector 14. In this embodiment, other structures of the wiring connector 14 are not described in detail, but can be referred to the structure of the wiring connector 14 in the prior art.
[0069] In all the above embodiments, "large" and "small" are relative terms, "more" and "less" are relative terms, and "upper" and "lower" are relative terms. The embodiments of this application will not elaborate further on the expression of such relative terms.
[0070] It should be understood that phrases such as "in one embodiment," "in this embodiment," "in this application embodiment," or "as an optional implementation" throughout the specification mean that a specific feature, structure, or characteristic related to an embodiment is included in at least one embodiment of this application. Therefore, phrases such as "in one embodiment," "in this embodiment," "in this application embodiment," or "as an optional implementation" appearing throughout the specification do not necessarily refer to the same embodiment. Furthermore, these specific features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. Those skilled in the art should also understand that the embodiments described in the specification are all optional embodiments, and the actions and modules involved are not necessarily essential to this application.
[0071] In the various embodiments of this application, it should be understood that the sequence number of each process does not necessarily imply the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of this application.
[0072] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of protection of the claims.
Claims
1. An air conditioner outdoor unit power-on test device, characterized by, The utility model provides a kind of test device for air conditioner outdoor unit, including: Bearing base frame, the bearing base frame can be used to carry matching air conditioner outdoor unit to test test machine;The bearing base frame is provided with outdoor machine support, and the outdoor machine support is provided with power-on test seat, and the power cord of test machine is connected to the power-on test seat; Wiring connector, the wiring connector is used to connect the power cord of test machine and the wiring terminal of air conditioner outdoor unit; Power-on test docking mechanism, the power-on test docking mechanism is movably provided on the bearing base frame, for docking with the power-on test seat, and transmitting power supply.
2. The air conditioner outdoor unit power-on test device of claim 1, wherein, The bearing base frame is provided with support moving drive mechanism at the bottom corresponding to the outdoor machine support, and the support moving drive mechanism is drivingly connected with the outdoor machine support, for driving the outdoor machine support to move on the bearing base frame. 3.The air conditioner outdoor unit power-on test device according to claim 2, wherein The bearing base frame is provided with a position sensor, and the position sensor is used to detect whether the outdoor machine support moves to a predetermined position on the bearing base frame; When the position sensor detects that the outdoor machine support moves to a predetermined position on the bearing base frame, the power-on test docking mechanism docks with the power-on test seat.
4. The air conditioner outdoor unit power-on test device of claim 1, wherein The wiring connector has a sensing contact, and the sensing contact is used to connect the wiring terminal of the air conditioner outdoor unit; The wiring connector is provided with a magnetic member at a position close to the sensing contact, and the magnetic member is used to magnetically attract the wiring connector to the air conditioner outdoor unit.
5. The air conditioner outdoor unit power-on test device of claim 1, wherein The power-on test seat includes a connecting base and a plurality of power-on sensing contacts, The connecting base is provided on the outdoor machine support, and the connecting base is provided with a wiring hole for connecting the power cord of the test machine; A plurality of power-on sensing contacts are provided on the connecting base and connected with the wiring hole; The power-on test docking mechanism has a plurality of power connection probes, and the plurality of power connection probes are used to dock with the plurality of power-on sensing contacts correspondingly and transmit power supply. 6.The air conditioner outdoor unit power-on test device according to claim 5, wherein The connecting base is further provided with a positioning hole; The power-on test docking mechanism is correspondingly provided with a positioning rod, and the positioning rod is used to cooperate with the positioning hole. 7.The air conditioner outdoor unit power-on test device according to claim 1, wherein The power-on test docking mechanism includes a displacement assembly and a power-on test docking assembly, The displacement assembly is provided on the bearing base frame, and the power-on test docking assembly is provided on the displacement assembly, and the displacement assembly is used to adjust the position of the power-on test docking assembly, and the power-on test docking assembly is used to dock with the power-on test seat and transmit power supply. 8.The air conditioner outdoor unit power-on test device according to claim 7, wherein The displacement assembly includes a connecting rod, a guide rod and a lifting adjustment cylinder, The connecting rod has two, and the two connecting rods are parallel and spaced apart on the bearing base frame; The guide rod is movably provided between the two connecting rods; The lifting adjustment cylinder is movably provided on the guide rod, and the power-on test docking assembly is provided on the lifting adjustment cylinder. 9.The air conditioner outdoor unit power-on test device according to claim 8, wherein The power-on test docking assembly includes a mounting bracket and a plurality of power connection probes, The mounting bracket is provided on the lifting adjustment cylinder, and the plurality of power connection probes are provided on the mounting bracket. 10.The air conditioner outdoor unit power-on test device according to claim 2, wherein The bearing base frame is provided with a guide portion obliquely arranged at the port position where the outdoor machine support is arranged.