Top cross beam mounting method

By using an integrated top crossbeam structure and fastener connections, the problems of complex installation and easy deformation of the top crossbeam of tank containers are solved, achieving the effects of simplified installation and improved stability and strength.

CN121573334APending Publication Date: 2026-02-27JINGJIANG YATAI LOGISTICS EQUIP CO LTD
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Patent Information

Application Number
CN202511873607.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-02-27

AI Technical Summary

Technical Problem

The installation of existing tank container top beams is complex, involves many welding steps, and is prone to deformation, affecting service life and stability.

Method used

The top beam structure is made of one piece and is connected to the frame and walkway by fasteners. Welded horizontal installation parts are eliminated. The square tube structure and fiber plastic material are used to simplify the installation process and improve stability.

Benefits of technology

Simplified installation process, reduced risk of deformation, extended service life, improved support stability and overall strength, avoidance of interference, lightweight design.

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Abstract

The invention discloses a top cross beam installation method, a top cross beam comprises a middle section and connecting sections arranged at the two ends of the middle section and used for being connected with a frame, footpath connecting pieces used for being connected with a footpath are arranged on the two sides of each connecting section respectively, and the middle section, the connecting sections and the connecting pieces are of an integrally-formed structure. A first connecting hole is defined in the connecting section, a second connecting hole is defined in the footpath connecting piece, the frame at least comprises two symmetrically-arranged top connecting longitudinal beams, the top connecting longitudinal beams are connected with top cross beam connecting pieces, and the installation method comprises the following steps that a first fastener is inserted into the first connecting hole, and a second fastener is inserted into the second connecting hole; and the connecting sections are connected with the corresponding top cross beam connecting pieces by screwing down the first fasteners. According to the mounting method, a transverse mounting part does not need to be arranged, the problem of deformation of the transverse mounting part is solved, and the service life is prolonged.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tank containers, in particular to a top cross beam mounting method. BACKGROUND

[0002] The existing tank container is fixed by a frame, and a top cross beam needs to be arranged on the top of the frame to connect a walkway. The prior art such as Chinese invention patent CN112193644 discloses a tank container frame. In the technical solution, the top cross beam is provided with a transverse mounting piece at both ends, and the transverse mounting piece includes a vertical plate and a horizontal plate. In actual installation, the transverse mounting piece needs to be welded at both ends of the top cross beam, and the weld joint needs to be polished. The installation is troublesome, the installation efficiency is poor, and in actual use, when the staff walks on the walkway, the transverse mounting piece is easy to deform, and the weld joint is easy to crack. Therefore, there is an urgent need for a new technical solution to solve at least one of the above technical problems. SUMMARY

[0003] In view of the above shortcomings, the purpose of the present application is to provide a top cross beam mounting method, which simplifies the installation steps, does not need to weld a transverse mounting piece, and significantly improves the installation efficiency.

[0004] In order to achieve the above technical purpose and meet the above technical requirements, the technical solution adopted by the present application is: A top cross beam mounting method, characterized in that the top cross beam comprises a middle section, a connecting section arranged at both ends of the middle section for connecting a frame, and a walkway connecting piece arranged on both sides of the connecting section for connecting a walkway, the middle section, the connecting section and the connecting piece are an integral forming structure, the connecting section is defined with a first connecting hole, the walkway connecting piece is defined with a second connecting hole, the frame comprises at least two symmetrical top connecting longitudinal beams, the top connecting longitudinal beams are connected with a top cross beam connecting piece, and the mounting method comprises the following steps: Inserting a first fastener into the first connecting hole, and connecting the connecting section with the corresponding top cross beam connecting piece by tightening the first fastener.

[0005] As a preferred technical solution, the mounting method further comprises the following steps: after the top cross beam is fixed, a second fastener is inserted into the corresponding second connecting hole at one end of the walkway, and the walkway is connected with the corresponding walkway connecting piece by tightening the second fastener.

