Positioning turnover device for hot pressing of CCS integrated cover plate

Abstract

The invention discloses a positioning turnover device for hot pressing of a CCS integrated cover plate, and relates to the technical field of positioning turnover devices.The positioning turnover device for hot pressing of the CCS integrated cover plate comprises a turnover base, and a hot pressing positioning mechanism is fixedly installed at the upper end of the turnover base; according to the CCS integrated cover plate hot pressing device, through the synergistic effect of the cover plate positioning clamping groove of the positioning template and the lever air cylinder, multi-dimensional and high-precision positioning operation is carried out on the CCS integrated cover plate, any position deviation possibly occurring in the hot pressing process is effectively avoided, and therefore the hot pressing quality of products is comprehensively guaranteed; the strict requirement of the CCS integrated cover plate on the aspect of precision manufacturing is completely met; the turnover driving air cylinder, the connecting lug base and the turnover supporting frame jointly form a turnover mechanism, the turnover angle and the turnover speed of the turnover table can be stably and accurately controlled, a traditional manual turnover mode is successfully replaced by the automatic design, the labor intensity of workers is greatly reduced, and the production efficiency is improved. And the problem that the cover plate is damaged due to improper manual operation is thoroughly avoided.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of positioning and overturning devices, and particularly relates to a positioning and overturning device for CCS integrated cover plate hot pressing. BACKGROUND

[0002] In the field of new energy automobile power batteries, the integrated cover plate is a key component for electrical connection and protection of the battery module, and sealing, structural reinforcement and other functions are achieved through hot pressing process in the production process. The traditional hot pressing equipment has many limitations: on the one hand, the CCS integrated cover plate has a precise structure, and the positioning accuracy is extremely high during hot pressing. If the positioning deviation occurs, the product performance will be invalid. However, the conventional equipment lacks a special positioning mechanism for the shape of the cover plate, and relies on manual positioning, which is low in efficiency and difficult to guarantee the accuracy. On the other hand, during the process connection before and after hot pressing, the overturning and transfer of the cover plate are mostly manual operations, which not only has high labor intensity, but also is easy to cause damage to the cover plate due to improper operation. In addition, the angle control of manual overturning is unstable, which affects the consistency of the subsequent process. In addition, the lifting and overturning mechanism of the existing hot pressing device is mostly designed in a split type, which has low integration, occupies a large space, and the hydraulic and electrical systems are scattered, which is complicated to operate. With the increasing requirements of the new energy automobile industry on the quality and production efficiency of the power battery assembly, a special device integrating precise positioning, stable overturning and efficient hot pressing is needed to solve the problems of insufficient positioning accuracy, inconvenient overturning operation and low equipment integration during the hot pressing process of the CCS integrated cover plate, so as to guarantee the product quality, improve the production efficiency and adapt to the needs of large-scale production. SUMMARY

[0003] The purpose of the present application is to provide a positioning and overturning device for CCS integrated cover plate hot pressing, which improves the positioning accuracy, overturning stability, equipment integration, automation and structural stability of the positioning and overturning device by installing the hot pressing positioning mechanism and the overturning base, so as to solve the technical problems proposed in the background.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0005] A positioning and overturning device for CCS integrated cover plate hot pressing, comprising

[0006] The overturning base is fixedly installed with a hot pressing positioning mechanism at the upper end;

[0007] The overturning base comprises a base frame, universal casters are installed at the lower end of the four corners of the base frame; the front end of the base frame is symmetrically installed with a overturning drive cylinder, the upper end of the overturning drive cylinder is connected with an overturning ear plate, and the overturning ear plate is symmetrically installed on the lower surface of the front end of the overturning table.

[0008] As a further technical scheme of the present application, the lower surface of the rear end of the turnover table is symmetrically installed with a connecting lug, and the lower end of the connecting lug is rotatably connected with the upper end of the turnover support frame, which is symmetrically installed on the upper surface of the rear end of the base frame.

[0009] As a further technical scheme of the present application, the lower surface of the rear end of the turnover table is symmetrically installed with a connecting lug, and the lower end of the connecting lug is rotatably connected with the upper end of the turnover support frame, which is symmetrically installed on the upper surface of the rear end of the base frame.

[0010] As a further technical scheme of the present application, the upper surface of the front end of the base frame is fixedly installed with an electrical control box and a hydraulic station assembly, respectively; and the upper surface of the turnover table is fixedly connected with the transition plate.

