High-end glass bottle deep processing production line logistics system

Abstract

The invention relates to a high-end glass bottle deep processing production line logistics system which comprises a non-clean area feeding and discharging transfer system, a thousand-level clean area feeding and discharging transfer system, a hundred-level clean area feeding and discharging transfer system and delivery windows. The non-clean area feeding and discharging transfer system, the thousand-level clean area feeding and discharging transfer system and the hundred-level clean area feeding and discharging transfer system are arranged in a non-clean area, a thousand-level clean area and a hundred-level clean area correspondingly, and the first delivery window is arranged between the non-clean area feeding and discharging transfer system and the thousand-level clean area feeding and discharging transfer system. The second delivery window is arranged between the thousand-level clean area feeding and discharging transfer system and the hundred-level clean area feeding and discharging transfer system. By adopting the logistics system for the high-end glass bottle deep processing production line, starting and ending points of carrying can be changed at any time, process equipment can be increased and decreased at any time, a process route is convenient to adjust, whole-process automation is achieved, manual participation is not needed, efficiency and glass bottle quality are improved, and labor cost is reduced.

Description

Technical Field

[0001] This invention relates to the field of glass bottle production lines, and more particularly to the field of high-end glass bottle deep processing, specifically referring to a logistics system for a high-end glass bottle deep processing production line. Background Technology

[0002] This high-end glass bottle production line is not yet available or mature in China and is in the pilot stage. The process sequence and flow are frequently changing. At the same time, due to the involvement of cleanroom operations and handling, it suffers from problems such as high labor costs, complex manual operations, and low efficiency.

[0003] Mature glass bottle production lines typically use chain conveyors to connect different process equipment. However, these lines suffer from poor flexibility and fixed processes. If a process change occurs, it cannot be altered and the entire design must be scrapped. The process equipment requires dedicated channels for the chain conveyor or the configuration of loading and unloading mechanisms. This approach is only suitable for mass production with mature processes. During the process development and trial production stages, manual operation is usually the only option.

[0004] When operating manually, workers need to wear cleanroom suits, enter the cleanroom, manually open the lid of the process equipment to take out the glass bottles, and then transfer them to the next process. The deep processing design of high-end glass bottles requires manual loading and unloading operations for more than a dozen processes.

[0005] Disadvantages of existing processes: 1. Mechanical equipment production lines have poor flexibility and are only suitable for mass production of mature processes; 2. Manual production requires personnel to wear cleanroom suits for operation, which is relatively troublesome for personnel. 3. Manual loading, unloading, and transfer involve human contact with the product, which may contaminate the glass bottles and affect the coating or cleaning effect; 4. The glass bottle deep processing production line has a complex process, often involving more than a dozen steps, and requires a large amount of manpower. Summary of the Invention

[0006] The purpose of this invention is to overcome the shortcomings of the prior art and provide a logistics system for high-end glass bottle deep processing production lines that is flexible, efficient, and widely applicable.

[0007] To achieve the above objectives, the high-end glass bottle deep processing production line logistics system of the present invention is as follows: The main features of this high-end glass bottle deep processing production line logistics system are that the system includes a non-clean area loading and unloading transfer system, a Class 1000 clean area loading and unloading transfer system, a Class 100 clean area loading and unloading transfer system, and pass-through windows, which include a first pass-through window and a second pass-through window. The non-clean area loading and unloading transfer system, the Class 1000 clean area loading and unloading transfer system, and the Class 100 clean area loading and unloading transfer system are respectively set up in the non-clean area, the Class 1000 clean area, and the Class 100 clean area. The first transfer window is set between the non-clean area loading and unloading transfer system and the Class 1000 clean area loading and unloading transfer system, and the second transfer window is set between the Class 1000 clean area loading and unloading transfer system and the Class 100 clean area loading and unloading transfer system, which are used to realize the transfer of glass bottles between different clean areas.

[0008] Preferably, the non-clean area loading and unloading transfer system includes a pre-cleaning auxiliary loading and unloading mechanism, a bottle placement rack, a bottle buffer platform, a vision inspection device, and a non-clean area robotic transfer system. Bottles to be pre-cleaned are placed upside down on the bottle placement rack. The pre-cleaning auxiliary loading and unloading mechanism is located between the bottle placement rack and the bottle buffer platform. The non-clean area robotic transfer system is located between the bottle buffer platform and the vision inspection device. The pre-cleaning auxiliary loading and unloading mechanism picks up the bottles to be pre-cleaned and places them into a pre-cleaning machine for pre-cleaning. The pre-cleaning auxiliary loading and unloading mechanism removes the cleaned bottles and places them on the bottle buffer platform. The non-clean area robotic transfer system picks up the bottles and enters them into the vision inspection device. The vision inspection device sequentially inspects the bottles. The non-clean area robotic transfer system places the inspected bottles into a first transfer window.

[0009] Preferably, the Class 1000 cleanroom loading and unloading transfer system includes a robot and a seven-axis transfer system, an auxiliary loading and unloading mechanism assembly, an auxiliary mechanism mounting frame, a process equipment housing, a second pass-through window, and a Class 1000 cleanroom bottle placement rack. The robot and the seven-axis transfer system are arranged in the middle of the Class 1000 cleanroom loading and unloading transfer system. The auxiliary mechanism mounting frame is installed on the side of the robot and the seven-axis transfer system. The auxiliary loading and unloading mechanism assembly includes multiple modular auxiliary loading and unloading mechanisms, which are sequentially installed inside the auxiliary mechanism mounting frame. The process equipment housing is located behind the auxiliary loading and unloading mechanism assembly, and the second pass-through window is located behind the process equipment housing. The multiple Class 1000 cleanroom bottle placement racks are respectively installed in front of the multiple auxiliary loading and unloading mechanisms. The auxiliary loading and unloading mechanisms are used to perform glass bottle placement and removal operations. The robot and the seven-axis transfer system are used to transfer glass bottles between the multiple auxiliary loading and unloading mechanisms, the second pass-through window, and the Class 1000 cleanroom bottle placement racks.

[0010] Preferably, the auxiliary loading and unloading mechanism includes an alkaline washing loading and unloading auxiliary mechanism, a spraying loading and unloading auxiliary mechanism, an acid washing loading and unloading auxiliary mechanism, an ultrasonic drying loading and unloading auxiliary mechanism, a coating A loading and unloading auxiliary mechanism, a coating B loading and unloading auxiliary mechanism, an EDI loading and unloading auxiliary mechanism, a curing oven buffer rack, and a curing oven in / out auxiliary mechanism. The alkaline washing loading and unloading auxiliary mechanism, the spraying loading and unloading auxiliary mechanism, the acid washing loading and unloading auxiliary mechanism, the ultrasonic drying loading and unloading auxiliary mechanism, the coating A loading and unloading auxiliary mechanism, the coating B loading and unloading auxiliary mechanism, and the EDI loading and unloading auxiliary mechanism are sequentially arranged on one side of the robot and the seven-axis transfer system. The curing oven in / out auxiliary mechanism is installed on the other side of the robot and the seven-axis transfer system. The curing oven buffer rack is installed in front of the curing oven in / out auxiliary mechanism.

