New energy heavy truck bucket cover turning mechanism and new energy heavy truck

By installing a cover plate and a lever mechanism between the truck bed and the battery box of the new energy heavy truck, and using the lifting action of the truck bed to drive the cover plate to flip, the problem of the battery box being easily affected by dust and rain and snow is solved, and the protection of the battery box and the integrity of the battery swapping operation space are achieved.

CN121552929APending Publication Date: 2026-02-24HUANENG INTELLIGENT MINING (INNER MONGOLIA) TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202610011475.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-06
Publication Date
2026-02-24

AI Technical Summary

Technical Problem

Existing battery boxes for new energy heavy-duty trucks are susceptible to failure due to dust and rain/snow, and current technologies fail to provide effective protection.

Method used

A cover and a lever are installed between the truck bed and the battery box. The lifting action of the truck bed causes the cover to flip, protecting the top of the battery box and ensuring that the battery swapping operation space is not affected.

Benefits of technology

It effectively prevents dust and rain from entering the top of the battery box, protects the battery box, ensures that the battery swapping operation space is not disturbed, and maintains the stable function of the battery box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a new energy heavy truck bucket cover turning mechanism and a new energy heavy truck. The new energy heavy truck bucket turning cover mechanism comprises a cover plate and a pull rod. The front end of the cover plate in the vehicle driving direction is rotationally connected with the vehicle and located above a battery box of the vehicle. One end of the pull rod is rotationally connected with the cover plate at a first connecting point, and the other end of the pull rod is rotationally connected with a telescopic rod for lifting a hopper of the vehicle at a second connecting point. According to the new energy heavy truck bucket turning cover mechanism and the new energy heavy truck, the pull rod is arranged between the cover plate and the original telescopic rod of the truck, and when the truck bucket is in a horizontal state, the cover plate and the truck bucket form a space capable of covering the top of the battery box, so that the battery box is protected; when the car hopper is lifted by the telescopic rod, the pull rod drives the cover plate to turn over in the direction close to the car hopper in the process that the telescopic rod swings along with the lifting of the car hopper, and the battery replacement operation space above the battery box cannot be affected.
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Description

Technical Field

[0001] This invention belongs to the field of battery swapping equipment for new energy heavy trucks, and in particular, a tipping mechanism for the cargo bed of a new energy heavy truck. Background Technology

[0002] New energy heavy-duty trucks use a battery box for vehicle functions. Existing battery boxes are generally installed at the lower front of the truck bed, with a certain gap between them in the vertical direction. Because the control module, sensor module, and other components of the battery box are all mounted on top, the battery box is susceptible to dust, rain, and snow, which can lead to malfunctions. Summary of the Invention

[0003] In view of the above, it is necessary to provide a new energy heavy truck bed flip-top mechanism and a new energy heavy truck, which aims to provide a cover for the battery box without changing the original vehicle structure. Compared to existing technologies, the aforementioned new energy heavy truck bed flipping mechanism and new energy heavy truck, by setting a tie rod between the cover plate and the vehicle's original telescopic rod, create a space between the cover plate and the truck bed that can cover the top of the battery box when the truck bed is flat, thus protecting the battery box. When the truck bed is raised by the telescopic rod, the tie rod, as the telescopic rod swings with the truck bed, causes the cover plate to flip towards the truck bed, without affecting the battery swapping operation space above the battery box. Attached Figure Description

[0004] To more clearly illustrate the specific implementation methods, the accompanying drawings used in the description of the implementation methods will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0005] Figure 1 This is a structural diagram of a new energy heavy truck in a horizontally positioned truck bed state.

[0006] Figure 2 This is a structural diagram of a new energy heavy truck with the truck bed raised.

[0007] Figure 3 This is a schematic diagram of the tipping mechanism of a new energy heavy truck bed in the flat position of the bed.

[0008] Figure 4 This is a schematic diagram of the tipping mechanism of a new energy heavy truck bed in the raised state.

[0009] Explanation of key component symbols: 10-Vehicle body; 20-Dump; 21-Second connecting seat; 30-Battery box; 40-Cover plate; 50-Telescopic rod; 60-Pull rod; 61-First connecting seat; 62-Third connecting seat.

[0010] The following detailed embodiments will further illustrate this disclosure in conjunction with the above-described drawings. Detailed Implementation

[0011] To better understand the above-mentioned objectives, features, and advantages of this disclosure, the disclosure will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. Many specific details are set forth in the following description to provide a thorough understanding of this disclosure; the described embodiments are merely a part of the embodiments of this disclosure, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this disclosure without inventive effort are within the scope of protection of this disclosure.

[0012] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of this disclosure.

[0013] In various embodiments, for ease of description and not limitation of this disclosure, the term "connection" used in the patent application specification and claims is not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "below," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship also changes accordingly.

[0014] like Figure 1-4 The new energy heavy truck includes a vehicle body 10, a truck bed 20, a battery box 30, and a new energy heavy truck bed flip-top mechanism. The vehicle body 10, truck bed 20, and battery box 30 are original components of the new energy heavy truck. The new energy heavy truck bed flip-top mechanism is added to the existing new energy vehicle to cover the top of the battery box 30, preventing rain, snow, and dust from entering from the top of the battery box 30 and damaging it.

[0015] For ease of description, the end along the vehicle's forward direction is the vehicle's front, and the end opposite the front is the vehicle's rear. In this embodiment, the truck bed 20 is rotatably connected to the vehicle body 10 at the rear position via a hinge, and the front is connected to the vehicle body 10 via a telescopic rod 50, which can be a hydraulic rod. During operation, after the telescopic rod 50 extends, it lifts the truck bed 20 from the front; after retracting, the truck bed 20 flips to a position where it rests flat on the vehicle body 10. Furthermore, the top of the truck bed 20 extends outwards to the upper part of the battery box 30.

