Double-drive top grinding equipment of micro control valve core for common rail oil injector

By designing a dual-drive top-grinding device for micro control valve cores of common rail injectors, and utilizing the cooperation of a moving mechanism and a rotary motor, the problem of high-precision machining of micro control valve cores in extremely small spaces was solved, achieving efficient machining results and safety protection.

CN121608022APending Publication Date: 2026-03-06JIANGSU YIWENJIE FUEL INJECTION TECH CO LTD
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Patent Information

Application Number
CN202511877371.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The existing manufacturing process for the micro control valve core of common rail injectors makes it difficult to achieve high response speed and high precision fuel pressure control within an extremely limited space, resulting in manufacturing difficulties.

Method used

Design a dual-drive top grinding device for a micro control valve core of a common rail injector, including a processing table, a rotating table, a fixed chuck, a moving mechanism, a rotary motor, and a grinding disc. Through the cooperation of the moving mechanism and the rotary motor, the device can achieve precise grinding and protection of the parts, ensuring processing accuracy.

Benefits of technology

It enables high-precision grinding of tiny control valve cores in extremely small spaces, improving processing efficiency and accuracy, and protecting the safety of equipment and operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of common-rail oil sprayers, in particular to double-drive top grinding equipment of a micro control valve element for a common-rail oil sprayer, which comprises a machining table, a rotating table is fixedly connected to the top of the machining table, a fixed chuck is movably connected to the right side of the rotating table, and a placing groove is formed in the machining table. A moving mechanism is arranged in the containing groove, through the moving mechanism, when the grinding position of a part is adjusted, a rotating motor drives a screw to rotate, the screw drives a moving plate to move front and back, a worker can conveniently adjust the grinding position, and the grinding precision of the part is accurately controlled; the moving plate moves according to the moving track provided by the sliding groove, the moving plate is prevented from exceeding the stroke and damaging equipment, and when the equipment is used through the protection plate, parts are isolated by pulling the connecting plate, and workers are protected.
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Description

Technical Field

[0001] This invention relates to a dual-drive top milling device for a micro control valve core for a common rail injector, belonging to the technical field of common rail injectors. Background Technology

[0002] A common rail injector is a key component in the fuel injection system of an internal combustion engine. It achieves a stable fuel pressure supply and precisely controls injection timing and quantity through high-pressure common rail technology. This device drives the injection process via a solenoid valve, solving the consistency problem of traditional injectors under pressure fluctuations.

[0003] In order to achieve the highest response speed with the lowest energy consumption within an extremely limited space, thereby precisely controlling the enormous fuel pressure and ultimately meeting the demands of modern diesel engines for ultra-high pressure, high frequency, and high precision fuel injection, the control valve core inside the common rail injector is developing towards miniaturization, which also brings great difficulties to the manufacturing process.

[0004] To address this, a dual-drive top milling device with a micro control valve core for common rail injectors is proposed. Summary of the Invention

[0005] In view of this, the present invention provides a dual-drive top milling device for a micro control valve core for a common rail injector, to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial alternative.

[0006] The technical solution of the present invention is implemented as follows: A dual-drive top-grinding device for a micro control valve core of a common rail injector includes a processing table, a rotating table fixedly connected to the top of the processing table, a fixed chuck movably connected to the right side of the rotating table, a placement slot provided inside the processing table, a moving mechanism provided inside the placement slot, the moving mechanism including a moving plate, a screw and a rotating motor, the bottom of the rotating motor fixedly connected to the inside of the placement slot, the front side of the screw fixedly connected to the output end of the rotating motor, the rear side of the screw movably connected to the inside of the placement slot, and the internal thread of the moving plate connected to the surface of the screw.

[0007] More preferably, the surface of the processing table is provided with a sliding groove, and the surface of the moving plate is movably connected to the interior of the sliding groove.

[0008] More preferably, a protective plate is fixedly connected to the top of the processing table, a connecting plate is movably connected inside the protective plate, and a water spray pipe is fixedly connected inside the processing table.

[0009] More preferably, the protective plate has a connecting groove inside, and the surface of the connecting plate is movably connected to the inside of the connecting groove.

