Super-long product rewinding reel device

By designing the support base, winding mechanism, and tensioning mechanism for zoned rewinding and tension adjustment, the problem of tangled wires in the rewinding device for ultra-long products was solved, improving efficiency and stability.

CN121573516APending Publication Date: 2026-02-27QINGDAO RUISHENGCHANG ELECTRONIC TECH DEV CO LTD
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Patent Information

Application Number
CN202511871722.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-02-27

AI Technical Summary

Technical Problem

Existing rewinding devices for extra-long products are prone to causing tangled wires in extra-long products during use, requiring frequent downtime for maintenance.

Method used

An ultra-long product rewinding device was designed, which includes a support base, a winding mechanism and a tensioning mechanism. By dividing the rewinding into sections and adjusting the tension, the device reduces tangled wires and improves the performance.

Benefits of technology

By using zoned rewinding and tension adjustment, the number of times the wire gets tangled during the rewinding of ultra-long products is reduced, thus improving the efficiency and stability of the device.

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Abstract

The invention relates to the technical field of rewinding reel devices, and discloses a super-long product rewinding reel device which comprises a supporting seat and a reel mechanism, the supporting seat comprises a supporting frame and a plurality of sets of supporting plates, and tensioning mechanisms are arranged on the supporting plates; the reel mechanism comprises a plurality of groups of first mounting blocks and reel assemblies vertically fixed on the front side surfaces of the first mounting blocks; the reel assembly comprises a first reel piece, a second reel piece and a third reel piece from right to left, the first reel piece, the second reel piece and the third reel piece are each provided with a plurality of sets of winding grooves, and the first reel piece, the second reel piece, the third reel piece and the fourth reel piece are used in cooperation through the arranged supporting base, the reel mechanism and the tensioning mechanism; according to the rewinding reel device, the super-long product can be rewound in a partitioned mode, the number of times of disordered wires of the rewinding reel device is reduced, the using effect of the rewinding reel device is improved, and the tensioning degree of the super-long product can be adjusted through the tensioning frame, the tensioning shaft piece and the limiting piece.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rewinding reel, in particular to a super-long product rewinding reel device. BACKGROUND

[0002] Super-long product refers to a product that exceeds the size of general products in terms of length. The super-long product rewinding reel device is a device for rewinding long strip products such as wire, pipe, canvas, etc. into a reel or drum form. The super-long product rewinding reel device usually has some special functions and characteristics to meet the rewinding needs of long strip products.

[0003] For the related technology in the above, the inventor believes that there are the following defects: the existing super-long product rewinding reel device has certain disadvantages when in use. The existing super-long product rewinding reel device is usually directly used to rewind the super-long product, but this can easily cause the super-long product to be tangled during rewinding, thus requiring maintenance during shutdown. Therefore, a super-long product rewinding reel device is proposed. SUMMARY

[0004] (I) Technical problems solved In view of the deficiencies of the prior art, the present application provides a super-long product rewinding reel device, which can zone rewind the super-long product, reduce the number of tangled super-long products during rewinding, and improve the use effect of the super-long product rewinding reel device.

[0005] (II) Technical solutions The present application adopts the following technical solutions: a super-long product rewinding reel device, comprising a support seat and a reel mechanism arranged on the front end face of the support seat, wherein the reel mechanism can rewind the super-long product; wherein the support seat comprises a support frame and a plurality of groups of support plates mounted on the support frame, the support plates can support the reel mechanism, and the support plates are provided with a tensioning mechanism; the reel mechanism comprises a plurality of groups of first mounting blocks detachably mounted on the upper part of the support frame and reel assemblies fixed vertically on the front side face of the first mounting blocks; the reel assemblies comprise a first reel piece, a second reel piece and a third reel piece from right to left, and a plurality of groups of winding grooves are arranged on the first reel piece, the second reel piece and the third reel piece, and the winding grooves can wind wires.

[0006] Preferably, the winding grooves of the first reel piece are arranged in nine groups, the first reel piece can wind nine groups of wires, the winding grooves of the second reel piece are arranged in six groups, the second reel piece can wind six groups of wires, and the winding grooves of the third reel piece are arranged in three groups, and the third reel piece can wind three groups of wires.

[0007] Preferably, the reel mechanism further comprises a plurality of groups of second mounting blocks mounted on one side of the first mounting block and a plurality of groups of third mounting blocks arranged at the right edge of the support frame, and fourth reel members are vertically arranged on the upper part of the front end of the support plate, the second mounting block and the third mounting block.

