Tire bead wire heat treatment degreasing device and process
By designing a degreasing device for heat treatment of tire bead wires that works in conjunction with a cleaning mechanism and a transmission module, the problems of blind spots and high energy consumption in existing technologies have been solved. This achieves efficient and comprehensive degreasing of tire bead wires, reducing production costs and maintenance difficulty.
Patent Information
- Application Number
- CN202511698631.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-02-24
AI Technical Summary
Existing bead wire heat treatment equipment has blind spots in the degreasing process, resulting in incomplete degreasing, low efficiency, complex structure, and high energy consumption, making it difficult to meet the needs of industrial production.
A degreasing device for heat treatment of tire bead wires is designed. It adopts a cleaning mechanism and a transmission module in combination. Power is provided by a single drive mechanism to realize the circumferential rotation of the cleaning components. Combining mechanical cleaning and chemical action, it ensures comprehensive cleaning without blind spots. The stability and ease of maintenance of the device are improved by the wire straightening limit plate and convenient drainage structure.
It achieves comprehensive cleaning of the surface of the tire bead wires, improves degreasing efficiency, reduces energy consumption and production costs, simplifies equipment structure, and improves production efficiency and quality.
Smart Images

Figure CN121552222A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of tire bead wire processing technology, and in particular to a tire bead wire heat treatment degreasing device and process. Background Technology
[0002] Before heat treatment, the surface of the tire bead wire must be degreased. This is a crucial prerequisite for ensuring the smooth progress of subsequent heat treatment processes. After the tire bead wire is drawn, drawing powder and lubricating coating inevitably remain on its surface. The main components of the drawing powder are lime, water, animal oil, paraffin wax, soap, stearic acid, talc, and alkali, among other substances. If these residues are not removed in time, they will directly and negatively affect the heat treatment effect of the tire bead wire, leading to problems such as uneven oxidation and abnormal decarburization on the wire surface. This, in turn, reduces the core properties of the product, such as strength and toughness. Therefore, degreasing is an indispensable and important step in the production process of tire bead wire.
[0003] Traditional degreasing tanks for tire bead wire heat treatment have a relatively simple structural design, relying solely on the degreasing solution inside the tank for degreasing, lacking auxiliary cleaning structures. This single degreasing mode means the degreasing process depends entirely on the chemical action of the degreasing solution. For stubborn deposits formed by drawing powder and lubricating coatings, chemical dissolution alone is insufficient for rapid decomposition. Simultaneously, the lack of active friction and abrasion on the wires in the degreasing solution allows residues to easily form an adhesion layer on the surface, hindering sufficient contact between the degreasing solution and the wire surface. This not only results in low degreasing efficiency, failing to meet the high-efficiency requirements of industrial production, but also inconsistent degreasing results, with some areas failing to completely remove residues, creating potential quality issues for subsequent heat treatment processes. Therefore, there is an urgent need to improve and upgrade existing degreasing technologies to address the shortcomings of traditional equipment.
[0004] Chinese patent with announcement number "CN217266035U" discloses a degreasing tank for heat treatment of tire bead wire. The device sets a first guide wheel, a second guide wheel, a first cleaning wheel and a second cleaning wheel inside the tank, and uses a heating coil to heat and keep the degreasing liquid warm. It aims to improve the processing efficiency by combining mechanical cleaning and chemical degreasing. However, in practical applications, the structural design of this device still has significant defects that affect the degreasing effect: because the tire bead wire has a circular cross-section, and the first and second cleaning wheels in the existing device are only two sets of wheels arranged vertically, their contact with the wire can only cover a limited area at the top and bottom of the wire. For the two sides of the wire and other non-contact areas, it cannot form an effective scraping cleaning effect; obviously, the structural design of the cleaning wheels does not consider the need for comprehensive circumferential cleaning of the circular wire, and lacks a wrapping or multi-directional contact structure adapted to the shape of the wire, resulting in obvious cleaning blind spots on the wire surface; for these blind spots not contacted by the cleaning wheels, the passive movement of the wire inside the degreasing liquid alone cannot generate sufficient relative speed and mechanical force, making it difficult for the degreasing liquid to quickly penetrate and decompose the residue in this area, thus resulting in incomplete and inadequate degreasing of the wire surface. Some residual wire powder and lubricating coating will still affect the subsequent heat treatment effect, which limits the practical application value of the device, and there is still clear room for improvement in the existing technology. Summary of the Invention
[0005] To address the aforementioned problems, this invention proposes a degreasing device and process for heat treatment of tire bead wires, which can more accurately solve the problems described above.
[0006] This invention is achieved through the following technical solution: This invention proposes a heat treatment degreasing device for tire bead wires, comprising a base, with support legs fixedly installed at the four corners of the top of the base, and a degreasing tank body fixedly installed on the top of the support legs. Lower guide rollers are rotatably connected to both sides of the lower end of the degreasing tank body, and upper guide rollers are fixedly installed to both sides of the upper end of the degreasing tank body. A cleaning mechanism is fixedly installed in the middle of the degreasing tank body. Several steel wires to be degreased are equally spaced and drivenly connected to the upper and lower guide rollers. The steel wires to be degreased are threaded through the inner side of each cleaning mechanism. A driving mechanism is fixedly installed on the back of the degreasing tank body, and the output end of the driving mechanism is connected to the lower guide rollers and the cleaning mechanism respectively. The cleaning mechanism includes a base frame and a side frame. The base frame is fixedly installed in the middle of the bottom of the degreasing tank. Cleaning modules are fixedly installed at equal intervals in a linear arrangement on the top of the base frame. The side frame is fixedly installed in the middle of the rear side of the degreasing tank. A transmission module is fixedly installed at the front end of the side frame. The transmission module and the cleaning module are connected in a transmission connection. The rear side of the transmission module is connected to the output end of the drive mechanism.
[0007] Furthermore, a drain valve is fixedly installed at the lower center of the front side of the degreasing tank, and a drain pipe is fixedly installed at the output end of the drain valve. The input end of the drain valve is connected to the interior of the degreasing tank.
[0008] Furthermore, the driving mechanism includes a concave frame, a transmission assembly, and a first driven synchronous pulley. The concave frame is fixedly installed on one side of the back of the degreasing tank. The first driven synchronous pulley is rotatably connected to the back of the degreasing tank away from the concave frame. A drive motor is fixedly installed on the back of the concave frame. The output end of the drive motor passes through the concave frame and is fixedly installed with a first active synchronous pulley. The first active synchronous pulley and the first driven synchronous pulley are connected by a synchronous belt. The transmission assembly is movably installed on the back of the degreasing tank and located behind the first driven synchronous pulley. The front output end of the transmission assembly is connected to the rear side of the transmission module.
[0009] Furthermore, the transmission assembly includes a second active synchronous pulley and a second driven synchronous pulley. The second active synchronous pulley is fixedly connected to the back of the first driven synchronous pulley. A coupling is fixedly installed on the front of the second driven synchronous pulley. The front end of the coupling is rotatably connected to the middle of the back of the degreasing tank body. The front end of the coupling is connected to the rear side of the transmission module through a coupling.