[0011] Preferably, the robot and the seven-axis transfer system grab the bottle from the first transfer window and place it on the bottle waiting rack in the Class 1,000 clean area. The alkaline washing loading and unloading auxiliary mechanism grabs the bottle and puts it into the alkaline washing machine for alkaline washing. The alkaline washing loading and unloading auxiliary mechanism takes out the alkaline-washed bottle and places it on the bottle waiting rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the alkaline-washed bottles and place them on the bottle rack in the Class 1,000 clean area. The spraying and loading / unloading auxiliary mechanism grabs the bottles and inverts them into the spraying machine for spraying. The spraying and loading / unloading auxiliary mechanism takes out the sprayed bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the sprayed bottles and place them on the bottle rack in the Class 1,000 clean area. The pickling loading and unloading auxiliary mechanism grabs the bottles and puts them into the pickling machine for pickling. The pickling loading and unloading auxiliary mechanism takes out the pickled bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the acid-washed bottles and place them on the bottle rack in the Class 1,000 clean area. The ultrasonic drying loading and unloading auxiliary mechanism grabs the bottles and inverts them into the dryer for drying. The ultrasonic drying loading and unloading auxiliary mechanism takes out the dried bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the dried bottles and place them on the bottle rack in the Class 1,000 clean area. The coating A loading and unloading auxiliary mechanism grabs the bottles and puts them into the coating machine for coating. The coating A loading and unloading auxiliary mechanism takes out the coated bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the coated and dried bottles and place them on the bottle rack in the Class 1,000 clean area. The coating B loading and unloading auxiliary mechanism grabs the bottles and puts them into the coating machine for coating. The coating B loading and unloading auxiliary mechanism takes out the coated bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system pick up the coated and dried bottles and place them on the curing oven buffer rack. The curing oven entry and exit auxiliary mechanism picks up the bottles and inverts them into the curing oven for curing. The curing oven entry and exit auxiliary mechanism takes out the cured bottles and places them on the curing oven buffer rack. The robot and seven-axis transfer system pick up the solidified bottles and place them on the bottle rack in the Class 1000 clean area. The EDI loading and unloading auxiliary mechanism picks up the bottles and places them into the EDI cleaning machine for cleaning. The EDI loading and unloading auxiliary mechanism takes out the cleaned bottles and places them on the bottle rack in the Class 1000 clean area. The robot and seven-axis transfer system pick up the bottles and place them in the second transfer window.

[0012] Preferably, the Class 1000 cleanroom material handling and transfer system also includes a gripper cleaning station, which is installed in front of the robot and the seven-axis transfer system. The robot and the seven-axis transfer system use the gripper cleaning station to replace the grippers with clean ones.

[0013] Preferably, the modular auxiliary loading and unloading mechanism consists of an X-axis module, a Y-axis module, a Z-axis module, and a bottle gripper. The Y-axis module is installed at both ends of the X-axis module, the Z-axis module is vertically installed on the X-axis module, and the bottle gripper is installed on the X-axis module.

[0014] Preferably, the Class 100 cleanroom material handling and transfer system includes a cleaning and loading / unloading auxiliary mechanism, an EDI cleaning machine, a packaging room robot transfer system, a drying buffer rack, a drying oven, a transfer table, a vision inspection auxiliary robot, a vision inspection mechanism, a packaging auxiliary robot, an exit conveyor line, and a packaging machine. The packaging room robot transfer system is located in the middle of the Class 100 cleanroom material handling and transfer system. The cleaning and loading / unloading auxiliary mechanism, the EDI cleaning machine, the vision inspection auxiliary robot, the packaging auxiliary robot, the drying oven, and the transfer table are installed around the packaging room robot transfer system. The vision inspection mechanism is installed behind the vision inspection auxiliary robot, the packaging machine is installed behind the packaging auxiliary robot, and the exit conveyor line is installed behind the packaging machine. The packaging room robot transfer system transfers glass bottles between the transfer table, the cleaning and loading / unloading auxiliary mechanism, the vision inspection auxiliary robot, and the packaging auxiliary robot.

[0015] Preferably, the packaging room robot transfer system grabs bottles from the second transfer window and places them on the drying buffer rack, the cleaning and unloading auxiliary mechanism grabs bottles and inverts them into the EDI cleaning machine for cleaning, and the cleaning and unloading auxiliary mechanism takes out the cleaned bottles and places them on the drying buffer rack. The robotic transfer system in the packaging room picks up the cleaned bottles and places them on the drying buffer rack to wait for drying and cooling. The aforementioned packaging room robot transfer system picks up dried and cooled bottles from the drying buffer rack and places them on the transfer platform. A vision inspection-assisted robot picks up the bottles and transfers them to a vision inspection mechanism for inspection. The vision inspection-assisted robot then places the inspected bottles on the transfer platform. The packaging robot picks up qualified bottles and puts them into the packaging machine for packaging, while placing unqualified bottles on the exit conveyor line and triggering an alarm.

[0016] The high-end glass bottle deep processing production line logistics system of this invention utilizes a robotic transfer system and a robot and seven-axis transfer system to realize the handling between various process equipment. The start and end points of the handling can be changed at any time, and the process path adjustment is relatively flexible. The modular auxiliary loading and unloading mechanism realizes the entry and exit of glass bottles from process equipment, and process equipment can be added or removed at any time, making it easy to adjust the process route. The robotic transfer system and the auxiliary loading and unloading mechanism work together to achieve full automation without human intervention, improving efficiency and glass bottle quality. The entire logistics system replaces manual labor, reducing labor costs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the logistics system for the high-end glass bottle deep processing production line of the present invention.

[0018] Figure 2 This is a schematic diagram of the non-clean area loading and unloading transfer system of the high-end glass bottle deep processing production line logistics system of the present invention.

[0019] Figure 3 This is a schematic diagram of the loading and unloading transfer system in a Class 1000 clean area of ​​the high-end glass bottle deep processing production line logistics system of the present invention.

[0020] Figure 4 This is a schematic diagram of the auxiliary loading and unloading mechanism of the logistics system for the high-end glass bottle deep processing production line of the present invention.

[0021] Figure 5 This is a schematic diagram of the loading and unloading transfer system in a Class 100 clean area of ​​the high-end glass bottle deep processing production line logistics system of the present invention.