[0008] Preferably, the reel mechanism further comprises a first reel holder detachably mounted on the front end of the support plate and a reel rod vertically mounted on the lower part of the front end of the first reel holder, the reel rod can assist in winding, a first through hole is formed in the middle of the front end of the first reel holder, the fourth reel member can pass through the through hole and be fixed vertically on the first reel holder.

[0009] Preferably, the reel mechanism further comprises a second reel holder rotatably mounted on the first reel holder and a reel roller rotatably arranged on the inner side of the second reel holder, the reel roller can assist in winding, a plurality of groups of lightening holes are arranged in a circular array on the reel roller.

[0010] Preferably, the tensioning mechanism comprises a tensioning holder rotatably mounted on the front end of the support plate and a tensioning shaft member detachably mounted on the tensioning holder, the tensioning shaft member can assist in guiding the wire and adjusting the overlength product, a plurality of groups of second through holes corresponding to the tensioning shaft member are formed in the tensioning holder, and the structure of the tensioning shaft member is the same as that of the third reel member.

[0011] Preferably, the tensioning holder comprises a first connecting plate, two groups of second connecting plates movably arranged on the first connecting plate, and a connecting rod fixed vertically on the inner sides of the two groups of second connecting plates, a plurality of groups of the second through holes are formed at equal intervals on the first connecting plate, a through slot corresponding to the first connecting plate is formed in the second connecting plate, and the first connecting plate and the second connecting plate are vertically arranged.

[0012] Preferably, a screw rod connected with the first connecting plate is arranged on the lower part of the second connecting plate, one end of the tensioning shaft member can pass through the second through hole and be arranged on the support plate, an adjusting member is movably sleeved on the connecting rod, and a limiting member rotatably connected with the support plate is vertically mounted on the first connecting plate.

[0013] Preferably, a connecting member can be arranged on the front side of the limiting member, and an electric control device connected with the support plate can be placed on the inner side of the connecting member.

[0014] Preferably, two groups of horizontally adjacent support plates are connected, and the support frame comprises an outer frame and a plurality of groups of horizontal connecting rods fixed vertically on the inner side of the outer frame.

[0015] (Three) beneficial effects Compared with the prior art, the present application provides a super-long product rewinding reel device, which has the following beneficial effects: The super-long product rewinding reel device is capable of partitioned rewinding of super-long products, reduces the number of disordered wires of the rewinding reel device, and improves the use effect of the rewinding reel device. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure diagram of the present application.

[0017] Figure 2 It is a partial structure diagram of the tensioning frame in the present application.

[0018] Figure 3 It is a partial structure diagram of the first reel member, the second reel member and the third reel member in the present application.

[0019] Figure 4 It is a partial structure diagram of the second reel frame and the reel roller in the present application.

[0020] Figure 5 It is a partial structure diagram of the first reel frame in the present application.

[0021] In the figure: 1, support seat; 2, support frame; 3, support plate; 4, first mounting block; 5, first reel member; 6, second reel member; 7, third reel member; 8, winding groove; 9, second mounting block; 10, third mounting block; 11, fourth reel member; 12, first reel frame; 13, reel rod; 14, second reel frame; 15, reel roller; 16, tensioning frame; 17, tensioning shaft member; 18, first connecting plate; 19, second connecting plate; 20, connecting rod; 21, screw rod; 22, adjusting member; 23, limiting member; 24, connecting member; 25, outer frame; 26, cross beam member. DETAILED DESCRIPTION

[0022] In the following, the present application is further described in combination with the drawings and specific embodiments, and it should be noted that, under the premise of no conflict, the following described embodiments or technical features can be combined to form new embodiments.

[0023] Example 1: please refer to Figures 1-5The super-long product rewinding reel device of the embodiment comprises a support base 1, a reel mechanism arranged at the front end face of the support base 1, and the reel mechanism can rewind the super-long product; wherein the support base 1 comprises a support frame 2 and a plurality of groups of support plates 3 installed on the support frame 2, the support plates 3 can support the reel mechanism, and the support plates 3 are provided with tensioning mechanisms; the reel mechanism comprises a plurality of groups of first mounting blocks 4 detachably installed on the upper part of the support frame 2 and reel assemblies vertically fixed at the front side face of the first mounting blocks 4; the reel assemblies comprise, from right to left, a first reel piece 5, a second reel piece 6 and a third reel piece 7, the first reel piece 5, the second reel piece 6 and the third reel piece 7 are all provided with a plurality of groups of winding grooves 8, the winding grooves 8 can wind the wire, and a plurality of groups of super-long products pass through the first reel piece 5, the second reel piece 6 and the third reel piece 7 in sequence from right to left.

[0024] The bottom end face of the support base 1 is detachably provided with height-adjustable support feet.

