Die-casting forming device for automobile brake pad machining
By designing a die-casting molding device for automotive brake pads that combines die casting and cleaning, and using rotating components to achieve simultaneous burr cleaning, the device solves the problems of workpiece damage and increased costs caused by the independent die casting and burr cleaning in traditional devices, thereby improving production efficiency and product qualification rate.
Patent Information
- Application Number
- CN202511895625.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-16
- Publication Date
- 2026-02-24
AI Technical Summary
In traditional automotive brake pad processing equipment, the die casting and burr removal processes are independent of each other, which may cause scratches and edge damage during the workpiece transfer process, increasing process flow time and labor costs, and affecting product qualification rate.
Design a die-casting molding device for automotive brake pads. Combining die-casting and cleaning processes, the device converts the indirect pressure of the die-casting process into concentrated mechanical potential energy through a rotating component, thereby achieving synchronous cleaning of burrs. The device utilizes the intermittent rotation of the turntable to achieve continuous multi-station operation of liquid injection, die-casting, cleaning, and demolding.
This technology enables simultaneous completion of die casting and burr removal, reducing process flow time, lowering labor costs, improving production efficiency, and meeting the needs of large-scale production.
Smart Images

Figure CN121551567A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of brake pad processing technology, and in particular to a die-casting molding apparatus for processing automotive brake pads. Background Technology
[0002] As a core safety component of the automotive braking system, the molding precision, structural strength, and edge smoothness of automotive brake pads directly determine braking performance and driving safety. Die casting has become the mainstream processing technology for automotive brake pads (especially metal-based or composite material brake pads) due to its advantages of high production efficiency, stable molding quality, and high material utilization.
[0003] In traditional equipment, the die casting and burr removal processes are independent of each other. After die casting is completed, the workpiece needs to be transferred to a special cleaning equipment or manually cleaned with hand tools. This not only increases the process flow time and labor costs, but may also cause surface scratches and edge damage due to workpiece collisions during the transfer process, affecting the product qualification rate. Summary of the Invention
[0004] The technical problem this invention aims to solve is that the die casting and burr removal processes in traditional devices are independent. After die casting, the workpiece needs to be transferred to a dedicated cleaning device or manually cleaned with hand tools. This not only increases process flow time and labor costs, but may also cause surface scratches and edge damage due to workpiece collisions during transfer, affecting product qualification rate. This invention provides a die casting molding device for automotive brake pad processing that can be combined with die casting cleaning, eliminating the need for hand tools and reducing process flow time and labor costs.
[0005] To solve the above problems, the following technical solutions are provided: Design a die-casting molding device for processing automotive brake pads, including a worktable, a feeding module, a turntable, a lower mold assembly, a liquid inlet assembly, a cleaning assembly, and a die-casting assembly; A turntable is fixedly installed on one side of the workbench, a support frame one is fixedly installed on one side of the workbench, a feeding module is fixedly installed on one side of the support frame one, and a support frame two is fixedly connected to one side of the workbench. The lower mold assembly includes a mounting plate, which is fixedly mounted on one side of the turntable. A guide rod is fixedly connected to one side of the mounting plate. One end of the guide rod passes through a sprue plate. An elastic element is sleeved on the side surface of the guide rod. A sprue groove is provided on one side of the sprue plate. A top pressure block is fixedly connected to one side of the mounting plate. A die-casting assembly is disposed above a lower mold assembly. The die-casting assembly includes a pressing block, a movable shell sleeved on the inner wall of the pressing block, a connecting column fixedly connected to one side of the movable shell, a rotating column passing through one side of the movable shell, a rotating shaft sleeved on the side surface of the rotating column, a telescopic rod fixedly connected to the inner wall of the pressing block, and an elastic element sleeved on the side surface of the telescopic rod. The die-casting assembly further includes a striking assembly, which includes a collar that is sleeved with a rotating column. A placement groove is provided on one side of the rotating column. A telescopic rod two is fixedly connected to the inner wall of the placement groove. An elastic element three is sleeved on the side surface of the telescopic rod two. A movable rod is fixedly connected to one side of the telescopic rod two. The side surface of the movable rod is fixedly connected to the inner ring surface of the collar. A movable arm is hinged to one side of the collar. A hinge frame is hinged to one end of the movable arm. A fixed plate is slidably connected to one end of the hinge frame. A striking block is fixedly installed on the inner wall of the hinge frame. One end of the connecting column is fixedly connected to a top plate, and one side of the top plate is fixedly connected to a hydraulic rod. The die-casting assembly further includes a rotating assembly for driving the impact block to rotate. The rotating assembly includes a fixed shell, a limit post two fixedly connected to one side of the fixed shell, a torsion post penetrating one side of the fixed shell, a rotating wheel sleeve rotatably connected to the side surface of the torsion post, a rotating shaft two sleeved on the side surface of the rotating wheel sleeve, a rotating ring fixedly connected to the side surface of the rotating wheel sleeve, an extrusion block hinged to the side surface of the rotating ring, a ratchet sleeved on the side surface of the rotating ring, a coil spring fixedly connected to the side surface of the ratchet, a transmission gear two fixedly connected to one end of the coil spring, a transmission gear one meshing with the side surface of the transmission gear two, and the inner ring surface of the transmission gear one fixedly connected to the side surface of the rotating post.
