Cartridge package loading and checking system and mounting method

Abstract

The invention discloses a loading and checking system and a mounting method for cassette packages, and relates to the technical field of cassette packages. The device comprises a support, rotating shafts which are symmetrically distributed are rotationally installed at the top of the support, the outer sides of the two rotating shafts are sleeved with conveying belts which are symmetrically distributed in a transmission mode, and a loading mechanism is arranged on one side of the support and used for loading the wafer boxes. Efficient and orderly loading and stacking of the wafer boxes can be achieved through the loading mechanism. After the wafer box is transferred to the conveying plate through the conveying belt, the conveying plate inclines to enable the wafer box to slide into the groove of the rotating roller, and after the rotating roller drives the wafer box to rotate to a designated position, the wafer box enters the space between the vertical plate and the push plate to be stacked. After a certain number of wafers are stacked, an electric push rod pushes a push plate to stack the wafers into a packaging box in order, meanwhile, a first threaded rod drives a vertical plate to move, the wafers can be stacked into different areas of the packaging box in cooperation with stretching and retracting of the electric push rod, excessive manual intervention is not needed, and the loading efficiency and the stacking regularity are improved.

Description

Technical Field

[0001] This invention relates to the field of tablet and carton packaging technology, specifically to a tablet and carton packaging loading and inspection system and installation method. Background Technology

[0002] In the production of products such as films, medical test strips, and electronic components, it is often necessary to package the products in film boxes, and then carry out subsequent loading, transportation, and quality inspection of the film boxes.

[0003] Publication number "CN1182401A" relates to a tablet packaging box with a special lid. The box consists of two main parts connected by a membrane hinge and manufactured in a single injection molding process. When the box is full, the lid closes, automatically centering and locking in one of two predetermined positions: either closed or dispensing. A distinct "click" sound is heard upon each locking. This box can be operated with one hand, and the tablets are visible before being removed from the dispensing opening chamber. Based on the search of patent numbers and the shortcomings of existing technologies, the following was found: In the field of tablet and carton production and packaging, traditional tablet and carton loading and packaging processes rely heavily on manual operation or the use of scattered, single pieces of equipment, presenting numerous problems that urgently need to be addressed. In the loading stage, manually stacking tablets into packaging boxes is not only inefficient but also results in poor stacking regularity, leading to loose stacking and insufficient space utilization. Even with simple conveyor equipment, the lack of an orderly transfer and positioning structure often causes poor connection between tablets during transfer, increasing the cost of manual intervention. In the quality inspection stage, current methods mostly involve manual sampling or overall inspection after packaging, making it difficult to detect problems such as missing tablets or damaged outer packaging in real time. Summary of the Invention

[0004] To address the issues of low efficiency and poor stacking regularity in tablet and box packaging, the present invention aims to provide a loading and inspection system and installation method for tablet and box packaging.

[0005] To solve the above technical problems, the present invention adopts the following technical solution: a loading and inspection system for tablet box packaging, including a bracket, a symmetrically distributed rotating shaft rotatably mounted on the top of the bracket, a symmetrically distributed conveyor belt driven sleeve on the outer side of each of the two rotating shafts, a loading mechanism on one side of the bracket for loading tablet boxes, and an inspection mechanism above the loading mechanism to prevent tablet boxes from being missed or damaged during loading, and a limiting mechanism inside the bracket to prevent tablet boxes from shifting during transport; The loading mechanism includes a rotating rod that rotates through a support frame. A conveying plate is fixedly installed on the outer side of the rotating rod. A hollow column is fixedly installed on one side of the support frame. A rotating roller is movably mounted on the hollow column. A symmetrically distributed connecting shaft is fixedly installed on the outer side of the rotating roller. The connecting shaft rotates through the hollow column. A ring-shaped groove is opened on the outer side of the rotating roller. A symmetrically distributed fixing plate is fixedly installed at the bottom end of the hollow column. A vertical plate is slidably installed inside the two fixing plates. A first threaded rod is rotatably installed inside one of the fixing plates. The first threaded rod is threaded through the vertical plate. A push plate is detachably installed inside the vertical plate. An electric push rod is fixedly installed on the outer side of the vertical plate. The output end of the electric push rod is fixedly connected to the push plate. A placement box is fixedly installed on one side of the support frame. A symmetrically distributed second threaded rod is rotatably installed inside the placement box. A bearing plate is threaded on the outer side of the two second threaded rods.

