Welding tool for fan mesh enclosure

By designing automated welding fixtures, the problem of low efficiency due to manual placement and limiting during the welding process of wind turbine mesh covers was solved, achieving efficient and stable welding results.

CN121551790APending Publication Date: 2026-02-24HANGZHOU HONGTU ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202511976270.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-25
Publication Date
2026-02-24

AI Technical Summary

Technical Problem

In the existing technology, the welding process of wind turbine guards requires workers to manually place and limit the position, resulting in low work efficiency and high labor intensity.

Method used

A welding fixture comprising a feeding component, a moving component, and a welding component was designed. The fixture achieves stable positioning and welding of reinforcing wires through automated equipment such as servo motors and electric push rods, reducing manual intervention.

Benefits of technology

It improved welding efficiency, reduced the labor intensity of workers, and ensured welding accuracy and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of fan mesh enclosure production, and provides a fan mesh enclosure welding tool which comprises a machining table and further comprises a discharging assembly arranged on the outer surface of the machining table, the discharging assembly comprises a mounting frame mounted on the outer surface of the machining table, and the outer surface of the mounting frame is connected with a containing box; the reinforcing wires are arranged on the inner wall of the placing box, and a lifting frame is arranged on the outer surface of the placing box; when the device is used, reinforcing wires in the containing box can be driven to be discharged to the surface of the concentric ring, the two ends of each reinforcing wire are limited by the corresponding positioning block and the corresponding limiting ring, as shown in the figure, the stability of the reinforcing wires on the surface of the concentric ring can be improved, and the stability of the reinforcing wires on the surface of the concentric ring can be improved. The situation that the reinforcing wire deviates when the die is rotated to replace the discharging position is avoided, automatic discharging is facilitated, the working efficiency is improved, and the labor intensity of workers is relieved.
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Description

Technical Field

[0001] This invention relates to the field of wind turbine guard production technology, and in particular to a welding fixture for wind turbine guards. Background Technology

[0002] A fan guard is a protective device installed at the air inlet or outlet of a fan. It typically uses a mesh structure design, which ensures both good ventilation and effective protection. It is mainly used to protect personnel safety and prevent foreign objects from entering the fan. The welding fixture for the fan guard is a special clamp and positioning device specifically designed for the welding process of the fan guard. Its core function is to accurately fix the frame, wire mesh and other components of the guard during the welding process, ensuring the relative position of each component is stable, thereby improving welding accuracy, consistency and production efficiency. It is a core auxiliary equipment for the mass production of fan guards.

[0003] Patent application number CN202211249146.0 describes in its specification that "This invention provides a welding fixture for an outer rotor mesh cover bracket, belonging to the technical field of wind turbine manufacturing equipment. It solves the technical problems of existing welding equipment being unable to weld circular outer rotor mesh covers and having low welding precision. The welding fixture for this outer rotor mesh cover bracket has an inner positioning ring fixed to a base plate, with an inner ring positioning groove and a mesh wire positioning protrusion on the inner positioning ring. A pressure plate is provided above the inner positioning ring, and a flat iron fixing block and an inner ring positioning post are installed on the lower side of the pressure plate. At least three support plates are arranged radially around the central axis of the inner positioning ring. The inner end of the support plate is fixedly connected to the base plate, and the outer positioning assembly is fixed to the outer end of the support plate. This invention firmly fixes the circular mesh cover to be welded onto the welding equipment through the inner positioning ring, the outer positioning assembly, and the pressure plate, and the various components of the mesh cover will not shift during the welding process, which is beneficial to improving welding precision and welding efficiency."

[0004] While existing technical solutions have the advantages mentioned above, they also have disadvantages: wind turbine guards are generally composed of metal rings and long rods, and the main work involves welding the contact surfaces between the rings and the long rods. Existing technologies typically require workers to evenly place multiple long rods on the surface of the rings, and workers need to manually hold and limit the rods during welding. This is not conducive to improving work efficiency and reducing the labor intensity of workers. Therefore, there is an urgent need for a welding fixture for wind turbine guards to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to solve the problem that in the prior art, the fan guard is generally composed of a metal ring and a long rod. The main work involves welding the contact surface between the ring and the long rod. The prior art usually requires workers to place multiple long rods evenly on the surface of the ring, and workers need to hold and limit the position during welding. This is not conducive to improving work efficiency and reducing the labor intensity of workers.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a welding fixture for a wind turbine grille, comprising: a processing table, and further comprising:

[0007] A feeding assembly is disposed on the outer surface of the processing table, the feeding assembly comprising:

[0008] A mounting bracket is installed on the outer surface of the processing table, and a placement box is connected to the outer surface of the mounting bracket;

[0009] Multiple reinforcing wires are provided on the inner wall of the placement box, and a lifting frame is provided on the outer surface of the placement box;

[0010] A limiting bracket is connected to the outer surface of the placement box, wherein an L-shaped rod is connected to the outer surface of the limiting bracket;

[0011] Two connecting rods are fitted onto the inner wall of the lifting frame, and each of the two connecting rods has a linkage rod at one end.

