Three-dimensional warehousing system and method applied to breathing mask filtering module

Abstract

The invention discloses a three-dimensional warehousing system and method applied to a breathing mask filtering module, and belongs to the technical field of intelligent warehousing. The system comprises a three-dimensional goods shelf system composed of independent sealing bins, an intelligent storing and taking system with a precise mechanical arm, an environment guarantee system for guaranteeing clean storage and a control system for achieving intelligent management. The problems of pollution prevention and control, batch management, rapid allocation and the like of the filter module in the storage link are solved through sealed anti-pollution design, RFID accurate identification, automatic access and whole-course environment monitoring. Compared with a traditional storage mode, the storage density is improved by four times, the management accuracy rate reaches 100%, and the storage quality and use safety of the breathing mask filter module are effectively guaranteed.

Description

Technical Field

[0001] This invention relates to the field of intelligent warehousing and logistics technology, and in particular to a three-dimensional warehousing system and method for use in breathing mask filter modules. Background Technology

[0002] Respiratory mask filter modules are key consumables in medical and industrial protective equipment, characterized by numerous specifications and models, strict batch management, and demanding storage environment requirements. Currently, the following technical challenges exist in storing these supplies: Insufficient pollution control: Traditional shelves have an open structure, which cannot effectively isolate pollutants such as dust and moisture, affecting the protective performance and safety of the filter module.

[0003] Batch management is difficult: the filtering module has strict expiration date management and traceability requirements. Traditional warehouses rely on manual records, which can easily lead to batch confusion and inaccurate first-in-first-out execution.

[0004] Low space utilization: Filter modules are small in size and light in weight but numerous in number, resulting in low storage density on traditional shelves and difficulty in achieving high-precision positioning and rapid picking.

[0005] Lack of transparency in inventory status: It is impossible to accurately grasp the inventory quantity, location status, and storage duration of each model of filter module in real time, which affects material allocation decisions.

[0006] In the prior art, Chinese patent with publication number CN112224648A proposes a UWB-based positioning system for automated warehouses, but it does not consider the special protection requirements of medical supplies; Chinese patent with publication number CN113443416B uses visual recognition technology for location management, but the open storage environment cannot meet the cleanliness requirements of the filtration module.

[0007] Therefore, there is an urgent need in this field for a specialized warehousing solution that can provide a clean storage environment for respirator filter modules, and enable precise batch management and rapid intelligent access. Summary of the Invention

[0008] The technical problem this invention aims to solve is that current automated storage systems cannot provide a clean storage environment for respirator filter modules, and therefore cannot achieve precise batch management and rapid intelligent storage and retrieval.

[0009] The technical solution adopted by this invention to solve its technical problem is: a three-dimensional storage system for respiratory mask filter modules, comprising: The automated racking system consists of multiple independent sealed compartments, each equipped with an environmental monitoring unit; The intelligent storage and retrieval system includes a four-way shuttle, a hoist, and a robotic arm module with RFID reading and writing capabilities; Environmental protection systems include air purification units, temperature and humidity control devices, and positive pressure protection systems; Intelligent control systems include WMS warehouse management system, WCS equipment control system, and digital twin platform.

[0010] The sealed chamber includes: a transparent ABS chamber body with a wall thickness of 3-5mm; a silicone sealing ring with a compression permanent deformation rate of ≤10%; and an electromagnetic locking device to realize automatic opening and closing of the chamber door.

[0011] The robotic arm module includes: an adaptive gripping mechanism with an adjustable gripping force of 0.5-2N; an RFID reader with a reading distance of 5-10cm; and a force sensor with a detection accuracy of ±0.1N.

[0012] The environmental monitoring unit includes: a temperature and humidity sensor with an accuracy of ±0.5℃ and ±3%RH; a laser particulate matter sensor with a detection accuracy of 0.3μm; and a data recording module with a storage capacity of 32MB.

