Multi-matching doup set, doup weaving machine, method, fabric weave and shoe upper

By combining multiple heddles and jacquard heddles, complex weaving of leno and jacquard structures is achieved, solving the problem of monolithic fabric structure, improving breathability and diversity, and enhancing the strength and applicability of the fabric.

CN121593216APending Publication Date: 2026-03-03ZHEJIANG JULIBAO TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202512049365.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-31
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing looms cannot effectively combine leno and jacquard weaves, resulting in fabrics with a single weave structure and insufficient breathability and variety.

Method used

The system employs a multi-level heddle system, including a second-level heddle and a first-level heddle. Through the combination of multiple levels of heddles and jacquard heddles, the complex weaving of the warp yarns is achieved, forming multi-level twill areas and ventilation holes.

Benefits of technology

It enriches the patterns and breathability of fabric structures, enhances the strength and compressive strength of fabrics, has a wider range of applications, meets the needs of different fabrics, and provides diversity in pattern design and personalized matching of ventilation holes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a multi-matching doup set, a doup weaving loom, a method, a fabric weave and an upper. The multi-matching doup set comprises a second-stage doup at the front end of the warp advancing direction and a first-stage doup at the rear end of the warp advancing direction. At least one doup passing through the doup heald hole of the single doup heald of the second-stage doup heald passes through the doup heald hole of the first doup heald of the first-stage doup heald, and at least one doup passing through the doup heald hole of the single doup heald of the second-stage doup heald passes through the internal space of the first doup heald of the first-stage doup heald; at least one warp yarn penetrating through the inner space of the single leno heald of the second-stage leno heald penetrates through a leno heald sheet hole of the second leno heald of the first-stage leno heald, and at least one of the rest warp yarns penetrating through the inner space of the single leno heald of the second-stage leno heald penetrates through the inner space of the second leno heald of the first-stage leno heald; the doup passing through the second-stage doup can reach the first-stage doup and is divided into the first-stage doup and the first-stage ground warp, so that more fabric weaves can be woven through the doup, and the patterns of leno weaves are enriched.
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Description

Technical Field

[0001] This invention relates to the field of weaving technology, and in particular to a multi-combination heddle assembly, a heddle weaving machine, a method, a fabric structure, and a shoe upper. Background Technology

[0002] A loom is a device that weaves fabric by crossing warp and weft yarns. When the weft yarn passes through, if a portion of the warp yarns is lifted, the warp yarns open and form an opening, through which the weft yarn passes, thus weaving the fabric. A loom includes several cooperating heddle sets.

[0003] Gauze weave refers to a fabric structure in which two warp systems (ground and twill) and one weft system are intertwined, creating a twisted pattern. The openings formed by the twisted warp yarns in garnet fabric are called twill openings. Jacquard weave refers to a fabric structure in which warp or weft yarns are arranged in a regular pattern, floating or interlacing to create designs or patterns. Gauze weave includes twill weave, which divides the warp yarns into two groups: "ground warp" and "twill warp." The twill warp completes a full "left → reset → right" twill cycle only after every two weft yarns are woven in. Twill weave fabrics have a finer and more stable diamond-shaped honeycomb pattern, with the openings less prone to slippage, resulting in a stiffer, thicker, and better-draping fabric compared to single-twill weave.

[0004] Previous looms could combine leno and jacquard weaves to create new fabric structures, such as the Chinese invention patent application number CN202311613600.0 entitled "A Multi-Nested Twill Loom, Method, Fabric Structure and Shoe Upper". In this type of loom, the ground warp of the secondary twill heddle can reach the primary twill heddle and be divided into the primary twill warp and ground warp, while the twill warp of the secondary twill heddle cannot reach the primary twill heddle and be divided into the primary twill warp and primary ground warp. This makes it impossible for the lower twill heddle to form more fabric structures such as twill weaves, thus reducing the variety of leno weave patterns.

[0005] Therefore, a multi-coordinated heddle assembly, heddle loom, method, fabric structure, and shoe upper are designed. This design enables the weaving of fabric structures by combining multiple levels of heddles with jacquard heddles. It can not only combine higher-level heddles with jacquard heddles to create new fabric structures, but also combine heddles of different levels to weave fabric structures containing different types of leno weaves. Furthermore, the ground warp and skein warp in heddles of different levels can reach the next level of heddle and undergo more forms of weaving. This results in the formation of breathable holes of varying sizes in the fabric structure, increasing the breathability of the fabric. At the same time, it increases the diversity of fabric structures. Summary of the Invention

[0006] The present invention aims to overcome the defects in the prior art and provide a multi-coordinated heddle assembly, a heddle weaving machine, a method, a fabric structure, and a shoe upper.

[0007] To achieve the above objectives, the technical solution adopted by the present invention is: a multi-coordinated heddle assembly, wherein the heddle assembly includes a second-level heddle at the front end of the warp travel direction and a first-level heddle at the rear end;

[0008] The second-level twisted helium consists of a single twisted helium, while the first-level twisted helium consists of m twisted hels, where m is an integer greater than 1.

[0009] At least one strand of wire passing through the single strand plate hole of the second-level heddle passes through the strand plate hole of the first heddle of the first-level heddle, and at least one of the remaining strands passing through the single strand plate hole of the second-level heddle passes through the internal space of the first heddle of the first-level heddle.

[0010] At least one warp yarn passes through the inner space of a single heddle of the second stage heddle of the first stage heddle, and at least one of the remaining warp yarns passes through the inner space of the single heddle of the second stage heddle of the first stage heddle.

[0011] In a preferred embodiment of the present invention, the heddle includes a left lifting heddle plate, a right lifting heddle plate, and a heddle steel sheet with one end inserted into the left lifting heddle plate and the other end inserted into the right lifting heddle plate. The upper part of the heddle steel sheet forms a heddle sheet hole, which includes a long slot extending from its bottom to its top and an upper curved groove arranged laterally in communication with the long slot. When the left lifting heddle plate is lifted, it causes the heddle steel sheet to move upward, and the upper curved groove in the heddle steel sheet is exposed. When the right lifting heddle plate is lifted, it causes the heddle steel sheet to move upward, and the long slot and the upper curved groove in the heddle steel sheet are exposed.

[0012] As a preferred embodiment of the present invention, it includes a jacquard heddle, the jacquard heddle comprising at least two jacquard heddle groups, the jacquard heddle groups being arranged at the rear end of the cooperating heddle groups, and the warp yarns passing through the cooperating heddle groups passing through the jacquard heddle.

[0013] As a preferred embodiment of the present invention, the jacquard heddle assembly includes at least one first jacquard heddle and at least one second jacquard heddle corresponding to the first jacquard heddle. The second jacquard heddle moves upward, and at least one warp yarn passes through the second jacquard heddle and through the long slots in the first-stage heddle and the second-stage heddle. At least one warp yarn passes through the first jacquard heddle and through the long slots in the first-stage heddle and the second-stage heddle.

[0014] As a preferred embodiment of the present invention, the jacquard heddle assembly includes at least one first jacquard heddle and at least one second jacquard heddle corresponding to the first jacquard heddle. The first jacquard heddle moves upward, and at least one warp yarn passes through the first jacquard heddle and through the long slots in the first-level twill heddle and the second-level twill heddle. At least one warp yarn passes through the second jacquard heddle and through the long slots in the first-level twill heddle and the second-level twill heddle.

[0015] In a preferred embodiment of the present invention, the first and second jacquard heddles in one jacquard heddle group are both moved upwards, and the first and second jacquard heddles in another jacquard heddle group are both moved downwards. At least one warp yarn passes through one of the first jacquard heddles and through the long slots in the first and second level twill heddles; at least one warp yarn passes through one of the second jacquard heddles and through the long slots in the first and second level twill heddles; at least one warp yarn passes through another of the first jacquard heddles and through the long slots in the first and second level twill heddles; at least one warp yarn passes through another of the second jacquard heddles and through the long slots in the first and second level twill heddles.