[0012] A movable component is disposed on the outer surface of the processing table;

[0013] Welding components are disposed on the outer surface of the processing table.

[0014] Preferably, the feeding assembly includes:

[0015] Two connecting rods are respectively connected to the inner walls of the two linkage rods, and the outer surfaces of the two connecting rods are provided with movable plates. The outer surface of the L-shaped rod is installed on the outer surface of the lifting frame.

[0016] An anti-detachment pin is installed on the outer surface of the L-shaped rod, wherein the outer surface of the anti-detachment pin is connected to the inner wall of the limiting frame, and a helical spring is provided on the outer surface of the L-shaped rod, and the other end of the helical spring is provided on the outer surface of the limiting frame.

[0017] Two sliding bars are respectively installed on the outer surfaces of the two movable plates, wherein the outer surfaces of the two sliding bars are connected to limit blocks, and the outer surfaces of the two limit blocks are disposed on the outer surface of one of the reinforcing wires;

[0018] Two L-shaped plates are disposed on the outer surface of the placement box, and each of the two L-shaped plates has a limiting groove 2 on its outer surface. The outer surfaces of the two movable plates are respectively disposed on the inner walls of the two limiting grooves 2.

[0019] Two sets of elastic sheets are respectively disposed on the outer surfaces of the two L-shaped plates, and the outer surfaces of the two sets of elastic sheets are respectively mounted on the outer surfaces of the two sliding strips.

[0020] The technical effect of adopting the above-mentioned further solution is that the anti-detachment pin setting facilitates the L-shaped rod to fall off when it is removed from the limit frame, while preventing the helical spring from bending.

[0021] Preferably, the moving component includes:

[0022] A threaded rod is installed on the inner wall of the processing table. A limit rod is provided on the inner wall of the processing table. A servo motor is provided at one end of the processing table, and the output end of the servo motor is connected to one end of the threaded rod.

[0023] A movable block is connected to the outer surface of the threaded rod, wherein the inner wall of the movable block is disposed on the outer surface of the limiting rod.

[0024] The technical effect of adopting the above-mentioned further solution is that the two ends of the threaded rod are mounted on the inner wall of the processing table through bearings, which helps to reduce the friction when the threaded rod rotates and improve the rotation efficiency of the threaded rod.

[0025] Preferably, the moving component further includes:

[0026] A rotating rod is sleeved on the inner wall of the movable block, and one end of the rotating rod is provided with multiple protrusions;

[0027] A mold is provided on the outer surface of the rotating rod, wherein the outer surface of the mold is provided with a plurality of grooves, and the inner walls of the plurality of grooves are respectively connected to the outer surface of a plurality of protrusions.

[0028] The technical advantage of adopting the above-mentioned further solution is that the rotating rod is mounted on the inner wall of the moving block through a bearing, which facilitates the improvement of the flexibility of the rotating rod.

[0029] Preferably, the moving component further includes:

[0030] Multiple positioning blocks are installed on the outer surface of the mold. The outer surface of the mold is provided with multiple sets of slots. The inner walls of the multiple sets of slots are provided with concentric rings. The outer surface of the mold is connected to a limit ring.

[0031] Multiple hemispheres are connected to the outer surface of the mold, wherein the outer surface of the hemispheres mates with the outer surface of the L-shaped rod.

[0032] The technical effect of adopting the above-mentioned further solution is that the setting of the positioning block and the limiting ring facilitates the horizontal restriction of both ends of the reinforcing wire, which helps to improve the stability of the reinforcing wire on the concentric ring.

[0033] Preferably, the moving component further includes:

[0034] A worm gear is sleeved on the other end of the rotating rod, and a worm is connected to the outer surface of the worm gear. The two ends of the worm are installed on the inner wall of the moving block.

[0035] A drive motor is disposed on the outer surface of the moving block, wherein the output end of the drive motor is mounted on one end of the worm gear.