[0006] The above technical solution utilizes a rotating component that, during the die-casting process, drives a coiled spring via a ratchet to synchronously store energy, converting the indirect pressure of the die-casting process into concentrated mechanical potential energy. Upon release, this energy is instantly converted into the rotational power and reciprocating impact kinetic energy of the striking block. At the end of die-casting, this energy acts on the burrs at the sprue opening and the edge where the workpiece meets the surface, breaking the connection between the burrs and the workpiece body. This avoids the burr residue caused by dispersed power in traditional cleaning methods, and prevents the injury to workers caused by flying debris from striking the burrs. Die-casting cleaning is completed simultaneously, improving die-casting efficiency. Furthermore, the liquid inlet assembly includes a connecting frame one, the inner wall of the connecting frame one being slidably connected to a support frame two, an electric push rod one being fixedly installed inside the connecting frame one, one end of the electric push rod one being fixedly connected to a liquid injection tank, one side of the liquid injection tank being fixedly connected to a connecting pipe, and one end of the connecting pipe being fixedly connected to the discharge end of the feeding module.
[0007] Furthermore, the cleaning assembly includes a second connecting frame, the inner wall of which is slidably connected to a second support frame, an electric push rod is fixedly installed on one side of the second connecting frame, a connecting slide rail is movably connected to one side of the second connecting frame, a movable brush is slidably connected to the inner wall of the connecting slide rail, and a limit post is fixedly connected to one side of the connecting slide rail.
[0008] The above technical solution achieves continuous multi-station operation of liquid injection, die casting cleaning, sweeping, and demolding by relying on the intermittent rotation of the turntable. Die casting and burr cleaning are carried out simultaneously without the need for additional process transfers, shortening the process connection time and reducing the single-piece processing cycle compared to traditional equipment, thus meeting the needs of large-scale production.
[0009] Furthermore, the interior of the second connecting frame is equipped with a push rod for driving the connecting slide rail to move downward, and the output end of the second electric push rod is fixedly connected to the moving brush.
[0010] Furthermore, a support frame three is fixedly connected to one side of the workbench, and the hydraulic rod one is fixedly installed on the support frame three.
[0011] Furthermore, multiple sets of the lower mold components are evenly distributed on the turntable, and a rectangular slot is provided on one side of the worktable, with each rectangular slot corresponding to one set of the lower mold components.
[0012] Furthermore, a fixed frame is fixedly connected to one side of the workbench, a movable box is fixedly installed on one side of the fixed frame, a top pressure block is slidably connected to the inner wall of the movable box, and a hydraulic rod is provided on one side of the top pressure block.
[0013] Furthermore, the second hydraulic rod is fixedly installed on one side of the fixed frame, and the output end of the second hydraulic rod is fixedly connected to one side of the top pressure block. The top pressure block is divided into upper and lower parts, and one side of each of the two top pressure blocks is provided with an inclined surface.