[0011] As a further technical scheme of the present application, the transition plate is provided with mounting holes at the four corners, and fixed columns are installed at the four corners of the upper end of the transition plate, the upper end of the fixed column is connected with the four corners of the lower end of the positioning template, and the upper end of the positioning template is provided with a cover plate positioning slot.

[0012] As a further technical scheme of the present application, the positioning template is rectangularly arranged, and each side is provided with two lever cylinders; and the upper surface of the positioning template is provided with a top plate, which is correspondingly arranged with the plurality of lever cylinders.

[0013] Compared with the prior art, the present application has the following advantages:

[0014] 1. The cover plate positioning slot of the positioning template cooperates with the lever cylinder to perform multi-dimensional and high-precision positioning operation on the CCS integrated cover plate, effectively avoiding any positional deviation that may occur during hot pressing, thereby fully guaranteeing the hot pressing quality of the product and fully meeting the strict requirements of the CCS integrated cover plate in precision manufacturing.

[0015] 2. The turnover mechanism composed of the turnover drive cylinder, the connecting lug and the turnover support frame can stably and accurately control the turnover angle and turnover speed of the turnover table, which successfully replaces the traditional manual turnover method, not only greatly reduces the labor intensity of workers, but also completely avoids the damage of the cover plate caused by improper manual operation, significantly improves the connection stability between processes and the reliability of the overall production process.

[0016] 3. The present application integrates multiple key components such as the lifting mechanism, the turnover mechanism, the hydraulic system and the electrical control system on the base frame, and realizes the flexible movement function of the equipment through the equipped universal casters, which not only effectively saves the use space of the workshop, but also greatly facilitates the adjustment work of the production line layout, significantly improves the space utilization efficiency of the production area.

[0017] 4. The application is unified by the electrical control box, coordinates the linkage operation of each component such as hydraulic station assembly, overturning driving cylinder, lever cylinder and the like, realizes the automation control of positioning and overturning process, and the automation operation mode greatly improves the production efficiency, and makes the production process more adapt to the fast rhythm demand of large-scale production;

[0018] 5. The application adopts high-strength structural design for the core components such as base frame and overturning support frame, and cooperates with the protection measures of buffer rubber pad during the overturning operation of the overturning table, ensures that the equipment always maintains structural stability during the overturning operation, not only prolongs the service life of the equipment, but also greatly reduces the maintenance cost of the equipment, and provides a solid guarantee for the long-term stable production of enterprises. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a three-dimensional structural schematic diagram of the application.

[0020] Figure 2 is a top view of the application. Figure 1

[0021] Figure 3 is a front view of the application. Figure 2

[0022] Figure 4 is a split structure schematic diagram of the application. Figure 1

[0023] Figure 5 is a split structure schematic diagram of the application. Figure 4

[0024] Figure 6 is a local enlarged schematic diagram of the application. Figure 3

[0025] Figure 7 is a local enlarged schematic diagram of the application. Figure 4

[0026] Figure 8 is a local enlarged schematic diagram of the application. Figure 5

[0027] In the figure: 1-overturning base, 2-hot pressing positioning mechanism;

[0028] 11-base frame, 12-universal castor, 13-overturning driving cylinder, 14-overturning ear plate, 15-overturning support frame, 16-supporting seat, 17-connecting ear seat, 18-overturning table, 19-electrical control box, 110-hydraulic station assembly;

[0029] ​​​​​​​21-transition plate, 22-fixed column, 23-positioning template, 24-cover plate positioning slot, 25-lever cylinder, 26-top plate. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work are within the scope of protection of the present application.

[0031] Please refer to Figures 1-8 In the embodiments of the present application, a positioning and overturning device for CCS integrated cover plate hot pressing includes

[0032] The overturning base 1 is fixedly installed with a hot pressing positioning mechanism 2 at the upper end portion. The overturning base 1 is mainly composed of a base frame 11, and universal casters 12 are installed at the lower end of the four corners of the base frame 11 to facilitate flexible movement of the equipment. Two overturning drive cylinders 13 are symmetrically installed at the front end portion of the base frame 11, and the upper end of the overturning drive cylinder 13 is connected with an overturning ear plate 14 which is also symmetrically installed at the lower surface of the front end of an overturning table 18. Two connecting ear seats 17 are also symmetrically installed at the lower surface of the rear end of the overturning table 18, and the lower end of the connecting ear seat 17 is fixedly connected with the upper end of an overturning support frame 15 through a rotary connection, and the overturning support frame 15 is symmetrically installed at the upper surface of the rear end of the base frame 11.