[0010] Furthermore, the transmission module includes a rotating shaft, a spur gear, a driven bevel gear, and a driving bevel gear. The rotating shaft is rotatably connected to the middle of the upper rear side of the degreasing tank. The driving bevel gear is fixedly installed at the front end of the rotating shaft. The rear end of the rotating shaft is connected to the front end of the connecting shaft via a coupling. The driven bevel gear is rotatably connected to the end of the side frame near the rotating shaft. The spur gear is rotatably connected to the front end of the side frame. The driven bevel gear and the driving bevel gear are meshed. The spur gear is driven by the cleaning module. One side of the spur gear is fixedly connected to the driven bevel gear via a coupling.
[0011] Furthermore, the cleaning module includes a support frame, which is linearly arranged at equal intervals and fixedly installed on the top of the base frame. A ring-shaped frame is fixedly installed on the top of the support frame, and a slip ring is rotatably connected inside the ring-shaped frame. Connecting ring frames are fixedly installed on both sides of the slip ring. Cleaning components are fixedly installed on the outer side of the connecting ring frames in a ring arrangement at equal intervals. A toothed ring is fixedly installed on the outer side of the slip ring, and the toothed ring meshes with a spur gear.
[0012] Furthermore, the cleaning assembly includes elastic elements, which are arranged in a ring at equal intervals and fixedly installed on the outside of the connecting ring frame. A length adjusting rail is fixedly installed on the outside of the elastic elements, and a length adjusting strip is slidably connected inside the length adjusting rail. A U-shaped plate is fixedly installed on the inside of the length adjusting strip, and a cleaning friction block is fixedly installed on the inner inclined surface of the U-shaped plate. The cleaning friction block at the end of the U-shaped plate is connected to the surface of the steel wire to be degreased after being reset and twisted by the elastic elements. Each U-shaped plate on the outside of the ring frame is staggered and arranged in a ring around the steel wire to be degreased. An adjusting screw is threaded to the outer end of the length adjusting rail, and the end of the adjusting screw passes through the length adjusting rail. Limiting holes are opened at equal intervals in a linear arrangement on the outside of the length adjusting strip, and the end of the adjusting screw is inserted into a corresponding limiting hole.
[0013] Furthermore, the elastic element includes a fixing plate, which is fixedly installed on the outside of the connecting ring frame in a ring-shaped arrangement with equal spacing. A sleeve is fixedly installed on the outside of the fixing plate, a torsion spring is fixedly installed inside the sleeve, a turntable is fixedly installed on the outside of the torsion spring, the turntable is rotatably connected to the inside of the sleeve, and the length adjustment rail is fixedly installed on the outside of the turntable.
[0014] Furthermore, mounting side plates are fixedly installed on the upper ends of both sides of the degreasing tank. Steel wire straightening and limiting plates are fixedly installed on the top of the mounting side plates in a linear arrangement at equal intervals. A straightening guide hole is opened at the upper end of the steel wire straightening and limiting plate, and the steel wire to be degreased is inserted into the inside of the straightening guide hole.
[0015] A heat treatment degreasing process for tire bead wires includes the following steps: Step 1: Pass the steel wire to be degreased through the steel wire straightening limiting plate in sequence, so that the steel wire to be degreased passes through the straightening guide hole, and then pass the steel wire to be degreased around the rear guide roller and the upper guide roller respectively; Step 2: Inject a pre-concentrated degreasing solution into the degreasing tank, ensuring that the solution submerges the lower guide roller, the cleaning mechanism, and the section of the steel wire to be degreased located inside the degreasing tank. Step 3: Start the drive motor. The output of the drive motor drives the first active synchronous pulley to rotate. The first active synchronous pulley drives the first driven synchronous pulley to rotate through the synchronous belt. The first driven synchronous pulley drives the second active synchronous pulley to rotate. The second active synchronous pulley and the second driven synchronous pulley cooperate to drive the coupling shaft to rotate. The coupling shaft transmits power to the rotating shaft of the transmission module through the coupling. Step 4: The rotating shaft drives the front-end active bevel gear to rotate. The active bevel gear meshes with the driven bevel gear, which in turn drives the spur gear to rotate. The spur gear meshes with the toothed ring on the outside of the slip ring, causing the slip ring to rotate inside the ring frame. The slip ring drives the connecting ring frame to rotate, and the connecting ring frame drives the cleaning component to rotate circumferentially around the steel wire to be degreased. If the cleaning coverage effect needs to be optimized, turn the adjusting screw so that its end is disengaged from the limiting hole. Adjust the installation spacing of the T-shaped plate by sliding the length adjusting strip. After adjustment, insert the end of the adjusting screw into the corresponding limiting hole to fix the length adjusting strip. Step 5: While the drive mechanism drives the cleaning mechanism, it simultaneously drives the lower guide roller to rotate. The lower guide roller and the upper guide roller work together to form a traction force, which drives the steel wire to be degreased to move at a constant speed along the preset trajectory, so that the steel wire to be degreased can fully contact the degreasing liquid during the movement. Step Six: After the operation is completed, open the drain valve at the bottom front of the degreasing tank and drain the used degreasing liquid through the drain pipe.