[0036] The technical advantage of adopting the above-mentioned further solution is that the worm gear is fixed at the other end of the rotating rod, which facilitates the enhancement of the stability of the worm gear and the rotating rod.

[0037] Preferably, the welding assembly includes:

[0038] Two U-shaped frames are respectively connected to the outer surface of the processing table and the outer surface of the mounting frame, and each of the outer surfaces of the two U-shaped frames is provided with a limit groove.

[0039] Two movable blocks are respectively connected to the inner walls of the two limiting grooves, and each of the two movable blocks has a mounting plate on its outer surface.

[0040] The technical advantages of adopting the above-mentioned further solution are: the two U-shaped frames are fixed on the processing table and the mounting frame respectively, which facilitates the enhancement of the stability of the U-shaped frames; the setting of the limiting groove one facilitates the restriction of the moving direction and range of the movable block.

[0041] Preferably, the welding assembly further includes:

[0042] Two sets of movable rods are respectively fitted onto the inner walls of the two mounting plates, and the outer surfaces of both sets of movable rods are connected to heat insulation plates;

[0043] Two sets of elastic elements are respectively connected to the outer surfaces of the two heat insulation plates, wherein the other ends of the two sets of elastic elements are respectively disposed on the outer surfaces of the two mounting plates.

[0044] The technical effect of adopting the above-mentioned further solution is that the two ends of the elastic element are fixed to the outer surfaces of the heat insulation plate and the mounting plate respectively, which facilitates the improvement of the stability of the elastic element and facilitates the repositioning of the heat insulation plate.

[0045] Preferably, the welding assembly further includes:

[0046] A pressure block is installed on the outer surface of one of the heat insulation plates. A flat electrode head is provided on the outer surface of the other heat insulation plate. The flat electrode head is connected to an external resistance spot welding machine via a cable. The outer surface of one of the movable blocks is provided on the outer surface of the processing table. The outer surface of the other movable block is provided on the outer surface of the mounting frame. The outer surface of the flat electrode head is in contact with the outer surface of the reinforcing wire. The outer surface of the pressure block is in contact with multiple concentric rings.

[0047] The technical effect of adopting the above-mentioned further solution is that the installation of the heat insulation plate facilitates the reduction of heat conduction and improves the service life of the elastic element and the movable rod.

[0048] Preferably, the welding assembly further includes:

[0049] Two sets of semi-cylinders are installed on the outer surfaces of the two U-shaped frames respectively. Semi-cylinders are provided on the outer surfaces of the two heat insulation plates respectively. The semi-cylinders are respectively matched with the two sets of semi-cylinders.

[0050] Two electric push rods are respectively installed on the outer surfaces of the two U-shaped frames, and the output ends of the two electric push rods are respectively installed on the outer surfaces of the two movable blocks. The two electric push rods work synchronously.

[0051] The technical effect of adopting the above-mentioned further solution is that the electric push rod is fixedly connected to the U-shaped frame, which facilitates the enhancement of the stability of the electric push rod.

[0052] Compared with the prior art, the advantages and positive effects of the present invention are as follows:

[0053] 1. When in use, this invention facilitates the feeding of reinforcing wires from the placement box onto the surface of the concentric ring. The two ends of the reinforcing wires are respectively restricted by positioning blocks and limiting rings, as shown in the figure. This helps to improve the stability of the reinforcing wires on the surface of the concentric ring, avoids the reinforcing wires from shifting when the mold is rotated to change the feeding position, facilitates automatic feeding, improves work efficiency, and reduces the labor intensity of workers.

[0054] 2. In use, the mold, groove, rotating rod, and protrusion are snapped together. Then, the operator places multiple concentric rings into multiple slots and controls the servo motor to drive the threaded rod to rotate clockwise, thereby causing the moving block to move linearly towards the placement box on the limit rod. Once the mold's limit ring and the placement box are on the same axis, the servo motor is stopped. This facilitates mold replacement, saves time, and improves work efficiency.