[0016] In a preferred embodiment of the present invention, both the first and second jacquard heddles in one jacquard heddle group are lowered, and both the first and second jacquard heddles in another jacquard heddle group are lowered. At least one warp yarn passes through the first jacquard heddle of one jacquard heddle group and through the upper curved groove of the first-level heddle and the long slot of the second-level heddle. At least one warp yarn passes through the second jacquard heddle of the same jacquard heddle group and through the internal space of any heddle in the first-level heddle and the long slot of the second-level heddle. At least one warp yarn passes through the first jacquard heddle of another jacquard heddle group and through the upper curved groove of the first-level heddle and the long slot of the second-level heddle. At least one warp yarn passes through the second jacquard heddle of the same jacquard heddle group and through the internal space of any heddle in the first-level heddle and the long slot of the second-level heddle.

[0017] In a preferred embodiment of the present invention, both the first and second jacquard heddles in one jacquard heddle group are lowered, and both the first and second jacquard heddles in another jacquard heddle group are lowered. At least one warp yarn passes through the first jacquard heddle of one jacquard heddle group and through the long slot of the first-level heddle and the upper curved slot of the second-level heddle. At least one warp yarn passes through the second jacquard heddle of the same jacquard heddle group and through the long slot of the first-level heddle and the upper curved slot of the second-level heddle. At least one warp yarn passes through the first jacquard heddle of another jacquard heddle group and through the long slot of the first-level heddle and the internal space of a single heddle in the second-level heddle. At least one warp yarn passes through the second jacquard heddle of another jacquard heddle group and through the long slot of the first-level heddle and the internal space of a single heddle in the second-level heddle.

[0018] In a preferred embodiment of the present invention, m heddles in the first-stage heddle are arranged in parallel along the weft direction.

[0019] As a preferred embodiment of the present invention, m strands in the first-stage strand are arranged obliquely and staggered.

[0020] As a preferred embodiment of the present invention, the heddle group includes a lower-level heddle of the first-level heddle disposed at the rear end of the first-level heddle along the warp travel direction. The lower-level heddle of the first-level heddle is composed of x heddles, where x is an integer greater than 1. The lower-level heddle of the first-level heddle is used to weave a leno weave with a number of parallel heddle groups less than or equal to x.

[0021] A multi-coordinated heddle group is provided, wherein the coordinated heddle groups are arranged sequentially along the weft yarns on the loom.

[0022] As a preferred embodiment of the present invention, the heddled fabric is used to form a breathable gauze fabric for the upper, and the upper forms the shape of the shoe upper.

[0023] A multi-component twisting weaving method,

[0024] The first-level helical assembly contains m helices, where m is an integer greater than 1. The second-level helical assembly consists of a single helice and includes the following steps.

[0025] Step S1: In the second-stage heddle, the right heddle plate of a single heddle moves upward; in the first-stage heddle, the right heddle plates of all m heddles move upward.

[0026] At least one strand of wire passing through a single strand plate hole of a second-stage helium passes through at least one strand plate hole of a first-stage helium, and at least one strand of wire passing through a single strand plate hole of a second-stage helium passes through the internal space of a first-stage helium.

[0027] At least one warp yarn passes through the inner space of a single heddle of the second-level heddle and passes through at least one heddle plate hole of the first-level heddle. At least one warp yarn passes through the inner space of a single heddle of the second-level heddle and passes through the inner space of the heddle of the first-level heddle.

[0028] Step S2: At least one of the second jacquard heddles in the jacquard heddles group moves upward, so that a common shed is formed between the warp yarns of the first jacquard heddles and the second jacquard heddles respectively;

[0029] Step S3: The second jacquard heddle in the jacquard heddle group described in step S2 returns to its original position, and at least one of the first jacquard heddles in the jacquard heddle group moves upward, so that a first open shed is formed between the warp yarns of the first jacquard heddle and the second jacquard heddle.

[0030] Step S4: In the second-level heddle, the right heddle plate of a single heddle moves upward; in the first-level heddle, the left heddle plate of m heddles moves upward; in one jacquard heddle group, all first and second jacquard heddles move downward; in another jacquard heddle group, all first and second jacquard heddles move downward; at least one warp yarn passes through the first jacquard heddle of one jacquard heddle group and through the upper bend groove of the first-level heddle and the long slot of the second-level heddle; at least one warp yarn passes through the second jacquard heddle of the same jacquard heddle group and through... The warp yarn passes through the internal space of any heddle in the first-level heddle and the long slot in the second-level heddle; at least one warp yarn passes through the first jacquard heddle of another jacquard heddle group and passes through the upper curved groove of the first-level heddle and the long slot in the second-level heddle; at least one warp yarn passes through the second jacquard heddle of the same jacquard heddle group and passes through the internal space of any heddle in the first-level heddle and the long slot in the second-level heddle; a first twisting shed is formed between the warp yarns passing through the first jacquard heddle and the second jacquard heddle in each jacquard heddle group.

[0031] Step S5: The weft yarns are woven together with the warp yarns according to the requirements of the fabric structure.

[0032] As a preferred embodiment of the present invention, the following steps are included:

[0033] Step S6 can be replaced by step S3, and step S7 can be replaced by step S4.

[0034] Step S6: The first jacquard heddle in the jacquard heddle group returns to its original position. All the first and second jacquard heddles in one jacquard heddle group are moved upward, and all the first and second jacquard heddles in another jacquard heddle group are moved downward, so that a second open shed is formed between the warp yarns passing through all the first and second jacquard heddles in one jacquard heddle group and the warp yarns passing through all the first and second jacquard heddles in another jacquard heddle group.

[0035] Step S7: In the second-level heddle, the left heddle plate of a single heddle moves upward; in the first-level heddle, the right heddle plates of m heddles move upward; in one jacquard heddle group, all first and second jacquard heddles move downward; in another jacquard heddle group, all first and second jacquard heddles move downward; at least one warp yarn passes through the first jacquard heddle of one jacquard heddle group and through the long slot of the first-level heddle and the upper curved slot of the second-level heddle; at least one warp yarn passes through the second jacquard heddle of the same jacquard heddle group and through the long slot of the first-level heddle and the upper curved slot of the second-level heddle. The upper curved groove of the heddle; at least one warp yarn passes through the first jacquard heddle of another jacquard heddle group and through the long slot of the first-level heddle and the internal space of a single heddle of the second-level heddle; at least one warp yarn passes through the second jacquard heddle of another jacquard heddle group and through the long slot of the first-level heddle and the internal space of a single heddle of the second-level heddle; such that a second twist shed is formed between the warp yarns passing through all the first and second jacquard heddles in one jacquard heddle group and the warp yarns passing through all the first and second jacquard heddles in another jacquard heddle group.

[0036] As a preferred embodiment of the present invention, steps S2, S3, S4, S6, and S7 can all be performed individually.

[0037] A fabric structure with lacing, including leno weave.

[0038] The leno weave includes a primary twill area, a secondary twill area, and other twill areas formed by the same batch of warp yarns in a single warp-direction weaving process.

[0039] In the secondary twisted weaving area, one set of twisted warp and another set of ground warp are twisted together, and at least one warp yarn in one set of twisted warp in the secondary twisted weaving area is twisted together with at least one warp yarn in the same set of twisted warp to form a primary twisted weaving area, and at least one warp yarn in another set of ground warp in the secondary twisted weaving area is twisted together with at least one ground warp yarn in the same set of ground warp to form a primary twisted weaving area;

[0040] The leno fabric includes air pores, which include large pores and small pores. Relatively speaking, large pores are formed between adjacent secondary twill areas, and small pores are formed between adjacent primary twill areas.

[0041] As a preferred embodiment of the present invention, the warp strands of the secondary twill area within the warp direction range of the same batch of warp yarns participate in the twill weaving of the primary twill area.

[0042] As a preferred embodiment of the present invention, the fabric structure constitutes the shoe upper, the gauze structure forms the breathable part of the shoe upper, and any one or any combination of the three primary structures and their variations maintains the shape of the shoe upper.

[0043] A type of shoe upper,

[0044] It includes: a first fabric that forms the upper for maintaining the shape of the shoe; and a second fabric whose weave structure is different from that of the first fabric.

[0045] The first fabric is any one or any combination of the three primary structures and their variations, and the second fabric is a leno weave.

[0046] A multi-layered woven fabric structure, including leno weave.

[0047] The leno weave includes a primary twill area and a secondary twill area formed by weaving the same batch of warp yarns in one operation.

[0048] The twisted warps of the secondary twisted area are divided into m groups. In each group, at least one twisted warp is used as a twisted warp and at least one twisted warp is used as another twisted warp to form each primary twisted area, thereby forming m independent primary twisted areas.