[0014] Furthermore, the rotating assembly also includes a rubber pad, the side surface of the rotating ring is fixedly connected to the rubber pad, one end of the torsion column is fixedly connected to the pressing block, one side of the rotating shaft is movably connected to a volute plate, and the coil spring is sleeved inside the volute plate.
[0015] Furthermore, the fixed shell is fixedly connected to the side surface of the rotating column by ball bearings. The fixed shell is divided into upper and lower parts. The upper part of the fixed shell has a limiting groove inside for limiting the position of the transmission gear and the ratchet.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. This die-casting molding device for automotive brake pads, during the die-casting process, the rotating component drives the coil spring through a ratchet to synchronously store energy, converting the indirect pressure of the die-casting process into concentrated mechanical potential energy. When released, it is instantly converted into the rotational power and reciprocating impact kinetic energy of the striking block. When the die-casting ends, it acts on the burrs at the injection groove opening and the edge of the workpiece, breaking the connection between the burrs and the workpiece body. This avoids the burr residue caused by the dispersion of power in traditional cleaning methods, and the flying debris caused by striking the burrs can injure the workers. The die-casting cleaning is completed simultaneously, improving the die-casting efficiency. 2. This die-casting molding device for automotive brake pads utilizes the intermittent rotation of a turntable to achieve continuous multi-station operation of liquid injection, die-casting cleaning, sweeping, and demolding. Die-casting and burr cleaning are carried out simultaneously, eliminating the need for additional process transfers, shortening process connection time, and reducing the single-piece processing cycle compared to traditional devices, thus meeting the needs of large-scale production. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a perspective view of the overall structure of the present invention; Figure 2 This is a schematic diagram of a partial explosion structure of the present invention; Figure 3 This is a schematic diagram of the workbench structure from below in this invention; Figure 4 This is a partial structural diagram of the lower mold assembly of the present invention; Figure 5 This is a schematic diagram of the partial explosion structure of the die-casting component of the present invention. Figure 1 ; Figure 6 This is a partial cross-sectional view of the die-casting assembly of the present invention; Figure 7 This is a schematic diagram of a partial structure of the die-casting component of the present invention. Figure 1 ; Figure 8 This is a schematic diagram of the partial explosion structure of the die-casting component of the present invention. Figure 2 ; Figure 9 This is a schematic diagram of a partial structure of the die-casting component of the present invention. Figure 2 ; Figure 10 This is an enlarged structural diagram of point A in the present invention; Figure 11 This is a schematic diagram of the liquid inlet assembly structure of the present invention; Figure 12 This is a schematic diagram of the cleaning component structure of the present invention.
[0018] In the diagram: 1. Workbench; 2. Support frame one; 3. Feeding module; 4. Turntable; 5. Support frame two; 6. Lower mold assembly; 7. Liquid inlet assembly; 8. Cleaning assembly; 9. Die-casting assembly; 10. Support frame three; 11. Hydraulic rod one; 12. Top plate; 13. Rectangular groove; 14. Fixed frame; 15. Moving box; 16. Top pressure block; 17. Hydraulic rod two; 601. Mounting plate; 602. Guide rod; 603. Casting plate; 604. Top pressure block; 605. Casting groove; 606. Elastic element one; 701. Connecting frame one; 702. Electric push rod one; 703. Liquid injection tank; 704. Connecting pipe; 801. Connecting frame two; 802. Electric push rod two; 803. Connecting slide rail; 804. Moving brush; 805. Limiting post one; 901. Pressing block; 902. Moving shell; 903. Connecting post; 904. Rotating post; 905. Rotating shaft one; 906. Telescopic rod one; 907. Elastic element two; 920. Striking assembly; 9201. Collar; 9202. Hinge frame; 9203. Moving arm; 9204. Striking block; 9205. Fixing plate; 9206. Placement slot; 9207. Telescopic rod two; 9208. Elastic element three; 9209. Movable rod; 930. Rotating assembly; 9301. Fixed housing; 9302. Limiting post II; 9303. Torsion post; 9304. Transmission gear I; 9305. Rotating shaft II; 9306. Transmission gear II; 9307. Rotating wheel sleeve; 9308. Rotating ring; 9309. Rubber pad; 9310. Extrusion block; 9311. Ratchet; 9312. Scroll plate; 9313. Coil spring. