Four-side framing device for photovoltaic module
By designing a four-sided framing device for photovoltaic modules, precise installation and automated transfer of the frame and laminates were achieved, solving the problems of skewness and manual operation in traditional framing equipment, and improving the success rate and automation of framing.
Patent Information
- Application Number
- CN202411167838.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2026-03-06
AI Technical Summary
Traditional photovoltaic module framing equipment is prone to frame misalignment or incorrect angles during installation, leading to framing failure. It also requires manual operation to transfer the modules, resulting in low automation.
A photovoltaic module four-sided framing device was designed, including a lifting conveyor belt, a laminating component calibration mechanism, a frame calibration mechanism, a short frame clamping mechanism, and a long frame clamping mechanism. By fixing and calibrating the position of the frame and the laminating component, the device ensures accurate installation and enables automatic module transfer.
It significantly reduces the chance of installation failure, improves the accuracy and automation of framing, reduces manual operation, and avoids deviations caused during transportation.
Smart Images

Figure CN121619963A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic module manufacturing technology, and more specifically to a four-sided framing device for photovoltaic modules. Background Technology
[0002] Photovoltaic modules are devices that convert solar energy into electrical energy. They are mainly composed of eight materials: solar cells, EVA, tempered glass, backsheet, solder strips, silicone, junction box, and frame. These components are sealed into a whole through series and parallel connections to prevent corrosion of the cell electrodes and interconnects. The encapsulation also prevents the cells from breaking and facilitates outdoor installation. The encapsulation materials and quality of photovoltaic modules directly affect their lifespan and reliability. Most common photovoltaic modules have a flat-plate encapsulation structure.
[0003] During the framing process, the laminate is framed around its perimeter to improve mechanical strength. To ensure frame stability, adhesive is applied inside the frame before installation. After adhesive application, the four glued frame edges are sequentially placed into the designated framing positions using grippers. Because the frame installation requires ensuring the angles align with the frame and the edges of the laminate, the equipment installation process demands high precision. Traditional equipment is prone to frame misalignment or incorrect angles during installation, leading to frame misalignment, failure to framing, and ultimately, frame deformation and damage to the laminate.
[0004] Secondly, the stress during installation can cause the laminated components to wobble and shift, increasing the error. After framing, the assembled photovoltaic modules still need to be manually removed and placed on a conveyor line to flow into the next section for installing junction boxes. The operation is not simplified enough, and workers are required to transfer the products between sections. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a four-sided framing device for photovoltaic modules. By fixing and calibrating the positions of the frame and laminates before assembly, it prevents misalignment, ensures accurate installation, and significantly reduces the probability of installation failure. Furthermore, after installation, the assembled photovoltaic modules are automatically transferred without manual removal, further improving the level of automation.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A photovoltaic module four-sided framing device includes a lifting conveyor belt, a laminate calibration mechanism, a frame calibration mechanism, a short frame clamping mechanism, and a long frame clamping mechanism. The laminate moves along the lifting conveyor belt. One side of the long side of the laminate is perpendicular to the conveying direction of the lifting conveyor belt. Short frame clamping mechanisms are provided on both sides of the short side of the lifting conveyor belt. Long frame clamping mechanisms are provided on both sides of the long side of the laminate. The long frame clamping mechanism and the short frame clamping mechanism respectively clamp their corresponding frames in the first and second frame placement slots, and push the frames toward the edge of the laminate. A frame calibration mechanism is provided at the gap between the adjacent ends of the long frame clamping mechanism and the short frame clamping mechanism. A laminate calibration mechanism is provided on the side of the plane where the short frame clamping mechanism and the long frame clamping mechanism are located, corresponding to the plane where the laminate is located.
[0008] Preferably, the lifting conveyor belt includes: a conveyor belt body, telescopic support legs, and telescopic cylinders; the bottom of the conveyor belt body is provided with telescopic support legs; telescopic cylinders are fixed at the lower center of both ends of the conveyor belt body; the telescopic end of the telescopic cylinder is fixed to the bottom plate of the conveyor belt body, driving the conveyor belt body to move up and down; after the conveyor belt body is raised to the highest position, it is flush with the surface of the conveyor belt body in the frame conveyor assembly, and the height of the conveyor belt after being raised to the highest position is higher than the plane where the long frame clamping mechanism and the short frame clamping mechanism are located.
