Separating type flat plate laminating compound machine

Abstract

The invention belongs to the technical field of compound machines, and particularly relates to a separated flat plate laminating compound machine which comprises a machining table, supporting columns fixedly connected to the periphery of the bottom of the machining table, a composite plate fixedly connected to one end of the top of the machining table, a buffer plate arranged at one end of the composite plate, and a conveying groove formed in the other end of the top of the machining table. A penetrating groove is formed in one side in the conveying groove, a conveying assembly is arranged on one side of the machining table, and a cooling box is arranged on the top of the conveying groove along the periphery. Through the arrangement of the moving assembly, a second servo motor drives a screw rod to rotate and drives a pushing plate and a scraping plate to stably move along a threaded groove, it is ensured that a flat plate material is guided by a buffer plate and enters the cooling box, and meanwhile, the scraping plate cleans impurities or residues possibly attached to the surface of the material through a scraping groove; and a processing interface is kept clean, so that the cleanliness of the surface of the composite board is ensured, manual intervention is reduced, and a laminated composite product with more stable quality is obtained.

Description

Technical Field

[0001] This invention belongs to the field of laminating machine technology, specifically relating to a split-type flat plate laminating machine. Background Technology

[0002] A flat lamination machine is an industrial device used to permanently bond multiple layers of flat materials of different materials together through processes such as hot pressing and bonding. Its core working principle is to activate the pre-placed adhesive between the layers or melt the material surface by precisely controlling the temperature, pressure, and time, thereby achieving a strong interlayer bond and curing.

[0003] A flat laminate laminating machine, disclosed in Chinese Patent Publication No. CN221213012U, includes a workpiece housing with a control console. A hydraulic cylinder is housed within the workpiece housing. Two auxiliary pads are also located within the workpiece housing; one of these auxiliary pads is fixedly connected to the output end of the hydraulic cylinder. A composite workpiece is fixedly connected to each of the two auxiliary pads, and the two workpieces are fitted together. A cover assembly is also provided on the workpiece housing. An exhaust pipe is installed on the workpiece housing, penetrating the housing. A dual-axis motor is located at the end of the exhaust pipe furthest from the workpiece housing. An auxiliary cooling device is located within the exhaust pipe. The advantage is that it prevents excessively rapid cooling, thus avoiding the problem of poor quality laminates produced.

[0004] However, the above-mentioned device has the following problems: after the hot pressing process is completed, the composite products are transferred to the next stage by manual labor. This process not only reduces production efficiency and increases labor intensity and operational risks, but also makes it difficult to effectively remove the glue stains and impurities remaining on the surface of the composite board due to the lack of an automatic cleaning mechanism. This directly affects the composite quality of subsequent products and the cleanliness of the work surface. Therefore, we proposed a separate flat laminate laminating machine. Summary of the Invention

[0005] The purpose of this invention is to provide a separate flat plate laminating machine that can solve the problems of increased labor intensity and operational risks and lack of automatic cleaning mechanism in related technologies.

[0006] The specific technical solution adopted by this invention is as follows:

[0007] A split-type flat laminate laminating machine includes a processing table. Support columns are fixedly connected to all four sides of the bottom of the processing table. A composite board is fixedly connected to one end of the top of the processing table, and a buffer plate is provided at one end of the composite board. A conveying trough is formed at the other end of the top of the processing table. A through-slot is formed on one side of the conveying trough. A conveying assembly is provided on one side of the processing table. The conveying assembly includes a first servo motor located on one side of the processing table. A first transmission rod is splined to the output end of the first servo motor. A main conveying roller is fixedly connected to one side of the first transmission rod. A conveyor belt is rotatably connected to the surface of the main conveying roller. A secondary conveying roller is rotatably connected to one end of the conveyor belt. A cooling box is provided along the perimeter of the top of the conveying trough, and a controller body is provided on one side of the cooling box.

[0008] Furthermore, the surface of the first transmission rod is connected through the interior of the through groove, the conveyor belt is rotatably connected to the interior of the conveying groove, and the two sides of the auxiliary conveying roller are rotatably connected to the two sides inside the conveying groove.

[0009] Furthermore, a collection box is provided at one end of the processing table, a connecting block is provided at the other end of the processing table, and a connecting rod is provided on the top of the connecting block.