[0022] Figure label: 1. Non-clean area loading and unloading transfer system 2,000-level cleanroom loading and unloading transfer system 3. Class 100 cleanroom loading and unloading transfer system 101 Incoming Material Platform 102 Pre-cleaning chamber 103 Pre-cleaning auxiliary loading and unloading mechanism 104 Bottles to be processed rack 105 Bottle Buffer Platform 106 Visual Inspection Equipment 107. Robotic Transfer System for Non-Clean Areas 108 First Passing Window 201 Robot and Seven-Axis Transfer System 202. Housings for various process equipment 203 Alkali washing loading and unloading auxiliary mechanism 204 Shot Casting and Unloading Auxiliary Mechanism 205 Pickling loading and unloading auxiliary mechanism 206 Ultrasonic Drying Loading and Unloading Auxiliary Mechanism 207 Coating A Loading and Unloading Auxiliary Mechanism 208 Coating B Loading and Unloading Auxiliary Mechanism 209 EDI Loading and Unloading Auxiliary Mechanism 210 Handle Cleaning Station 211 Curing Oven Buffer Rack 212 Curing Oven Inlet / Outlet Auxiliary Mechanism 213 Auxiliary mechanism mounting bracket 214 Second Pass-through Window 215 Class 1000 cleanroom bottle storage rack 2071 X-axis module 2072 Y-axis module 2073 Z-axis module 2074 Bottle Grabber 301 Cleaning and loading / unloading auxiliary mechanism 302 EDI Cleaning Machine 303 Packaging Room Robotic Transfer System 304 Drying Buffer Rack 305 Drying Oven 306 transfer station 307 Visual Inspection Assisted Robot 308 Visual Inspection Agency 309 Packaging Assist Robot 310 Packaging Machine 311 Export Conveyor Line Detailed Implementation

[0023] To more clearly describe the technical content of the present invention, the following description is provided in conjunction with specific embodiments.

[0024] The high-end glass bottle deep processing production line logistics system of the present invention includes a non-clean area loading and unloading transfer system 1, a Class 1000 clean area loading and unloading transfer system 2, a Class 100 clean area loading and unloading transfer system 3, and a transfer window. The transfer window includes a first transfer window 108 and a second transfer window 214. The non-clean area loading and unloading transfer system 1, the Class 1000 clean area loading and unloading transfer system 2, and the Class 100 clean area loading and unloading transfer system 3 are respectively located in the non-clean area, the Class 1000 clean area, and the Class 100 clean area. The first transfer window 108 is located between the non-clean area loading and unloading transfer system 1 and the Class 1000 clean area loading and unloading transfer system 2, and the second transfer window 214 is located between the Class 1000 clean area loading and unloading transfer system 2 and the Class 100 clean area loading and unloading transfer system 3, for realizing the transfer of glass bottles between different clean areas.

[0025] In a preferred embodiment of the present invention, the non-clean area loading and unloading transfer system 1 includes a pre-cleaning auxiliary loading and unloading mechanism 103, a bottle placement rack 104, a bottle buffer platform 105, a vision inspection device 106, and a non-clean area robot transfer system 107. Bottles to be pre-cleaned are placed upside down on the bottle placement rack 104. The pre-cleaning auxiliary loading and unloading mechanism 103 is located between the bottle placement rack 104 and the bottle buffer platform 105. The non-clean area robot transfer system 107 is located between the bottle buffer platform 105 and the vision inspection device 106. The pre-cleaning auxiliary loading and unloading mechanism 103 picks up the bottles to be pre-cleaned and places them into a pre-cleaning machine for pre-cleaning. The pre-cleaning auxiliary loading and unloading mechanism 103 removes the cleaned bottles and places them on the bottle buffer platform 105. The non-clean area robot transfer system 107 picks up the bottles and enters them into the vision inspection device 106. The vision inspection device 106 inspects the bottles sequentially. The non-clean area robot transfer system 107 places the inspected bottles into a first transfer window 108.

[0026] In a preferred embodiment of the present invention, the Class 1000 cleanroom loading and unloading transfer system 2 includes a robot and a seven-axis transfer system 201, an auxiliary loading and unloading mechanism assembly, an auxiliary mechanism mounting frame 213, a process equipment housing 202, a second transfer window 214, and a Class 1000 cleanroom bottle placement rack 215. The robot and the seven-axis transfer system 201 is arranged in the middle of the Class 1000 cleanroom loading and unloading transfer system 201, and the auxiliary mechanism mounting frame 213 is installed on the side of the robot and the seven-axis transfer system 201. The auxiliary loading and unloading mechanism assembly includes multiple modular auxiliary loading and unloading mechanisms. The auxiliary loading and unloading mechanisms are sequentially installed inside the auxiliary mechanism mounting frame 213. The process equipment housing 202 is located behind the auxiliary loading and unloading mechanism assembly. The second transfer window 214 is located behind the process equipment housing 202. Multiple Class 1000 cleanroom bottle placement racks 215 are respectively installed in front of multiple auxiliary loading and unloading mechanisms. The auxiliary loading and unloading mechanisms are used to perform glass bottle placement and removal operations. The robot and seven-axis transfer system 201 are used to transfer glass bottles between multiple auxiliary loading and unloading mechanisms, the second transfer window 214, and the Class 1000 cleanroom bottle placement racks 215.

[0027] In a preferred embodiment of the present invention, the auxiliary loading and unloading mechanism includes an alkaline washing loading and unloading auxiliary mechanism 203, a spraying loading and unloading auxiliary mechanism 204, an acid washing loading and unloading auxiliary mechanism 205, an ultrasonic drying loading and unloading auxiliary mechanism 206, a coating A loading and unloading auxiliary mechanism 207, a coating B loading and unloading auxiliary mechanism 208, an EDI loading and unloading auxiliary mechanism 209, a curing oven buffer rack 211, and a curing oven in / out auxiliary mechanism 212. The alkaline washing loading and unloading auxiliary mechanism 203, the spraying loading and unloading auxiliary mechanism 204, the acid washing loading and unloading auxiliary mechanism 205, the ultrasonic drying loading and unloading auxiliary mechanism 206, the coating A loading and unloading auxiliary mechanism 207, the coating B loading and unloading auxiliary mechanism 208, and the EDI loading and unloading auxiliary mechanism 209 are sequentially arranged on one side of the robot and the seven-axis transfer system 201. The curing oven in / out auxiliary mechanism 212 is installed on the other side of the robot and the seven-axis transfer system 201. The curing oven buffer rack 211 is installed in front of the curing oven in / out auxiliary mechanism 212.