[0006] As a preferred technical solution, the frame comprises end frames arranged at both ends of the top connecting longitudinal beams respectively, the end frames are provided with first upper connecting pieces at the upper portions, and the top connecting longitudinal beams are provided with second upper connecting pieces. The mounting method further comprises the following steps: after the walkway is connected with the walkway connecting piece, the walkway is connected with the first upper connecting pieces and the second upper connecting pieces.

[0007] Preferably, the intermediate section is provided with an avoiding groove on the bottom side.

[0008] Preferably, the connecting section is in the form of a square tube, and the first connecting hole is arranged on the bottom wall of the connecting section.

[0009] Preferably, the walkway connecting piece is a connecting flat plate.

[0010] Preferably, the second connecting hole is a waist-shaped hole.

[0011] Preferably, the top cross beam is made of fiber plastic.

[0012] Preferably, the maximum height of the top cross beam is 50-150 mm.

[0013] Compared with the prior art, the application has the following advantages: 1. The top cross beam does not need to be welded with a transverse mounting piece at both ends, which obviously simplifies the installation steps and reduces the risk of deformation due to the absence of the transverse mounting piece, thereby prolonging the service life of the top cross beam. 2. The walkway and the walkway connecting piece are connected, and the support stability is good. 3. The avoiding groove can avoid the tank body, thereby preventing the top cross beam from interfering with the tank body. 4. The connecting section in the form of a square tube has a simple structure, light weight and high strength. 5. The connecting flat plate has good support stability for the walkway. 6. The top cross beam is made of fiber plastic, which is convenient for integral molding. 7. The maximum height of the top cross beam is 50-150 mm, which improves the overall strength. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The structure diagram of the top cross beam after installation is provided for an embodiment of the application. Figure 2 The structure diagram of the top cross beam after installation is provided for an embodiment of the application. Figure 1 The structure diagram of the top cross beam after installation is provided for an embodiment of the application. Figure 3 The structure diagram of the top cross beam after installation is provided for an embodiment of the application. Figure 4 The structure diagram of the top cross beam after installation is provided for an embodiment of the application. Figure 3 The structure diagram of the top cross beam after installation is provided for an embodiment of the application.

[0015] Figures 1-4 ​In the middle section, 1. Top crossbeam; 101. Middle section; 1011. Clearance groove; 102. Connecting section; 1021. First connecting hole; 103. Walkway connector; 1031. Second connecting hole; 2. Top connecting longitudinal beam; 3. Top crossbeam connector; 4. First fastener; 5. Second fastener; 6. Walkway; 7. End frame; 8. First upper connector; 9. Second upper connector. Detailed Implementation

[0016] The present application will now be further described with reference to the accompanying drawings.

[0017] In the accompanying drawings of the embodiments of this application, the same or similar reference numerals correspond to the same or similar components. In the description of this application, it should be understood that if terms such as "top", "bottom", "left", "right", "front", "rear", "inner", "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this application, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0018] Please refer to Figures 1-4 This application provides an embodiment of a top crossbeam installation method. The top crossbeam 1 includes a middle section 101 and connecting sections 102 disposed at both ends of the middle section 101 for connecting a frame. Each connecting section 102 has a walkway connector 103 on both sides for connecting a walkway 6. The middle section 101, connecting sections 102, and connectors are integrally formed. The connecting section 102 defines a first connecting hole 1021, and the walkway connector 103 defines a second connecting hole 1031. The frame includes at least two symmetrically arranged top connecting longitudinal beams 2, each connected to a top crossbeam connector 3. The installation method includes the following steps: Insert the first fastener 4 into the first connecting hole 1021, and connect the connecting section 102 to the corresponding top beam connector 3 by tightening the first fastener 4.

[0019] The connecting section 102 and the walkway connector 103 can support the walkway 6. During installation, there is no need to weld the transverse mounting parts or grind the weld seams. The connecting section 102 is directly connected to the top beam connector 3, which can significantly simplify the installation steps, improve installation efficiency, and reduce the risk of deformation and extend the service life of the top beam 1 because there is no need to weld the transverse mounting parts.