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] like Figure 1 - Figure 12 As shown, this embodiment provides a die-casting molding device for processing automotive brake pads, including a worktable 1, a feeding module 3, a turntable 4, a lower mold assembly 6, a liquid inlet assembly 7, a cleaning assembly 8, and a die-casting assembly 9. A turntable 4 is fixedly installed on one side of the workbench 1, a support frame 1 2 is fixedly installed on one side of the workbench 1, a feeding module 3 is fixedly installed on one side of the support frame 1 2, and a support frame 2 5 is fixedly connected to one side of the workbench 1. Initially, each set of lower mold components 6 corresponds to the liquid injection station, the die casting cleaning station, the demolding station, and the waiting station, respectively. The turntable 4 is driven by the drive mechanism to achieve intermittent rotation. The lower mold assembly 6 includes a mounting plate 601, which is fixedly mounted on one side of the turntable 4. A guide rod 602 is fixedly connected to one side of the mounting plate 601. One end of the guide rod 602 passes through the injection plate 603. An elastic element 606 is sleeved on the side surface of the guide rod 602. An injection groove 605 is opened on one side of the injection plate 603. A top pressure block 604 is fixedly connected to one side of the mounting plate 601. The injection plate 603 is kept horizontal under the limit of the guide rod 602. The elastic element 606 provides pre-tightening force to ensure good sealing during injection. Multiple sets of lower mold components 6 are evenly distributed on the turntable 4. A rectangular groove 13 is provided on one side of the worktable 1, and the rectangular groove 13 corresponds to a set of lower mold components 6. A fixed frame 14 is fixedly connected to one side of the worktable 1. A movable box 15 is fixedly installed on one side of the fixed frame 14. A top pressing block 16 is slidably connected to the inner wall of the movable box 15. A hydraulic rod 17 is provided on one side of the top pressing block 16. The hydraulic rod 17 is fixedly installed on one side of the fixed frame 14. The output end of the hydraulic rod 17 is fixedly connected to one side of the top pressing block 16. The top pressing block 16 is divided into upper and lower parts. An inclined surface is provided on one side of the two top pressing blocks 16. After the liquid injection is completed, the turntable 4 drives the lower mold components 6 to rotate to the die casting cleaning station. The hydraulic rod 11 extends to drive the top plate 12, connecting column 903 and die casting component 9 to descend as a whole. At the same time, the hydraulic rod 17 pushes the lower top pressing block 16 to move, so that the upper top pressing block 16 is lifted upward and passes through the rectangular groove 13 to fit against the mounting plate 601. Die casting component 9 is disposed above lower mold component 6. Die casting component 9 includes a pressing block 901. A movable shell 902 is sleeved on the inner wall of the pressing block 901. A connecting column 903 is fixedly connected to one side of the movable shell 902. A rotating column 904 passes through one side of the movable shell 902. A rotating shaft 905 is sleeved on the side surface of the rotating column 904. A telescopic rod 906 is fixedly connected to the inner wall of the pressing block 901. An elastic element 907 is sleeved on the side surface of the telescopic rod 906. The die-casting assembly 9 also includes a striking assembly 920, which includes a collar 9201 that is sleeved with a rotating column 904. A placement groove 9206 is provided on one side of the rotating column 904. A telescopic rod 9207 is fixedly connected to the inner wall of the placement groove 9206. An elastic element 9208 is sleeved on the side surface of the telescopic rod 9207. A movable rod 9209 is fixedly connected to one side of the telescopic rod 9207. The side surface of the movable rod 9209 is fixedly connected to the inner ring surface of the collar 9201. A movable arm 9203 is hinged to one side of the collar 9201. A hinge frame 9202 is hinged to one end of the movable arm 9203. A fixed plate 9205 is slidably connected to one end of the hinge frame 9202. A striking block 9204 is fixedly installed on the inner wall of the hinge frame 9202. One end of the connecting column 