[0016] The beneficial effects of this invention are: 1. During the application of this technical solution, the cleaning mechanism and transmission module are designed to convert power into the circumferential rotation of the cleaning components. The cleaning components drive the cleaning friction blocks to rotate circumferentially around the steel wire to be degreased. At the same time, the staggered arrangement of the T-shaped plates avoids mutual contact between the components, ensuring smooth cleaning operation. The cleaning friction blocks can fully cover the outer surface of the steel wire to be degreased, including the sides and other easily missed areas, thus achieving a comprehensive cleaning effect without blind spots. This solves the problem in the prior art that the cleaning wheel can only cover the top and bottom of the steel wire, resulting in blind spots and incomplete degreasing. At the same time, the setting of the elastic element allows the cleaning friction blocks to fit tightly with the surface of steel wires of different diameters, achieving self-adaptation without additional adjustment. This solves the problem of the prior art's single adaptability and inability to flexibly cope with different specifications of steel wire. 2. During the application of this technical solution, by using a single drive mechanism as the power source, the power transmission system can be driven synchronously by the drive motor during use. This provides power to the cleaning mechanism to achieve circumferential cleaning, and also drives the lower guide roller to rotate synchronously. In conjunction with the upper guide roller, it drives the steel wire to be degreased to move at a uniform speed. There is no need to set up multiple sets of power equipment, thus achieving the effect of single power for multiple purposes and energy saving and consumption reduction. This solves the problem of complex structure and high energy consumption caused by multiple power source drives in the existing technology. At the same time, mechanical cleaning and degreasing liquid chemical action are carried out in synergy. The steel wire to be degreased is subjected to circumferential mechanical scraping to remove residues during movement, and fully contacts the degreasing liquid to decompose the attached substances, which greatly improves the degreasing efficiency and solves the problem of low efficiency caused by the existing technology relying solely on the chemical action of degreasing liquid. 3. During the application of this technical solution, the steel wire straightening and limiting plate and convenient drainage structure prevent steel wire deviation from causing insufficient cleaning or device jamming during use, ensuring stable steel wire transmission posture. Simultaneously, the elastic design of its elastic components allows for flexible adaptation to steel wires of different thicknesses, exhibiting excellent overall adaptability. After operation, the used degreasing liquid is quickly discharged through the drain valve and drain pipe, facilitating subsequent replacement or treatment without complex operations. This achieves smooth operation and convenient maintenance, solving the problems of easy steel wire deviation and cumbersome maintenance operations in existing technologies. Furthermore, the overall structure, through the coordinated action of its components, simplifies the equipment structure and reduces production and maintenance costs while ensuring comprehensive cleaning and efficient degreasing. This addresses the issues of complex and costly equipment in existing technologies, significantly improving the quality and efficiency of tire bead steel wire degreasing treatment. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the rear view structure of the present invention; Figure 3 This is a top view of the structure of the present invention; Figure 4 This is a schematic diagram of the internal structure of the degreasing tank of the present invention; Figure 5 This is a schematic diagram of the transmission module structure of the present invention; Figure 6 This is a schematic diagram of the cleaning module structure of the present invention; Figure 7 This is a schematic diagram of the disassembled state structure of the cleaning module of the present invention; Figure 8 This is an enlarged structural diagram of the cleaning module of the present invention; Figure 9 This is a schematic diagram of the cleaning component structure of the present invention.
[0018] In the diagram: 1. Base; 2. Support leg; 3. Degreasing tank body; 4. Lower guide roller; 5. Upper guide roller; 6. Cleaning mechanism; 61. Base frame; 62. Side frame; 63. Cleaning module; 631. Support frame; 632. Ring frame; 633. Slip ring; 634. Connecting ring frame; 635. Cleaning assembly; 6351. Elastic element; 63511. Fixing plate; 63512. Sleeve frame; 63513. Torsion spring; 63514. Turntable; 6352. Length adjustment rail; 6353. Length adjustment bar; 6354. I-shaped plate; 6355. Cleaning friction block; 6356. Adjustment... 6357. Limiting hole; 636. Gear ring; 64. Transmission module; 641. Rotating shaft; 642. Spur gear; 643. Driven bevel gear; 644. Driving bevel gear; 7. Steel wire to be degreased; 8. Drive mechanism; 81. Concave frame; 82. Transmission assembly; 8221. Second driving synchronous pulley; 8222. Second driven synchronous pulley; 8223. Coupling shaft; 83. First driven synchronous pulley; 84. Drive motor; 85. First driving synchronous pulley; 9. Drain valve; 10. Drain pipe; 11. Mounting side plate; 12. Steel wire straightening limiting plate; 13. Straightening guide hole. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example 1
[0020] A degreasing device for heat treatment of tire bead wires includes a base 1, with support legs 2 fixedly installed at the four corners of the top of the base 1. A degreasing tank 3 is fixedly installed on the top of the support legs 2. Lower guide rollers 4 are rotatably connected to both sides of the lower end of the degreasing tank 3. Upper guide rollers 5 are fixedly installed on both sides of the upper end of the degreasing tank 3. A cleaning mechanism 6 is fixedly installed in the middle of the degreasing tank 3. Several steel wires 7 to be degreased are equally spaced and driven to the upper guide rollers 5 and the lower guide rollers 4. The steel wires 7 to be degreased are threaded through the inner side of each cleaning mechanism 6. A drive mechanism 8 is fixedly installed on the back of the degreasing tank 3. The output end of the drive mechanism 8 is connected to the lower guide rollers 4 and the cleaning mechanism 6 respectively. The cleaning mechanism 6 includes a base frame 61 and side frames 62. The base frame 61 is fixedly installed in the middle of the bottom of the degreasing tank 3. Cleaning modules 63 are fixedly installed at equal intervals in a linear arrangement on the top of the base frame 61. The side frames 62 are fixedly installed in the middle of the rear side of the degreasing tank 3. A transmission module 64 is fixedly installed at the front end of the side frames 62. The transmission module 64 and the cleaning modules 63 are connected by a transmission. The rear side of the transmission module 64 is connected to the output end of the drive mechanism 8. During the application of this device, it is supported by the top of the base 1. The support leg 2 provides stable support for the degreasing tank 3, ensuring its stability during use and preventing swaying from affecting the overall operation. The degreased steel wires 7 are evenly spaced and connected to the upper guide roller 5 and lower guide roller 4, passing through the inside of the cleaning mechanism 6. After starting the drive mechanism 8, its output drives the lower guide roller 4 and the cleaning mechanism 6 respectively. The lower guide roller 4 cooperates with the upper guide rollers 5 on both sides of the upper end of the degreasing tank 3, driving the degreased steel wires 7 along a preset trajectory to ensure proper cleaning. Inside the degreasing tank 3, the base frame 61 of the cleaning mechanism 6 provides an installation foundation for the cleaning modules 63 arranged at equal intervals on top. The transmission module 64 at the front end of the side frame 62 is connected to the cleaning module 63, and the rear side of the transmission module 64 is connected to the output end of the drive mechanism 8. When the drive mechanism 8 drives the transmission module 64, the transmission module 64 can transmit power to the cleaning module 63, so that the cleaning module 63 can clean the steel wires 7 to be degreased passing through it. The overall structure synchronously drives the lower guide roller 4 and the cleaning mechanism 6 through the drive mechanism 8, eliminating the need for additional power components and simplifying the power transmission process. The upper guide roller 5 and the lower guide roller 4 work together to achieve stable transmission of the steel wires. The cleaning mechanism 6 cleans the steel wires in a targeted manner, ensuring that the degreasing operation is carried out in an orderly manner. This not only improves the coordination of the operation, but also ensures the treatment effect on the steel wires. At the same time, the cooperation between the base 1 and the support leg 2 gives the device good overall stability, avoiding failures caused by structural instability during operation, and further ensuring the continuity of the operation.