[0010] Furthermore, a connecting plate is provided at the top of the connecting rod, a hydraulic cylinder is provided at the bottom of the connecting plate, a hot pressing plate is provided at the bottom of the hydraulic cylinder, and the bottom of the hot pressing plate is positioned above the composite plate.

[0011] Furthermore, an extension plate is provided on one side of the composite plate, the bottom of the extension plate is fixedly connected to one side of the top of the processing table, the extension plate has a threaded groove inside, and a connecting groove is provided at one end of the extension plate.

[0012] Furthermore, a moving component is provided around one end of the connecting groove. The moving component includes a second servo motor disposed inside the connecting groove. The output end of the second servo motor is splinedly connected to a second transmission rod, and the surface of the second transmission rod penetrates and connects to the interior of the connecting groove.

[0013] Furthermore, a screw rod is fixedly connected to one end of the second transmission rod, the screw rod is rotatably connected to a threaded groove, a push plate is threadedly connected to the surface of the screw rod, a scraper is fixedly connected to one end of the push plate, and a scraping groove is formed at the bottom of one end of the scraper.

[0014] The technical effects achieved by this invention are as follows:

[0015] 1. By setting up a moving component, the second servo motor drives the screw rod to rotate, which in turn drives the push plate and scraper to move smoothly along the threaded groove. This ensures that the flat material is guided by the buffer plate and enters the interior of the cooling box. At the same time, the scraper uses the scraping groove to clean any impurities or residues that may be attached to the material surface, keeping the processing interface clean. This ensures the cleanliness of the composite board surface, reduces manual intervention, and results in a more stable laminated composite product.

[0016] 2. This invention, through the arrangement of a conveying component, a cooling box, and a collection box, allows the hot-pressed composite material to enter the cooling box and undergo timely forced cooling, rapidly shaping and improving material performance and dimensional stability, effectively preventing deformation or interlayer delamination caused by residual heat. The conveying component, activated by a first servo motor, operates the conveyor belt, moving the composite material within the cooling box. The collection box, located at the end of the production line, automatically receives and neatly stores the cooled finished products, preventing product accumulation and surface scratches, significantly reducing the labor intensity of manual handling, thereby improving overall production efficiency and ensuring consistent product quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the present invention;

[0018] Figure 2 This is a side view of the present invention;

[0019] Figure 3 This is a schematic diagram of the moving component structure of the present invention;

[0020] Figure 4 This is a schematic diagram of the conveying trough, buffer plate, and composite plate structure of the present invention;

[0021] Figure 5 This is a schematic diagram of the conveying component structure of the present invention.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 1. Processing table; 2. Composite board; 3. Buffer plate; 4. Conveying trough; 5. Conveying assembly; 501. First servo motor; 502. Main conveying roller; 503. Conveyor belt; 504. Secondary conveying roller; 6. Cooling box; 7. Controller body; 8. Collection box; 9. Connecting block; 10. Connecting rod; 11. Connecting plate; 12. Hydraulic cylinder; 13. Hot press plate; 14. Extension plate; 15. Moving assembly; 1501. Second servo motor; 1502. Screw rod; 1503. Push plate; 1504. Scraper; 1505. Scraping groove; 16. Threaded groove; 17. Support column. Detailed Implementation

[0024] To make the objectives and advantages of this invention clearer, the invention will be specifically described below with reference to embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of the invention and does not strictly limit the scope of protection specifically claimed by the invention.

[0025] like Figure 1-5 As shown, the split-type flat laminate laminating machine includes a processing table 1. Support columns 17 are fixedly connected to all four sides of the bottom of the processing table 1. A composite plate 2 is fixedly connected to one end of the top of the processing table 1. A buffer plate 3 is provided at one end of the composite plate 2. A conveying groove 4 is opened at the other end of the top of the processing table 1. A through groove is opened on one side of the conveying groove 4. A conveying assembly 5 is provided on one side of the processing table 1. The conveying assembly 5 includes a first servo motor 501 located on one side of the processing table 1. A first transmission rod is splinedly connected to the output end of the first servo motor 501. A main conveying roller 502 is fixedly connected to one side of the first transmission rod. A conveyor belt 503 is rotatably connected to the surface of the main conveying roller 502. A secondary conveying roller 504 is rotatably connected to one end of the conveyor belt 503.