[0049] The twisting of the secondary twisting region participates in the twisting of at least one of the primary twisting regions to form multiple twisting regions.

[0050] As a preferred embodiment of the present invention, at least two strands of the secondary twisted area within the warp direction range of the same batch of warp yarns participate in the twisting of the primary twisted area.

[0051] As a preferred embodiment of the present invention, the fabric structure constitutes the shoe upper, the gauze structure forms the breathable part of the shoe upper, and any one or any combination of the three primary structures and their variations maintains the shape of the shoe upper.

[0052] A type of shoe upper,

[0053] It includes: a first fabric that forms the upper for maintaining the shape of the shoe; and a second fabric whose weave structure is different from that of the first fabric.

[0054] The first fabric is any one or any combination of the three primary structures and their variations, and the second fabric is a leno weave.

[0055] The aforementioned technical features can be combined with each other as long as they do not conflict with each other.

[0056] The beneficial effects of this invention are:

[0057] 1. Compared with the prior art, the present invention allows the warp of the secondary heddle to reach the primary heddle and be divided into the primary warp and the primary ground warp. The ground warp of the secondary heddle can also reach the primary heddle and be divided into the warp and the ground warp of the primary heddle. This allows more fabric structures, such as twill weave, to be woven through the heddle, thus enriching the patterns of gauze weave.

[0058] 2. Compared with the prior art, the present invention has multiple levels of heddles in the heddle group, and multiple heddles are set in the first level heddle, which can form a large multi-level twill area. Due to the complex weaving between many warp and weft yarns, the multi-level twill area has better strength and better compressive strength. Correspondingly, the air pores between the multi-level twill areas are also larger, which greatly improves the air permeability of the leno fabric.

[0059] 3. By arranging first-level heddles and second-level heddles in the loom, and with the number of heddles in the first-level heddles being variable, the present invention can weave different types of fabric structures. Compared with the prior art, which can only weave the same type of fabric structure, it is applicable to a wider range of scenarios and meets the different needs of fabric weaving.

[0060] 4. This invention utilizes the principle of multiple coordinations. A first-level heddle is set at the rear end of the second-level heddle. Different levels of heddles can also be set at the rear end of the first-level heddle to form more complex coordinations, providing greater design space for pattern design, creating different product gradients, and meeting the needs of different customers.

[0061] 5. Compared with the prior art, the present invention is composed of different levels of twisted weave areas, which increases the complexity of the gauze pattern. At the same time, different sizes of ventilation holes are formed between the different levels of twisted weave areas. The different sizes of ventilation holes fit the different parts of the human body better and meet the different ventilation needs of different parts.

[0062] 6. In the first-level heddle of this invention, when the arrangement space allows, the m heddles are arranged in parallel along the weft direction. Since the heddles themselves have a certain volume, when it is necessary to reduce the impact of the heddles' volume, the m heddles are arranged in a staggered manner. More specifically, the front and rear heddles are not on the same straight line, but have a diagonally staggered positional relationship. Based on this positional relationship, the m heddles on the first-level heddle can simultaneously weave the warp yarn at the front end of the first-level heddle, thus improving the weaving efficiency.

[0063] 7. Compared with the prior art, the present invention has multiple levels of heddles in the heddle group, and multiple heddles are set in each level of heddle, which can form a large multi-level twill area. Due to the complex weaving between many warp and weft yarns, the multi-level twill area has better strength and better compressive strength. Correspondingly, the air pores between the multi-level twill areas are also larger, which greatly improves the air permeability of the leno fabric.

[0064] 8. Through the principle of multiple coordination, this invention can also set the next level of heddle at the rear end of the first level heddle, forming more coordination, providing greater design space for pattern design, forming different product gradients, and meeting the needs of different customers.

[0065] 9. The twisted warp of the first-level twisted weaving area of ​​the present invention can be twisted with one or more subsequent twisted weaving areas to form different types of fabric structures, thus enriching the diversity of fabric structures.

[0066] 10. This invention can weave different fabric structures by combining heddles in different states with jacquard heddles in different states. Furthermore, by increasing the number of first jacquard heddles, second jacquard heddles, and other types of jacquard heddles in the jacquard heddles, as well as the number of warp yarns passing through the aforementioned jacquard heddles, the area of ​​the fabric structure can be increased, thus enriching the diversity of the fabric structure.

[0067] 11. The present invention forms a twill weave structure, which creates finer and more stable rhomboid honeycomb holes on the fabric surface. The holes are not easy to slip, and the fabric is stiffer, thicker, and has better drape than single twill weave, which is beneficial for practical use. Attached Figure Description

[0068] Figure 1 This is a schematic diagram of the structure of the loom of the present invention;

[0069] Figure 2 This is a partial enlarged view of point A in the present invention;

[0070] Figure 3 This is a schematic diagram of the structure of the heddle of the present invention;

[0071] Figure 4 This is a schematic diagram of the structure of the stranded steel sheet of the present invention;

[0072] Figure 5 This is a schematic diagram of the operation of the helical braid of the present invention. Figure 1 ;

[0073] Figure 6 This is a schematic diagram of the operation of the helical braid of the present invention. Figure 2 ;

[0074] Figure 7 This is a structural diagram of Embodiment 1 of the present invention;

[0075] Figure 8 This is a partial enlarged view of point B in the present invention;

[0076] Figure 9 This is an extended structural diagram of Embodiment 1 of the present invention;

[0077] Figure 10 This is a partial enlarged view of point C in the present invention;

[0078] Figure 11 This is a structural diagram of Embodiment 2 of the present invention;

[0079] Figure 12 This is a partial enlarged view of point D in the present invention;

[0080] Figure 13 This is a structural diagram of Embodiment 3 of the present invention;

[0081] Figure 14 This is a partial enlarged view of point H in the present invention;

[0082] Figure 15 This is a structural diagram of Embodiment 4 of the present invention;

[0083] Figure 16 This is a partial enlarged view of point F in the present invention;

[0084] Figure 17 This is a structural diagram of Embodiment 5 of the present invention;

[0085] Figure 18 This is a partial enlarged view of point J in the present invention;

[0086] Figure 19 This is an extended structural diagram of Embodiment 2 of the present invention;

[0087] Figure 20 This is a partial enlarged view of point E in the present invention;

[0088] Figure 21This is an extended structural diagram of Embodiment 3 of the present invention;

[0089] Figure 22 This is a partial enlarged view of part I of the present invention;

[0090] Figure 23 This is an extended structural diagram of Embodiment 4 of the present invention;

[0091] Figure 24 This is a partial enlarged view of point G in the present invention;

[0092] Figure 25 This is an extended structural diagram of Embodiment 5 of the present invention;

[0093] Figure 26 This is a partial enlarged view of point K in the present invention;

[0094] Figure 27 This is a schematic diagram of the fabric structure. Figure 1 ;

[0095] Figure 28 This is a schematic diagram of the fabric structure. Figure 2 ;

[0096] The attached diagram is labeled as follows: heddle 1, jacquard heddle 2, left heddle piece 11, right heddle piece 12, heddle steel sheet 13, jacquard heddle group 21, matching heddle group 100, first-level heddle 101, second-level heddle 102, long slot 131, upper curved slot 132, first-level twisted area 200, first jacquard heddle 211, second jacquard heddle 212, second-level twisted area 300, multiple twisted area 400, other twisted areas 500. Detailed Implementation

[0097] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other. The invention will be further described in detail below with reference to specific embodiments.

[0098] The direction of travel of the warp yarns inside the loom is as follows: Figure 1 As shown.

[0099] like Figures 1-2 As shown, a multi-coordinated heddle assembly 100 includes a second-stage heddle 102 at the front end of the warp travel direction and a first-stage heddle 101 at the rear end;

[0100] The second-stage helical coil 102 is composed of a single helical coil 1, and the first-stage helical coil 101 is composed of m helical coils 1, where m is an integer greater than 1.

[0101] At least one strand of wire passing through the single strand 1 strand plate hole of the second-stage helium 102 passes through the strand plate hole of the first strand 1 of the first-stage helium 101, and at least one of the remaining strands passing through the single strand 1 strand plate hole of the second-stage helium 102 passes through the internal space of the first strand 1 of the first-stage helium 101.