[0021] Combination Figures 1-5As shown, a drain valve 9 is fixedly installed at the lower center of the front side of the degreasing tank 3. A drain pipe 10 is fixedly installed at the output end of the drain valve 9. The input end of the drain valve 9 is connected to the interior of the degreasing tank 3. The drive mechanism 8 includes a concave frame 81, a transmission assembly 82, and a first driven synchronous wheel 83. The concave frame 81 is fixedly installed on one side of the back of the degreasing tank 3. The first driven synchronous wheel 83 is rotatably connected to the side of the back of the degreasing tank 3 away from the concave frame 81. A drive motor 84 is fixedly installed on the back of the concave frame 81. A first driving synchronous wheel 85 is fixedly installed through the concave frame 81 at the output end of the drive motor 84. The first driving synchronous wheel 85 and the first driven synchronous wheel 83 are connected to each other. The step wheel 83 is connected by a synchronous belt drive. The transmission assembly 82 is movably installed on the back of the degreasing tank body 3 and located behind the first driven synchronous wheel 83. The front output end of the transmission assembly 82 is connected to the rear side of the transmission module 64. The transmission assembly 82 includes a second driving synchronous wheel 8221 and a second driven synchronous wheel 8222. The second driving synchronous wheel 8221 is fixedly connected to the back of the first driven synchronous wheel 83. A coupling shaft 8223 is fixedly installed on the front of the second driven synchronous wheel 8222. The front end of the coupling shaft 8223 is rotatably connected to the middle of the back of the degreasing tank body 3. The front end of the coupling shaft 8223 is connected to the rear side of the transmission module 64 through a coupling.
[0022] In the above-described embodiments of this application, during the application of this device, by setting a drain valve 9 and a drain pipe 10 at the lower front end of the degreasing tank 3, the drain valve 9 can be opened after the degreasing operation is completed, allowing the used degreasing liquid inside the degreasing tank 3 to enter the drain valve 9 through the inlet end of the drain valve 9 and then flow into the drain pipe 10 from the outlet end of the drain valve 9 for discharge. This allows for the replacement of the degreasing liquid without the need for additional tools or complex operations, facilitating subsequent cleaning of the degreasing tank 3 or the refilling of new degreasing liquid. When the drive mechanism 8 is started, the drive motor 84 on the back of the concave frame 81 operates, and its output end drives the first active synchronous wheel 85, which passes through the concave frame 81, to rotate. The first active synchronous wheel 85 drives the first driven synchronous wheel 83 on the other side of the back of the degreasing tank 3 to rotate via a synchronous belt. When the first driven synchronous wheel 83 rotates, it synchronously drives the second active synchronous wheel 83 on its back. The step wheel 8221 rotates, and the second driving synchronous wheel 8221 and the second driven synchronous wheel 8222 cooperate to drive the second driven synchronous wheel 8222 to drive the front coupling shaft 8223 to rotate. The front end of the coupling shaft 8223 transmits power to the rear side of the transmission module 64 through a coupling, realizing the orderly transmission of power from the drive motor 84 to the transmission module 64. This ensures that the transmission module 64 can obtain stable power to drive the operation of subsequent components. This power transmission method, through the cooperation of synchronous belt and gear, avoids slippage or interruption in the power transmission process, ensuring the overall reliability of the drive mechanism 8. At the same time, the setting of drain valve 9 and drain pipe 10 simplifies the discharge process of degreasing liquid and reduces the time cost of post-operation maintenance. The cooperation of the various components of the drive mechanism 8 makes the power transmission more continuous, ensuring that the device can operate continuously and stably during the degreasing process and avoiding the impact of power problems on work efficiency. Example 2
[0023] Combination Figures 1-5As shown, the transmission module 64 includes a rotating shaft 641, a spur gear 642, a driven bevel gear 643, and a driving bevel gear 644. The rotating shaft 641 is rotatably connected to the middle of the upper rear side of the degreasing tank body 3. The driving bevel gear 644 is fixedly installed on the front end of the rotating shaft 641. The rear end of the rotating shaft 641 is connected to the front end of the connecting shaft 8223 via a coupling. The driven bevel gear 643 is rotatably connected to the end of the side frame 62 near the rotating shaft 641. The spur gear 642 is rotatably connected to the front end of the side frame 62. The driven bevel gear 643 and the driving bevel gear 644 are meshed together. The spur gear 642 is connected to the cleaning module 63 via a transmission connection. The spur gear 642 is fixedly connected to one side of the driven bevel gear 643 via a coupling. The cleaning module 63 includes a support frame 631, which is linearly arranged at equal intervals and fixedly installed on the top of the base frame 61. An annular frame 632 is fixedly installed on the top of the support frame 631. A slip ring 633 is rotatably connected inside the annular frame 632. A connecting ring frame 634 is fixedly installed on both sides of the slip ring 633. A cleaning component 635 is fixedly installed on the outer side of the connecting ring frame 634 in an annular arrangement at equal intervals. A toothed ring 636 is fixedly installed on the outer side of the slip ring 633. The toothed ring 636 and the spur gear 642 are meshed and connected.
[0024] In the above-described embodiments of this application, during the application of this device, by setting the transmission module 64 and the cleaning module 63 to cooperate, when the connecting shaft 8223 transmits power to the rear end of the rotating shaft 641, the rotating shaft 641 will drive the front end of the driving bevel gear 644 to rotate. The driving bevel gear 644 meshes with the driven bevel gear 643, thereby driving the spur gear 642 connected to one side of the driven bevel gear 643 through the coupling to rotate. The spur gear 642 and the outer side of the slip ring 633 in the cleaning module 63 rotate. The meshing of the toothed ring 636 transmits power to the slip ring 633, causing it to rotate inside the annular frame 632. The annular frame 632 is fixed to the top of the support frame 631, which is evenly spaced on the base frame 61, providing stable support for the operation of the slip ring 633. When the slip ring 633 rotates, it synchronously drives the connecting ring frames 634 on both sides to rotate. The cleaning components 635 arranged in a ring on the outer side of the connecting ring frames 634 then rotate around the steel wire 7 to be degreased, thus cleaning the steel wire. This power... The power transmission path extends from the rotating shaft 641 to the driving bevel gear 644, the driven bevel gear 643, then to the spur gear 642, the gear ring 636, and the slip ring 633, ultimately driving the cleaning assembly 635 to rotate. This ensures that power is transmitted to the cleaning components in an orderly manner, avoiding power loss or interruption, allowing the cleaning assembly 635 to stably operate around the steel wire. Simultaneously, the cleaning assembly 635 is arranged in a ring shape on the outside of the connecting ring frame 634, and in conjunction with the circumferential rotation of the slip ring 633, it can contact the steel wire surface from multiple directions, ensuring the cleaning range. The comprehensiveness of the system is enhanced by the meshing transmission between the spur gear 642 and the gear ring 636, which makes the slip ring 633 run more smoothly, reduces jamming, and further improves the continuity of the cleaning operation. The cooperation between the support frame 631 and the ring frame 632 provides a stable installation foundation for the entire cleaning module 63, ensuring that the structure will not shift during the cleaning process and guaranteeing the stability of the cleaning effect. Through the synergistic effect of the transmission module 64 and the cleaning module 63, the power is efficiently converted into cleaning action, meeting the cleaning requirements in the degreasing process of steel wire.