[0026] The working steps of the conveying assembly 5 are as follows: the first servo motor 501 starts and drives the main conveying roller 502 to rotate through the first transmission rod; the main conveying roller 502 drives the conveyor belt 503 surrounding it to start running, while the auxiliary conveying roller 504 at the other end of the conveyor belt 503 rotates accordingly to provide support and tension; after the processed flat material is placed smoothly on the surface of the conveyor belt 503, it moves at a uniform speed with the conveyor belt 503 under the action of friction, realizing the automatic, continuous and directional conveying of the material in the conveying trough 4 of the processing table 1; a cooling box 6 is arranged along the perimeter of the top of the conveying trough 4, and a controller body 7 is arranged on one side of the cooling box 6. The controller body 7 can control the operating status and parameters of the cooling box 6.

[0027] The surface of the first transmission rod is connected through the inside of the through groove, the conveyor belt 503 is rotatably connected to the inside of the conveying groove 4, and the two sides of the auxiliary conveying roller 504 are rotatably connected to the two sides inside the conveying groove 4.

[0028] A collection box 8 is provided at one end of the processing table 1, and a connecting block 9 is provided at the other end of the processing table 1. A connecting rod 10 is provided on the top of the connecting block 9.

[0029] A connecting plate 11 is provided at the top of the connecting rod 10, a hydraulic cylinder 12 is provided at the bottom of the connecting plate 11, a hot press plate 13 is provided at the bottom of the hydraulic cylinder 12, and the bottom of the hot press plate 13 is provided above the composite plate 11.

[0030] An extension plate 14 is provided on one side of the composite plate 11. The bottom of the extension plate 14 is fixedly connected to one side of the top of the processing table 1. A threaded groove 16 is provided inside the extension plate 14, and a connecting groove is provided at one end of the extension plate 14.

[0031] A moving component 15 is provided around one end of the connecting groove. The moving component 15 includes a second servo motor 1501 disposed inside the connecting groove. The output end of the second servo motor 1501 is splinedly connected to a second transmission rod. The surface of the second transmission rod penetrates and connects to the inside of the connecting groove.

[0032] A screw rod 1502 is fixedly connected to one end of the second transmission rod. The screw rod 1502 is rotatably connected to the threaded groove 16. A push plate 1503 is threadedly connected to the surface of the screw rod 1502. A scraper 1504 is fixedly connected to one end of the push plate 1503. A scraping groove 1505 is opened at the bottom of one end of the scraper 1504.

[0033] By setting the moving component 15, the second servo motor 1501 drives the screw rod 1502 to rotate, which in turn drives the push plate 1503 and scraper 1504 to move smoothly along the threaded groove 16. This ensures that the flat material is guided by the buffer plate 3 and enters the interior of the cooling box 6. At the same time, the scraper 1504 uses the scraping groove 1505 to clean any impurities or residues that may be attached to the surface of the material, keeping the processing interface clean. This ensures the cleanliness of the surface of the composite plate 2, reduces manual intervention, and results in a more stable laminated composite product.

[0034] The arrangement of conveyor assembly 5, cooling box 6, and collection box 8 allows the hot-pressed composite material to enter the cooling box 6 for timely forced cooling, rapid shaping, and improved material performance and dimensional stability, effectively preventing deformation or delamination caused by residual heat. Conveyor assembly 5, activated by the first servo motor 501, operates the conveyor belt 503, moving the composite material within the cooling box 6. The collection box 8, located at the end of the production line, automatically receives and neatly stores the cooled finished products, preventing product accumulation and surface scratches, significantly reducing manual handling labor intensity, thereby improving overall production efficiency and ensuring consistent product quality.

[0035] In this invention, the composite plate 2 and the hot press plate 13 form an independent static hot press composite station. After bonding is completed, the finished product is horizontally pushed and separated from the station by a dedicated moving component 15. The separated finished product is guided by the buffer plate 3 and transferred to another completely independent conveying component 5, and then enters the separated cooling box 6 and collection box 8 areas.