[0055] 3. When the present invention is in use, when the second semi-cylinder and the first semi-cylinder intersect, the second semi-cylinder is pushed by the first semi-cylinder, thereby driving the heat insulation plate to move linearly in the direction of the concentric ring and the reinforcing wire. At the same time, the elastic element is stretched, which in turn drives the pressure block and the flat electrode head to clamp the concentric ring and the reinforcing wire. At this time, the flat electrode head is controlled to work to weld the reinforcing wire and the concentric ring, which facilitates multi-position welding and helps to improve the welding effect. Attached Figure Description

[0056] Figure 1 This is a schematic diagram of a welding fixture for a wind turbine grille provided by the present invention;

[0057] Figure 2 A top view schematic diagram of a welding fixture for a wind turbine guard provided by the present invention;

[0058] Figure 3 A bottom view of the mold structure of a welding fixture for a wind turbine guard provided by the present invention;

[0059] Figure 4 A top view schematic diagram of a concentric ring structure for a welding fixture used in a wind turbine guard provided by the present invention;

[0060] Figure 5 A bottom view of the placement box for a welding fixture used in a wind turbine grille, provided by the present invention.

[0061] Figure 6 A top view schematic diagram of a lifting frame for welding fixtures used in wind turbine guards provided by the present invention;

[0062] Figure 7 A side view of a U-shaped frame structure for welding fixtures used in wind turbine guards provided by the present invention;

[0063] Figure 8 The present invention provides a welding fixture for a wind turbine grille. Figure 4 Enlarged view of point A.

[0064] Legend:

[0065] 1. Machining table; 101. Threaded rod; 102. Limiting rod; 103. Moving block; 2. Mounting frame; 201. U-shaped frame; 202. Limiting groove one; 203. Moving block; 204. Mounting plate; 205. Moving rod; 206. Elastic element; 207. Heat insulation plate; 208. Pressure block; 209. Flat electrode head; 210. Semi-cylinder one; 211. Semi-cylinder two; 212. Electric push rod; 3. Mold; 301. Positioning block; 302. Slot; 303. Limiting ring; 304. Groove; 305. 306. Hemisphere; 307. Rotating rod; 308. Protrusion; 309. Worm gear; 310. Drive motor; 4. Placement box; 5. L-shaped rod; 501. Anti-detachment pin; 502. Helical spring; 6. Lifting frame; 601. Connecting rod one; 602. Linkage rod; 603. Connecting rod two; 604. L-shaped plate; 605. Limiting groove two; 606. Sliding strip; 607. Limiting block; 608. Moving plate; 609. Elastic sheet; 7. Concentric ring; 8. Reinforcing wire; 9. Limiting frame; 10. Servo motor. Detailed Implementation

[0066] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0067] Example 1, such as Figure 1 - Figure 8 As shown, the present invention provides a technical solution: a welding fixture for a wind turbine mesh cover, comprising: a processing table 1 and a material unloading assembly.

[0068] The unloading assembly includes: a mounting frame 2, one end of which is fixedly mounted on the outer surface of the processing table 1. A placement box 4 is fixedly connected to the outer surface of the mounting frame 2. Multiple reinforcing wires 8 are movably installed on the inner wall of the placement box 4. A lifting frame 6 is vertically slidably arranged on the outer surface of the placement box 4. A limiting frame 9 is fixedly connected to the outer surface of the placement box 4. An L-shaped rod 5 is slidably connected to the outer surface of the limiting frame 9. When there is no obstruction at the bottom of the placement box 4, the reinforcing wires 8 fall from the bottom of the placement box 4 to the outside in sequence. The L-shaped rod 5 can move vertically in a straight line on the surface of the limiting frame 9.

[0069] It should be noted that two connecting rods 601 are rotatably installed on the inner wall of the lifting frame 6. A linkage rod 602 is rotatably provided at one end of each of the two connecting rods 601. A connecting rod 603 is rotatably connected to the inner wall of each of the two linkage rods 602. A moving plate 608 is rotatably provided on the outer surface of each of the two connecting rods 603. The outer surface of the L-shaped rod 5 is fixedly installed on the outer surface of the lifting frame 6. When the L-shaped rod 5 moves, it drives the lifting frame 6, connecting rods 601, linkage rods 602, and connecting rods 603 to move, so that the connecting rods 603 push the moving plate 608 to move linearly.

[0070] In addition, an anti-detachment pin 501 is fixedly installed on the outer surface of the L-shaped rod 5. The outer surface of the anti-detachment pin 501 is slidably connected to the inner wall of the limiting frame 9. A helical spring 502 is fixedly installed on the outer surface of the L-shaped rod 5. The other end of the helical spring 502 is fixedly installed on the outer surface of the limiting frame 9. Sliding strips 606 are slidably installed on the outer surfaces of the two moving plates 608. Limiting blocks 607 are fixedly connected to the outer surfaces of the two sliding strips 606. The outer surfaces of the two limiting blocks 607 are movably installed on the outer surface of one of the reinforcing wires 8. The limiting blocks 607 are used to block the reinforcing wires 8 in the box 4. The helical spring 502 is used to reset the L-shaped rod 5.