[0025] Combination Figures 4-9As shown, the cleaning component 635 includes elastic elements 6351, which are arranged in a ring at equal intervals and fixedly installed on the outside of the connecting ring frame 634. A length adjusting rail 6352 is fixedly installed on the outside of the elastic elements 6351. A length adjusting strip 6353 is slidably connected inside the length adjusting rail 6352. A U-shaped plate 6354 is fixedly installed on the inside of the length adjusting strip 6353. A cleaning friction block 6355 is fixedly installed on the inner inclined surface of the U-shaped plate 6354. The cleaning friction block 6355 is located at the end of the U-shaped plate 6354. After the elastic element 6351 is reset and twisted, it is attached to the surface of the steel wire 7 to be degreased. The various T-shaped plates 6354 on the outer side of the ring frame 632 are staggered and arranged in a ring around the steel wire 7 to be degreased. The outer end of the length adjustment rail 6352 is threaded with an adjustment screw 6356. The end of the adjustment screw 6356 passes through the length adjustment rail 6352. Limiting holes 6357 are opened at equal intervals in a linear arrangement on the outer side of the length adjustment bar 6353. The end of the adjustment screw 6356 is inserted into a corresponding limiting hole 6357.
[0026] In the above-described embodiments of this application, during the application of this device, the elastic element 6351 in the cleaning component 635 cooperates with the length adjustment structure, so that during use, the elastic element 6351 can, through its own reset and torsional action, drive the outer length adjustment rail 6352 and the inner length adjustment bar 6353 to apply force towards the steel wire 7 to be degreased. This allows the cleaning friction block 6355 at the inclined surface of the U-shaped plate 6354 on the inner side of the length adjustment bar 6353 to fit tightly against the surface of the steel wire, ensuring thorough cleaning. The friction block 6355 can stably contact the steel wire to achieve the cleaning effect. When it is necessary to adjust the degree of contact between the cleaning friction block 6355 and the steel wire according to the actual situation, the adjusting screw 6356 at the outer end of the length adjusting rail 6352 can be turned to disengage the end of the adjusting screw 6356 from the limiting hole 6357 on the outer side of the length adjusting bar 6353. Then, slide the length adjusting bar 6353 in the length adjusting rail 6352. After adjusting to the appropriate position, insert the end of the adjusting screw 6356 into the corresponding limiting hole 63. 57. This fixes the position of the length adjustment strip 6353, ensuring that the cleaning friction block 6355 always adheres to the steel wire with appropriate force. Simultaneously, the various U-shaped plates 6354 on the outer side of the ring frame 632 are staggered and arranged in a ring around the steel wire 7 to be degreased. This arrangement allows multiple cleaning friction blocks 6355 to cover the steel wire surface from different angles, avoiding cleaning blind spots. The reset torsional characteristics of the elastic element 6351 adapt to subtle curvature changes on the steel wire surface, ensuring that the cleaning friction block 6355 adheres to the wire with appropriate force. During the process, the cleaning component 635 will not excessively squeeze or detach from the steel wire, further improving the stability of the cleaning process. Overall, the cleaning component 635, through the fitting action of the elastic element 6351, the position adjustment function of the length adjustment structure, and the staggered ring arrangement of the U-shaped plate 6354, not only ensures the effective contact between the cleaning friction block 6355 and the steel wire, but also flexibly adapts to the cleaning needs under different working conditions, reduces omissions in the cleaning process, ensures the cleaning effect on the surface of the steel wire, and meets the requirements for the cleanliness of the steel wire surface in degreasing operations. Example 3
[0027] Combination Figures 8-9 As shown, the elastic element 6351 includes a fixing plate 63511, which is fixedly installed on the outside of the connecting ring frame 634 in a ring-shaped arrangement at equal intervals. A sleeve 63512 is fixedly installed on the outside of the fixing plate 63511. A torsion spring 63513 is fixedly installed inside the sleeve 63512. A turntable 63514 is fixedly installed on the outside of the torsion spring 63513. The turntable 63514 is rotatably connected to the inside of the sleeve 63512. A length adjustment rail 6352 is fixedly installed on the outside of the turntable 63514. Mounting side plates 11 are fixedly installed on the upper ends of both sides of the degreasing tank body 3. Steel wire straightening and limiting plates 12 are fixedly installed on the top of the mounting side plates 11 in a linear arrangement at equal intervals. A straightening guide hole 13 is opened at the upper end of the steel wire straightening and limiting plate 12. All steel wires 7 to be degreased are passed through the inside of the straightening guide hole 13.
[0028] In the above-described embodiments of this application, during the application of this device, the specific structure of the elastic element 6351 is designed to cooperate with the wire straightening components on both sides of the degreasing tank 3. This allows the sleeve 63512 outside the fixing plate 63511 in the elastic element 6351 to provide a stable installation space for the internal torsion spring 63513. When the cleaning component 635 is in operation, the torsion spring 63513 can generate a restoring torsional force through its own elastic characteristics, driving the turntable 63514 inside the sleeve 63512 to rotate. The turntable 63514 then drives the outer length adjustment rail 6352 to rotate towards the wire 7 to be degreased, ensuring that the cleaning friction block 6355 on the length adjustment rail 6352 can continuously adhere to the surface of the wire, avoiding loosening of the fit due to vibration or positional displacement during the cleaning process, and ensuring the stability of the cleaning force. At the same time, the top of the mounting side plate 11 at the upper ends of both sides of the degreasing tank 3... The equally spaced wire straightening and limiting plates 12 guide the degreased wires 7 that are inserted through them. When the degreased wires 7 pass through the straightening guide holes 13, the straightening guide holes 13 can limit the deviation trajectory of the wires, preventing multiple wires from getting tangled or shifting in position during transmission. This ensures that each wire can accurately enter the cleaning component 635 for cleaning. The resetting torsion action of the torsion spring 63513 allows the elastic element 6351 to adapt to the slight changes on the surface of the wires. Even if there are slight differences in the diameter of the wires, they can still maintain a close fit. The wire straightening and limiting plates 12 provide precise guidance for the wire transmission, reducing the problem of insufficient cleaning caused by wire deviation. The combination of the two not only improves the fit stability between the cleaning component 635 and the wires, but also ensures the orderly transmission of the wires. This allows the cleaning and transmission of the wires to proceed smoothly and synchronously throughout the degreasing process, further improving the overall effect and efficiency of the degreasing operation.