[0009] Preferably, the long frame clamping mechanism is provided in one or more sets, respectively located on both sides of the long side of the laminate; the long frame clamping mechanism includes a first stroke frame, a long frame drive motor, a first frame mounting screw, a sliding frame, a first frame placement slot, a long frame first clamp cylinder, a long frame second clamp cylinder, a first pull-back plate, and a first pressure block; the first stroke frame is arranged below the laminate along the conveying direction; rails are fixed on both sides of the first stroke frame; a sliding frame is fixed at the bottom of the first frame placement slot, and the sliding frame is sleeved on the crossbeam of the first stroke frame; a sliding groove is opened on the sliding frame corresponding to the rail position; the sliding frame moves along the rail; the first frame mounting screw is symmetrically inserted through the bottom of the stroke frame; the bottom of the sliding frame is correspondingly inserted through the first frame mounting screw; the first frame mounting screw is connected to the drive end of the long frame drive motor;
[0010] The first frame placement slot has a long frame first clamp cylinder vertically fixed at both ends of its back; a first mounting plate is fixed to the telescopic end of the long frame first clamp cylinder, and a long frame second clamp cylinder is horizontally fixed on the first mounting plate; a first pull-back plate is fixed to the telescopic end of the long frame second clamp cylinder at one end; the bottom of the first pull-back plate has a protruding edge that fits into the frame, and the first pull-back plate clamps the frame in the horizontal direction; a first pressure block is fixed to the telescopic end of the long frame second clamp cylinder at the other end.
[0011] Preferably, the long frame first clamp cylinder in the long frame clamping mechanism located in the middle section is set in the middle of the first frame placement groove, and the first pressing block is connected to the telescopic end of the long frame first clamp cylinder. After the first pressing block is pressed down, it presses the frame tightly in the vertical direction.
[0012] Preferably, the short frame clamping mechanism is provided in one or more sets, respectively located on both sides of the short side of the laminate; the short frame clamping mechanism includes: a second frame placement groove, a short frame first clamping cylinder, a short frame second clamping cylinder, a second pull-back plate, a second pressure block, a short frame drive motor, a movable plate, a first slider, and a second frame mounting screw; the surface of the second travel frame is slidably provided with the movable plate along the direction of the laminate; the second travel frame is provided with a movable groove, and the second frame mounting screw is rotatably provided in the movable groove; the bottom of the movable plate is fixed with a slider; the slider passes through the second frame mounting screw and moves along the movable groove;
[0013] A second frame placement groove is fixed to the side of the base plate near the laminate; one or more short frame first clamping cylinders are vertically fixed to the back of the second frame placement groove; a second mounting plate is fixed to the telescopic end of the short frame first clamping cylinder; a short frame second clamping cylinder is horizontally fixed to the surface of the second mounting plate; a second pull-back plate is fixed to the telescopic end of the short frame second clamping cylinder; the second pull-back plate has the same structure as the first pull-back plate; a second pressure block is fixed to the telescopic end of the short frame first clamping cylinder located in the middle of the movable plate; the second pressure block has the same structure as the first pressure block; the first frame placement groove and the second frame placement groove form an L-shaped bending mechanism, with the frame placed at the included angle of the bend.
[0014] Preferably, the frame conveying assembly includes a conveying frame, a conveying rail, a conveying screw, a conveying motor, a second slider, a conveying seat, a lifting plate, and a slot; the conveying rail is mounted on the conveying frame, and the conveying seat is slidably mounted on the conveying belt; the second slider is fixed to the bottom of the conveying seat; the conveying screw is movably mounted on the conveying frame; the second slider passes through the screw and is driven by the conveying motor; the lifting plate is movably mounted on the conveying seat; and a slot for placing the frame is fixed on the lifting plate.
[0015] Preferably, a sliding rod is fixed to the bottom of the lifting plate; a sliding sleeve is provided on the conveying seat at the position corresponding to the sliding rod; the sliding rod moves up and down along the sliding sleeve; a lifting cylinder is fixed to the bottom of the conveying seat; the telescopic end of the lifting cylinder passes through the conveying seat and is fixed to the bottom of the lifting plate, thereby driving the lifting plate to move up and down.
[0016] Preferably, the frame calibration mechanism includes a long side calibration cylinder and a short side calibration cylinder; both the long side calibration cylinder and the short side calibration cylinder are provided with a first push plate; the frame calibration mechanism is located at the four corners of the frame.
[0017] Preferably, the laminate calibration mechanism includes a first plate calibration cylinder and a second plate calibration cylinder; the middle of the frame placement groove is provided with a partition gap; the first calibration cylinder is fixed in the partition gap of the first frame placement groove; the second calibration cylinder is fixed on the surface of the movable plate; the telescopic ends of the first plate calibration cylinder and the second plate calibration cylinder are fixed with a second push plate.