903 is fixedly connected to the top plate 12, one side of the top plate 12 is fixedly connected to the hydraulic rod 11, one side of the workbench 1 is fixedly connected to the support frame 10, and the hydraulic rod 11 is fixedly installed on the support frame 10. The die-casting assembly 9 also includes a rotating assembly 930 for driving the impact block 9204 to rotate. The rotating assembly 930 includes a fixed housing 9301, a limit post 9302 fixedly connected to one side of the fixed housing 9301, a torsion post 9303 penetrating one side of the fixed housing 9301, a rotating wheel sleeve 9307 rotatably connected to the side surface of the torsion post 9303, a rotating shaft 9305 sleeved on the side surface of the rotating wheel sleeve 9307, a rotating ring 9308 fixedly connected to the side surface of the rotating ring 9307, a pressing block 9310 hinged to the side surface of the rotating ring 9308, a ratchet 9311 sleeved on the side surface of the rotating ring 9308, and a coil spring fixedly connected to the side surface of the ratchet 9311. 9313, one end of the coil spring 9313 is fixedly connected to a second transmission gear 9306, the side surface of the second transmission gear 9306 meshes with a first transmission gear 9304, the inner ring surface of the first transmission gear 9304 is fixedly connected to the side surface of the rotating column 904, a rubber pad 9309 is fixedly connected to the side surface of the rotating ring 9308, one end of the torsion column 9303 is fixedly connected to a pressing block 901, a volute plate 9312 is movably connected to one side of the second rotating shaft 9305, the coil spring 9313 is sleeved inside the volute plate 9312, and the fixed shell 9301 is fixedly connected to the side surface of the rotating column 904 through a ball bearing. The fixed shell 9301 is divided into upper and lower parts, the upper part of the fixed shell... The interior of 9301 has a limiting groove for limiting the position of the transmission gear 9306 and the ratchet 9311. The pressing block 901 is first aligned with the injection groove 605 on the injection plate 603 of the lower mold assembly. As the hydraulic rod 11 continues to apply pressure, the pressing block 901 contacts the liquid surface. During the die casting process, the fixed plate 9205 contacts the telescopic rod 906 and squeezes the elastic element 907 to move downward. The movable rod 9209 is in contact with the inner wall of the pressing block 901. As the fixed plate 9205 continues to move downward, the movable rod 9209 squeezes the elastic element 9208 inward, which drives the collar 9201 to move upward. The collar 9201 pulls the movable arm 9203. As the moving arm 9203 moves upward, it drives the hinge frame 9202 to slide. At this time, the striking block 9204 moves into the moving shell 902 and enters the pressing block 901. While the fixed plate 9205 moves, one end of the torsion column 9303 is fixed to the pressing block 901 and descends synchronously with the fixed plate 9205. The rotating sleeve 9307 rotates relative to the torsion column, driving the rotating ring 9308 to rotate. The rotating ring 9308 drives the coil spring 9313 to store energy through the ratchet 9311. When the die casting is completed, the hydraulic rod 11 moves upward, and the coil spring 9313 releases power to drive the transmission gear 9306 to rotate, thereby meshing with the transmission gear 9304, so that the rotating column 904 obtains rotational power.
[0021] In this embodiment, the liquid injection assembly 7 includes a connecting frame 701. The inner wall of the connecting frame 701 is slidably connected to the support frame 5. An electric push rod 702 is fixedly installed inside the connecting frame 701. One end of the electric push rod 702 is fixedly connected to the injection tank 703. A connecting pipe 704 is fixedly connected to one side of the injection tank 703. One end of the connecting pipe 704 is fixedly connected to the discharge end of the feeding module 3. The turntable 4 drives a set of lower mold assemblies 6 to rotate to the liquid injection station. The operator first sprays a release agent on the surface of the injection plate 603 and the injection groove 605. The electric push rod 702 drives the injection tank 703 to move along the connecting frame 701 so that the injection port is aligned with the injection groove 605 of the lower mold assembly. The material of the feeding module 3 is transported to the injection tank 703 through the connecting pipe 704. The injection tank 703 injects the die casting raw material into the injection groove 605.