[0006] Preferably, the inspection mechanism includes two fixed frames fixedly installed inside the placement box, two second threaded rods rotatably installed in the corresponding fixed frames, a horizontal plate fixedly installed on the top of the two fixed frames, a sliding block slidably installed on the top of the horizontal plate, a detection head fixedly installed on the bottom of the sliding block, and a detection module, an alarm module, and a communication module provided inside the detection head. The sliding block and the vertical plate are fixedly connected by a connecting plate.

[0007] Preferably, the limiting mechanism includes two limiting plates, and both limiting plates are fixedly installed on the inner wall of the bracket.

[0008] Preferably, the two second threaded rods are connected by a synchronous belt drive, so that the two second threaded rods can rotate synchronously to realize the lifting and lowering of the bearing plate.

[0009] Preferably, a stabilizing rod is fixedly installed inside one of the fixed plates, and the stabilizing rod passes through the vertical plate.

[0010] Preferably, a symmetrically distributed support plate is fixedly installed on one side of the bracket, the hollow column and the support plate are fixedly connected, one of the rotating shafts and the connecting shaft are connected by belt drive, and a first motor is coaxially fixedly installed on the outer side of one of the rotating shafts.

[0011] Preferably, a second motor is coaxially fixedly mounted on one end of the rotating rod, a third motor is coaxially fixedly mounted on the top of one of the second threaded rods, and a fourth motor is coaxially fixedly mounted on one end of the first threaded rod.

[0012] The present invention also discloses a method for implementing a loading and inspection system for tablet / carton packaging, comprising the following steps: Step 1: First, place the cassette at the top of the conveyor belt. The drive shaft will rotate the conveyor belt to move the cassette. At the same time, place the packaging box on top of the support plate. By driving the second threaded rod to rotate, the support plate will lift the packaging box to the appropriate height. Step 2: After the tablet box is moved to the top of the conveyor plate, the drive rotating rod rotates, which can cause the conveyor plate to tilt. The tablet box will slide into the groove along the tilted conveyor plate. With the help of the belt transmission, the rotating shaft can drive the connecting shaft to rotate synchronously, which in turn drives the rotating roller and the tablet box to rotate. The hollow column can effectively prevent the tablet box from falling out of the groove. Step 3: When the groove containing the tablet box rotates to the bottom of the hollow column, the tablet box will detach from the groove and enter between the vertical plate and the push plate, and contact the lower surface of the inner wall of the packaging box. Subsequent tablet boxes can be stacked here in sequence. When a certain number of tablet boxes are stacked in the vertical plate, the output end of the drive electric push rod pushes the push plate, and the tablet boxes can be neatly stacked into the packaging box. By driving the fixed plate to move the vertical plate and the push plate, and with the extension and retraction of the electric push rod, the tablet boxes can be stacked in different areas of the packaging box until the packaging box is full.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. This application enables efficient and orderly loading and stacking of tablet boxes via a loading mechanism. After the tablet boxes are conveyed to the conveyor plate by the conveyor belt, the conveyor plate tilts so that the tablet boxes slide into the grooves of the rotating rollers. The rotating rollers drive the tablet boxes to rotate to the designated position, and then the tablet boxes are stacked between the vertical plate and the push plate. After a certain number are stacked, the electric push rod pushes the push plate to neatly stack the tablet boxes into the packaging box. At the same time, the first threaded rod drives the vertical plate to move. With the extension and retraction of the electric push rod, the tablet boxes can be stacked in different areas of the packaging box without much manual intervention, thus improving loading efficiency and stacking regularity. 2. This application enables the inspection agency to monitor the packaging status of tablet boxes in real time, promptly identify problems, and provide feedback. The inspection head of the inspection agency moves synchronously with the vertical plate, and its internal inspection module can comprehensively monitor the tablet boxes inside the packaging box. When damage to the outer packaging of the tablet box or missing tablets is detected, the alarm module responds immediately, and the communication module promptly informs the staff of the problem, facilitating quick handling by the staff, effectively preventing unqualified packaging from flowing out, and improving the quality of product packaging; 3. This application can ensure the stability of the tablet box conveying process and ensure a smooth loading process through the limiting mechanism. The two limiting plates of the limiting mechanism are fixed to the inner wall of the bracket. When the tablet box is moved on the conveyor belt, the limiting plates play a guiding and limiting role for the tablet box, so that the tablet box always maintains a straight movement state and avoids the tablet box from deviating during the conveying process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the present invention.