[0016] Since battery swapping equipment typically connects to the battery box 30 from above, sufficient space needs to be reserved above the battery box 30 for swapping operations. However, this limited space can also allow rain, snow, dust, and other contaminants to enter the top of the battery box 30. Therefore, in this embodiment, the battery box 30 is located at the head of the vehicle body 10 and below the truck bed 20. A new energy heavy-duty truck bed flap mechanism is located between the truck bed 20 and the battery box 30 to cover the top of the battery box 30, thus protecting it.

[0017] The new energy heavy-duty truck bed tipping mechanism includes a cover plate 40 and a tie rod 60. The cover plate 40 is located between the battery box 30 and the truck bed 20. The cover plate 40 is rotatably connected to the vehicle at its front end along the vehicle's travel direction and is located above the vehicle's battery box 30. The rear end of the cover plate 40 along the travel direction overlaps the vehicle. The cover plate 40 is located below the truck bed 20 and its width is greater than the width of the truck bed 20.

[0018] A pull rod 60 connects the telescopic rod 50 and the cover plate 40. One end of the pull rod 60 is rotatably connected to the cover plate 40 at a first connection point, and the other end is rotatably connected to the telescopic rod 50 of the vehicle for raising and lowering the truck bed 20 at a second connection point. The height of the first connection point is greater than that of the second connection point.

[0019] The new energy heavy truck bed tipping mechanism also includes a first connecting seat 61 located on the inner side of the cover plate 40 and a second connecting seat 21 connecting the truck bed 20. The cover plate 40 is hinged to the truck bed 20 via the first connecting seat 61 and the second connecting seat 21. It also includes a third connecting seat 62 located on the inner side of the cover plate 40, and the pull rod 60 is hinged to the truck bed 20 via the third connecting seat 62.

[0020] During operation, the telescopic rod 50 extends and pushes out the truck bed 20. As the truck bed 20 rotates, the telescopic rod 50 also swings. The telescopic rod 50 can then pull the cover plate 40 to rotate in the direction closer to the tail through the pull rod 60, thus avoiding interference with the battery swapping operation space of the battery swapping equipment.

[0021] The aforementioned new energy heavy truck bed flipping mechanism and new energy heavy truck, by setting a pull rod 60 between the cover plate 40 and the vehicle's original telescopic rod 50, when the truck bed 20 is in a flat state, the cover plate 40 and the truck bed 20 form a space that can cover the top of the battery box 30, providing protection for the battery box 30; when the truck bed 20 is raised by the telescopic rod 50, the pull rod 60 drives the cover plate 40 to flip towards the truck bed 20 as the telescopic rod 50 swings with the truck bed 20 being raised, without affecting the battery swapping operation space above the battery box 30.

[0022] In the several specific embodiments provided in this disclosure, it will be apparent to those skilled in the art that this disclosure is not limited to the details of the exemplary embodiments described above, and that this disclosure can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of this disclosure is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be embraced within this disclosure. Furthermore, it is clear that the word "comprising" does not exclude other units or steps, and the singular does not exclude the plural. Terms such as "first," "second," etc., are used to denote names and do not indicate any particular order.

[0023] The above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to the above preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions to the technical solutions of this disclosure should not depart from the spirit and scope of the technical solutions of this disclosure.

Claims

1. A tipping mechanism for a new energy heavy-duty truck bed, characterized in that, include: A cover plate is rotatably connected to the vehicle at its front end along the vehicle's direction of travel and is located above the vehicle's battery compartment. A pull rod, one end of which is rotatably connected to the cover plate at a first connection point, and the other end of which is rotatably connected to the telescopic rod of the vehicle for raising and lowering the truck bed at a second connection point.

2. The new energy heavy truck bed tipping mechanism as described in claim 1, characterized in that, The rear end of the cover plate, along the direction of travel, overlaps the vehicle.

3. The new energy heavy truck bed tipping mechanism as described in claim 2, characterized in that, The height of the first connection point is greater than that of the second connection point.

4. The new energy heavy truck bed tipping mechanism as described in claim 3, characterized in that, The cover plate is located below the truck bed and is wider than the width of the truck bed.

5. The new energy heavy truck bed tipping mechanism as described in claim 4, characterized in that, It also includes a first connecting seat located on the inner side of the cover plate and a second connecting seat connecting the truck bed, wherein the cover plate is hinged to the second connecting seat via the first connecting seat to the truck bed.

6. The new energy heavy truck bed tipping mechanism as described in claim 5, characterized in that, It also includes a third connecting seat located on the inner side of the cover plate, and the pull rod is connected to the truck bed by hinge to the third connecting seat.

7. The new energy heavy truck bed tipping mechanism as described in claim 6, characterized in that, The telescopic rod is a hydraulic rod.

8. A new energy heavy-duty truck, comprising a vehicle body, a truck bed, and a battery box, wherein the rear of the truck bed is rotatably connected to the vehicle body, and the front of the truck bed is connected to the vehicle body via a telescopic rod, and the battery box is located at the front of the vehicle body and below the truck bed, characterized in that, It also includes a new energy heavy truck bed flip-top mechanism as described in any one of claims 1-7, wherein the cover plate of the new energy heavy truck bed flip-top mechanism is located between the battery box and the truck bed, and the pull rod connects the telescopic rod and the cover plate.