[0071] As examples, in this embodiment, two L-shaped plates 604 are fixedly arranged on the outer surface of the placement box 4. Each of the two L-shaped plates 604 has a limiting groove 605 on its outer surface. The outer surfaces of the two movable plates 608 are respectively slidably arranged on the inner walls of the two limiting grooves 605. Each of the two L-shaped plates 604 has an elastic sheet 609 fixedly arranged on its outer surface. The outer surfaces of the two sets of elastic sheets 609 are respectively fixedly installed on the outer surfaces of the two sliding bars 606. The elastic sheets 609 push the sliding bars 606 and the limiting block 607. The limiting groove 605 can limit the movement direction and amplitude of the movable plate 608.

[0072] In this embodiment, when the L-shaped rod 5 moves downward, it causes the spiral spring 502 to stretch, and at the same time, it causes the lifting frame 6, connecting rod one 601, linkage rod 602, and connecting rod two 603 to move downward in a straight line. This causes the connecting rod two 603 to push the moving plate 608 to move in a straight line within the limiting groove two 605, thereby causing the sliding strip 606 and the limiting block 607 to move away from the reinforcing wire 8. At the same time, it compresses the elastic sheet 609 to contract, which is beneficial for the reinforcing wire 8 to be fed out of the placement box 4.

[0073] Example 2, as Figure 1 - Figure 8 As shown, the present invention provides a technical solution: a welding fixture for a wind turbine mesh cover, comprising: a moving component.

[0074] It should be noted that the moving component includes: a threaded rod 101, both ends of which are mounted on the inner wall of the processing table 1 via bearings. A limit rod 102 is fixedly installed on the inner wall of the processing table 1. A servo motor 10 is fixedly installed at one end of the processing table 1. The output end of the servo motor 10 is fixedly connected to one end of the threaded rod 101. A moving block 103 is threadedly connected to the outer surface of the threaded rod 101. The inner wall of the moving block 103 is slidably disposed on the outer surface of the limit rod 102. When the servo motor 10 is working, it can drive the threaded rod 101 to rotate clockwise or counterclockwise, thereby driving the moving block 103 to reciprocate on the limit rod 102.

[0075] As an example, in this embodiment, the inner wall of the moving block 103 is fitted with a rotating rod 306 via a bearing. One end of the rotating rod 306 is fixedly provided with a plurality of protrusions 307. The outer surface of the rotating rod 306 is movably mounted with a mold 3. The outer surface of the mold 3 is provided with a plurality of grooves 304. The inner walls of the plurality of grooves 304 are respectively movably fitted onto the outer surfaces of the plurality of protrusions 307. When the moving block 103 moves, it drives the rotating rod 306, the protrusions 307, the mold 3 and the grooves 304 to move linearly.

[0076] In addition, multiple positioning blocks 301 are fixedly installed on the outer surface of the mold 3, and multiple sets of slots 302 are opened on the outer surface of the mold 3. Concentric rings 7 are movably installed on the inner wall of each set of slots 302. Limiting rings 303 are fixedly connected to the outer surface of the mold 3, and multiple hemispheres 305 are fixedly connected to the outer surface of the mold 3. The outer surface of the hemispheres 305 matches the outer surface of the L-shaped rod 5. By utilizing the weight of the mold 3 and the multiple concentric rings 7, it is easy to keep the hemispheres 305 from contacting the L-shaped rod 5 again, pressing the L-shaped rod 5 downward and moving it in a straight line, and the mold 3 will not move upward.

[0077] The other end of the rotating rod 306 is fixedly fitted with a worm gear 308, and the outer surface of the worm gear 308 is meshed with a worm 309. The two ends of the worm 309 are mounted on the inner wall of the moving block 103 through bearings. The outer surface of the moving block 103 is fixedly fitted with a drive motor 310, and the output end of the drive motor 310 is fixedly installed at one end of the worm 309. When the drive motor 310 is working, it drives the worm 309, the worm gear 308 and the rotating rod 306 to rotate.