[0015] Figure 2 This is a schematic diagram of the structure of some of the detection mechanisms of the present invention.

[0016] Figure 3 This is a schematic diagram of the internal structure of the hollow column of the present invention.

[0017] Figure 4 This is a schematic diagram of the vertical plate and push plate of the present invention.

[0018] Figure 5 This is a schematic diagram of the internal structure of the placement box of the present invention.

[0019] Figure 6 This is a schematic diagram of the synchronous belt structure of the present invention.

[0020] In the diagram: 101, bracket; 102, rotating shaft; 103, conveyor belt; 1, loading mechanism; 2, inspection mechanism; 3, limiting mechanism; 11, rotating rod; 12, conveying plate; 13, hollow column; 14, rotating roller; 15, connecting shaft; 16, groove; 17, fixing plate; 18, vertical plate; 19, first threaded rod; 191, push plate; 192, electric push rod; 193, placement box; 194, second threaded rod; 195, bearing plate; 21, fixing frame; 22, horizontal plate; 221, sliding block; 23, detection head; 24, connecting plate; 31, limiting plate; 41, synchronous belt; 51, stabilizer bar; 61, support plate; 62, belt; 63, first motor; 71, second motor; 72, third motor; 73, fourth motor. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Example: Figure 1-6 As shown, this invention discloses a loading and inspection system for tablet / carton packaging, and provides the following two embodiments: Example 1: A loading and inspection system for tablet box packaging includes a support 101. Symmetrically distributed rotating shafts 102 are rotatably mounted on the top of the support 101. Symmetrically distributed conveyor belts 103 are driven sleeved on the outer sides of both rotating shafts 102. A loading mechanism 1 is provided on one side of the support 101 for loading tablet boxes. At the same time, an inspection mechanism 2 is provided above the loading mechanism 1 to prevent tablet boxes from being missed or damaged during loading. A limiting mechanism 3 is provided inside the support 101 to prevent tablet boxes from shifting during transport. The loading mechanism 1 includes a rotating rod 11 that rotates through a support 101. A conveying plate 12 is fixedly installed on the outer side of the rotating rod 11. A hollow column 13 is fixedly installed on one side of the support 101. A rotating roller 14 is movably mounted on the hollow column 13. Symmetrically distributed connecting shafts 15 are fixedly installed on the outer side of the rotating roller 14. The connecting shafts 15 rotate through the hollow column 13. Annularly distributed grooves 16 are opened on the outer side of the rotating roller 14. Symmetrically distributed fixing plates 17 are fixedly installed at the bottom end of the hollow column 13. Vertical plates 18 are slidably installed inside the two fixing plates 17. One of the fixed plates 17 has a first threaded rod 19 rotatably mounted inside, the first threaded rod 19 threaded through the vertical plate 18, a push plate 191 is detachably mounted inside the vertical plate 18, an electric push rod 192 is fixedly mounted on the outside of the vertical plate 18, the output end of the electric push rod 192 is fixedly connected to the push plate 191, a placement box 193 is fixedly mounted on one side of the bracket 101, a second threaded rod 194 is symmetrically distributed inside the placement box 193, and a bearing plate 195 is threadedly sleeved on the outside of the two second threaded rods 194.

[0023] Example 2 differs from Example 1 in that the inspection mechanism 2 includes two fixed frames 21 fixedly installed inside the placement box 193, and two second threaded rods 194 rotatably installed in the corresponding fixed frames 21. A horizontal plate 22 is fixedly installed on the top of the two fixed frames 21. A sliding block 221 is slidably installed on the top of the horizontal plate 22. A detection head 23 is fixedly installed on the bottom of the sliding block 221. The detection head 23 is equipped with a detection module, an alarm module, and a communication module. The sliding block 221 and the vertical plate 18 are fixedly connected by a connecting plate 24.

[0024] The limiting mechanism 3 includes two limiting plates 31. Both limiting plates 31 are fixedly installed on the inner wall of the bracket 101. By setting the limiting plates 31, the tablet box can move in a straight line on the conveyor belt 103, avoiding deviation that would prevent the tablet box from entering the groove 16 and improving its overall stability.