[0022] In this embodiment, the cleaning assembly 8 includes a second connecting frame 801. The inner wall of the second connecting frame 801 is slidably connected to the second support frame 5. An electric push rod 802 is fixedly installed on one side of the second connecting frame 801. A connecting slide rail 803 is movably connected to one side of the second connecting frame 801. A movable brush 804 is slidably connected to the inner wall of the connecting slide rail 803. A limit post 805 is fixedly connected to one side of the connecting slide rail 803. A push rod for driving the connecting slide rail 803 to move downward is installed inside the second connecting frame 801. The output end of the electric push rod 802 is fixedly connected to the moving brush 804. The electric push rod 802 of the cleaning component 8 drives the moving brush 804 to slide along the connecting slide rail 803. At the same time, the push rod in the connecting frame 801 drives the connecting slide rail to descend. The moving brush 804 cleans the burrs and debris remaining on the surface of the lower mold. The limiting post 805 ensures the stability of the moving brush's movement trajectory. The limiting post 805 presses the injection plate 603 to make it move downward, exposing the brake pad surface and reducing the residual burrs and debris inside the injection groove 605.
[0023] This embodiment presents a die-casting molding device for automotive brake pads. Multiple sets of lower mold assemblies 6 are evenly distributed on a turntable 4 on the workbench 1. Initially, each set of lower mold assemblies 6 corresponds to a liquid injection station, a die-casting cleaning station, a demolding station, and a material waiting station, respectively. The turntable 4 is driven by a drive mechanism to rotate intermittently. The turntable 4 drives one set of lower mold assemblies 6 to rotate to the liquid injection station. The operator first sprays a release agent onto the surfaces of the injection plate 603 and the injection groove 605. An electric push rod 702 drives the injection tank 703 to move along the connecting frame 701, aligning the injection port with the injection groove 605 of the lower mold assembly. The material from the feeding module 3 is transported to the injection tank 703 via the connecting pipe 704. The injection tank 703 then injects the die-casting raw material into the injection groove 605. 03. Under the limit of guide rod 602, the system remains horizontal. Elastic element 606 provides pre-tightening force to ensure good sealing during liquid injection. After liquid injection, turntable 4 drives lower mold assembly 6 to rotate to the die casting cleaning station. Hydraulic rod 11 extends to drive top plate 12, connecting column 903, and die casting assembly 9 to descend as a whole. At the same time, hydraulic rod 17 pushes the lower top pressure block 16 to move, causing the upper top pressure block 16 to be lifted upward, passing through rectangular groove 13 and fitting against mounting plate 601. The pressure block 901 first aligns with the injection groove 605 on injection plate 603 of lower mold assembly. As hydraulic rod 11 continues to apply pressure, pressure block 901 contacts the liquid surface. During die casting, fixed plate 9205 contacts telescopic rod 906 and squeezes elastic element 907 towards... As the fixed plate 9205 moves downward, the movable rod 9209 presses against the inner wall of the pressing block 901. Because the fixed plate 9205 continues to move downward, the movable rod 9209 presses inward against the elastic element 9208, causing the collar 9201 to move upward. The collar 9201 pulls the moving arm 9203 upward, and the moving arm 9203 causes the hinge frame 9202 to slide. At this time, the striking block 9204 moves into the moving shell 902 and enters the pressing block 901. Simultaneously with the movement of the fixed plate 9205, one end of the torsion column 9303 is fixed to the pressing block 901 and descends synchronously with the fixed plate 9205. The rotating sleeve 9307 rotates relative to the torsion column, causing the rotating ring 9308 to rotate. The rotating ring 9308 drives the coil spring 9308 through the ratchet 9311. 313 energy storage: After die casting is completed, hydraulic rod 11 moves upward, and coil spring 9313 releases power to drive transmission gear 9306 to rotate, which in turn meshes with transmission gear 9304, giving rotating column 904 rotational power. Movable rod 9209 gradually returns to its initial position through elastic element 9208, and striking block 9204 returns to its outward expansion state, fitting against the inner wall of injection groove 605 to scrape off the burrs at the opening of injection groove 605. When striking block 9204 moves out of the opening of injection groove 605, rotating column 904 rotates, and telescopic rod 9207 and elastic element 9208 drive movable rod 9209 to extend and retract, adjusting the relative position of collar 9201 and rotating column 904, so that striking block 9204 produces a combined rotational and reciprocating striking action, precisely impacting the burrs formed after the brake pad die casting.After burr removal and die casting, the turntable 4 rotates the lower mold assembly 6 to the cleaning station. The electric push rod 802 of the cleaning assembly 8 drives the moving brush 804 to slide along the connecting rail 803. Simultaneously, the push rod inside the connecting frame 801 drives the connecting rail to descend. The moving brush 804 cleans the remaining burrs and debris on the surface of the lower mold. The limiting post 805 ensures the stability of the moving brush's trajectory. The limiting post 805 presses against the gating plate 603, causing it to move downwards and expose the brake pad surface, reducing residual burrs and debris inside the gating groove 605. After cleaning, the turntable 4 rotates the lower mold assembly 6 to the demolding station, where workers press the gating plate 603 to expose the brake pad surface for subsequent demolding operations.