[0078] In this embodiment, when the rotating rod 306 rotates, it drives the positioning block 301, protrusion 307, mold 3, slot 302, concentric ring 7, limiting ring 303, hemisphere 305, and groove 304 to rotate, thereby moving the positioning block 301 and hemisphere 305 directly below the placement box 4. The hemisphere 305 then presses the L-shaped rod 5 downwards, facilitating the feeding of the reinforcing wire 8 from the placement box 4 onto the surface of the concentric ring 7. Both ends of the reinforcing wire 8 are respectively restricted by the positioning block 301 and the limiting ring 303. Figure 4 As shown, this helps to improve the stability of the reinforcing wire 8 on the surface of the concentric ring 7, avoids the reinforcing wire 8 from shifting when the mold 3 is rotated to change the feeding position, facilitates automatic feeding, improves work efficiency, and reduces the labor intensity of workers.

[0079] Example 3, as Figure 1 - Figure 8 As shown, the present invention provides a technical solution: a welding fixture for a wind turbine mesh cover, comprising: a welding assembly.

[0080] The welding assembly includes two U-shaped frames 201. The outer surface of one U-shaped frame 201 is fixedly connected to the outer surface of the processing table 1, and the outer surface of the other U-shaped frame 201 is fixedly connected to the outer surface of the mounting frame 2. The outer surfaces of both U-shaped frames 201 are provided with limit grooves 202. The inner walls of the two limit grooves 202 are slidably connected with movable blocks 203. The outer surfaces of the two movable blocks 203 are fixedly provided with mounting plates 204. When the movable blocks 203 move linearly in the limit grooves 202, they drive the mounting plates 204 to move.

[0081] It should be noted that two movable rods 205 are slidably sleeved at both ends of the two mounting plates 204. Heat insulation plates 207 are fixedly connected to the outer surfaces of the two sets of movable rods 205. Two elastic elements 206 are fixedly connected to the outer surfaces of the two heat insulation plates 207. The other ends of the two sets of elastic elements 206 are respectively fixedly installed on the outer surfaces of the two mounting plates 204. When the mounting plates 204 move linearly, they drive the movable rods 205, elastic elements 206 and heat insulation plates 207 to move.

[0082] In addition, a pressure block 208 is fixedly installed on the outer surface of one of the heat insulation plates 207, and a flat electrode head 209 is fixedly installed on the outer surface of the other heat insulation plate 207. The flat electrode head 209 is connected to an external resistance spot welding machine via a cable. The outer surface of one of the movable blocks 203 is slidably mounted on the outer surface of the processing table 1, and the outer surface of the other movable block 203 is slidably mounted on the outer surface of the mounting frame 2. The outer surface of the flat electrode head 209 is in contact with the outer surface of the reinforcing wire 8, and the outer surface of the pressure block 208 is in contact with multiple concentric rings 7. When the heat insulation plate 207 moves, it drives the pressure block 208 and the flat electrode head 209 to move linearly. The pressure block 208 provides support for the concentric rings 7 and the reinforcing wire 8.

[0083] As examples, in this embodiment, two sets of semi-cylinders 210 are fixedly installed on the outer surfaces of the two U-shaped frames 201, and semi-cylinders 211 are fixedly installed on the outer surfaces of the two heat insulation plates 207. The semi-cylinders 211 cooperate with the two sets of semi-cylinders 210 respectively. Electric push rods 212 are fixedly installed on the outer surfaces of the two U-shaped frames 201. The output ends of the two electric push rods 212 are fixedly installed on the outer surfaces of the two movable blocks 203 respectively. The two electric push rods 212 work synchronously. When the electric push rods 212 work, they push the movable blocks 203 to move linearly.

[0084] In this embodiment, the second semi-cylinder 211 is initially located between the two first semi-cylinders 210. When the movable block 203 moves linearly, it drives the mounting plate 204, movable rod 205, elastic element 206, heat insulation plate 207, pressure block 208, and flat electrode head 209 to move. When the second semi-cylinder 211 and the first semi-cylinder 210 intersect, the second semi-cylinder 211 is pushed by the first semi-cylinder 210, thereby driving the heat insulation plate 207 to move linearly towards the concentric ring 7 and reinforcing wire 8. At the same time, it drives the elastic element 206 to stretch, thereby driving the pressure block 208 and the flat electrode head 209 to clamp the concentric ring 7 and reinforcing wire 8. At this time, the flat electrode head 209 is controlled to work to weld the reinforcing wire 8 and the concentric ring 7.