[0033] By adopting the above technical solution, the overturning mechanism composed of the overturning drive cylinder 13, the connecting ear seat 17 and the overturning support frame 15 can stably control the overturning angle and speed of the overturning table 18, thereby replacing the traditional manual overturning operation, effectively reducing the labor intensity, avoiding the damage of the cover plate caused by improper manual operation, and significantly improving the stability of process connection and production efficiency. The lifting mechanism, the overturning mechanism, the hydraulic system and the electrical control system are integrated and installed on the base frame 11, and the flexible movement of the equipment is realized through the universal casters 12, which not only saves the use space of the workshop, but also facilitates the flexible adjustment of the production line layout, and greatly improves the space utilization rate of the production area.

[0034] The lower surface of the front end of the turnover table 18 is also in contact with the upper end of the support base 16, which is symmetrically installed on the upper surface of the base frame 11, and the upper end of the support base 16 is provided with a buffer rubber pad to provide additional protection. By adopting the above technical scheme, the base frame 11, the turnover support frame 15 and other key components are designed with high strength structure, and the turnover table 18 is protected by the buffer rubber pad to ensure the stability of the equipment during the turnover operation, effectively prolong the service life of the equipment, and reduce the maintenance cost of the equipment.

[0035] In the embodiment, the upper surface of the front end of the base frame 11 is fixedly installed with an electrical control box 19 and a hydraulic station assembly 110 respectively; and the upper surface of the turnover table 18 is tightly combined with the transition plate 21 by fixed connection. By adopting the above technical scheme, the linkage operation of the hydraulic station assembly 110, the turnover drive cylinder 13, the lever cylinder 25 and other components is controlled by the electrical control box 19, realizing the automation of positioning and turnover process, greatly improving the production efficiency, and meeting the needs of large-scale production.

[0036] In the embodiment, the four corners of the transition plate 21 are provided with mounting holes, and the four corners of the upper end of the transition plate 21 are provided with fixed columns 22, the upper end of the fixed column 22 is connected with the four corners of the lower end of the positioning template 23, and the upper end of the positioning template 23 is provided with a cover plate positioning slot 24; the positioning template 23 is rectangular, and each side is provided with two lever cylinders 25; the upper surface of the positioning template 23 is provided with a top plate 26, and the top plate 26 is correspondingly provided with a plurality of lever cylinders 25.

[0037] By adopting the above technical scheme, the cover plate positioning slot 24 of the positioning template 23 and the lever cylinder 25 work together to realize multi-dimensional accurate positioning of the CCS integrated cover plate, effectively avoid the position deviation in the hot pressing process, ensure the hot pressing quality of the product, and meet the precise manufacturing requirements of the CCS integrated cover plate.

[0038] The working principle of the present application is as follows: first, the CCS integrated cover plate is placed in the cover plate positioning slot 24 of the positioning template 23, and the rectangular structure of the template is matched with the slot to realize preliminary positioning; then, the lever cylinder 25 on each side of the positioning template 23 acts to press the cover plate, ensuring that the cover plate position is stable during hot pressing; then, the hydraulic station assembly 110 is driven to drive the turnover table 18 and the upper hot pressing positioning mechanism 2 to lift, so that the CCS integrated cover plate on the top plate 26 is connected with the hot pressing equipment, and the hot pressing operation is completed; after hot pressing, the hydraulic system cooperates with the turnover drive cylinder 13 to act, pushes the turnover ear plate 14 to drive the turnover table 18 to rotate around the hinge point of the connecting ear seat 17, realizes the angle turnover of the hot pressing positioning mechanism 2, and facilitates the subsequent process of taking, placing or transferring the CCS integrated cover plate; the buffer rubber pad on the upper end of the support seat 16 plays a buffering protection role when it is turned to the right position; the whole process is controlled by the electrical control box 19, realizing the automatic linkage of each mechanism, ensuring the accuracy and efficiency of operation;

[0039] Through the cooperation of the cover plate positioning slot 24 of the positioning template 23 and the lever cylinder 25, multi-dimensional and high-precision positioning operation is performed on the CCS integrated cover plate, effectively avoiding any positional deviation that may occur during hot pressing, thereby fully guaranteeing the hot pressing quality of the product and fully meeting the strict requirements of the CCS integrated cover plate in precision manufacturing;