[0029] A heat treatment degreasing process for tire bead wires includes the following steps: Step 1: Pass the steel wires 7 to be degreased through the steel wire straightening limiting plate 12 in sequence, so that the steel wires 7 to be degreased pass through the straightening guide hole 13, and then pass the steel wires 7 to be degreased around the rear guide roller and the upper guide roller 5 respectively; In this step, the steel wire straightening limiting plate 12 limits the position and corrects the posture of each steel wire 7 to be degreased through the straightening guide hole 13, so as to avoid the steel wires 7 to be degreased from deviating or tangling during subsequent transmission, and ensure that multiple steel wires maintain an independent and precise travel trajectory. The upper guide roller 5 and the lower guide roller 4 cooperate to provide stable guidance for the steel wires 7 to be degreased, ensuring that the steel wires can smoothly pass through the interior of the degreasing tank 3; Step 2: Inject a pre-concentrated degreasing solution into the degreasing tank 3, so that the degreasing solution submerges the section of the lower guide roller 4, the cleaning mechanism 6, and the steel wire 7 to be degreased located inside the degreasing tank 3; the degreasing tank 3 provides a closed space for the degreasing operation. This step ensures that the degreasing solution fully coats the steel wire 7 to be degreased, providing a basis for the synergistic effect of subsequent chemical degreasing and mechanical cleaning, allowing the degreasing solution to fully contact the residual wire drawing powder and lubricating coating on the surface of the steel wire; Step 3: Start the drive motor 84. The output of the drive motor 84 drives the first active synchronous pulley 85 to rotate. The first active synchronous pulley 85 drives the first driven synchronous pulley 83 to rotate via a synchronous belt. The first driven synchronous pulley 83 drives the second active synchronous pulley 8221 to rotate. The second active synchronous pulley 8221 and the second driven synchronous pulley 8222 cooperate to drive the coupling shaft 8223 to rotate. The coupling shaft 8223 transmits power to the rotating shaft 641 of the transmission module 64 through a coupling. The drive mechanism 8 serves as the power source. This step achieves stable power transmission and distribution, ensuring that all moving parts can work in coordination, avoiding power interruption or transmission imbalance, and providing continuous power support for the operation of the cleaning mechanism 6. Step 4: The rotating shaft 641 drives the front-end driving bevel gear 644 to rotate. The driving bevel gear 644 meshes with the driven bevel gear 643, which in turn drives the spur gear 642 to rotate. The spur gear 642 meshes with the toothed ring 636 on the outer side of the slip ring 633, causing the slip ring 633 to rotate inside the annular frame 632. The slip ring 633 drives the connecting ring frame 634 to rotate, which in turn drives the cleaning component 635 to rotate circumferentially around the steel wire 7 to be degreased. To optimize the cleaning coverage, turn the adjusting screw 6356 so that its end disengages from the limiting hole 63. 57. Adjust the installation spacing of the U-shaped plates 6354 by sliding the length adjustment bar 6353. After adjustment, insert the end of the adjustment screw 6356 into the corresponding limit hole 6357 to fix the length adjustment bar 6353. In this step, the cleaning component 635 rotates around the steel wire 7 to be degreased. With the staggered arrangement of the U-shaped plates 6354, it can avoid the U-shaped plates 6354 from hitting each other and ensure smooth cleaning operation. At the same time, the cleaning coverage can be optimized by adjusting the length adjustment bar 6353 to ensure that the cleaning friction block 6355 can evenly contact the outer surface of the steel wire and eliminate cleaning blind spots. Step 5: While the drive mechanism 8 drives the cleaning mechanism 6, it simultaneously drives the lower guide roller 4 to rotate. The lower guide roller 4 and the upper guide roller 5 work together to form a traction force, driving the steel wire 7 to be degreased to move at a constant speed along the preset trajectory, so that the steel wire 7 to be degreased can fully contact the degreasing liquid during the movement. This step realizes the uniform speed transmission and synchronous cleaning of the steel wire 7 to be degreased. During the movement of the steel wire, it is subjected to both circumferential mechanical scraping by the cleaning mechanism 6 and full contact with the degreasing liquid to produce a chemical reaction. The two methods work together to improve the degreasing efficiency and quickly peel off and decompose the residual adhering substances on the surface. Step 6: After the operation is completed, open the drain valve 9 at the lower front of the degreasing tank 3 and drain the used degreasing liquid through the drain pipe 10. The combination of drain valve 9 and drain pipe 10 allows the used degreasing liquid to be discharged easily, which facilitates the replacement or treatment of the degreasing liquid in the future, reduces the difficulty of equipment maintenance and operation, and prepares for the next degreasing operation.
[0030] The working principle and advantages of this invention are as follows: When using this device, the steel wires 7 to be degreased are first passed through the steel wire straightening limiting plate 12 in sequence, and the steel wires 7 to be degreased pass through the straightening guide hole 13. The steel wire straightening limiting plate 12 limits the position and corrects the posture of each steel wire 7 to be degreased through the straightening guide hole 13, so as to avoid the steel wires 7 to be degreased from shifting or tangling in the subsequent transmission process, and ensure that multiple steel wires can maintain an independent and accurate travel trajectory. Then, the steel wires 7 to be degreased pass around the rear guide roller and the upper guide roller 5 respectively. The upper guide roller 5 and the lower guide roller 4 cooperate to realize the guiding transmission of the steel wires 7 to be degreased inside the degreasing tank 3, so that the steel wires 7 to be degreased stably pass through the interior of the degreasing tank 3. The base 1 provides a stable installation foundation for the degreasing tank 3 through the support leg 2, so as to avoid the impact of the device shaking on the accuracy of the steel wire transmission. A pre-concentrated degreasing liquid is injected into the degreasing tank 3, submerging the section of the lower guide roller 4, cleaning mechanism 6, and steel wire 7 to be degreased located inside the degreasing tank 3. The degreasing tank 3 provides a closed space for the degreasing operation, ensuring that the degreasing liquid can fully coat the steel wire 7 to be degreased. Then, the drive motor 84 is started. The output end of the drive motor 84 drives the first active synchronous pulley 85 to rotate. The first active synchronous pulley 85 drives the first driven synchronous pulley 83 to rotate through the synchronous belt. When the first driven synchronous pulley 83 rotates, it synchronously drives the second active synchronous pulley 8221 to rotate. The second active synchronous pulley 8221 and the second driven synchronous pulley 8222 drive the connecting shaft 8223 to rotate through the transmission cooperation. The front end of the connecting shaft 8223 transmits power to the rotating shaft 641 of the transmission module 64 through the coupling. The drive mechanism 8 serves as the power source of the entire device, realizing the stable transmission and distribution of power, ensuring that all moving parts work in coordination, and avoiding power interruption or transmission imbalance. The rotation of the shaft 641 drives the front-end driving bevel gear 644 to rotate. The driving bevel gear 644 meshes with the driven bevel gear 643, causing the driven bevel gear 643 to drive the spur gear 642 connected to one side via a coupling to rotate. The spur gear 642 meshes with the toothed ring 636 on the outer side of the slip ring 633 in the cleaning module 63, thereby driving the slip ring 633 to rotate inside the ring frame 632. When the slip ring 633 rotates, it synchronously drives the connecting ring frames 634 on both sides to rotate. The connecting ring frames 634 drive the cleaning modules arranged in a ring on the outer side. The cleaning component 635 rotates circumferentially around the steel wire 7 to be degreased. The cleaning mechanism 6, through the cooperation of the cleaning module 63 and the transmission module 64, converts the power of the drive mechanism 8 into the circumferential rotation of the cleaning component 635. When the cleaning component 635 is working, the torsion