[0020] like Figures 1-4As shown, the installation method further includes the following steps: after fixing the top beam 1, insert the second fastener 5 into one end of the walkway 6. The second fastener 5 extends into the corresponding second connecting hole 1031. By tightening the second fastener 5, the walkway 6 is connected to the corresponding walkway connector 103. The prior art requires setting L-shaped plates on both sides of the top beam 1 to install the walkway 6. However, the top beam 1 of this application comes with the walkway connector 103, eliminating the need for additional welding of L-shaped plates, reducing welding points, and further simplifying the steps. After the walkway 6 is connected to the walkway connector 103, the support stability is good.

[0021] like Figures 1-4 As shown, the frame includes end frames 7 respectively disposed at both ends of the top connecting longitudinal beam 2. The upper part of the end frame 7 is provided with a first upper connector 8, and the top connecting longitudinal beam 2 is provided with a second upper connector 9. The installation method further includes the following steps: after connecting the walkway 6 to the walkway connector 103, the walkway 6 is connected to the first upper connector 8 and the second upper connector 9, so that the walkway 6 can be fixed. The remaining walkways 6 and the top crossbeam 1 are operated in the same manner until all the top crossbeams 1 and walkways 6 are installed.

[0022] like Figures 1-4 As shown, the bottom side of the intermediate section 101 is provided with a clearance groove 1011. The clearance groove 1011 can avoid the tank body and prevent the top crossbeam 1 from interfering with the tank body. The clearance groove 1011 eliminates the need to raise the top crossbeam 1 through the transverse mounting parts, and facilitates the subsequent increase of the height of the top crossbeam 1, thereby strengthening the strength of the top crossbeam 1.

[0023] like Figures 1-4 As shown, the connecting section 102 has a square tube structure. The first connecting hole 1021 is provided on the bottom wall of the connecting section 102. The square tube structure of the connecting section 102 is simple, lightweight and high in strength. The first fastener 4 is hidden inside the connecting section 102 and has an aesthetically pleasing appearance.

[0024] like Figures 1-4 As shown, the walkway connector 103 is a connecting plate. In the prior art, L-shaped plates are set on both sides of the top crossbeam 1 to install the walkway 6. The L-shaped plates are easy to deform, while the connecting plate has good installation stability.

[0025] like Figures 1-4 As shown, the second connecting hole 1031 is an oblong hole, which is easy to adjust and has good installation flexibility.

[0026] like Figures 1-4 As shown, the top crossbeam 1 is made of fiber plastic. Specifically, the top crossbeam 1 is made of fiberglass, which is easy to form as a whole. Since the top crossbeam 1 is formed as a whole, there is no need to weld horizontal mounting parts, grind, or paint, which further simplifies the installation steps.

[0027] likeFigures 1-4 As shown, the maximum height of the top crossbeam 1 is 50-150mm. The height of the top crossbeam 1 in the prior art is generally no more than 30mm, and the overall strength is low. When workers carry equipment to work on the walkway 6, the top crossbeam 1 is easy to deform. The top crossbeam 1 of this application has high strength and is not easily deformed.

[0028] like Figures 1-4 As shown, the first fastener 4 and the second fastener 5 are a nut, a bolt, and a washer.

[0029] Any numerical values ​​cited herein include all values ​​ranging from a lower limit to an upper limit, increasing by one unit, with at least two units between any lower and any higher value. For example, if the quantity of a component or the value of a process variable (e.g., temperature, pressure, time, etc.) is described as being from 1 to 90, preferably from 20 to 80, more preferably from 30 to 70, the purpose is to illustrate that values ​​such as 15 to 85, 22 to 68, 43 to 51, 30 to 32 are also explicitly listed in this specification. For values ​​less than 1, a unit is appropriately considered to be 0.0001, 0.001, 0.01, 0.1, etc. These are merely examples intended for explicit expression, and it can be assumed that all possible combinations of values ​​listed between the minimum and maximum values ​​are explicitly described in this specification in a similar manner.