[0025] The two second threaded rods 194 are connected by a synchronous belt 41, which enables the two second threaded rods 194 to rotate synchronously, thereby raising and lowering the bearing plate 195.

[0026] A stabilizing rod 51 is fixedly installed inside one of the fixed plates 17. The stabilizing rod 51 passes through the vertical plate 18. By setting the stabilizing rod 51, the stability of the vertical plate 18 is improved, making it move more smoothly.

[0027] A symmetrically distributed support plate 61 is fixedly installed on one side of the bracket 101. The hollow column 13 is fixedly connected to the support plate 61. One of the rotating shafts 102 and the connecting shaft 15 are connected by a belt 62. A first motor 63 is coaxially fixedly installed on the outer side of one of the rotating shafts 102. Through the belt 62, the rotating shaft 102 can drive the connecting shaft 15 to rotate, reducing the use of a drive source. The first motor 63 can provide power to the rotating shaft 102.

[0028] A second motor 71 is coaxially fixedly mounted on one end of the rotating rod 11, a third motor 72 is coaxially fixedly mounted on the top of one of the second threaded rods 194, and a fourth motor 73 is coaxially fixedly mounted on one end of the first threaded rod 19. The second motor 71, the third motor 72, and the fourth motor 73 can provide power to the rotating rod 11, the second threaded rod 194, and the first threaded rod 19.

[0029] The present invention also discloses a method for implementing a loading and inspection system for tablet / carton packaging, comprising the following steps: Step 1: First, place the tablet box on the top of the conveyor belt 103. Drive the conveyor belt 103 to rotate by the drive shaft 102 to move the tablet box. At the same time, place the packaging box on the top of the support plate 195. Drive the second threaded rod 194 to rotate, so that the support plate 195 drives the packaging box to rise. Step 2: When the tablet box reaches the top of the conveyor plate 12, the drive rotating rod 11 is rotated, causing the conveyor plate 12 to tilt. At this time, the tablet box enters the groove 16 through the tilted conveyor plate 12. The belt 62 enables the rotating shaft 102 to drive the connecting shaft 15 to rotate. While the connecting shaft 15 is rotating, it drives the rotating roller 14 and the tablet box to rotate. The hollow column 13 prevents the tablet box from falling out of the groove 16. Step 3: When the groove 16 containing the tablet box reaches the bottom of the hollow column 13, the tablet box detaches from the groove 16 and enters the vertical plate 18 and the push plate 191. At the same time, the tablet box contacts the lower surface of the inner wall of the packaging box. Subsequent tablet boxes are stacked in sequence. When the tablet boxes in the vertical plate 18 are stacked to a certain extent, the output end of the drive electric push rod 192 pushes the push plate 191 to push the tablet box, so that the push plate 191 neatly places the tablet box inside the packaging box. The drive fixed plate 17 can drive the vertical plate 18 and the push plate 191 to move, so that the push plate 191 moves the tablet box. At this time, by turning on the electric push rod 192, the push plate 191 can place the tablet box to other areas of the packaging box until the entire packaging box is filled. Step 4: The detection head 23, through its internal detection module, can monitor the tablet boxes inside the packaging box in real time. When the outer packaging of the tablet box is damaged or there is a missing item, the alarm module inside the detection head 23 will react and inform the staff through the communication module, so that the staff can deal with it in time. At the same time, when the vertical plate 18 moves, it can drive the sliding block 221 and the detection head 23 to move through the connecting plate 24, so that the detection head 23 can monitor more comprehensively.

[0030] By setting the limiting plate 31, the tablet box can move in a straight line on the conveyor belt 103, avoiding deviation that would prevent the tablet box from entering the groove 16, thus improving its overall stability.