[0085] Working principle: When in use, connect the external power supply, and install the mold 3, groove 304, rotating rod 306, and protrusion 307. Then, the operator places multiple concentric rings 7 into multiple slots 302, and controls the servo motor 10 to drive the threaded rod 101 to rotate clockwise, thereby driving the moving block 103 to move linearly towards the placement box 4 on the limit rod 102. After the limit ring 303 of the mold 3 and the placement box 4 are on the same axis, control the servo motor 10 to stop working, and then control the drive motor 310 to work to drive the worm gear 3. 09. The worm gear 308 and the rotating rod 306 rotate, thereby driving the positioning block 301, the protrusion 307, the mold 3, the slot 302, the concentric ring 7, the limiting ring 303, the hemisphere 305, and the groove 304 to rotate. This rotates the positioning block 301 and the hemisphere 305 to directly below the placement box 4, and uses the hemisphere 305 to press the L-shaped rod 5 downward, which facilitates the feeding of the reinforcing wire 8 from the placement box 4 onto the surface of the concentric ring 7. The two ends of the reinforcing wire 8 are respectively limited by the positioning block 301 and the limiting ring 303. Figure 4As shown, this design improves the stability of the reinforcing wire 8 on the surface of the concentric ring 7, preventing the reinforcing wire 8 from shifting when the mold 3 is rotated to change the feeding position. It also facilitates automatic feeding, improves work efficiency, and reduces the workload of workers. When the reinforcing wire 8 moves directly below the flat electrode head 209, the output ends of the two electric push rods 212 drive the movable block 203 to move, causing the second semi-cylinder 211 to alternate with the two sets of first semi-cylinders 210. The second semi-cylinder 211 is initially positioned between the two first semi-cylinders 210. When the movable block 203 moves linearly, it drives the mounting plate 204 and the movable rod 205. The elastic element 206, heat insulation plate 207, pressure block 208, and flat electrode head 209 move. When the second semi-cylinder 211 and the first semi-cylinder 210 intersect, the second semi-cylinder 211 is pushed by the first semi-cylinder 210, thereby driving the heat insulation plate 207 to move linearly towards the concentric ring 7 and the reinforcing wire 8. At the same time, the elastic element 206 is stretched, which in turn drives the pressure block 208 and the flat electrode head 209 to clamp the concentric ring 7 and the reinforcing wire 8. At this time, the flat electrode head 209 is controlled to perform welding work on the reinforcing wire 8 and the concentric ring 7, which facilitates multi-position welding work and helps to improve the welding effect.

[0086] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. A welding fixture for a wind turbine grille, comprising: The processing table (1) is characterized in that it further includes: A feeding assembly is disposed on the outer surface of the processing table (1), the feeding assembly comprising: Mounting bracket (2) is mounted on the outer surface of the processing table (1), and a placement box (4) is connected to the outer surface of the mounting bracket (2). Multiple reinforcing wires (8) are provided on the inner wall of the placement box (4), and a lifting frame (6) is provided on the outer surface of the placement box (4). A limiting frame (9) is connected to the outer surface of the placement box (4), wherein an L-shaped rod (5) is connected to the outer surface of the limiting frame (9). Two connecting rods (601) are sleeved on the inner wall of the lifting frame (6), wherein one end of each of the two connecting rods (601) is provided with a linkage rod (602). A movable component is disposed on the outer surface of the processing table (1); Welding components are disposed on the outer surface of the processing table (1).

2. The welding fixture for a fan guard according to claim 1, characterized in that: The feeding assembly includes: Two connecting rods (603) are respectively connected to the inner walls of the two linkage rods (602), and the outer surfaces of the two connecting rods (603) are provided with movable plates (608), and the outer surface of the L-shaped rod (5) is installed on the outer surface of the lifting frame (6); An anti-detachment pin (501) is installed on the outer surface of the L-shaped rod (5), wherein the outer surface of the anti-detachment pin (501) is connected to the inner wall of the limiting frame (9), and a helical spring (502) is provided on the outer surface of the L-shaped rod (5), and the other end of the helical spring (502) is provided on the outer surface of the limiting frame (9). Two sliding bars (606) are respectively installed on the outer surfaces of the two movable plates (608), wherein the outer surfaces of the two sliding bars (606) are connected to limit blocks (607), and the outer surfaces of the two limit blocks (607) are disposed on the outer surface of one of the reinforcing wires (8); Two L-shaped plates (604) are disposed on the outer surface of the placement box (4), and the outer surface of the two L-shaped plates (604) is provided with a limiting groove (605), and the outer surface of the two movable plates (608) is respectively disposed on the inner wall of the two limiting grooves (605); Two sets of elastic sheets (609) are respectively disposed on the outer surfaces of the two L-shaped plates (604), and the outer surfaces of the two sets of elastic sheets (609) are respectively mounted on the outer surfaces of the two sliding bars (606).