[0040] The turnover mechanism composed of the turnover drive cylinder 13, the connecting ear seat 17 and the turnover support frame 15 can stably and accurately control the turnover angle and speed of the turnover table 18, which successfully replaces the traditional manual turnover method, not only greatly reduces the labor intensity of workers, but also completely avoids the damage of the cover plate caused by improper manual operation, significantly improves the stability of the connection between processes and the reliability of the overall production process;

[0041] Many key components such as lifting mechanism, turnover mechanism, hydraulic system and electrical control system are integrated and installed on the base frame 11, and the flexible movement function of the equipment is realized through the equipped universal casters 12, which not only effectively saves the use space of the workshop, but also greatly facilitates the adjustment work of the production line layout, significantly improves the space utilization efficiency of the production area;

[0042] The electrical control box 19 is used for unified regulation and control, and the linkage operation of the hydraulic station assembly 110, the turnover drive cylinder 13 and the lever cylinder 25 is coordinated, realizing the automatic control of the positioning and turnover processes, which greatly improves the production efficiency and makes the production process more suitable for the fast-paced demand of large-scale production;

[0043] The core components such as the base frame 11, the turnover support frame 15 and the like are designed with high strength structure, and the turnover table 18 is provided with the protection of the buffer rubber pad during the turnover operation, so that the structure of the equipment is always stable during the turnover operation, the service life of the equipment is prolonged, the maintenance cost of the equipment is greatly reduced, and the long-term stable production of the enterprise is ensured.

[0044] It is apparent to those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and that the present application can be carried out in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, it is to be understood that the embodiments are to be considered in all respects as illustrative and not restrictive, and the scope of the present application is indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims to the identification of the features to which the reference signs are attached.

[0045] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification need necessarily include every characteristic, option or implementation described in the specification. In other words, the described embodiments are only exemplary and non-limiting, and the skilled person should consider the specification as a whole, and the technical solutions in the embodiments can be properly combined to form other embodiments that can be understood by the skilled person.

Claims

1. A positioning and flipping device for hot pressing of CCS integrated cover plate, characterized in that: include A flip base (1) is fixedly installed on the upper end of which a hot-press positioning mechanism (2) is installed. The flip base (1) includes a base frame (11), and universal casters (12) are installed at the four corners of the lower end of the base frame (11). A flip drive cylinder (13) is installed symmetrically on the front end of the base frame (11). The upper end of the flip drive cylinder (13) is connected to the flip ear plate (14). The flip ear plate (14) is installed symmetrically on the lower surface of the front end of the flip table (18).

2. The positioning and flipping device for hot pressing of CCS integrated cover plate according to claim 1, characterized in that: The lower rear surface of the flipping platform (18) is symmetrically equipped with connecting ear seats (17). The lower end of the connecting ear seats (17) is rotatably connected to the upper end of the flipping support frame (15). The flipping support frame (15) is symmetrically installed on the upper rear surface of the base frame (11).

3. The positioning and flipping device for hot pressing of CCS integrated cover plate according to claim 2, characterized in that: The lower surface of the front end of the flipping table (18) is also in contact with the upper end of the support base (16). The support base (16) is symmetrically installed on the upper surface of the base frame (11), and the upper end of the support base (16) is provided with a buffer rubber pad.

4. The positioning and flipping device for hot pressing of CCS integrated cover plate according to claim 3, characterized in that: The upper surface of the front end of the base frame (11) is fixedly installed with an electrical control box (19) and a hydraulic station assembly (110); the upper surface of the tilting table (18) is fixedly connected to the transition plate (21).

5. The positioning and flipping device for hot pressing of CCS integrated cover plate according to claim 1, characterized in that: The transition plate (21) is provided with mounting holes at all four corners, and fixed posts (22) are installed at the four corners of the upper end of the transition plate (21). The upper end of the fixed posts (22) is connected to the four corners of the lower end of the positioning template (23). The upper end of the positioning template (23) is provided with a cover plate positioning slot (24).

6. The positioning and flipping device for hot pressing of CCS integrated cover plate according to claim 5, characterized in that: The positioning template (23) is rectangular, with two lever cylinders (25) on each side; the upper surface of the positioning template (23) is provided with a top plate (26), and the top plate (26) is correspondingly arranged with multiple lever cylinders (25).

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