[0024] In the description of this invention, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. In the description of this invention, unless otherwise specified and limited, it should be noted that the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two elements; they can be direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.
[0025] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A die-casting molding apparatus for processing automotive brake pads, characterized in that, Includes a workbench (1), a feeding module (3), a turntable (4), a lower mold assembly (6), a liquid inlet assembly (7), a cleaning assembly (8), and a die casting assembly (9); A turntable (4) is fixedly installed on one side of the workbench (1), a support frame one (2) is fixedly installed on one side of the workbench (1), a feeding module (3) is fixedly installed on one side of the support frame one (2), and a support frame two (5) is fixedly connected to one side of the workbench (1). The lower mold assembly (6) includes a mounting plate (601), which is fixedly mounted on one side of the turntable (4). A guide rod (602) is fixedly connected to one side of the mounting plate (601). One end of the guide rod (602) passes through a gating plate (603). An elastic element (606) is sleeved on the side surface of the guide rod (602). A gating groove (605) is opened on one side of the gating plate (603). A top pressure block (604) is fixedly connected to one side of the mounting plate (601). Die casting assembly (9), which is disposed above the lower mold assembly (6), includes a pressing block (901), a movable shell (902) is sleeved on the inner wall of the pressing block (901), a connecting column (903) is fixedly connected to one side of the movable shell (902), a rotating column (904) passes through one side of the movable shell (902), a rotating shaft (905) is sleeved on the side surface of the rotating column (904), a telescopic rod (906) is fixedly connected to the inner wall of the pressing block (901), and an elastic element (907) is sleeved on the side surface of the telescopic rod (906). The die-casting assembly (9) further includes a striking assembly (920), which includes a collar (9201) sleeved with a rotating column (904). A placement groove (9206) is provided on one side of the rotating column (904), and a telescopic rod (9207) is fixedly connected to the inner wall of the placement groove (9206). An elastic element (9208) is sleeved on the side surface of the telescopic rod (9207). 7) A movable rod (9209) is fixedly connected to one side of the movable rod (9209), and the side surface of the movable rod (9209) is fixedly connected to the inner ring surface of the collar (9201). A movable arm (9203) is hinged to one side of the collar (9201), and a hinge frame (9202) is hinged to one end of the movable arm (9203). A fixed plate (9205) is slidably connected to one end of the hinge frame (9202), and a striking block (9204) is fixedly installed on the inner wall of the hinge frame (9202). One end of the connecting column (903) is fixedly connected to the top plate (12), and one side of the top plate (12) is fixedly connected to the hydraulic rod (11). The die-casting assembly (9) further includes a rotating assembly (930) for driving the impact block (9204) to rotate. The rotating assembly (930) includes a fixed shell (9301), a limiting post (9302) is fixedly connected to one side of the fixed shell (9301), a torsion post (9303) passes through one side of the fixed shell (9301), a rotating wheel sleeve (9307) is rotatably connected to the side surface of the torsion post (9303), a rotating shaft (9305) is sleeved on the side surface of the rotating wheel sleeve (9307), and the side surface of the rotating wheel sleeve (9307) is fixed. A rotating ring (9308) is connected, and a pressing block (9310) is hinged to the side surface of the rotating ring (9308). A ratchet (9311) is sleeved on the side surface of the rotating ring (9308). A coil spring (9313) is fixedly connected to the side surface of the ratchet (9311). A transmission gear two (9306) is fixedly connected to one end of the coil spring (9313). A transmission gear one (9304) meshes with the side surface of the transmission gear two (9306). The inner ring surface of the transmission gear one (9304) is fixedly connected to the side surface of the rotating column (904).