[0102] At least one warp yarn passes through the inner space of a single helium 1 of the second-level helium 102 and passes through the helium plate hole of the second helium 1 of the first-level helium 101. At least one of the remaining warp yarns passing through the inner space of a single helium 1 of the second-level helium 102 also passes through the inner space of the second helium 1 of the first-level helium 101.

[0103] Specifically, the warp yarns pass through the heddle plate holes of the second-level heddle 102 to form a twisted warp, and some or all of the aforementioned twisted warp can pass through the heddle plate holes of other heddles in the same heddle group 100 to form a first twisted warp group; the warp yarns pass through the internal space of the second-level heddle 102, and some or all of the aforementioned warp yarns can pass through the heddle plate holes of other heddles in the same heddle group 100 to form a second twisted warp group. The number of warp yarns in the first twisted warp group and the second twisted warp group can be the same or different; under the up-and-down movement of the left heddle plate 11 and the right heddle plate 12 that make up the twisted heddle 1, and in conjunction with the action of the jacquard heddle 2 at the rear end of the twisted heddle group 100, the first twisted warp group and the second twisted warp group can form a twisted tulle weave, or any one or any combination of the three basic weaves and their variations.

[0104] Compared with the prior art, the present invention allows the warp of the secondary heddle to reach the primary heddle and be divided into the primary warp and the primary ground warp. The ground warp of the secondary heddle can also reach the primary heddle and be divided into the primary warp and the ground warp, enabling the heddle to weave more fabric structures and enriching the patterns of gauze weave.

[0105] The reason why the strands of the above-mentioned secondary twisted helium can reach the primary twisted helium and be divided into primary strands and primary ground strands is due to the special structure of twisted helium 1. An example is given in this embodiment, but other twisted helium 1 structures that can realize the strands of the secondary twisted helium reaching the primary twisted helium and being divided into primary strands and primary ground strands are also included in this invention.

[0106] like Figures 3-6As shown, the heddle 1 includes a left lifting heddle plate 11, a right lifting heddle plate 12, and a heddle steel sheet 13 with one end inserted into the left lifting heddle plate 11 and the other end inserted into the right lifting heddle plate 12. The upper part of the heddle steel sheet 13 forms a heddle sheet hole, which includes a long slot 131 extending from its bottom to its top and an upper curved groove 132 that is horizontally arranged in communication with the long slot 131. When the left lifting heddle plate 11 is lifted, it causes the heddle steel sheet 13 to move upward, and the upper curved groove 132 in the heddle steel sheet 13 is exposed. When the right lifting heddle plate 12 is lifted, it causes the heddle steel sheet 13 to move upward, and the long slot 131 and the upper curved groove 132 in the heddle steel sheet 13 are exposed.

[0107] Specifically, when the right heald plate 12 is lifted, it causes the heald sheet 13 to move upward, exposing the elongated slot 131 and the upper curved slot 132 in the heald sheet 13, allowing the warp yarns to move within them. When the left heald plate 11 is lifted, it causes the heald sheet 13 to move upward, blocking the elongated slot 131 in the heald sheet 13, exposing only the upper curved slot 132 in the heald sheet 13, allowing the warp yarns to move only within it. When neither the left nor the right heald plate 12 moves, the heald sheet 13 also only exposes the upper curved slot 132.

[0108] In the first-level heddle 101, m heddles are arranged side by side along the weft direction; or, in the first-level heddle 101, m heddles are arranged diagonally and staggeredly.

[0109] Specifically, in the first-level heddles, the m heddles are arranged side-by-side along the weft direction when space permits. Since the heddles themselves have a certain volume, when it is necessary to reduce the impact of the heddle volume, the m+1 heddles in the heddle group 100 are arranged in a staggered manner. More specifically, the heddles are not on the same straight line, but rather have a diagonally staggered arrangement. Based on this arrangement, the m heddles on the first-level heddle 101 can simultaneously weave the warp yarns at the front end of the first-level heddle 101. The offset of the subsequent heddle in the weft direction relative to the preceding heddle in the heddle group 100 facilitates the passage of the warp yarns of the preceding heddle through the outside of the following heddle. The internal space and heddle plate holes of the preceding heddle are used to separate the ground warp and warp yarns of the current heddle.

[0110] Furthermore, in addition to being limited to two levels of heddles, the heddle group 100 also includes a lower-level heddle arranged at the rear end of the first-level heddle 101 along the warp direction. The lower-level heddles of the first-level heddle consist of x heddles, where x is an integer greater than 1. The lower-level heddles of the first-level heddle are used to weave a leno weave with a number of parallel heddles less than or equal to x.

[0111] Of course, along the direction of warp yarn travel, other levels of heddles can be set at the rear end of the lower level heddles to meet the weaving requirements of different fabric structures.

[0112] This invention, by arranging first-level heddles and second-level heddles in the loom, with the number of heddles in the first-level heddles being variable, can weave different types of fabric structures. Compared with the prior art, which can only weave the same type of fabric structure, it is applicable to a wider range of scenarios and meets different needs of fabric weaving.

[0113] This invention utilizes the principle of multiple combinations. A first-level heddle is set at the rear end of the second-level heddle. Different levels of heddles can also be set at the rear end of the first-level heddle to form more multiple combinations, providing greater design space for pattern design, creating different product gradients, and meeting the needs of different customers.

[0114] This loom can use a jacquard loom to control each heddle, and a rapier loom to insert the weft. The warp yarns of the first-level heddle, the second-level heddle, and the next-level heddle are combined with the weft yarns to form a leno weave structure.

[0115] In the direction of warp travel, a jacquard heddle 2 is also provided at the rear end of the heddle group 100. The jacquard heddle 2 includes at least two jacquard heddle groups 21, which are located at the rear end of the heddle group 100. The warp yarns passing through the heddle group 100 pass through the jacquard heddle 2. Of course, the jacquard heddle can also be replaced by a twill heddle. When a twill heddle is used, since it only uses its jacquard function, it is essentially the same as or equivalent to the jacquard heddle in function and falls within the protection range of the jacquard heddle.

[0116] Different weaving methods are formed by combining different heddle groups 100 and different jacquard heddles 2. At the same time, the combination of the different weaving methods also forms different fabric structures. The following explanation is based on various embodiments, but the following embodiments are only limited examples. The embodiments included in this invention are not limited to the following embodiments.

[0117] like Figures 7-8 As shown, Example 1:

[0118] Step S1: The right lifting piece 12 of a single strand 1 in the second-stage strand 102 moves upward, and the right lifting pieces 12 of m strands 1 in the first-stage strand 101 all move upward. As a result, the long slot hole 131 and the upper bending groove 132 in the second-stage strand 102 and the first-stage strand 101 strand 1 are exposed. At this time, the strand piece hole is composed of the long slot hole 131 and the upper bending groove 132.

[0119] At least one strand of wire passing through a single strand 1 hole of the second-stage helium 102 passes through at least one strand 1 hole of the first-stage helium 101, and at least one strand of wire passing through a single strand 1 hole of the second-stage helium 102 passes through the internal space of the first-stage helium 101.

[0120] At least one warp yarn passes through the internal space of a single helium 1 of the second-level helium 102 and passes through at least one helium plate hole of the first-level helium 101; at least one of the remaining warp yarns passes through the internal space of the single helium 1 of the second-level helium 102 and passes through the internal space of the helium of the first-level helium 101.

[0121] Step S2: The jacquard heddle group 21 includes at least one first jacquard heddle 211 and at least one second jacquard heddle 212 corresponding to the first jacquard heddle 211. At least one second jacquard heddle 212 in the jacquard heddle group 21 moves upward. At least one warp yarn passes through the second jacquard heddle 212 and through the long slot 131 in the first-level twill heddle 101 and the second-level twill heddle 102. At least one warp yarn passes through the first jacquard heddle 211 and through the long slot 131 in the first-level twill heddle 101 and the second-level twill heddle 102. A normal shed is formed between the warp yarns of the first jacquard heddle 211 and the second jacquard heddle 212.

[0122] In step S2, jacquard heddle group 21 is divided into 2 groups.