[0013] The environmental protection system includes: a HEPA high-efficiency filter unit with a filtration efficiency of 99.97%; a constant temperature and humidity device with a control accuracy of ±1℃ and ±5%RH; and a positive pressure maintenance system with a pressure control range of 5-15Pa.

[0014] The intelligent control system is configured to: automatically allocate storage locations based on the filter module type and expiration date; automatically generate picking lists according to the first-in-first-out principle; and provide real-time warnings of abnormal environmental parameters and near-expiration inventory.

[0015] A system-based warehouse management method for filtering modules includes the following steps: scanning filtering module information, generating a unique identifier and allocating storage locations; using a robotic arm to pick up the module and store it in a sealed warehouse, recording environmental parameters; monitoring the status of each storage location in real time and generating inventory reports periodically; retrieving the target module according to the first-in-first-out principle and performing a quality check before it leaves the warehouse.

[0016] The allocation of storage locations includes: allocating different levels of storage locations according to the validity period of the filtering modules; storing modules of the same batch centrally but dispersed in different storage locations; and allocating high-frequency access modules to storage locations near the exit.

[0017] The allocation of storage locations also includes quality traceability steps: recording the inbound time, storage location, and environmental parameters of each module; tracking the outbound time and issuing department of each module; and generating a complete quality traceability report.

[0018] The allocation of storage locations also includes early warning management steps: issuing real-time alarms when environmental parameters exceed the set range; providing early warnings of inventory nearing expiration 30 days in advance; and automatically generating replenishment suggestions when inventory levels fall below the safety stock level.

[0019] The present invention has the following significant advantages: Clean and reliable storage environment: Through the sealed chamber design and environmental control system, the filter module is ensured to remain uncontaminated throughout the entire storage cycle, and its protective performance is effectively maintained; Significantly improved storage density: The three-dimensional design increases space utilization to over 85%, resulting in 3-5 times more storage capacity for the same floor space; Significantly improved management accuracy: Through RFID and intelligent control systems, batch management accuracy is 100% and first-in-first-out execution rate is 100%; Rapid and efficient emergency response: The automated storage and retrieval system reduces the average inbound and outbound time to less than 2 minutes, supporting rapid material allocation in case of emergencies; Complete and reliable quality traceability: Establish a digital archive for the entire process from warehousing to outbound, providing complete data support for quality management and problem traceability. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a schematic diagram of the structure of the present invention.

[0022] Figure 2 This is a flowchart of the operation of the present invention. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0024] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0025] Figure 1 , Figure 2 The example shown: refer to Figure 1 This is an automated storage and retrieval system for respiratory mask filter modules used in a hospital central warehouse. The overall system dimensions are 5m × 3m × 6m (length × width × height), containing 8 layers of shelves, with 24 storage locations on each layer, for a total of 192 storage locations.

[0026] Automated racking system: Each storage location is an independent, sealed compartment made of 5mm thick food-grade ABS sheet with 85% transparency for easy observation. The compartment doors are controlled by electromagnetic locks, and the sealing strips are made of silicone with a compression set of ≤10%. Each compartment is equipped with an environmental monitoring unit to monitor environmental data in real time.

[0027] Intelligent access system: The system is equipped with two four-way shuttles and one elevator. The shuttles are driven by servo motors with a positioning accuracy of ±1mm. The robotic arm module is equipped with a force sensor, and the clamping force is automatically set according to the filter module type: N95 filter module: clamping force 0.8N; P100 filter module: clamping force 1.2N; medical surgical type: clamping force 0.5N.

[0028] Environmental protection system: The system is equipped with a HEPA high-efficiency filter unit with a filtration efficiency of 99.97% (0.3μm). The temperature and humidity control system maintains an ambient temperature of 20±2℃ and a humidity of 50±5%RH. The positive pressure system maintains a positive pressure of 5-10Pa in the storage area.