[0010] More preferably, a handle is fixedly connected to the front side of the connecting plate, and an observation window is provided on the front side of the connecting plate.

[0011] More preferably, a rotary motor is fixedly connected to the front side of the movable plate, and a grinding disc is movably connected to the output end of the rotary motor.

[0012] More preferably, a fixing rod is movably connected to the top of the grinding disc, and the bottom of the fixing rod extends through to the bottom of the grinding disc.

[0013] The embodiments of the present invention have the following advantages due to the adoption of the above technical solutions:

[0014] I. This invention utilizes a moving mechanism. When adjusting the grinding position of a part, a rotating motor drives a screw to rotate, which in turn moves a moving plate back and forth. This allows workers to easily adjust the grinding position and precisely control the grinding accuracy of the part. A sliding groove ensures the moving plate follows a predetermined path, preventing it from exceeding its travel range and damaging the equipment. A protective plate isolates the part and protects workers by pulling the connecting plate during equipment use.

[0015] Second, this invention uses a connecting groove, so that when the connecting plate moves, it moves according to the movement trajectory provided by the connecting groove, which makes it convenient for workers to pull and use the connecting plate. By setting a handle and an observation window, workers can observe through the observation window during use, which makes it convenient to check the work progress in a timely manner. By setting a rotary motor and a grinding disc, the rotary motor drives the grinding disc to rotate, and the surface of the grinding disc grinds the surface of the parts, which makes it convenient for workers to process.

[0016] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the present invention;

[0019] Figure 2This is a schematic diagram of the processing table of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the protective plate of the present invention;

[0021] Figure 4 For the present invention Figure 3 A magnified structural diagram of part A in the middle;

[0022] Figure 5 This is a cross-sectional structural schematic diagram of the processing table of the present invention.

[0023] Reference numerals in the attached drawings: 1. Processing table; 2. Rotating table; 3. Fixed chuck; 4. Placement slot; 5. Moving mechanism; 501. Moving plate; 502. Screw; 503. Rotary motor; 6. Sliding groove; 7. Protective plate; 8. Water spray pipe; 9. Connecting groove; 10. Handle; 11. Observation window; 12. Rotary motor; 13. Grinding disc; 14. Fixed rod; 15. Connecting plate. Detailed Implementation

[0024] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0025] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

[0026] Example 1

[0027] like Figure 1-3 As shown, this embodiment of the invention provides a dual-drive top-grinding device for a micro control valve core of a common rail injector, including a processing table 1, a rotating table 2 fixedly connected to the top of the processing table 1, a fixed chuck 3 movably connected to the right side of the rotating table 2, a placement groove 4 opened inside the processing table 1, a moving mechanism 5 arranged inside the placement groove 4, the moving mechanism 5 including a moving plate 501, a screw 502 and a rotating motor 503, the bottom of the rotating motor 503 fixedly connected to the inside of the placement groove 4, the front side of the screw 502 fixedly connected to the output end of the rotating motor 503, the rear side of the screw 502 movably connected to the inside of the placement groove 4, the inside of the moving plate 501 threadedly connected to the surface of the screw 502, a sliding groove 6 opened on the surface of the processing table 1, the surface of the moving plate 501 movably connected to the inside of the sliding groove 6, a protective plate 7 fixedly connected to the top of the processing table 1, a connecting plate 15 movably connected inside the protective plate 7, and a water spray pipe 8 fixedly connected inside the processing table 1.

[0028] When adjusting the grinding position of the parts using the moving mechanism 5, the rotating motor 503 drives the screw 502 to rotate, and the screw 502 drives the moving plate 501 to move back and forth, making it convenient for the staff to adjust the grinding position and accurately control the grinding precision of the parts. The sliding groove 6 allows the moving plate 501 to move along the trajectory provided by the sliding groove 6, preventing the moving plate 501 from exceeding its stroke and causing damage to the equipment. The protective plate 7 isolates the parts and protects the staff by pulling the connecting plate 15 when using the equipment.