[0123] Similarly, such as Figures 9-10 As shown: Only the number of the first jacquard heddle 211, the second jacquard heddle 212 and the number of warp yarns in the jacquard heddle group 21 are increased. The jacquard heddle group 21 and the cooperating twill group 100 are arranged in the same position and the twill weaving method is the same. However, due to the increase in the number of jacquard heddle group 21 and warp yarns, the area of ​​the twill weaving area in subsequent steps will be much larger than the twill weaving area in Example 1 in cooperation with other steps.

[0124] Furthermore, if the number of warp yarns in the first jacquard heddle 211 and the second jacquard heddle 212 is different, but the weaving method is the same, they are also included in the scope of protection of this invention.

[0125] like Figures 11-12 As shown, Example 2:

[0126] Step S1: The right lifting piece 12 of a single strand 1 in the second-stage strand 102 moves upward, and the right lifting pieces 12 of m strands 1 in the first-stage strand 101 all move upward. As a result, the long slot hole 131 and the upper bending groove 132 in the second-stage strand 102 and the first-stage strand 101 strand 1 are exposed. At this time, the strand piece hole is composed of the long slot hole 131 and the upper bending groove 132.

[0127] At least one strand of wire passing through a single strand 1 hole of the second-stage helium 102 passes through at least one strand 1 hole of the first-stage helium 101, and at least one strand of wire passing through a single strand 1 hole of the second-stage helium 102 passes through the internal space of the first-stage helium 101.

[0128] At least one warp yarn passes through the internal space of a single helium 1 of the second-level helium 102 and passes through at least one helium plate hole of the first-level helium 101; at least one of the remaining warp yarns passes through the internal space of the single helium 1 of the second-level helium 102 and passes through the internal space of the helium of the first-level helium 101.

[0129] Step S3: The jacquard heddle group 21 includes at least one first jacquard heddle 211 and at least one second jacquard heddle 212 corresponding to the first jacquard heddle 211. At least one of the first jacquard heddles 211 in the jacquard heddle group 21 moves upward, and at least one warp yarn passes through the first jacquard heddle 211 and through the long slot 131 in the first-level twill heddle 101 and the second-level twill heddle 102. At least one warp yarn passes through the second jacquard heddle 212 and through the long slot 131 in the first-level twill heddle 101 and the second-level twill heddle 102, so that a first open shed is formed between the warp yarns of the first jacquard heddle 211 and the second jacquard heddle 212.

[0130] In step S3, jacquard heddle group 21 is divided into 2 groups.

[0131] Similarly, such as Figures 19-20 As shown:

[0132] The only increase is in the number of the first jacquard heddle 211, the second jacquard heddle 212 and the number of warp yarns in the jacquard heddle group 21. The jacquard heddle group 21 and the matching twill group 100 are arranged in the same position and the twill weaving method is the same. However, due to the increase in the number of jacquard heddle group 21 and warp yarns, the area of ​​the twill weaving area in subsequent steps will be much larger than the twill weaving area in Example 2 in combination with other steps.

[0133] Furthermore, if the number of warp yarns in the first jacquard heddle 211 and the second jacquard heddle 212 is different, but the weaving method is the same, they are also included in the scope of protection of this invention.

[0134] like Figures 13-14 As shown, Example 3:

[0135] Step S4: In the second-stage heddle 102, the right heddle piece 12 of a single heddle 1 moves upward, and the left heddle piece 11 of m heddle 1 in the first-stage heddle 101 moves upward. In one jacquard heddle group 21, all the first jacquard heddles 211 and the second jacquard heddles 212 move downward. In another jacquard heddle group 21, all the first jacquard heddles 211 and the second jacquard heddles 212 move downward. In the second-stage heddle 102, the long slot hole 131 and the upper curved slot 132 are exposed. In the first-stage heddle 101, only the upper curved slot 132 is exposed.

[0136] At least one warp yarn passes through the first jacquard helium 211 of one of the jacquard helium groups 21 and through the upper curved groove 132 of the first-level helium 101 and the long slot 131 of the second-level helium 102. At least one warp yarn passes through the second jacquard helium 212 of the same jacquard helium group 21 and through the internal space of any helium in the first-level helium 101 and the long slot 131 in the second-level helium 102. At least one warp yarn passes through the first jacquard helium 211 of another jacquard helium group 21 and through the upper curved groove 132 of the first-level helium 101 and the long slot 131 in the second-level helium 102. At least one warp yarn passes through the second jacquard helium 212 of the same jacquard helium group 21 and through the internal space of any helium in the first-level helium 101 and the long slot 131 in the second-level helium 102. A first twisted shed is formed between the warp yarns passing through the first jacquard helium 211 and the second jacquard helium 212 in each jacquard helium group 21.

[0137] Similarly, such as Figures 21-22 As shown:

[0138] The only increase is in the number of the first jacquard heddle 211, the second jacquard heddle 212 and the number of warp yarns in the jacquard heddle group 21. The jacquard heddle group 21 and the cooperating twill group 100 are arranged in the same position and the twill weaving method is the same. Accordingly, due to the increase in the number of jacquard heddle group 21 and warp yarns, the area of ​​the twill weaving area in subsequent steps will be much larger than the twill weaving area in Example 3 in cooperation with other steps.

[0139] Furthermore, if the number of warp yarns in the first jacquard heddle 211 and the second jacquard heddle 212 is different, but the weaving method is the same, they are also included in the scope of protection of this invention.

[0140] like Figures 15-16 As shown, Example 4:

[0141] Step S1: The right lifting piece 12 of a single strand 1 in the second-stage strand 102 moves upward, and the right lifting pieces 12 of m strands 1 in the first-stage strand 101 all move upward. As a result, the long slot hole 131 and the upper bending groove 132 in the second-stage strand 102 and the first-stage strand 101 strand 1 are exposed. At this time, the strand piece hole is composed of the long slot hole 131 and the upper bending groove 132.

[0142] At least one strand of wire passing through a single strand 1 hole of the second-stage helium 102 passes through at least one strand 1 hole of the first-stage helium 101, and at least one strand of wire passing through a single strand 1 hole of the second-stage helium 102 passes through the internal space of the first-stage helium 101.

[0143] At least one warp yarn passes through the internal space of a single helium 1 in the second-level helium 102 and passes through at least one helium plate hole in the first-level helium 101; at least one warp yarn passes through the internal space of a single helium 1 in the second-level helium 102 and passes through the internal space of the helium in the first-level helium 101.

[0144] Step S6: In one jacquard heddle group 21, all first jacquard heddles 211 and second jacquard heddles 212 move upwards, and in another jacquard heddle group 21, all first jacquard heddles 211 and second jacquard heddles 212 move downwards. At least one warp yarn passes through a first jacquard heddle 211 and through the long slot 131 in the first-stage heddle 101 and the second-stage heddle 102. At least one warp yarn passes through a second jacquard heddle 212 and through the long slot 131 in the first-stage heddle 101 and the second-stage heddle 102. At least one warp yarn passes through another first jacquard helium 211 and through the long slot 131 in the first-level helium 101 and the second-level helium 102; and at least one warp yarn passes through another second jacquard helium 212 and through the long slot 131 in the first-level helium 101 and the second-level helium 102; such that a second open shed is formed between the warp yarns passing through all the first jacquard hels 211 and the second jacquard hels 212 in one jacquard helium group 21 and the warp yarns passing through all the first jacquard hels 211 and the second jacquard hels 212 in another jacquard helium group 21.

[0145] In step S4, jacquard heddle group 21 is divided into 2 groups.

[0146] Similarly, such as Figures 23-24 As shown:

[0147] The only increase is in the number of the first jacquard heddle 211, the second jacquard heddle 212 and the number of warp yarns in the jacquard heddle group 21. The jacquard heddle group 21 and the cooperating twill group 100 are arranged in the same position and the twill weaving method is the same. Accordingly, due to the increase in the number of jacquard heddle group 21 and warp yarns, the area of ​​the twill weaving area in subsequent steps will be much larger than the twill weaving area in Example 4 in cooperation with other steps.

[0148] Furthermore, if the number of warp yarns in the first jacquard heddle 211 and the second jacquard heddle 212 is different, but the weaving method is the same, they are also included in the scope of protection of this invention.