[0029] Inbound operation process: The operator scans the barcode on the packaging box of the filter module, and the system automatically generates an RFID tag; the WMS system allocates storage locations according to the module type and expiration date; the elevator delivers the shuttle to the target layer, and the shuttle moves to the target column; the robotic arm picks up the module, opens the sealed storage door, and stores the module; the system updates the inventory record and records environmental parameters. In-warehouse management process: Automatic inspection of environmental parameters of each storage location every 4 hours; daily generation of inventory status report; 30-day advance warning for near-expiry inventory for outbound shipment; Work process: Upon receiving outbound instructions, the system generates a picking list according to the first-in, first-out principle; shuttle vehicles sequentially retrieve the target modules and deliver them to the outbound port; visual inspection and quantity verification are performed before outbound shipment; inventory records are updated, and outbound vouchers are generated; Quality traceability management: The system records complete flow information for each filter module, including: inbound time, storage location information; environmental parameter records during storage; outbound time, issuing department; and quality status change records.

[0030] In practical applications, this system has been running for 6 months in the medical supplies center of a tertiary hospital, achieving the following results: storage capacity increased by 4 times; inbound and outbound accuracy reached 100%; inventory counting time was reduced from 4 hours to 15 minutes; and the failure rate of filter modules due to storage environment issues was zero.

[0031] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A stereoscopic warehousing system applied to a filtering module of a breathing mask, characterized in that, Comprise: A stereoscopic shelf system composed of multiple independently sealed warehouses, each equipped with an environmental monitoring unit; An intelligent storage and retrieval system, including four-way shuttle vehicles, elevators, and robotic arm modules with RFID reading and writing capabilities; An environmental protection system, including air purification units, temperature and humidity control devices, and positive pressure protection systems; An intelligent control system, including a WMS warehouse management system, a WCS device control system, and a digital twin platform.

2. The system of claim 1, wherein, The sealed warehouse comprises: a transparent ABS warehouse body with a wall thickness of 3-5 mm; a silica gel sealing ring with a compression permanent set of ≤10%; an electromagnetic locking device that automatically opens and closes the warehouse door.

3. The system of claim 1, wherein, The robotic arm module comprises: an adaptive clamping mechanism with a clamping force of 0.5-2 N adjustable; an RFID reader with a reading distance of 5-10 cm; a force sensor with a detection accuracy of ±0.1 N.

4. The system of claim 1, wherein, The environmental monitoring unit comprises: a temperature and humidity sensor with an accuracy of ±0.5℃ and ±3%RH; a laser particulate matter sensor with a detection accuracy of 0.3μm; a data recording module with a storage capacity of 32MB.

5. The system of claim 1, wherein, The environmental protection system comprises: a HEPA high-efficiency filter unit with a filtration efficiency of 99.97%; a constant temperature and humidity device with a control accuracy of ±1℃ and ±5%RH; a positive pressure maintenance system with a pressure control range of 5-15 Pa.

6. The system of any one of claims 1 to 5, wherein, The intelligent control system is configured to: automatically allocate storage locations according to filter module type and expiration date; automatically generate a picking list based on the first-in-first-out principle; real-time warning of environmental parameter abnormalities and inventory near expiration.

7. A filter module warehouse management method based on the system of claim 1, characterized by, Comprise the following steps: Scan filter module information, generate a unique identification code and allocate storage locations; Store in sealed warehouses by mechanical hand clamping module, record environmental parameters; Real-time monitoring of each location status, generating inventory reports regularly; according to the first-in-first-out principle, take out the target module and perform quality review before leaving the warehouse.

8. The method of claim 7, wherein, The allocation of storage locations includes: allocating different levels of storage locations according to the length of the filter module's expiration date; modules of the same batch are stored centrally but distributed in different locations; high-frequency access modules are allocated near the exit.

9. The method of claim 7, wherein, The allocation of storage locations also includes a quality traceability step: record the entry time, storage location, and environmental parameters of each module; track the exit time and department of the module; generate a complete quality traceability report.

10. The method of claim 7, wherein, The allocation of storage locations also includes an early warning management step: send real-time alerts when environmental parameters exceed the set range; Early warning of inventory expiration 30 days in advance; automatically generate a restocking suggestion when inventory is below the safety stock level.

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