[0029] Example 2

[0030] like Figure 4-5 As shown, in one embodiment, the protective plate 7 has a connecting groove 9 inside, the surface of the connecting plate 15 is movably connected to the inside of the connecting groove 9, the front side of the connecting plate 15 is fixedly connected to a handle 10, the front side of the connecting plate 15 has an observation window 11, the front side of the connecting plate 15 is fixedly connected to a rotary motor 12, the output end of the rotary motor 12 is movably connected to a grinding disc 13, the top of the grinding disc 13 is movably connected to a fixing rod 14, and the bottom of the fixing rod 14 extends through to the bottom of the grinding disc 13.

[0031] The connecting plate 15 moves along the trajectory provided by the connecting groove 9, making it easy for workers to pull and use the connecting plate 15. The handle 10 and the observation window 11 allow workers to observe the work progress in a timely manner. The rotary motor 12 drives the grinding disc 13 to rotate, and the surface of the grinding disc 13 polishes the surface of the parts, making it easy for workers to process.

[0032] In operation, the present invention works as follows: First, the parts are fixed by the fixed chuck 3. The connecting plate 15 is pulled to the left, and the connecting plate 15 is inserted into the connecting groove 9 when it moves to the left. After that, the rotary motor 12 is started, and the rotary motor 12 drives the grinding disc 13 to rotate. During the rotation of the grinding disc 13, the rotary motor 503 is started, and the rotary motor 503 drives the screw 502 to rotate. The screw 502 drives the moving plate 501 to move forward, so that the grinding disc 13 contacts the surface of the parts for grinding. When the operator replaces the grinding disc 13, the fixed rod 14 is pulled upward to disengage the fixed rod 14 from the interior of the grinding disc 13. At this time, the grinding disc 13 can be disassembled and replaced.

[0033] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in the present invention, and these should all be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A double-drive top-grinding device for a micro-control valve core of a common-rail fuel injector, comprising a machining table (1), characterized in that: The top of the processing table (1) is fixedly connected with a rotating table (2), the right side of the rotating table (2) is movably connected with a fixed chuck (3), the inside of the processing table (1) is provided with a placing groove (4), the inside of the placing groove (4) is provided with a moving mechanism (5), the moving mechanism (5) comprises a moving plate (501), a screw rod (502) and a rotating motor (503), the bottom of the rotating motor (503) is fixedly connected with the inside of the placing groove (4), the front side of the screw rod (502) is fixedly connected with the output end of the rotating motor (503), the rear side of the screw rod (502) is movably connected with the inside of the placing groove (4), the inside of the moving plate (501) is screw-connected with the surface of the screw rod (502).

2. The dual drive top grinding equipment for the micro control spool of the common rail fuel injector according to claim 1, characterized in that: The surface of the processing table (1) is provided with a sliding groove (6), the surface of the moving plate (501) is movably connected with the inside of the sliding groove (6).

3. The dual drive top grinding equipment for the micro control spool of the common rail fuel injector according to claim 2, characterized in that: The top of the processing table (1) is fixedly connected with a protection plate (7), the inside of the protection plate (7) is movably connected with a connecting plate (15), the inside of the processing table (1) is fixedly connected with a water spraying pipe (8).

4. The dual drive top grinding equipment for the micro control spool of the common rail fuel injector according to claim 3, characterized in that: The inside of the protection plate (7) is provided with a connecting groove (9), the surface of the connecting plate (15) is movably connected with the inside of the connecting groove (9).

5. The dual drive top grinding apparatus for a micro control spool of a common rail fuel injector according to claim 4, characterized in that: The front side of the connecting plate (15) is fixedly connected with a handle (10), the front side of the connecting plate (15) is provided with an observation window (11).

6. The dual drive top grinding apparatus for a micro control spool of a common rail fuel injector according to claim 5, characterized in that: The front side of the moving plate (501) is fixedly connected with a rotating motor (12), the output end of the rotating motor (12) is movably connected with a polishing disc (13).

7. The dual drive top grinding apparatus for a micro control spool of a common rail fuel injector according to claim 6, characterized in that: The top of the polishing disc (13) is movably connected with a fixing rod (14), the bottom of the fixing rod (14) penetrates to the bottom of the polishing disc (13). The top of the polishing disc (13) is movably connected with a fixing rod (14), the bottom of the fixing rod (14) penetrates to the bottom of the polishing disc (13).

Citation Information

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