[0149] like Figures 17-18 As shown, Example 5:

[0150] Step S7: The left lifting piece 11 of a single helium 1 in the second-stage helium 102 moves upward, the right lifting piece 12 of m heliums 1 in the first-stage helium 101 moves upward, all the first jacquard helmets 211 and the second jacquard helmets 212 in one jacquard helium group 21 move downward, all the first jacquard helmets 211 and the second jacquard helmets 212 in another jacquard helium group 21 move downward, only the upper bending groove 132 in the second-stage helium 102 is exposed, and the long slot hole 131 and the upper bending groove 132 in the first-stage helium 101 are exposed;

[0151] At least one warp yarn passes through the first jacquard helium 211 of one jacquard helium group 21 and through the long slot 131 of the first-stage helium 101 and the upper curved groove 132 of the second-stage helium 102; at least one warp yarn passes through the second jacquard helium 212 of the same jacquard helium group 21 and through the long slot 131 of the first-stage helium 101 and the upper curved groove 132 of the second-stage helium 102; at least one warp yarn passes through the first jacquard helium 211 of another jacquard helium group 21 and through the long slot of the first-stage helium 101. 131. The internal space of a single heddle of the second-level heddle 102, at least one warp yarn passes through the second jacquard heddle 212 of another jacquard heddle group 21 and through the long slot 131 of the first-level heddle 101 and the internal space of a single heddle of the second-level heddle 102; such that a second twisting shed is formed between the warp yarns passing through all the first jacquard heddles 211 and second jacquard heddles 212 in one jacquard heddle group 21 and the warp yarns passing through all the first jacquard heddles 211 and second jacquard heddles 212 in another jacquard heddle group 21.

[0152] Similarly, such as Figures 25-26 As shown:

[0153] The only increase is in the number of the first jacquard heddles 211 and the second jacquard heddles 212 in the jacquard heddle group 21, as well as the number of warp yarns. The jacquard heddle group 21 and the cooperating twill group 100 are arranged in the same position and the twill weaving method is the same. Accordingly, due to the increase in the number of jacquard heddle groups 21 and warp yarns, the area of ​​the twill weaving area in subsequent steps will be much larger than the twill weaving area in Example 5 in cooperation with other steps.

[0154] Furthermore, if the number of warp yarns in the first jacquard heddle 211 and the second jacquard heddle 212 is different, but the weaving method is the same, they are also included in the scope of protection of this invention.

[0155] In Examples 1 to 5, steps S2, S3, S4, S6, and S7 can be performed individually or in reasonable combinations to form various woven areas 400.

[0156] It should be noted that before step S1, the left and right heddle pieces 11 and 12 of the heddle 1 in the heddle assembly 100 do not move up or down, and neither does any of the jacquard heddles 2. Figures 1-2 As shown.

[0157] The corresponding fabric structure, such as Figure 27 As shown, the first-level twisted area 200 is formed by the twisting method of Embodiments 2 and 3, and the second-level twisted area 300 is formed by Embodiments 4 and 5. The combination of Embodiments 1, 2, 3, 4 and 5 can be used to weave various types of multi-twisted areas 400.

[0158] like Figure 28 The diagram shows the larger primary twill area 200, secondary twill area 300, and multiple twill area 400 resulting from increasing the number of the first jacquard heddles 211, the second jacquard heddles 212, and the number of warp yarns in the jacquard heddle group 21. This corresponds to the expanded structural diagrams of Embodiments 1 to 5.

[0159] Compared with the prior art, the present invention is composed of different levels of twisted weave areas, which increases the complexity of the gauze pattern. At the same time, different sizes of ventilation holes are formed between the different levels of twisted weave areas, and the different sizes of ventilation holes fit the different parts of the human body better.

[0160] Compared with the prior art, this invention has multiple levels of heddles in the heddle group, and each level of heddle has multiple heddles, which can form a large multi-level twill area. Due to the complex weaving between many warp and weft yarns, the multi-level twill area has better strength and better compressive strength. Correspondingly, the air pores between the multi-level twill areas are also larger, which greatly improves the air permeability of the leno fabric.

[0161] Further embodiments are also included:

[0162] With the heddle group 100, the value of m can be any value. When the number of warp yarns meets the requirements, secondary heddle areas 300 of different areas will be formed. The secondary heddle areas 300 of different areas can be combined with each other or with primary heddle areas 200 of different areas to form more multiple heddle areas 400.

[0163] In addition, the positional changes of the left heddle plate 11, the right heddle plate 12, and the heddle steel plate 13 in the heddle 1, as well as the different positions of the jacquard heddles 2 in combination with different heddles 1, the number of jacquard heddles 2 themselves, and the position of the jacquard heddles 2, will form secondary twill areas 300 of different areas when the number of warp yarns meets the requirements. The secondary twill areas 300 of different areas can be combined with each other or with primary twill areas 200 of different areas to form more multiple twill areas 400.

[0164] A twill weaving machine includes a plurality of twill groups 100, which are arranged sequentially along the weft yarn on the loom. The twill groups 100 weave a twill yarn with ventilation holes to form the upper of a shoe, and the upper forms the shape of the shoe upper.

[0165] As already described, the multi-coordinated twill loom of this invention includes a coordinated heddle group 100 for weaving leno fabrics and a jacquard heddle for weaving jacquard fabrics. Using this multi-coordinated twill loom, it is possible to weave fabrics such as... in one pass. Figure 27-28 The fabric shown.

[0166] Figure 27 This is an example diagram of the fabric structure woven using a multi-coupling twill loom according to an embodiment of the present invention, and Figure 27 The fabric structures described are merely limited examples and do not include all fabric structures woven on multi-twill looms.

[0167] The fabric structure includes leno weave, including leno weave.

[0168] The leno weave includes a primary twill area 200, a secondary twill area 300, and other twill areas 500 formed by the warp yarns in a single weaving process. The other twill areas 500 are any one or any combination of the three primary weaves and their variations.

[0169] In the secondary twisted area 300, one set of twisted warp and another set of ground warp are twisted together, and at least one warp yarn in one set of twisted warp in the secondary twisted area 300 is twisted together with at least one warp yarn in the same set of twisted warp to form a primary twisted area 200, and at least one warp yarn in another set of ground warp in the secondary twisted area 300 is twisted together with at least one ground warp yarn in the same set of ground warp to form a primary twisted area 200.

[0170] The leno fabric includes air pores, which include large pores and small pores. Relatively speaking, large pores are formed between adjacent secondary twill areas 300, and small pores are formed between adjacent primary twill areas 200.

[0171] The warp threads of the secondary twisted area 300 within the warp direction range of the same batch of warp yarns participate in the twisting of the primary twisted area 200, forming independent primary twisted area 200 and secondary twisted area 300.

[0172] The fabric structure forms the upper, the leno weave forms the breathable part of the upper, and any one or any combination of the three primary weaves and their variations maintains the shape of the upper.

[0173] Therefore, fabrics formed by this multi-layered twisting weave have excellent breathability due to the gauze structure and can stably maintain their shape. Due to the jacquard structure, a variety of designs can be woven, making them very useful for shoe upper manufacturing.

[0174] A shoe upper includes: a first fabric constituting an upper for maintaining shape; and a second fabric having a different weave structure from the first fabric; wherein the first fabric is any one or any combination of the three primary weaves and their variations, and the second fabric is a leno weave.

[0175] The fabric structure includes a leno weave, which comprises a primary twill area 200 and a secondary twill area 300 formed by weaving the same batch of warp yarns in one operation. The twill warps of the secondary twill areas 300 are divided into m groups. In each group, at least one warp is used as a twill warp and at least one warp is used as another twill warp to form each primary twill area 200, thereby forming m independent primary twill areas 200. The twill warps of the secondary twill areas 300 participate in the twill weaving of at least one primary twill area 200 to form multiple twill areas 400.

[0176] The leno fabric includes air pores, which include large pores and small pores. Relatively speaking, large pores are formed between adjacent secondary twill areas 300, and small pores are formed between adjacent primary twill areas 200.

[0177] At least two warp threads from the secondary twisted area 300 within the warp direction range of the same batch of warp yarns participate in the twisting of the primary twisted area 200, forming a multiple twisted area 400.

[0178] The fabric structure forms the upper, the leno weave forms the breathable part of the upper, and any one or any combination of the three primary weaves and their variations maintains the shape of the upper.

[0179] Therefore, fabrics formed by this multi-layered twisted weave possess excellent breathability due to their leno weave structure, and are also able to...

[0180] Maintaining its shape stably, and thanks to its jacquard weave structure, it can be used to create a variety of designs, making it extremely useful for shoes.