[0036] The working steps of this invention are as follows: First, the flat material to be laminated is placed on the composite plate 2. Then, the hydraulic cylinder 12 drives the hot press plate 13 to press down, heating and pressurizing the material to complete the lamination process. After the hot press plate 13 is lifted, the moving component 15 starts working: the second servo motor 1501 drives the screw rod 1502 to rotate, driving the push plate 1503 forward. The push plate 1503 pushes the hot-pressed composite material away from the composite plate 2, allowing it to smoothly transition to the surface of the conveyor belt 503 below under the guidance of the buffer plate 3. During this pushing process, the scraper 1504 and scraping groove 1505 at the rear of the push plate 1503 simultaneously clean the surface of the composite plate 2, scraping away any impurities that may adhere. Afterward, the conveyor belt 503 starts, sending the composite material into the cooling box 6 for rapid cooling and shaping. Finally, the cooled finished product continues to be transported to the end by the conveyor belt 503 and automatically falls into the collection box 8 for collection.

[0037] The working principle of this invention is as follows: the hot press plate 13 provides constant temperature and pressure to achieve reliable bonding of materials; the moving component 15 is not only responsible for transferring the finished product to the conveyor line, but also has the function of cleaning the work surface to ensure the processing quality of the next cycle; the conveying component 5 and the cooling box 6 constitute the post-processing production line of the product, ensuring that the composite material can be quickly shaped and maintain dimensional stability; the collection box 8 finally completes the automatic collection of the finished product.

[0038] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention are implemented according to conventional methods in the art unless otherwise specified or limited.

Claims

1. A split-type flat laminate laminating machine, characterized in that: The system includes a processing table (1), with support columns (17) fixedly connected to the bottom of the processing table (1) around its four sides. A composite plate (2) is fixedly connected to one end of the top of the processing table (1), and a buffer plate (3) is provided at one end of the composite plate (2). A conveying groove (4) is provided at the other end of the top of the processing table (1), and a through groove is provided on one side of the conveying groove (4). A conveying assembly (5) is provided on one side of the processing table (1). The conveying assembly (5) includes a first servo motor (501) located on one side of the processing table (1). A first transmission rod is splined to the output end of the first servo motor (501). A main conveying roller (502) is fixedly connected to one side of the first transmission rod. A conveyor belt (503) is rotatably connected to the surface of the main conveying roller (502). A secondary conveying roller (504) is rotatably connected to one end of the conveyor belt (503). A cooling box (6) is provided around the top of the conveying groove (4), and a controller body (7) is provided on one side of the cooling box (6).

2. The split-type flat laminating machine according to claim 1, characterized in that: The surface of the first transmission rod is connected through the inside of the through groove, the conveyor belt (503) is rotatably connected to the inside of the conveying groove (4), and the two sides of the auxiliary conveying roller (504) are rotatably connected to the two sides inside the conveying groove (4).

3. The split-type flat laminating machine according to claim 1, characterized in that: A collection box (8) is provided at one end of the processing table (1), and a connecting block (9) is provided at the other end of the processing table (1). A connecting rod (10) is provided on the top of the connecting block (9).

4. The split-type flat laminate laminating machine according to claim 3, characterized in that, The top of the connecting rod (10) is provided with a connecting plate (11), the bottom of the connecting plate (11) is provided with a hydraulic cylinder (12), the bottom of the hydraulic cylinder (12) is provided with a hot press plate (13), and the bottom of the hot press plate (13) is provided above the composite plate (11).

5. The split-type flat plate laminating machine according to claim 1, characterized in that: An extension plate (14) is provided on one side of the composite plate (11). The bottom of the extension plate (14) is fixedly connected to one side of the top of the processing table (1). A threaded groove (16) is provided inside the extension plate (14), and a connecting groove is provided at one end of the extension plate (14).

6. The split-type flat laminating machine according to claim 5, characterized in that: A moving component (15) is provided around one end of the connecting groove. The moving component (15) includes a second servo motor (1501) disposed inside the connecting groove. The output end of the second servo motor (1501) is splinedly connected to a second transmission rod. The surface of the second transmission rod penetrates and connects to the inside of the connecting groove.

7. The split-type flat laminating machine according to claim 1, characterized in that: One end of the second transmission rod is fixedly connected to a screw rod (1502), the screw rod (1502) is rotatably connected to a threaded groove (16), a push plate (1503) is threadedly connected to the surface of the screw rod (1502), a scraper (1504) is fixedly connected to one end of the push plate (1503), and a scraping groove (1505) is provided at the bottom of one end of the scraper (1504).

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