[0025] The winding grooves 8 of the first reel piece 5 are arranged as nine groups, the first reel piece 5 can wind nine groups of wires, the winding grooves 8 of the second reel piece 6 are arranged as six groups, the second reel piece 6 can wind six groups of wires, the winding grooves 8 of the third reel piece 7 are arranged as three groups, the third reel piece 7 can wind three groups of wires, nine groups of wires can be wound on the first reel piece 5, six groups of wires among the nine groups of wires pass through the second reel piece 6, and the other three groups of wires pass through the fourth reel piece 11 below, three groups of wires among the six groups of wires on the second reel piece 6 pass through the third reel piece 7, and the other three groups pass through the fourth reel piece 11 below, and the three groups of wires on the third reel piece 7 pass through the fourth reel piece 11 below.

[0026] The reel mechanism further comprises a plurality of groups of second mounting blocks 9 installed on one side of the first mounting block 4 and a plurality of groups of third mounting blocks 10 arranged at the right part edge of the support frame 2, and the upper part of the front end of the support plate 3, the second mounting block 9 and the third mounting block 10 are all vertically provided with a fourth reel piece 11, and the structure of the fourth reel piece 11 is the same as that of the third reel piece 7.

[0027] The reel mechanism further comprises a first reel frame 12 detachably installed at the front end of the support plate 3 and a reel rod 13 vertically installed at the front end lower part of the first reel frame 12, the reel rod 13 can assist winding, a first through hole is formed in the middle part of the front end of the first reel frame 12, the fourth reel piece 11 can pass through the through hole and be vertically fixed on the first reel frame 12.

[0028] The reel mechanism further comprises a second reel frame 14 rotationally installed on the first reel frame 12 and a reel roller 15 rotationally arranged inside the second reel frame 14, the reel roller 15 can assist winding, and a plurality of groups of lightening holes are circularly arranged on the reel roller 15.

[0029] The tensioning mechanism comprises a tensioning frame 16 rotatably mounted at the front end of the support plate 3 and a tensioning shaft 17 detachably mounted on the tensioning frame 16, the tensioning shaft 17 can assist the guide wire and adjust the overlength product, a plurality of groups of second through holes corresponding to the tensioning shaft 17 are formed on the tensioning frame 16, and the structure of the tensioning shaft 17 is the same as that of the third spool 7.

[0030] The tensioning frame 16 comprises a first connecting plate 18, two groups of second connecting plates 19 movably arranged on the first connecting plate 18, and a connecting rod 20 vertically fixed on the inner sides of the two groups of second connecting plates 19, a plurality of groups of second through holes are equidistantly formed on the first connecting plate 18, a through slot corresponding to the first connecting plate 18 is formed on the second connecting plate 19, and the first connecting plate 18 and the second connecting plate 19 are vertically arranged.

[0031] The lower part of the second connecting plate 19 is provided with a screw rod 21 connected with the first connecting plate 18, one end of the tensioning shaft 17 can pass through the second through hole and be arranged on the support plate 3, the connecting rod 20 movably sleeves an adjusting piece 22, the first connecting plate 18 is vertically provided with a limiting piece 23 rotatably connected with the support plate 3, and the limiting piece 23 can adjust the angle of the tensioning frame 16.

[0032] The front side of the limiting piece 23 can be provided with a connecting piece 24, and the inner side of the connecting piece 24 can be placed with an electric control device connected with the support plate 3.

[0033] The horizontally adjacent two groups of support plates 3 are abutted and connected, and the support frame 2 comprises an outer frame 25 and a plurality of groups of cross beam pieces 26 horizontally and vertically fixed on the inner side of the outer frame 25.

[0034] The implementation principle of the super-long product rewinding spool device in the embodiment of the application is that nine groups of wires can be wound on the first spool 5, six groups of wires in the nine groups of wires pass through the second spool 6, and the other three groups of wires pass through the lower fourth spool 11, three groups of wires in the six groups of wires on the second spool 6 pass through the third spool 7, and the other three groups pass through the lower fourth spool 11, three groups of wires on the third spool 7 pass through the lower fourth spool 11, and the fourth spool 11 is arranged below the third spool 7. The super-long product passes through the tensioning shaft 17, the angle between the tensioning shaft 17 and the fourth spool 11 is adjusted, and thus the tensioning degree of the super-long product is adjusted.

[0035] The super-long product rewinding spool device can divide the super-long product into multiple zones for rewinding, reduce the number of disordered wires of the rewinding spool device, improve the use effect of the rewinding spool device, and adjust the tensioning degree of the super-long product through the support seat 1, the spool mechanism, the tensioning mechanism, the first spool 5, the second spool 6, the third spool 7, the fourth spool 11, the tensioning frame 16, the tensioning shaft 17, and the limiting piece 23.