[0181] Help manufacture.

[0182] A shoe upper includes: a first fabric constituting an upper for maintaining shape; and a second fabric having a different weave structure from the first fabric; wherein the first fabric is any one or any combination of the three primary weaves and their variations, and the second fabric is a leno weave.

[0183] The different levels of twill areas in the above-mentioned fabric structure can be combined to form multiple twill areas 400. The twill of the twill area of ​​the previous level can participate in the twill of the twill of the next level twill area to form multiple twill areas 400 or not participate in the twill of the next level twill area to form independent first-level twill areas 200 and second-level twill areas 300, thus enriching the styles of fabrics such as shoe uppers.

[0184] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention; therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

[0185] Although this document frequently uses reference numerals from the accompanying drawings, such as heald 1, jacquard heald 2, left heald plate 11, right heald plate 12, heald steel plate 13, jacquard heald group 21, matching heald group 100, first-stage heald 101, second-stage heald 102, long slot 131, upper curved slot 132, first-stage twisted area 200, first jacquard heald 211, second jacquard heald 212, second-stage twisted area 300, multiple twisted area 400, and other twisted areas 500, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of the invention; interpreting them as any additional limitation would contradict the spirit of the invention.

Claims

1. A multi-coordinated heddle assembly, the heddle assembly (100) comprising a second-stage heddle (102) at the front end of the warp travel direction and a first-stage heddle (101) at the rear end. The second-level heddle (102) is composed of a single heddle (1), and the first-level heddle (101) is composed of m heddles (1), where m is an integer greater than 1. Its characteristic is that... At least one strand of the single strand (1) of the second-level helium (102) passes through the helium plate hole of the first helium (1) of the first-level helium (101), and at least one of the remaining strands of the single strand (1) of the second-level helium (102) passes through the internal space of the first helium (1) of the first-level helium (101); At least one warp yarn passes through the inner space of a single helium (1) of the second-level helium (102) and passes through the helium plate hole of the second helium (1) of the first-level helium (101). At least one of the remaining warp yarns passes through the inner space of the single helium (1) of the second-level helium (102) and passes through the inner space of the second helium (1) of the first-level helium (101).

2. The multi-coordinated heddle assembly according to claim 1, characterized in that, The heddle (1) includes a left lifting heddle plate (11), a right lifting heddle plate (12), and a heddle steel plate (13) with one end inserted into the left lifting heddle plate (11) and the other end inserted into the right lifting heddle plate (12). The upper part of the heddle steel plate (13) forms a heddle plate hole. The heddle plate hole includes a long slot (131) extending from its bottom to its top and an upper curved groove (132) arranged horizontally in communication with the long slot (131). When the left lifting heddle plate (11) is lifted, it causes the heddle steel plate (13) to move upward, and the upper curved groove (132) in the heddle steel plate (13) is exposed. When the right lifting heddle plate (12) is lifted, it causes the heddle steel plate (13) to move upward, and the long slot (131) and the upper curved groove (132) in the heddle steel plate (13) are exposed.

3. A multi-coordinated heddle assembly according to claim 2, characterized in that, The jacquard heddle (2) includes at least two jacquard heddle groups (21), which are arranged at the rear end of the cooperating heddle group (100), and the warp yarns passing through the cooperating heddle group (100) pass through the jacquard heddle (2).

4. A multi-coordinated heddle assembly according to claim 3, characterized in that, The jacquard heddle assembly (21) includes at least one first jacquard heddle (211) and at least one second jacquard heddle (212) corresponding to the first jacquard heddle (211). The second jacquard heddle (212) moves upward, and at least one warp yarn passes through the second jacquard heddle (212) and through the long slot (131) in the first-level heddle (101) and the second-level heddle (102). At least one warp yarn passes through the first jacquard heddle (211) and through the long slot (131) in the first-level heddle (101) and the second-level heddle (102).

5. A multi-coordinated heddle assembly according to claim 3, characterized in that, The jacquard heddle assembly (21) includes at least one first jacquard heddle (211) and at least one second jacquard heddle (212) corresponding to the first jacquard heddle (211). The first jacquard heddle (211) moves upward, and at least one warp yarn passes through the first jacquard heddle (211) and through the long slot (131) in the first-level heddle (101) and the second-level heddle (102). At least one warp yarn passes through the second jacquard heddle (212) and through the long slot (131) in the first-level heddle (101) and the second-level heddle (102).

6. A multi-coordinated heddle assembly according to claim 3, characterized in that, In one jacquard heddle group (21), the first jacquard heddle (211) and the second jacquard heddle (212) are both moved upward, and in another jacquard heddle group (21), the first jacquard heddle (211) and the second jacquard heddle (212) are both moved downward. At least one warp yarn passes through one of the first jacquard heddles (211) and through the long slot (131) in the first-level twill heddle (101) and the second-level twill heddle (102). At least one warp yarn passes through one of the second jacquard heddles (212) and through the long slot (131) in the first-level twill heddle (101) and the second-level twill heddle (102). At least one warp yarn passes through another of the first jacquard heddles (211) and through the long slot (131) in the first-level twill heddle (101) and the second-level twill heddle (102). At least one warp yarn passes through another of the second jacquard heddles (212) and through the long slot (131) in the first-level twill heddle (101) and the second-level twill heddle (102).

7. A multi-coordinated heddle assembly according to claim 3, characterized in that, In one jacquard heddle group (21), both the first jacquard heddle (211) and the second jacquard heddle (212) are lowered. In another jacquard heddle group (21), both the first jacquard heddle (211) and the second jacquard heddle (212) are lowered. At least one warp yarn passes through the first jacquard heddle (211) of one jacquard heddle group (21) and through the upper curved groove (132) of the first-stage heddle (101) and the long slot (131) of the second-stage heddle (102). At least one warp yarn passes through the second jacquard heddle (212) of the same jacquard heddle group (21) and through the first... The internal space of any heddle in the first-level heddle (101) and the long slot (131) in the second-level heddle (102); at least one warp yarn passes through the first jacquard heddle (211) of another jacquard heddle group (21) and through the upper curved groove (132) of the first-level heddle (101) and the long slot (131) in the second-level heddle (102); at least one warp yarn passes through the second jacquard heddle (212) of the same jacquard heddle group (21) and through the internal space of any heddle in the first-level heddle (101) and the long slot (131) in the second-level heddle (102).

8. A multi-coordinated heddle assembly according to claim 3, characterized in that, In one jacquard heddle group (21), both the first jacquard heddle (211) and the second jacquard heddle (212) are lowered. In another jacquard heddle group (21), both the first jacquard heddle (211) and the second jacquard heddle (212) are lowered. At least one warp yarn passes through the first jacquard heddle (211) of one jacquard heddle group (21) and through the long slot (131) of the first-stage heddle (101) and the upper curved slot (132) of the second-stage heddle (102). At least one warp yarn passes through the second jacquard heddle (212) of the same jacquard heddle group (21) and through the first jacquard heddle (212). The long slot (131) of the first-level heddle (101) and the upper curved slot (132) of the second-level heddle (102); at least one warp yarn passes through the first jacquard heddle (211) of another jacquard heddle group (21) and through the long slot (131) of the first-level heddle (101) and the internal space of the single heddle of the second-level heddle (102); at least one warp yarn passes through the second jacquard heddle (212) of another jacquard heddle group (21) and through the long slot (131) of the first-level heddle (101) and the internal space of the single heddle of the second-level heddle (102).

9. A multi-coordinated heddle assembly according to claim 1, characterized in that, In the first-level heddle (101), m heddles are arranged side by side along the weft direction.

10. A multi-coordinated heddle assembly according to claim 1, characterized in that, In the first-level helical bracing (101), m helical bracings are arranged obliquely and staggered.

11. A multi-coordinated heddle assembly according to claim 1, characterized in that, The heddle group (100) includes a lower heddle of the first-level heddle (101) arranged at the rear end of the first-level heddle (101) along the warp travel direction. The lower heddle of the first-level heddle is composed of x heddles, where x is an integer greater than 1. The lower heddle of the first-level heddle is used to weave a leno weave with a number of parallel heddle groups less than or equal to x.

12. A multi-coordinate twisted loom, characterized in that, Includes the heddle assembly as described in any one of claims 1-11, wherein the heddle assembly (100) is arranged sequentially along the weft yarn on the loom.