3. The welding fixture for a fan guard according to claim 2, characterized in that: The moving component includes: A threaded rod (101) is installed on the inner wall of the processing table (1). A limit rod (102) is provided on the inner wall of the processing table (1). A servo motor (10) is provided at one end of the processing table (1). The output end of the servo motor (10) is connected to one end of the threaded rod (101). A movable block (103) is connected to the outer surface of the threaded rod (101), wherein the inner wall of the movable block (103) is disposed on the outer surface of the limiting rod (102).

4. The welding fixture for a wind turbine guard according to claim 3, characterized in that: The mobile component also includes: A rotating rod (306) is sleeved on the inner wall of the movable block (103), and a plurality of protrusions (307) are provided at one end of the rotating rod (306). The mold (3) is disposed on the outer surface of the rotating rod (306), wherein the outer surface of the mold (3) is provided with a plurality of grooves (304), and the inner walls of the plurality of grooves (304) are respectively connected to the outer surface of a plurality of protrusions (307).

5. The welding fixture for a wind turbine guard according to claim 4, characterized in that: The mobile component also includes: Multiple positioning blocks (301) are installed on the outer surface of the mold (3). Multiple sets of slots (302) are provided on the outer surface of the mold (3). Concentric rings (7) are provided on the inner walls of the multiple sets of slots (302). Limiting rings (303) are connected to the outer surface of the mold (3). Multiple hemispheres (305) are connected to the outer surface of the mold (3), wherein the outer surface of the hemispheres (305) mates with the outer surface of the L-shaped rod (5).

6. The welding fixture for a wind turbine guard according to claim 5, characterized in that: The mobile component also includes: A worm gear (308) is sleeved on the other end of the rotating rod (306), and a worm (309) is connected to the outer surface of the worm gear (308), the two ends of which are installed on the inner wall of the moving block (103); A drive motor (310) is disposed on the outer surface of the moving block (103), wherein the output end of the drive motor (310) is mounted on one end of the worm (309).

7. The welding fixture for a wind turbine guard according to claim 6, characterized in that: The welding assembly includes: Two U-shaped frames (201) are respectively connected to the outer surface of the processing table (1) and the outer surface of the mounting frame (2), and each of the outer surfaces of the two U-shaped frames (201) is provided with a limit groove (202). Two movable blocks (203) are respectively connected to the inner walls of the two limiting grooves (202), wherein the outer surfaces of the two movable blocks (203) are provided with mounting plates (204).

8. The welding fixture for a wind turbine guard according to claim 7, characterized in that: The welding assembly also includes: Two sets of movable rods (205) are respectively sleeved on the inner walls of the two mounting plates (204), and the outer surfaces of the two sets of movable rods (205) are connected to heat insulation plates (207). Two sets of elastic elements (206) are respectively connected to the outer surfaces of the two heat insulation plates (207), wherein the other ends of the two sets of elastic elements (206) are respectively disposed on the outer surfaces of the two mounting plates (204).

9. A welding fixture for a wind turbine guard according to claim 8, characterized in that: The welding assembly also includes: A pressure block (208) is installed on the outer surface of one of the heat insulation plates (207), and a flat electrode head (209) is provided on the outer surface of the other heat insulation plate (207). The flat electrode head (209) is connected to an external resistance spot welding machine via a cable. The outer surface of one of the movable blocks (203) is provided on the outer surface of the processing table (1), and the outer surface of the other movable block (203) is provided on the outer surface of the mounting frame (2). The outer surface of the flat electrode head (209) is in contact with the outer surface of the reinforcing wire (8), and the outer surface of the pressure block (208) is in contact with multiple concentric rings (7).

10. A welding fixture for a wind turbine guard according to claim 9, characterized in that: The welding assembly also includes: Two sets of semi-cylinders (210) are respectively installed on the outer surfaces of the two U-shaped frames (201), and two sets of semi-cylinders (211) are provided on the outer surfaces of the two heat insulation plates (207). The two sets of semi-cylinders (211) are respectively matched with the two sets of semi-cylinders (210); Two electric push rods (212) are respectively set on the outer surfaces of the two U-shaped frames (201), and the output ends of the two electric push rods (212) are respectively installed on the outer surfaces of the two movable blocks (203), and the two electric push rods (212) work synchronously.

Citation Information

Patent Citations

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