[0028] In a preferred embodiment of the present invention, the robot and seven-axis transfer system 201 grabs the bottle from the first transfer window 108 and places it on the bottle placement rack 215 in the Class 1000 clean area. The alkaline washing loading and unloading auxiliary mechanism 203 grabs the bottle and puts it into the alkaline washing machine for alkaline washing. The alkaline washing loading and unloading auxiliary mechanism 203 takes out the alkaline-washed bottle and places it on the bottle placement rack 215 in the Class 1000 clean area. The robot and seven-axis transfer system 201 grabs the alkaline-washed bottles and places them on the bottle placement rack 215 in the Class 1000 clean area. The spraying and loading / unloading auxiliary mechanism 204 grabs the bottles and inverts them into the spraying machine for spraying. The spraying and loading / unloading auxiliary mechanism 204 takes out the sprayed bottles and places them on the bottle placement rack 215 in the Class 1000 clean area. The robot and seven-axis transfer system 201 grabs the sprayed bottles and places them on the bottle rack 215 in the Class 1,000 clean area. The pickling loading and unloading auxiliary mechanism 205 grabs the bottles and puts them into the pickling machine for pickling. The pickling loading and unloading auxiliary mechanism 205 takes out the pickled bottles and places them on the bottle rack 215 in the Class 1,000 clean area. The robot and seven-axis transfer system 201 grabs the acid-washed bottles and places them on the bottle placement rack 215 in the Class 1,000 clean area. The ultrasonic drying loading and unloading auxiliary mechanism 206 grabs the bottles and inverts them into the dryer for drying. The ultrasonic drying loading and unloading auxiliary mechanism 206 takes out the dried bottles and places them on the bottle placement rack 215 in the Class 1,000 clean area. The robot and seven-axis transfer system 201 grabs the dried bottles and places them on the bottle placement rack 215 in the Class 1,000 clean area. The coating A loading and unloading auxiliary mechanism 207 grabs the bottles and puts them into the coating machine for coating. The coating A loading and unloading auxiliary mechanism 207 takes out the coated bottles and places them on the bottle placement rack 215 in the Class 1,000 clean area. The robot and seven-axis transfer system 201 grabs the coated and dried bottles and places them on the bottle placement rack 215 in the Class 1000 clean area. The coating B loading and unloading auxiliary mechanism 208 grabs the bottles and puts them into the coating machine for coating. The coating B loading and unloading auxiliary mechanism 208 takes out the coated bottles and places them on the bottle placement rack 215 in the Class 1000 clean area. The robot and seven-axis transfer system 201 grabs the coated and dried bottle and places it on the curing oven buffer rack 211. The curing oven entry and exit auxiliary mechanism 212 grabs the bottle and inverts it into the curing oven for curing. The curing oven entry and exit auxiliary mechanism 212 takes out the cured bottle and places it on the curing oven buffer rack 211. The robot and seven-axis transfer system 201 grips the solidified bottle and places it on the bottle placement rack 215 in the Class 1000 clean area. The EDI loading and unloading auxiliary mechanism 209 grips the bottle and places it into the EDI cleaning machine for cleaning. The EDI loading and unloading auxiliary mechanism 209 takes out the cleaned bottle and places it on the bottle placement rack 215 in the Class 1000 clean area. The robot and seven-axis transfer system 201 grips the bottle and places it in the second transfer window 214.

[0029] As a preferred embodiment of the present invention, the Class 1000 cleanroom loading and unloading transfer system 2 further includes a gripper cleaning station 210, which is installed on the front side of the robot and the seven-axis transfer system 201. The robot and the seven-axis transfer system 201 replace the gripper with a clean one at the gripper cleaning station 210.

[0030] In a preferred embodiment of the present invention, the modular auxiliary loading and unloading mechanism consists of an X-axis module 2071, a Y-axis module 2072, a Z-axis module 2073, and a bottle gripper 2074. The Y-axis module 2072 is installed at both ends of the X-axis module 2071, the Z-axis module 2073 is vertically installed on the X-axis module 2071, and the bottle gripper 2074 is installed on the X-axis module 2071.

[0031] In a preferred embodiment of the present invention, the Class 100 cleanroom loading and unloading transfer system 3 includes a cleaning and loading auxiliary mechanism 301, an EDI cleaning machine 302, a packaging room robot transfer system 303, a drying buffer rack 304, a drying oven 305, a transfer table 306, a vision inspection auxiliary robot 307, a vision inspection mechanism 308, a packaging auxiliary robot 309, an outlet conveyor line 311, and a packaging machine 310. The packaging room robot transfer system 303 is located in the middle of the Class 100 cleanroom loading and unloading transfer system 3. The cleaning and loading auxiliary mechanism 301, the EDI cleaning machine 302, and the packaging room robot transfer system 303 are all located in the middle of the Class 100 cleanroom loading and unloading transfer system 304. Visual inspection auxiliary robot 307, packaging auxiliary robot 309, drying oven 305, and transfer station 306 are installed around the robot transfer system 303 in the packaging room. The visual inspection mechanism 308 is installed behind the visual inspection auxiliary robot 307. The packaging machine 310 is installed behind the packaging auxiliary robot 309. The outlet conveyor line 311 is installed behind the packaging machine 310. The robot transfer system 310 in the packaging room transfers glass bottles between the transfer station 306, the cleaning and loading / unloading auxiliary mechanism 301, the visual inspection auxiliary robot 307, and the packaging auxiliary robot 309.

[0032] In a preferred embodiment of the present invention, the packaging room robot transfer system 303 grabs bottles from the second transfer window 214 and places them on the drying buffer rack 304. The cleaning loading and unloading auxiliary mechanism 301 grabs bottles and inverts them into the EDI cleaning machine 302 for cleaning. The cleaning loading and unloading auxiliary mechanism 301 takes out the cleaned bottles and places them on the drying buffer rack 304. The robotic transfer system 303 in the packaging room picks up the cleaned bottles and places them on the drying buffer rack 304 to wait for drying and cooling. The packaging room robot transfer system 303 grabs the dried and cooled bottles from the drying buffer rack 304 and places them on the transfer platform 306. The vision inspection auxiliary robot 307 grabs the bottles and transfers them to the vision inspection mechanism 308 for inspection. The vision inspection auxiliary robot 307 places the inspected bottles on the transfer platform 306. The packaging assistance robot 309 picks up qualified bottles and puts them into the packaging machine 310 for packaging, and places unqualified bottles on the exit conveyor line 311 and alarms.

[0033] The high-end glass bottle deep processing field mainly involves the series of processes such as pickling, alkali washing, drying, coating, curing, testing, and packaging. This invention provides a high-end glass bottle deep processing production line logistics system, which is mainly adapted to the automated logistics of a pilot small-batch glass bottle production line. It features modular design, strong adaptability to process changes, and high degree of automation. The logistics system is divided into three parts in terms of region: a non-clean area loading and unloading transfer system 1, a Class 1000 clean area loading and unloading transfer system 2, and a Class 100 clean area loading and unloading transfer system 3. Functionally, it includes: a robot transfer system, a robot and seven-axis transfer system 201, auxiliary loading and unloading mechanisms, a curing oven entry and exit mechanism, and other auxiliary mechanisms such as bottle placement platform, bottle buffer platform 105, and gripper cleaning mechanism.