spring 63513 in the elastic component 6351 acts on the turntable 63514 through its own elastic potential energy. The turntable 63514 drives the length adjusting rail 6352 and the length adjusting bar 6353 to apply a force in the direction of the steel wire 7 to be degreased, so that the cleaning inside the U-shaped plate 6354... The friction block 6355 is in close contact with the surface of the steel wire 7 to be degreased. Meanwhile, the various U-shaped plates 6354 on the outer side of the annular frame 632 are arranged in a staggered manner. When the cleaning component 635 rotates around the steel wire 7 and the U-shaped plates 6354 tilt under the action of the elastic element 6351, this design avoids mutual contact between the U-shaped plates 6354, ensuring smooth circumferential rotation of the cleaning component 635. If it is necessary to optimize the cleaning coverage effect, the operator can turn the outer end of the length adjustment rail 6352... Adjust the screw 6356 so that the end of the screw 6356 disengages from the current limiting hole 6357. Slide the length adjusting bar 6353 to the position inside the length adjusting rail 6352. Adjust the installation spacing of the U-shaped plates 6354 to further optimize the rationality of the staggered arrangement and ensure that the cleaning friction blocks 6355 of each U-shaped plate 6354 can evenly cover the outer surface of the steel wire 7 to be degreased. After the adjustment is completed, insert the end of the adjusting screw 6356 into the corresponding limiting hole 6357 to fix the length adjusting bar 6353. While driving the cleaning mechanism 6, the drive mechanism 8 simultaneously drives the lower guide roller 4 to rotate. The lower guide roller 4 and the upper guide roller 5 work together to form a traction force, driving the steel wire 7 to be degreased to move at a constant speed along a preset trajectory. During the movement, the steel wire 7 is cleaned by the circumferential mechanical scraping of the cleaning mechanism 6, quickly peeling off the residual wire drawing powder and lubricating coating on the surface. On the other hand, it comes into full contact with the degreasing liquid inside the degreasing tank 3. Combined with the friction scraping of the cleaning friction block 6355, the cleaning effect can be further improved. The residual adhering substances are decomposed through chemical action. After the operation is completed, the drain valve 9 at the lower front of the degreasing tank 3 can be opened to discharge the used degreasing liquid through the drain pipe 10 for subsequent replacement or treatment. This device, by setting a steel wire straightening limit plate 12, can prevent the steel wire from deviating during use, which would lead to insufficient cleaning or device jamming, thereby ensuring the stability of the steel wire transmission posture. By setting an elastic element 63 51. This design allows the cleaning friction block 6355 to fit tightly against the surface of steel wires 7 of different diameters, achieving self-adaptation without additional adjustments and overcoming the limitation of limited adaptability in traditional devices. The design of the annular rotating structure of the cleaning component 635 and the staggered arrangement of the U-shaped plate 6354 ensures that the cleaning friction block 6355 fully covers the outer surface of the steel wires 7, including the sides and other easily overlooked areas, completely eliminating blind spots in existing devices. The combination of mechanical cleaning and chemical degreasing significantly improves degreasing efficiency, solving the problem of low efficiency caused by traditional degreasing tanks relying solely on the chemical action of the degreasing liquid. Simultaneously, the drain valve 9 and drain pipe 10 facilitate degreasing liquid replacement, reducing maintenance difficulty. All these structural elements work together to give this device advantages such as comprehensive cleaning, adaptability to different steel wire specifications, smooth operation, and convenient maintenance, significantly improving the quality and efficiency of tire bead wire degreasing treatment. During the application of this device, the working parts (such as gears, springs, etc.) located in the degreasing water inside the degreasing tank can be made of 316L stainless steel or duplex steel. If facing high temperature, high concentration and strong alkali conditions, Hastelloy (such as C-276) or titanium and titanium alloys should be preferred. These materials have strong alkali resistance and excellent corrosion resistance and stability, and can be used stably in the alkaline degreasing water for a long time, effectively avoiding structural failure caused by degreasing liquid corrosion.
[0031] Of course, the present invention may have many other embodiments. Based on this embodiment, other embodiments obtained by those skilled in the art without any creative effort are all within the scope of protection of the present invention.
Claims
1. A device for heat treatment and degreasing of tire bead wires, characterized in that, The base (1) is provided with a support leg (2) fixedly installed at the four corners of the top of the base (1). A degreasing tank body (3) is fixedly installed on the top of the support leg (2). A lower guide roller (4) is rotatably connected to both sides of the lower end of the degreasing tank body (3). An upper guide roller (5) is fixedly installed on both sides of the upper end of the degreasing tank body (3). A cleaning mechanism (6) is fixedly installed in the middle of the degreasing tank body (3). Several steel wires (7) to be degreased are equally spaced and driven on the upper guide roller (5) and the lower guide roller (4). The steel wires (7) to be degreased are threaded through the inner side of each cleaning mechanism (6). A driving mechanism (8) is fixedly installed on the back of the degreasing tank body (3). The output end of the driving mechanism (8) is connected to the lower guide roller (4) and the cleaning mechanism (6) respectively. The cleaning mechanism (6) includes a base frame (61) and a side frame (62). The base frame (61) is fixedly installed in the middle of the bottom of the degreasing tank (3). Cleaning modules (63) are fixedly installed at equal intervals in a linear arrangement on the top of the base frame (61). The side frame (62) is fixedly installed in the middle of the rear side of the degreasing tank (3). A transmission module (64) is fixedly installed at the front end of the side frame (62). The transmission module (64) and the cleaning module (63) are connected in a transmission manner. The rear side of the transmission module (64) is connected to the output end of the drive mechanism (8).
2. The degreasing device for heat treatment of tire bead wire according to claim 1, characterized in that, A drain valve (9) is fixedly installed at the lower center of the front side of the degreasing tank (3). A drain pipe (10) is fixedly installed at the output end of the drain valve (9). The input end of the drain valve (9) is connected to the interior of the degreasing tank (3).
3. The degreasing device for heat treatment of tire bead wire according to claim 2, characterized in that, The drive mechanism (8) includes a concave frame (81), a transmission assembly (82), and a first driven synchronous pulley (83). The concave frame (81) is fixedly installed on the back side of the degreasing tank body (3). The first driven synchronous pulley (83) is rotatably connected to the back side of the degreasing tank body (3) away from the concave frame (81). A drive motor (84) is fixedly installed on the back side of the concave frame (81). The output end of the drive motor (84) passes through the concave frame (81) and is fixedly installed with a first active synchronous pulley (85). The first active synchronous pulley (85) and the first driven synchronous pulley (83) are connected by a synchronous belt. The transmission assembly (82) is movably installed on the back side of the degreasing tank body (3) and located behind the first driven synchronous pulley (83). The front output end of the transmission assembly (82) is connected to the rear side of the transmission module (64).
4. The degreasing device for heat treatment of tire bead wire according to claim 3, characterized in that, The transmission assembly (82) includes a second active synchronous pulley (8221) and a second driven synchronous pulley (8222). The second active synchronous pulley (8221) is fixedly connected to the back of the first driven synchronous pulley (83). A coupling (8223) is fixedly installed on the front of the second driven synchronous pulley (8222). The front end of the coupling (8223) is rotatably connected to the middle of the back of the degreasing tank body (3). The front end of the coupling (8223) is connected to the rear side of the transmission module (64) through a coupling.