[0031] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A loading and inspection system for tablet / carton packaging, comprising a support frame, characterized in that: The top of the bracket is rotatably mounted with symmetrically distributed rotating shafts, and symmetrically distributed conveyor belts are driven sleeved on the outer sides of both rotating shafts. A loading mechanism is provided on one side of the bracket for loading tablet boxes. At the same time, an inspection mechanism is provided above the loading mechanism to prevent tablet boxes from being missed or damaged during loading. A limiting mechanism is provided inside the bracket to prevent tablet boxes from shifting during transport. The loading mechanism includes a rotating rod that rotates through a support frame. A conveying plate is fixedly installed on the outer side of the rotating rod. A hollow column is fixedly installed on one side of the support frame. A rotating roller is movably mounted on the hollow column. A symmetrically distributed connecting shaft is fixedly installed on the outer side of the rotating roller. The connecting shaft rotates through the hollow column. An annularly distributed groove is opened on the outer side of the rotating roller. A symmetrically distributed fixing plate is fixedly installed at the bottom end of the hollow column. A vertical plate is slidably installed inside two of the fixing plates. A first threaded rod is rotatably installed inside one of the fixing plates. The first threaded rod is threaded through the vertical plate. A push plate is detachably installed inside the vertical plate. An electric push rod is fixedly installed on the outer side of the vertical plate. The output end of the electric push rod is fixedly connected to the push plate. A placement box is fixedly installed on one side of the support frame. A symmetrically distributed second threaded rod is rotatably installed inside the placement box. A bearing plate is threaded onto the outer side of the two second threaded rods.

2. The loading and inspection system for sheet / carton packaging as described in claim 1, characterized in that, The inspection mechanism includes two fixed frames fixedly installed inside the placement box. Two second threaded rods are rotatably installed in the corresponding fixed frames. A horizontal plate is fixedly installed on the top of the two fixed frames. A sliding block is slidably installed on the top of the horizontal plate. A detection head is fixedly installed on the bottom of the sliding block. The detection head is equipped with a detection module, a reporting module, and a communication module. The sliding block and the vertical plate are fixedly connected by a connecting plate.

3. The loading and inspection system for sheet / carton packaging as described in claim 1, characterized in that, The limiting mechanism includes two limiting plates, both of which are fixedly installed on the inner wall of the bracket.

4. The loading and inspection system for sheet / carton packaging as described in claim 2, characterized in that, The two second threaded rods are connected by a synchronous belt drive, which enables the two second threaded rods to rotate synchronously, thereby realizing the lifting and lowering of the bearing plate.

5. The loading and inspection system and installation method for sheet / carton packaging as described in claim 1, characterized in that, A stabilizing rod is fixedly installed inside one of the fixed plates, and the stabilizing rod passes through the vertical plate.

6. The loading and inspection system for tablet / carton packaging as described in claim 1, characterized in that, Symmetrically distributed support plates are fixedly installed on one side of the bracket. The hollow column and the support plates are fixedly connected. One of the rotating shafts and the connecting shaft are connected by belt drive. A first motor is coaxially fixedly installed on the outer side of one of the rotating shafts.

7. The loading and inspection system for tablet / carton packaging as described in claim 4, characterized in that, A second motor is coaxially fixedly mounted on one end of the rotating rod, a third motor is coaxially fixedly mounted on the top of one of the second threaded rods, and a fourth motor is coaxially fixedly mounted on one end of the first threaded rod.

8. A method for implementing the loading and inspection system for tablet / carton packaging according to any one of claims 1-7, characterized in that, Includes the following steps: Step 1: First, place the cassette at the top of the conveyor belt. The drive shaft will rotate the conveyor belt to move the cassette. At the same time, place the packaging box on top of the support plate. By driving the second threaded rod to rotate, the support plate will lift the packaging box to the appropriate height. Step 2: After the tablet box is moved to the top of the conveyor plate, the drive rotating rod rotates, which can cause the conveyor plate to tilt. The tablet box will then slide into the groove along the tilted conveyor plate. With the help of the belt transmission, the rotating shaft can drive the connecting shaft to rotate synchronously, which in turn drives the rotating roller and the tablet box to rotate. The hollow column can effectively prevent the tablet box from falling out of the groove. Step 3: When the groove containing the tablet box rotates to the bottom of the hollow column, the tablet box will detach from the groove and enter between the vertical plate and the push plate, and contact the lower surface of the inner wall of the packaging box. Subsequent tablet boxes can be stacked here in sequence. When a certain number of tablet boxes are stacked in the vertical plate, the output end of the drive electric push rod pushes the push plate, and the tablet boxes can be neatly stacked into the packaging box. By driving the fixed plate to move the vertical plate and the push plate, and with the extension and retraction of the electric push rod, the tablet boxes can be stacked in different areas of the packaging box until the packaging box is full.

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