[0034] The loading and unloading auxiliary mechanism of this invention automatically loads and unloads process equipment. It is modularly designed to adapt to frequent changes in the process. It connects more than a dozen processes through a set of highly flexible equipment, reducing and replacing manual labor, improving production efficiency, and improving the quality of glass bottles.

[0035] The high-end glass bottle deep processing production line logistics system of the present invention is divided into three parts: a non-clean area loading and unloading transfer system 1, a Class 1000 clean area loading and unloading transfer system 2, and a Class 100 clean area loading and unloading transfer system 3.

[0036] Functionally, it includes a robot transfer system, a robot and seven-axis transfer system 201, an auxiliary loading and unloading mechanism, a curing oven entry and exit mechanism, and other auxiliary mechanisms, such as a bottle placement rack 104, a bottle buffer platform 105, and a gripper cleaning mechanism.

[0037] Transfer windows are set up between the non-clean area loading and unloading transfer system 1, the Class 1000 clean area loading and unloading transfer system 2, and the Class 100 clean area loading and unloading transfer system 3 to realize the transfer between the several areas.

[0038] The non-clean area loading and unloading transfer system 1 consists of a pre-cleaning box 102, a material receiving platform 101, a pre-cleaning auxiliary loading and unloading mechanism 103, a bottle placement rack 104, a bottle buffer platform 105, a non-clean area robot transfer system 107, a vision inspection device 106, and a first transfer window 108.

[0039] The Class 1000 cleanroom loading and unloading transfer system 2 includes a robot and a seven-axis transfer system 201, various process equipment housings 202, alkaline washing loading and unloading auxiliary mechanisms 203, spraying loading and unloading auxiliary mechanisms 204, acid washing loading and unloading auxiliary mechanisms 205, ultrasonic drying loading and unloading auxiliary mechanisms 206, coating A loading and unloading auxiliary mechanisms 207, coating B loading and unloading auxiliary mechanisms 208, EDI loading and unloading auxiliary mechanisms 209, gripper cleaning table 210, curing oven buffer rack 211, curing oven in / out auxiliary mechanism 212, auxiliary mechanism mounting frame 213, second transfer window 214, and bottle placement rack 104, etc.

[0040] The Class 100 cleanroom loading and unloading transfer system 3 consists of a cleaning and loading / unloading auxiliary mechanism 301, an EDI cleaning machine 302, a packaging room robot transfer system 303, a drying buffer rack 304, a drying oven 305, a transfer table 306, a vision inspection auxiliary robot 307, a vision inspection equipment 308, a packaging auxiliary robot 309, a packaging machine 310, and an exit conveyor line 311.

[0041] The robot transfer system, auxiliary system, and robot and seven-axis transfer system 201 are respectively arranged in one non-clean area loading and unloading transfer system 1, one Class 1000 clean area loading and unloading transfer system 2, and four Class 100 clean area loading and unloading transfer systems 3, to realize the handling of glass bottles between various process equipment and to assist special machines in loading and unloading. At the same time, due to its high flexibility and programmable replacement points, it can adapt to changes in the position of process equipment and loading and unloading methods.

[0042] The robot and seven-axis transfer system 201 are arranged in the middle of the loading and unloading transfer system 2 in the Class 1000 clean area, covering all the process equipment in the Class 1000 clean area loading and unloading transfer system 2. It can help the robot and seven-axis transfer system 201 reach all the process equipment and play a role in connecting the entire process flow.

[0043] The auxiliary loading and unloading mechanism consists of an X-axis module 2071, a Y-axis module 2072 (if required), a Z-axis module 2073, and a bottle gripper 2074. This mechanism is modularly designed and can be installed on the auxiliary mechanism mounting bracket 213 to cooperate with the process box for loading and unloading. The rotary motors of the Y-axis module 2072 and the bottle gripper 2074 can be configured according to whether the process requires one pair of multiple process devices and whether it is necessary to export liquid from the bottle.

[0044] The process equipment is divided into two categories. The first category consists of small boxes with lids that can be opened and closed upwards by a cylinder, such as those for pickling, alkali washing, ultrasonic cleaning, coating, and spraying. Each of these boxes is equipped with a bottle rack 104, which can hold four bottles. Depending on the process requirements, the bottles are sometimes placed upright and sometimes upside down. During operation, the auxiliary loading and unloading mechanism picks up the bottles and places them into the open box via the X-axis module 2071, Y-axis module 2072, and Z-axis module 2073. When removing the bottles, the auxiliary mechanism also picks them up from the box. Depending on the process requirements, it is determined whether the bottles need to be emptied to drain the liquid. The processed bottles are then placed on the bottle rack 104, waiting to be picked up by the robot and the seven-axis transfer system 201. The second category consists of large boxes located on the south side of the loading and unloading transfer system 2 in the Class 1000 clean area. These are mainly drying ovens and curing ovens. The curing oven and drying oven have the same structure. The oven door can be automatically opened upwards by a cylinder. Each drying oven can dry four bottles at a time. The loading and unloading are done directly by a robot and a seven-axis transfer device using a gripper. The curing oven can cure 16 bottles at a time. Each loading and unloading requires the cooperation of the curing oven loading and unloading auxiliary mechanism 212. The curing oven loading and unloading auxiliary mechanism 212 consists of loading and unloading guide rails, a lifting mechanism, and a loading platform, which can work with the curing oven to complete the loading and unloading. The robot and the seven-axis transfer system 201 place four bottles on the loading platform at a time. After 16 bottles are loaded, the curing oven loading and unloading auxiliary mechanism 212 sends them into the curing oven together. After curing, the robot and the seven-axis transfer system 201 grabs the bottles and puts them on the curing oven buffer rack 211, so as not to delay the curing oven from loading again.

[0045] In a specific embodiment of the present invention, the process flow is described as follows: 1. Non-clean area loading and unloading transfer system After the product comes out of the kiln, it is picked up by the unloading robot and placed on the receiving platform 101. Then, it is picked up by the pre-cleaning robot and placed upside down on the bottle placement rack 104 next to the pre-cleaning machine. Next, the pre-cleaning auxiliary loading and unloading mechanism 103 picks up the bottle and puts it into the pre-cleaning machine for pre-cleaning. After cleaning for 5 minutes, the pre-cleaning auxiliary loading and unloading mechanism 103 takes it out and places it upside down on the bottle placement rack 104. Then, the robot picks it up and places it upright on the bottle buffer platform 105. The pre-cleaning section robot picks up the bottles one by one and puts them into the vision inspection device 106 for inspection. After one bottle is inspected, it is placed in the first transfer window 108. After all four bottles are inspected, they are picked up by the robot and the seven-axis transfer system 201 and put into the loading and unloading transfer system 2 area of ​​the Class 1000 clean area. The unqualified products can be placed directly by the robot into the unqualified product buffer rack. When four are picked up together, they are picked up and placed in the designated unqualified product area.