[0036] The above embodiments are only the preferred embodiments of the present application, and cannot be used to limit the protection scope of the present application, and any non-essential changes and replacements made by those skilled in the art on the basis of the present application shall fall within the protection scope of the present application.

Claims

1. An overlength product rewinding reel device, characterized in that, The reel mechanism is arranged on the front end face of the support seat (1). The support seat (1) comprises a support frame (2) and a plurality of groups of support plates (3) mounted on the support frame (2), and the support plates (3) are provided with a tensioning mechanism. The reel mechanism comprises a plurality of groups of first mounting blocks (4) detachably mounted on the upper portion of the support frame (2) and reel assemblies fixed perpendicularly on the front side face of the first mounting blocks (4). The reel assemblies comprise, from right to left, first reel members (5), second reel members (6) and third reel members (7), and the first reel members (5), the second reel members (6) and the third reel members (7) are all provided with a plurality of groups of winding grooves (8).

2. An extended product rewinding reel device as claimed in claim 1, characterized in that, The winding grooves (8) of the first reel members (5) are arranged in nine groups, the winding grooves (8) of the second reel members (6) are arranged in six groups, and the winding grooves (8) of the third reel members (7) are arranged in three groups.

3. An extended product rewinding reel device as claimed in claim 2, characterized in that, The reel mechanism further comprises a plurality of groups of second mounting blocks (9) mounted on one side of the first mounting blocks (4) and a plurality of groups of third mounting blocks (10) arranged at the right edge of the support frame (2), and fourth reel members (11) are vertically arranged on the upper portion of the front end of the support plates (3), the second mounting blocks (9) and the third mounting blocks (10), and the fourth reel members (11) have the same structure as the third reel members (7).

4. A reel apparatus for rewinding an ultra-long product according to claim 3, wherein The reel mechanism further comprises a first reel holder (12) detachably mounted on the front end of the support plate (3) and a reel rod (13) vertically mounted on the front lower portion of the first reel holder (12), and a first through hole is formed in the middle portion of the front end of the first reel holder (12), the fourth reel member (11) can pass through the through hole and is fixed perpendicularly on the first reel holder (12).

5. An extended product rewind spool assembly as claimed in claim 4 wherein, The reel mechanism further comprises a second reel holder (14) rotationally mounted on the first reel holder (12) and a reel roller (15) rotationally arranged on the inner side of the second reel holder (14), and a plurality of groups of weight-reducing holes are arranged in a circular array on the reel roller (15).

6. An overlength product rewinding reel device according to claim 5, characterized in that The tensioning mechanism comprises a tensioning holder (16) rotationally mounted on the front end of the support plate (3) and a tensioning shaft member (17) detachably mounted on the tensioning holder (16), a plurality of groups of second through holes corresponding to the tensioning shaft member (17) are formed in the tensioning holder (16), and the tensioning shaft member (17) has the same structure as the third reel member (7).

7. An extended product rewind spool assembly as defined in claim 6 wherein, The tensioning holder (16) comprises a first connecting plate (18), two groups of second connecting plates (19) movably arranged on the first connecting plate (18) and a connecting rod (20) fixed perpendicularly on the inner sides of the two groups of second connecting plates (19), a plurality of groups of the second through holes are formed at equal intervals on the first connecting plate (18), a through slot corresponding to the first connecting plate (18) is formed in the second connecting plate (19), and the first connecting plate (18) and the second connecting plate (19) are arranged perpendicularly.

8. An overlength product rewinding reel device as defined in claim 7, characterized in that The lower part of the second connecting plate (19) is provided with a screw rod (21) connected with the first connecting plate (18), one end of the tensioning shaft (17) can pass through the second through hole and is arranged on the supporting plate (3), the connecting rod (20) movably sheathes an adjusting piece (22), and the first connecting plate (18) is vertically provided with a limiting piece (23) rotationally connected with the supporting plate (3).

9. An extended product rewind spool assembly as defined in claim 8 wherein, The front side of the limiting piece (23) can be provided with a connecting piece (24), and the inner side of the connecting piece (24) can be placed with an electric control device connected with the supporting plate (3).

10. A reel apparatus for rewinding an ultra-long product according to claim 9, characterized in that, The horizontally adjacent two groups of supporting plates (3) are connected in close contact, and the supporting frame (2) comprises an outer frame (25) and a plurality of groups of cross beam pieces (26) fixed horizontally and vertically on the inner side of the outer frame (25).