13. A multi-coordinate twisted loom according to claim 12, characterized in that, The heddle group (100) is used to weave a breathable gauze fabric to form the upper of the shoe, which constitutes the shape of the shoe upper.

14. A multi-coordinate twisting weaving method, characterized in that, The first-level twisted helium (101) contains m twisted helmets, where m is an integer greater than 1. The second-level twisted helium (102) consists of a single twisted helium and includes the following steps: Step S1: In the second-stage heddle (102), the right heddle piece (12) of a single heddle (1) moves upward, and in the first-stage heddle (101), the right heddle pieces (12) of all m heddle (1) moves upward. At least one strand of the single strand (1) of the second-stage strand (102) passes through at least one strand of the first-stage strand (101), and at least one strand of the single strand (1) of the second-stage strand (102) passes through the internal space of the first-stage strand (101). At least one warp yarn passes through the inner space of a single helium (1) of the second-level helium (102) and passes through at least one helium plate hole of the first-level helium (101); at least one of the remaining warp yarns passes through the inner space of the single helium (1) of the second-level helium (102) and passes through the inner space of the helium of the first-level helium (101). Step S2: At least one of the second jacquard heddles (212) in the jacquard heddles group (21) moves upward, so that a common shed is formed between the warp yarns of the first jacquard heddles (211) and the second jacquard heddles (212); Step S3: The second jacquard heddle (212) in the jacquard heddle group (21) in step S2 returns to its original position, and at least one of the first jacquard heddles (211) in the jacquard heddle group (21) moves upward, so that a first open shed is formed between the warp yarns of the first jacquard heddle (211) and the second jacquard heddle (212); Step S4: The right heddle piece (12) of a single heddle (1) in the second-level heddle (102) moves upward, the left heddle piece (11) of m heddles (1) in the first-level heddle (101) moves upward, all first jacquard heddles (211) and second jacquard heddles (212) in one jacquard heddle group (21) move downward, all first jacquard heddles (211) and second jacquard heddles (212) in another jacquard heddle group (21) move downward, at least one warp yarn passes through the first jacquard heddle (211) of one jacquard heddle group (21) and through the upper bend groove (132) of the first-level heddle (101) and the long slot (131) of the second-level heddle (102), at least one warp yarn passes through the second jacquard heddle (212) of the same jacquard heddle group (21). 2) and passes through the internal space of any heddle in the first-level heddle (101) and the long slot (131) in the second-level heddle (102); at least one warp yarn passes through the first jacquard heddle (211) of another jacquard heddle group (21) and passes through the upper curved groove (132) of the first-level heddle (101) and the long slot (131) in the second-level heddle (102); at least one warp yarn passes through the second jacquard heddle (212) of the same jacquard heddle group (21) and passes through the internal space of any heddle in the first-level heddle (101) and the long slot (131) in the second-level heddle (102); a first twisted shed is formed between the warp yarns passing through the first jacquard heddle (211) and the second jacquard heddle (212) in each jacquard heddle group (21); Step S5: The weft yarns are woven together with the warp yarns according to the requirements of the fabric structure.

15. A multi-coordinated twisting method according to claim 14, characterized in that, Includes the following steps, Step S6 can be replaced by step S3, and step S7 can be replaced by step S4. Step S6: The first jacquard heddle (211) in the jacquard heddle group (21) is restored to its original position. All the first jacquard heddle (211) and second jacquard heddle (212) in one jacquard heddle group (21) are moved upward, and all the first jacquard heddle (211) and second jacquard heddle (212) in another jacquard heddle group (21) are moved downward, so that the warp yarns passing through all the first jacquard heddle (211) and second jacquard heddle (212) in one jacquard heddle group (21) and the warp yarns passing through all the first jacquard heddle (211) and second jacquard heddle (212) in another jacquard heddle group (21) form a second open shed; Step S7: The left heddle piece (11) of a single heddle (1) in the second-level heddle (102) moves upward, the right heddle piece (12) of m heddles (1) in the first-level heddle (101) moves upward, all first jacquard heddles (211) and second jacquard heddles (212) in one jacquard heddle group (21) move downward, all first jacquard heddles (211) and second jacquard heddles (212) in another jacquard heddle group (21) move downward, at least one warp yarn passes through the first jacquard heddle (211) of one jacquard heddle group (21) and through the long slot (131) of the first-level heddle (101) and the upper curved slot (132) of the second-level heddle (102), at least one warp yarn passes through the second jacquard heddle (212) of the same jacquard heddle group (21) and through the long slot (131) of the first-level heddle (101). 31) The upper bend groove (132) of the second-level heddle (102); at least one warp yarn passes through the first jacquard heddle (211) of another jacquard heddle group (21) and through the long slot (131) of the first-level heddle (101) and the internal space of the single heddle of the second-level heddle (102); at least one warp yarn passes through the second jacquard heddle (212) of another jacquard heddle group (21) and through the long slot (131) of the first-level heddle (101) and the internal space of the single heddle of the second-level heddle (102); so that a second twist shed is formed between the warp yarns passing through all the first jacquard heddles (211) and second jacquard heddles (212) in one jacquard heddle group (21) and the warp yarns passing through all the first jacquard heddles (211) and second jacquard heddles (212) in another jacquard heddle group (21).

16. A multi-coordinated twisting method according to claim 15, characterized in that, Steps S2, S3, S4, S6, and S7 can all be performed independently.

17. A multi-layered woven fabric structure, including a leno weave, characterized in that, The leno weave includes a primary twill area (200), a secondary twill area (300), and other twill areas (500) formed by the same batch of warp yarns in a single warp direction weaving. In the secondary twisted area (300), one set of twisted warp and another set of ground warp are twisted together, and at least one warp yarn in one set of twisted warp in the secondary twisted area (300) is twisted together with at least one warp yarn in the same set of twisted warp to form a primary twisted area (200), and at least one warp yarn in another set of ground warp in the secondary twisted area (300) is twisted together with at least one ground warp yarn in the same set of ground warp to form a primary twisted area (200). The leno fabric includes air pores, which include large pores and small pores. Relatively speaking, large pores are formed between adjacent secondary twill areas (300), and small pores are formed between adjacent primary twill areas (200).

18. The fabric structure according to claim 17, characterized in that, The warp of the secondary twisted area (300) within the warp direction range of the same batch of warp yarns participates in the twisting of the primary twisted area (200).

19. The fabric structure according to claim 17, characterized in that, The fabric structure forms the upper, the gauze structure forms the breathable part of the upper, and any one or any combination of the three primary structures and their variations maintains the shape of the upper.

20. A shoe upper woven with a multi-layered twisted fabric structure according to any one of claims 17-19, characterized in that, include: The first fabric, which constitutes the upper used to maintain the shape of the shoe; The second fabric has a different weave structure than the first fabric; The first fabric is any one or any combination of the three primary structures and their variations, and the second fabric is a leno weave.

21. A multi-layered woven fabric structure, including a leno weave, characterized in that, The leno weave includes a primary twill area (200) and a secondary twill area (300) formed by weaving the same batch of warp yarns in one operation. The twisted warp of the secondary twisted area (300) is divided into m groups. In each group, at least one twisted warp is used as a twisted warp and at least one twisted warp is used as another twisted warp to form each primary twisted area (200), thereby forming m independent primary twisted areas (200). The twist of the secondary twisted area (300) participates in the twisting of at least one of the primary twisted areas (200) to form a multiple twisted area (400).

22. The fabric structure according to claim 21, characterized in that, At least two warp threads from the secondary twisted area (300) within the same batch of warp yarns participate in the twisting of the primary twisted area (200).

23. The fabric structure according to claim 21, characterized in that, The fabric structure forms the upper, the gauze structure forms the breathable part of the upper, and any one or any combination of the three primary structures and their variations maintains the shape of the upper.

24. A shoe upper woven with a multi-layered twisted fabric structure according to any one of claims 21-23, characterized in that, include: The first fabric, which constitutes the upper used to maintain the shape of the shoe; The second fabric has a different weave structure than the first fabric; The first fabric is any one or any combination of the three primary structures and their variations, and the second fabric is a leno weave.

Citation Information

Patent Citations

  • Multi-nested cross-weaving loom, method, fabric weave and shoe upper

    CN117468150A