[0030] Unless otherwise stated, all ranges include the endpoints and all numbers between them. The terms "approximately" or "about" used with ranges apply to both endpoints of the range. Thus, "approximately 20 to 30" is intended to cover "approximately 20 to approximately 30," including at least the specified endpoints.

[0031] All articles and references disclosed herein, including patent applications and publications, are incorporated herein by reference for various purposes. The term “substantially constitutes…” used to describe a combination should include the identified elements, components, parts, or steps, as well as other elements, components, parts, or steps that do not substantially affect the essential novelty of the combination. The use of the terms “comprising” or “including” to describe combinations of elements, components, parts, or steps herein also contemplates embodiments substantially constituted by such elements, components, parts, or steps. The use of the term “may” herein is intended to indicate that any described attribute included by “may” is optional.

[0032] Multiple elements, components, parts, or steps can be provided by a single integrated element, component, part, or step. Alternatively, a single integrated element, component, part, or step can be divided into multiple separate elements, components, parts, or steps. The use of "a" or "an" to describe an element, component, part, or step does not imply the exclusion of other elements, components, parts, or steps.

[0033] It should be understood that the above description is for illustrative purposes and not for limitation. Many embodiments and applications beyond the provided examples will be apparent to those skilled in the art upon reading the above description. Therefore, the scope of this teaching should not be determined by reference to the above description, but rather by reference to the appended claims and the full scope of their equivalents. For purposes of completeness, all articles and references, including patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the preceding claims is not intended as a waiver of that subject matter, nor should it be construed as an indication that the inventors have not considered that subject matter as part of the disclosed inventive subject matter.

Claims

1. A roof cross member mounting method characterized by, The top cross beam comprises a middle section, connecting sections arranged at both ends of the middle section for connecting the frame, and walkway connecting members arranged at both sides of the connecting sections for connecting the walkway, the middle section, the connecting sections and the connecting members are integrally formed, the connecting sections are defined with first connecting holes, the walkway connecting members are defined with second connecting holes, the frame comprises at least two symmetrical top connecting longitudinal beams, the top connecting longitudinal beams are connected with top cross beam connecting members, and the mounting method comprises the following steps: inserting a first fastener into the first connecting hole and connecting the connecting section with the corresponding top cross beam connecting member by tightening the first fastener.

2. The roof cross rail mounting method of claim 1, wherein, The mounting method further comprises the following steps: after the top cross beam is fixed, inserting a second fastener into one end of the walkway, the second fastener extending into the corresponding second connecting hole, and connecting the walkway with the corresponding walkway connecting member by tightening the second fastener.

3. The roof cross rail mounting method of claim 2, wherein, The frame comprises end frames arranged at both ends of the top connecting longitudinal beams respectively, the end frames are provided with first upper connecting members at the upper portions, and the top connecting longitudinal beams are provided with second upper connecting members, the mounting method further comprises the following steps: after the walkway is connected with the walkway connecting member, the walkway is connected with the first upper connecting members and the second upper connecting members.

4. The roof cross rail mounting method of claim 1, wherein, The bottom side of the middle section is provided with a clearance groove.

5. The roof cross rail mounting method of claim 1, wherein, The connecting sections are in the structure of square tubes, and the first connecting holes are arranged at the bottom walls of the connecting sections.

6. The roof cross rail mounting method of claim 1, wherein, The walkway connecting members are connecting flat plates.

7. The header bar mounting method of claim 1, wherein, The second connecting holes are waist-shaped holes.

8. The roof cross rail mounting method of claim 1, wherein, The material of the top cross beam is fiber plastic.

9. The header bar mounting method of claim 1, wherein, The maximum height of the top cross beam is 50-150 mm.