[0046] 2. Class 1000 cleanroom loading and unloading transfer system Alkali washing: The robot and seven-axis transfer system 201 grabs the bottle from the first transfer window 108 and places it upright on the bottle placement rack 215 in the Class 1000 clean area in front of the alkaline washing machine. The alkaline washing loading and unloading auxiliary mechanism 203 grabs the bottle and places it upright into the alkaline washing machine for alkaline washing. After the alkaline washing is completed, the alkaline washing loading and unloading auxiliary mechanism 203 takes it out, and the gripper rotates to empty the liquid in the bottle before placing it upright on the bottle placement rack 215 in the Class 1000 clean area in front of the alkaline washing machine.

[0047] Jet jet: The robot and seven-axis transfer system 201 grabs the alkaline-washed bottles and inverts them onto the bottle placement rack 215 in the Class 1000 clean area in front of the spray rinsing machine. The robot then moves to the quick-change gripper cleaning station 210 to replace the gripper with a clean one. The bottles are then grabbed by the RO auxiliary mechanism, inverted and placed into the spray rinsing machine for cleaning. After cleaning, the bottles are removed by the RO auxiliary mechanism and inverted onto the bottle placement rack 215 in the Class 1000 clean area in front of the spray rinsing machine.

[0048] Pickling: The robot and seven-axis transfer system 201 grabs the sprayed bottle and places it onto the bottle placement rack 215 in the Class 1000 clean area in front of the pickling machine. The bottle is then grabbed by the pickling loading and unloading auxiliary mechanism 205 and placed into the pickling machine for pickling. After pickling, the bottle is removed by the pickling loading and unloading auxiliary mechanism 205. The gripper on the pickling loading and unloading auxiliary mechanism 205 rotates to empty the liquid from the bottle and then places it onto the bottle placement rack 215 in the Class 1000 clean area in front of the pickling machine.

[0049] Ultrasonic cleaning: The robot and seven-axis transfer system 201 picks up the acid-washed bottles and places them upside down on the bottle rack 215 in the Class 1000 clean area in front of the ultrasonic cleaner. The robot and seven-axis transfer system 201 then moves to the quick-change gripper cleaning station 210 to replace the gripper with a clean one. The bottles are picked up by the ultrasonic drying loading and unloading auxiliary mechanism 206 and placed upside down into the ultrasonic cleaner for cleaning. After cleaning, the bottles are taken out by the ultrasonic drying loading and unloading auxiliary mechanism 206 and placed upside down on the bottle rack 215 in the Class 1000 clean area in front of the ultrasonic cleaner. (If there are no bottles being dried in the dryer, they can be placed directly into the dryer. After drying, the bottles can be taken out by the ultrasonic drying loading and unloading auxiliary mechanism 206 and placed upside down on the bottle rack 215 in the Class 1000 clean area in front of the dryer.)

[0050] drying: The ultrasonic drying loading and unloading auxiliary mechanism 206 picks up the bottles and places them upside down into the dryer for drying. After drying, the bottles are taken out by the ultrasonic drying loading and unloading auxiliary mechanism 206 and placed upside down on the bottle placement rack 215 in the Class 1000 clean area in front of the dryer. The robot picks up the dried bottles and places them upright on the bottle placement rack 215 in the Class 1000 clean area on the drying oven A machine. They need to be cooled before entering the next process.

[0051] Coating A: The robot and seven-axis transfer system 201 picks up the cooled bottles and places them onto the Class 1000 cleanroom bottle rack 215 on the coating machine A. The bottles are then picked up by the coating machine A loading and unloading auxiliary mechanism 207 and placed into the coating machine for coating. After coating, the bottles are removed by the coating machine A loading and unloading auxiliary mechanism 207. The gripper on the coating machine A loading and unloading auxiliary mechanism 207 rotates to empty the liquid from the bottles and then places them onto the Class 1000 cleanroom bottle rack 215 in front of the coating machine A loading and unloading auxiliary mechanism 207. After a set of bottles is coated, the gripper on the coating machine A loading and unloading auxiliary mechanism 207 needs to be cleaned in a cleaning machine (the cleaning tank cover is always open, and coating A and coating B share a cleaning tank that can accommodate two grippers for cleaning at the same time).

[0052] A. Drying: When there are no bottles in the drying oven: The robot grabs the coated bottles and puts them upside down into the A dryer for drying. After drying, the robot takes them out and places them upside down on the bottle buffer platform 105 above the A dryer (the upper rack of the A dryer is double-layered, one layer for buffering bottles after drying in the A dryer, and the other layer for buffering bottles after drying). After cooling, the bottles proceed to the next process. When there are bottles in the drying oven: The robot grabs the bottles directly and places them upside down on the bottle buffer platform 105 above the A dryer. After the bottles in the dryer have finished drying, the robot grabs the bottles again and puts them into the drying oven for drying.

[0053] Coating B: The robot and seven-axis transfer system 201 picks up bottles that have been dried and cooled by the dryer A and places them onto the bottle placement rack 215 in the Class 1000 clean area in front of the coating machine B. The bottles are then picked up by the loading and unloading auxiliary mechanism 208 of the coating machine B and placed into the coating machine for coating. After coating, the bottles are taken out by the loading and unloading auxiliary mechanism 208 of the coating machine B. The gripper on the loading and unloading auxiliary mechanism 208 of the coating machine B rotates to empty the liquid from the bottles and then places them onto the bottle placement rack 215 in the Class 1000 clean area in front of the loading and unloading auxiliary mechanism 208 of the coating machine B. After a set of bottles has been coated, the gripper on the loading and unloading auxiliary mechanism 208 of the coating machine B needs to be cleaned in a cleaning machine.

[0054] B. Drying: When there are no bottles in the drying oven: The robot grabs the coated bottle and puts it upside down into the B drying oven for drying. After drying, the robot takes it out and places it on the support in front of the curing oven for curing. When there are bottles in the drying oven: The robot does not grab the bottles temporarily. After the bottles in the drying oven are dried, the robot grabs the bottles and puts them into the drying oven for drying.

[0055] Curing: The robot and seven-axis transfer system 201 picks up bottles dried in dryer B and places them on the curing oven support (one curing oven is a single layer that can hold 8 bottles, and three curing ovens are double layers that can hold 16 bottles). After the bottles on a single curing oven support are full, the curing oven inlet / outlet mechanism carries the rack and puts the bottles into the curing oven to begin curing (after curing, the inlet / outlet mechanism automatically removes the bottles and rack from the curing oven). After 180 minutes of curing, cooling, and temperature reduction, the robot picks up the bottles and places them on the buffer rack above dryer B for buffering, ready for the next process.