2. The die-casting molding apparatus for processing automotive brake pads according to claim 1, characterized in that: The liquid inlet assembly (7) includes a connecting frame one (701), the inner wall of the connecting frame one (701) is slidably connected to the support frame two (5), an electric push rod one (702) is fixedly installed inside the connecting frame one (701), one end of the electric push rod one (702) is fixedly connected to the liquid injection tank (703), one side of the liquid injection tank (703) is fixedly connected to the connecting pipe (704), and one end of the connecting pipe (704) is fixedly connected to the discharge end of the feeding module (3).
3. The die-casting molding apparatus for processing automotive brake pads according to claim 1, characterized in that: The cleaning assembly (8) includes a connecting frame two (801), the inner wall of the connecting frame two (801) is slidably connected to the support frame two (5), an electric push rod two (802) is fixedly installed on one side of the connecting frame two (801), a connecting slide rail (803) is movably connected to one side of the connecting frame two (801), a movable brush (804) is slidably connected to the inner wall of the connecting slide rail (803), and a limit post one (805) is fixedly connected to one side of the connecting slide rail (803).
4. The die-casting molding apparatus for processing automotive brake pads according to claim 3, characterized in that: The connecting frame 2 (801) is equipped with a push rod for driving the connecting slide rail (803) to move downward, and the output end of the electric push rod 2 (802) is fixedly connected to the moving brush (804).
5. The die-casting molding apparatus for processing automotive brake pads according to claim 1, characterized in that: A support frame three (10) is fixedly connected to one side of the workbench (1), and the hydraulic rod one (11) is fixedly installed on the support frame three (10).
6. The die-casting molding apparatus for processing automotive brake pads according to claim 1, characterized in that: The lower mold assembly (6) is provided in multiple sets and evenly distributed on the turntable (4). A rectangular groove (13) is provided on one side of the worktable (1), and the rectangular groove (13) corresponds to one set of the lower mold assembly (6).
7. The die-casting molding apparatus for processing automotive brake pads according to claim 6, characterized in that: A fixed frame (14) is fixedly connected to one side of the workbench (1), and a movable box (15) is fixedly installed on one side of the fixed frame (14). A top pressure block (16) is slidably connected to the inner wall of the movable box (15), and a hydraulic rod (17) is provided on one side of the top pressure block (16).
8. The die-casting molding apparatus for processing automotive brake pads according to claim 7, characterized in that: The hydraulic rod 2 (17) is fixedly installed on one side of the fixed frame (14). The output end of the hydraulic rod 2 (17) is fixedly connected to one side of the top pressure block (16). The top pressure block (16) is divided into upper and lower parts, and one side of the two top pressure blocks (16) is provided with an inclined surface.
9. The die-casting molding apparatus for processing automotive brake pads according to claim 1, characterized in that: The rotating assembly (930) also includes a rubber pad (9309), the side surface of the rotating ring (9308) is fixedly connected to the rubber pad (9309), one end of the torsion column (9303) is fixedly connected to the pressing block (901), one side of the rotating shaft (9305) is movably connected to the volute plate (9312), and the coil spring (9313) is sleeved inside the volute plate (9312).
10. The die-casting molding apparatus for processing automotive brake pads according to claim 9, characterized in that: The fixed shell (9301) is fixedly connected to the side surface of the rotating column (904) by ball bearings. The fixed shell (9301) is divided into upper and lower parts. The upper part of the fixed shell (9301) has a limiting groove inside for limiting the position of the transmission gear (9306) and ratchet (9311).