5. The degreasing device for heat treatment of tire bead wire according to claim 4, characterized in that, The transmission module (64) includes a rotating shaft (641), a spur gear (642), a driven bevel gear (643) and a driving bevel gear (644). The rotating shaft (641) is rotatably connected to the middle of the upper end of the rear side inside the degreasing tank body (3). The driving bevel gear (644) is fixedly installed at the front end of the rotating shaft (641). The rear end of the rotating shaft (641) is connected to the front end of a coupling shaft (8223) through a coupling. The driven bevel gear (643) is rotatably connected to one end of the side frame (62) close to the rotating shaft (641). The spur gear (642) is rotatably connected to the front end of the side frame (62). The driven bevel gear (643) and the driving bevel gear (644) are meshed and connected. The spur gear (642) is drivingly connected to the cleaning module (63). One side of the spur gear (642) is fixedly connected to the driven bevel gear (643) through a coupling.
6. The degreasing device for heat treatment of tire bead wire according to claim 5, characterized in that, The cleaning module (63) includes a support frame (631). The support frames (631) are fixedly installed at the top of the chassis (61) at equal intervals in a linear arrangement. A ring frame (632) is fixedly installed at the top of the support frame (631). A slip ring (633) is rotatably connected inside the ring frame (632). Connecting ring frames (634) are fixedly installed on both sides of the slip ring (633). Cleaning components (635) are fixedly installed on the outer side of the connecting ring frame (634) at equal intervals in a circular arrangement. A toothed ring (636) is fixedly installed on the outer side of the slip ring (633). The toothed ring (636) and the spur gear (642) are meshed and connected.
7. The degreasing device for heat treatment of tire bead wire according to claim 6, characterized in that, The cleaning component (635) includes an elastic member (6351). The elastic members (6351) are fixedly installed on the outer side of the connecting ring frame (634) at equal intervals in a circular arrangement. A length adjustment rail (6352) is fixedly installed on the outer side of the elastic member (6351). A length adjustment bar (6353) is slidably connected inside the length adjustment rail (6352). A J-shaped plate (6354) is fixedly installed on the inner side of the length adjustment bar (�353). A cleaning friction block (6355) is fixedly installed on the inner inclined surface of the J-shaped plate (6354). The cleaning friction block (6355) at the end of the J-shaped plate (6354) is in surface contact connection with the surface of the steel wire to be degreased (7) after the elastic member (6351) is reset and twisted. Each J-shaped plate (6354) outside the ring frame (63궅) is mutually offset and arranged in a circular arrangement around the steel wire to be degreased (7). An adjustment screw (6356) is threadedly connected to the outer end of the length adjustment rail (6352). The end of the adjustment screw (6356) penetrates through the length adjustment rail (6352). Limit holes (6357) are arranged at equal intervals in a linear arrangement on the outer side of the length adjustment bar (6353). The end of the adjustment screw (궅356) is inserted into a corresponding limit hole (6357).
8. The degreasing device for heat treatment of tire bead wire according to claim 7, characterized in that, The elastic member (6351) includes a fixed plate (63511), and the fixed plates (63511) are fixedly installed on the outer side of the connecting ring frame (634) in an equidistant annular arrangement. A sleeve frame (63512) is fixedly installed on the outer side of the fixed plate (63511). A torsion spring (63513) is fixedly installed inside the sleeve frame (63512). A turntable (63514) is fixedly installed on the outer side of the torsion spring (63513). The turntable (63514) is rotatably connected inside the sleeve frame (63512). The length adjustment rail (6352) is fixedly installed on the outer side of the turntable (63514).
9. The degreasing device for heat treatment of tire bead wire according to claim 1, characterized in that, Installation side plates (11) are fixedly installed at the upper ends on both sides of the degreasing tank body (3). Wire correction limit plates (12) are fixedly installed on the top of the installation side plates (11) in an equidistant linear arrangement. Correction guide holes (13) are opened at the upper ends of the wire correction limit plates (12). The wires to be degreased (7) are all passed through the inside of the correction guide holes (13).
10. A heat treatment degreasing process for tire bead wires, employing the heat treatment degreasing device for tire bead wires as described in any one of claims 1-9, characterized in that, It includes the following steps: Step 1: Pass the wires to be degreased (7) through the wire correction limit plates (12) in sequence, so that the wires to be degreased (7) pass through the correction guide holes (13), and then wind the wires to be degreased (7) around the rear guide roller and the upper guide roller (5) respectively; Step 2: Inject degreasing liquid with a preset concentration into the degreasing tank body (3) to submerge the lower guide roller (4), the cleaning mechanism (6), and the sections of the wires to be degreased (7) inside the degreasing tank body (3); Step 3: Start the driving motor (84). The output end of the driving motor (84) drives the first active synchronous wheel (85) to rotate. The first active synchronous wheel (85) drives the first driven synchronous wheel (83) to rotate through a synchronous belt. The first driven synchronous wheel (83) drives the second active synchronous wheel (8221) to rotate. The second active synchronous wheel (8221) and the second driven synchronous wheel (8222) cooperate to drive the connecting shaft (8223) to rotate. The connecting shaft (8223) transmits power to the rotating shaft (641) of the transmission module (64) through a coupling; Step 4: The rotating shaft (641) drives the front-end active bevel gear (644) to rotate. The active bevel gear (644) meshes and drives with the driven bevel gear (643). The driven bevel gear (643) drives the spur gear (642) to rotate. The spur gear (642) meshes with the toothed ring (636) on the outer side of the slip ring (633) to drive the slip ring (633) to rotate inside the annular frame (632). The slip ring (633) drives the connecting ring frame (634) to rotate. The connecting ring frame (634) drives the cleaning assembly (635) to rotate circumferentially around the wires to be degreased (7); If it is necessary to optimize the cleaning coverage effect, turn the adjusting screw (6356) so that its end disengages from the limit hole (6357), slide the length adjustment bar (6353) to adjust the installation spacing of the V-shaped plate (6354), and after adjustment, insert the end of the adjusting screw (6356) into the corresponding limit hole (6357) to fix the length adjustment bar (6353); Step 5: While the drive mechanism (8) drives the cleaning mechanism (6) to work, it simultaneously drives the lower guide roller (4) to rotate. The lower guide roller (4) and the upper guide roller (5) work together to form a traction force, which drives the steel wire (7) to be degreased to move at a constant speed along the preset trajectory, so that the steel wire (7) to be degreased can fully contact the degreasing liquid during the movement. Step 6: After the operation is completed, open the drain valve (9) at the lower front of the degreasing tank (3) and drain the used degreasing liquid through the drain pipe (10).
Citation Information
Patent Citations
Tire bead wire heat treatment degreasing tank
CN217266035U