[0056] EDI cleaning: The robot and seven-axis transfer system 201 picks up bottles from the buffer rack above the B drying oven and places them onto the bottle placement rack 215 in the Class 1000 clean area in front of the EDI cleaning machine. The bottles are then picked up by the EDI loading and unloading auxiliary mechanism 209 and placed into the EDI cleaning machine for cleaning. After cleaning, the bottles are removed by the EDI loading and unloading auxiliary mechanism 209. The gripper on the EDI loading and unloading auxiliary mechanism 209 rotates to empty the liquid from the bottles and then places them onto the bottle placement rack 215 in the Class 1000 clean area in front of the EDI cleaning machine.

[0057] After all processes are completed, the robot picks up the bottles that have been processed by the EDI cleaning machine and places them in the second transfer window 214, waiting for the robot in the packaging room to pick them up.

[0058] 3. Packaging Section EDI cleaning: The packaging room robot transfer system 303 grabs bottles from the second transfer window 214 and places them upside down on the bottle placement rack in front of the EDI cleaning machine 302. The bottles are then grabbed by the cleaning loading and unloading auxiliary mechanism 301 and placed upside down into the EDI cleaning machine 302 for cleaning. After cleaning, the bottles are taken out by the cleaning loading and unloading auxiliary mechanism 301 and placed upside down on the drying buffer rack 304.

[0059] drying: The packaging room robot transfer system 303 picks up the bottles from the waiting rack in front of the EDI cleaning machine 302 and places them upright on the drying buffer rack 304 above the drying oven 305 to wait for drying. After drying, the bottles are placed on the drying buffer rack 304 to cool (the drying buffer rack 304 on the drying oven 305 is a double-layer buffer rack, one layer is used for waiting for drying after EDI cleaning, and the other layer is used for cooling buffer after drying).

[0060] Detection: The packaging room robot transfer system 303 picks up the dried and cooled bottles from the drying buffer rack 304 and places them on the transfer station 306. Two vision inspection assisted robots 307 pick up the bottles one by one for inspection. After inspection, the bottles are staggered and placed on the transfer station 306.

[0061] Package: Qualified bottles are individually picked up by the packaging machine auxiliary robot 309 and placed into the packaging machine 310 for packaging. Unqualified bottles are not packaged, an alarm is triggered, and the bottles are placed on the exit conveyor line 311.

[0062] The bottle gripper 2074 of the auxiliary loading and unloading mechanism has the functions of clamping and flipping bottles, and can rotate the bottle at any angle after gripping it to pour out the liquid inside.

[0063] The auxiliary loading and unloading mechanism can be operated by a robot, but it will occupy the robot's cycle time, resulting in lower efficiency. The robot that assists vision inspection can be replaced by an auxiliary inspection mechanism, which has a similar cost to the robot, but its flexibility is reduced. The auxiliary loading and unloading can be in one-to-one or one-to-many form. When it is one-to-many, it is necessary to consider whether the grabbing of the preceding and following processes will cause mutual contamination.

[0064] For the specific implementation scheme of this embodiment, please refer to the relevant descriptions in the above embodiments, which will not be repeated here.

[0065] It is understood that the same or similar parts in the above embodiments can be referred to each other, and the contents not described in detail in some embodiments can be referred to the same or similar contents in other embodiments.

[0066] It should be noted that in the description of this invention, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means at least two.

[0067] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0068] The high-end glass bottle deep processing production line logistics system of this invention realizes the handling between various process equipment through a robot transfer system and a robot and seven-axis transfer system 201. The start and end points of the handling can be changed at any time, and the process path adjustment is relatively flexible. The modular auxiliary loading and unloading mechanism realizes the entry and exit of glass bottles into and out of process equipment, and process equipment can be added or removed at any time, making it easy to adjust the process route. The robot transfer system and the auxiliary loading and unloading mechanism work together to realize full automation without human intervention, improving efficiency and glass bottle quality. The entire logistics system replaces manual labor, reducing labor costs.

[0069] In this specification, the invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and variations can be made without departing from the spirit and scope of the invention. Therefore, the specification and drawings should be considered illustrative rather than restrictive.

Claims

1. A logistics system for a high-end glass bottle deep processing production line, characterized in that, The system includes a non-clean area loading and unloading transfer system, a Class 1000 clean area loading and unloading transfer system, a Class 100 clean area loading and unloading transfer system, and a pass-through window. The pass-through window includes a first pass-through window and a second pass-through window. The non-clean area loading and unloading transfer system, the Class 1000 clean area loading and unloading transfer system, and the Class 100 clean area loading and unloading transfer system are respectively located in the non-clean area, the Class 1000 clean area, and the Class 100 clean area. The first pass-through window is located between the non-clean area loading and unloading transfer system and the Class 100 clean area loading and unloading transfer system, and the second pass-through window is located between the Class 1000 clean area loading and unloading transfer system and the Class 100 clean area loading and unloading transfer system, for the purpose of transferring glass bottles between different clean areas.

2. The logistics system for a high-end glass bottle deep processing production line according to claim 1, characterized in that, The non-clean area loading and unloading transfer system includes a pre-cleaning auxiliary loading and unloading mechanism, a bottle rack for processing, a bottle buffer platform, a vision inspection device, and a non-clean area robotic transfer system. Bottles to be pre-cleaned are placed upside down on the bottle rack. The pre-cleaning auxiliary loading and unloading mechanism is located between the bottle rack and the bottle buffer platform. The non-clean area robotic transfer system is located between the bottle buffer platform and the vision inspection device. The pre-cleaning auxiliary loading and unloading mechanism picks up the bottles to be pre-cleaned and places them into a pre-cleaning machine for pre-cleaning. The pre-cleaning auxiliary loading and unloading mechanism removes the cleaned bottles and places them on the bottle buffer platform. The non-clean area robotic transfer system picks up the bottles and puts them into the vision inspection device. The vision inspection device inspects the bottles sequentially. The non-clean area robotic transfer system places the inspected bottles in a first transfer window.

3. The logistics system for a high-end glass bottle deep processing production line according to claim 1, characterized in that, The Class 1000 cleanroom loading and unloading transfer system includes a robot and a seven-axis transfer system, an auxiliary loading and unloading mechanism assembly, an auxiliary mechanism mounting frame, a process equipment housing, a second pass-through window, and a Class 1000 cleanroom bottle placement rack. The robot and the seven-axis transfer system are arranged in the middle of the Class 1000 cleanroom loading and unloading transfer system. The auxiliary mechanism mounting frame is installed on the side of the robot and the seven-axis transfer system. The auxiliary loading and unloading mechanism assembly includes multiple modular auxiliary loading and unloading mechanisms, which are sequentially installed inside the auxiliary mechanism mounting frame. The process equipment housing is located behind the auxiliary loading and unloading mechanism assembly, and the second pass-through window is located behind the process equipment housing. Multiple Class 1000 cleanroom bottle placement racks are respectively installed in front of multiple auxiliary loading and unloading mechanisms. The auxiliary loading and unloading mechanisms are used to perform glass bottle placement and removal operations. The robot and the seven-axis transfer system are used to transfer glass bottles between the multiple auxiliary loading and unloading mechanisms, the second pass-through window, and the Class 1000 cleanroom bottle placement racks.

4. The logistics system for a high-end glass bottle deep processing production line according to claim 3, characterized in that, The auxiliary loading and unloading mechanism includes an alkaline washing loading and unloading auxiliary mechanism, a spraying loading and unloading auxiliary mechanism, an acid washing loading and unloading auxiliary mechanism, an ultrasonic drying loading and unloading auxiliary mechanism, a coating A loading and unloading auxiliary mechanism, a coating B loading and unloading auxiliary mechanism, an EDI loading and unloading auxiliary mechanism, a curing oven buffer rack, and a curing oven in / out auxiliary mechanism. The alkaline washing loading and unloading auxiliary mechanism, the spraying loading and unloading auxiliary mechanism, the acid washing loading and unloading auxiliary mechanism, the ultrasonic drying loading and unloading auxiliary mechanism, the coating A loading and unloading auxiliary mechanism, the coating B loading and unloading auxiliary mechanism, and the EDI loading and unloading auxiliary mechanism are sequentially arranged on one side of the robot and the seven-axis transfer system. The curing oven in / out auxiliary mechanism is installed on the other side of the robot and the seven-axis transfer system. The curing oven buffer rack is installed in front of the curing oven in / out auxiliary mechanism.

5. The logistics system for a high-end glass bottle deep processing production line according to claim 4, characterized in that, The robot and seven-axis transfer system grab bottles from the first transfer window and place them on the bottle rack in the Class 1,000 clean area. The alkaline washing loading and unloading auxiliary mechanism grabs the bottles and puts them into the alkaline washing machine for alkaline washing. The alkaline washing loading and unloading auxiliary mechanism takes out the alkaline-washed bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the alkaline-washed bottles and place them on the bottle rack in the Class 1,000 clean area. The spraying and loading / unloading auxiliary mechanism grabs the bottles and inverts them into the spraying machine for spraying. The spraying and loading / unloading auxiliary mechanism takes out the sprayed bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the sprayed bottles and place them on the bottle rack in the Class 1,000 clean area. The pickling loading and unloading auxiliary mechanism grabs the bottles and puts them into the pickling machine for pickling. The pickling loading and unloading auxiliary mechanism takes out the pickled bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the acid-washed bottles and place them on the bottle rack in the Class 1,000 clean area. The ultrasonic drying loading and unloading auxiliary mechanism grabs the bottles and inverts them into the dryer for drying. The ultrasonic drying loading and unloading auxiliary mechanism takes out the dried bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the dried bottles and place them on the bottle rack in the Class 1,000 clean area. The coating A loading and unloading auxiliary mechanism grabs the bottles and puts them into the coating machine for coating. The coating A loading and unloading auxiliary mechanism takes out the coated bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system grab the coated and dried bottles and place them on the bottle rack in the Class 1,000 clean area. The coating B loading and unloading auxiliary mechanism grabs the bottles and puts them into the coating machine for coating. The coating B loading and unloading auxiliary mechanism takes out the coated bottles and places them on the bottle rack in the Class 1,000 clean area. The robot and seven-axis transfer system pick up the coated and dried bottles and place them on the curing oven buffer rack. The curing oven entry and exit auxiliary mechanism picks up the bottles and inverts them into the curing oven for curing. The curing oven entry and exit auxiliary mechanism takes out the cured bottles and places them on the curing oven buffer rack. The robot and seven-axis transfer system pick up the solidified bottles and place them on the bottle rack in the Class 1000 clean area. The EDI loading and unloading auxiliary mechanism picks up the bottles and places them into the EDI cleaning machine for cleaning. The EDI loading and unloading auxiliary mechanism takes out the cleaned bottles and places them on the bottle rack in the Class 1000 clean area. The robot and seven-axis transfer system pick up the bottles and place them in the second transfer window.

6. The logistics system for a high-end glass bottle deep processing production line according to claim 3, characterized in that, The aforementioned Class 1000 cleanroom material handling and transfer system also includes a gripper cleaning station, which is installed in front of the robot and the seven-axis transfer system. The robot and the seven-axis transfer system use the gripper cleaning station to replace the grippers with clean ones.

7. The logistics system for a high-end glass bottle deep processing production line according to claim 3, characterized in that, The modular auxiliary loading and unloading mechanism consists of an X-axis module, a Y-axis module, a Z-axis module, and a bottle gripper. The Y-axis module is installed at both ends of the X-axis module, the Z-axis module is vertically installed on the X-axis module, and the bottle gripper is installed on the X-axis module.

8. The logistics system for a high-end glass bottle deep processing production line according to claim 1, characterized in that, The Class 100 cleanroom material handling and transfer system includes a cleaning and loading / unloading auxiliary mechanism, an EDI cleaning machine, a packaging room robot transfer system, a drying buffer rack, a drying oven, a transfer platform, a vision inspection auxiliary robot, a vision inspection mechanism, a packaging auxiliary robot, an exit conveyor line, and a packaging machine. The packaging room robot transfer system is located in the middle of the Class 100 cleanroom material handling and transfer system. The cleaning and loading / unloading auxiliary mechanism, the EDI cleaning machine, the vision inspection auxiliary robot, the packaging auxiliary robot, the drying oven, and the transfer platform are installed around the packaging room robot transfer system. The vision inspection mechanism is installed behind the vision inspection auxiliary robot, the packaging machine is installed behind the packaging auxiliary robot, and the exit conveyor line is installed behind the packaging machine. The packaging room robot transfer system transfers glass bottles between the transfer platform, the cleaning and loading / unloading auxiliary mechanism, the vision inspection auxiliary robot, and the packaging auxiliary robot.

9. The logistics system for a high-end glass bottle deep processing production line according to claim 8, characterized in that, The packaging room robot transfer system grabs bottles from the second transfer window and places them on the drying buffer rack. The cleaning and unloading auxiliary mechanism grabs bottles and inverts them into the EDI cleaning machine for cleaning. The cleaning and unloading auxiliary mechanism takes out the cleaned bottles and places them on the drying buffer rack. The robotic transfer system in the packaging room picks up the cleaned bottles and places them on the drying buffer rack to wait for drying and cooling. The aforementioned packaging room robot transfer system picks up dried and cooled bottles from the drying buffer rack and places them on the transfer platform. A vision inspection-assisted robot picks up the bottles and transfers them to a vision inspection mechanism for inspection. The vision inspection-assisted robot then places the inspected bottles on the transfer platform. The packaging robot picks up qualified bottles and puts them into the packaging machine for packaging, while placing unqualified bottles on the exit conveyor line and triggering an alarm.

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