[0018] Preferably, a reversing conveyor belt is installed at the discharge end of the lifting conveyor belt; an adsorption plate is fixed at the position where the frame is installed on the lifting conveyor belt; after the lifting conveyor belt descends, the adsorption plate adsorbs and fixes the laminate; and one or more auxiliary rollers are movably arranged on both sides of the lifting conveyor belt.
[0019] Beneficial effects of this invention:
[0020] This device effectively calibrates the position of the laminates before framing, ensuring precise placement. A frame calibration mechanism prevents misalignment between the frame and the laminates, which could lead to installation failure or damage. Short and long frame clamping mechanisms, paired in twos, hold the two required frame types, corresponding to the two long and two short sides respectively. Finally, a combination of a lifting conveyor and a reversing conveyor transfers the installed photovoltaic modules to the next process stage. This eliminates the need for manual operation and avoids installation failures due to deviations during transport. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the overall connection relationship of the present invention.
[0023] Figure 2 This is a schematic diagram of the long and short frame clamping edges of the present invention.
[0024] Figure 3 This is a schematic diagram of the internal structure of the long and short frame clamping structure of the present invention.
[0025] Figure 4 This is a schematic diagram of the structure for removing the adsorption plate according to the present invention.
[0026] Figure 5 This is a side view of the long frame clamping mechanism of the present invention.
[0027] Figure 6This is a schematic diagram of the connection relationship of the short frame clamping mechanism of the present invention.
[0028] Figure 7 This is a schematic diagram of the disassembled structure of the short frame clamping mechanism of the present invention.
[0029] Figure 8 This is a schematic diagram of the internal transmission structure of the short frame clamping mechanism of the present invention.
[0030] Figure 9 A schematic diagram of the lifting conveyor belt in the raised state of the present invention.
[0031] Figure 10 A schematic diagram of the lowering state of the lifting conveyor belt of the present invention.
[0032] Figure 11 A schematic diagram showing the positional relationship between the frame conveying assembly and the steering conveyor belt of the present invention.
[0033] Figure 12 A schematic diagram of the bottom structure of the frame conveying assembly of the present invention.
[0034] Figure 13 A schematic diagram of the transmission structure of the frame conveying assembly of the present invention.
[0035] In the diagram, 1 is a lifting conveyor belt, 111 is a conveyor belt body, 112 is a telescopic support leg, 113 is a telescopic cylinder, 114 is a base plate, 2 is a long frame clamping mechanism, 211 is a first stroke frame, 212 is a long frame drive motor, 213 is a first frame mounting screw, 214 is a sliding frame, 215 is a first frame placement slot, 216 is a long frame first clamping cylinder, 217 is a long frame second clamping cylinder, 218 is a first mounting plate, 219 is a first pull-back plate, 220 is a first pressure block, 221 is a protruding edge, 222 is a track, 3 is a short frame clamping mechanism, 311 is a second frame placement slot, 312 is a short frame first clamping cylinder, 313 is a short frame second clamping cylinder, 314 is a second pull-back plate, 315 is a second pressure block, 316 is a short frame drive motor, 317 is a movable plate, and 2 is a first... Slider 318, second frame screw 319, movable groove 320, second mounting plate 321, second stroke frame 322, frame conveying assembly 4, conveying frame 411, conveying rail 412, conveying screw 413, conveying motor 414, second slider 415, conveying seat 416, lifting plate 417, slot 418, slide bar 419, sliding sleeve 420, lifting cylinder 421, frame calibration mechanism 5, long side calibration cylinder 511, short side calibration cylinder 512, first push plate 513, laminate calibration mechanism 6, first plate calibration cylinder 611, second plate calibration cylinder 612, second push plate 613, reversing conveyor belt 7, adsorption plate 8, auxiliary roller 9, frame 10, laminate 11. Detailed Implementation
[0036] like Figure 1 , 4As shown in Figures 9 and 10, a photovoltaic module four-sided framing device mainly comprises a lifting conveyor belt 1, a laminate 11 calibration mechanism 6, a frame calibration mechanism 5, a short frame clamping mechanism 3, and a long frame clamping mechanism 2, each with its own function. The lifting conveyor belt 1 mainly changes the height of the laminate 11 for easy transfer. The long frame clamping mechanism 2 and the short frame clamping mechanism 3 are used to clamp and fix the frame 10; the laminate 11 calibration mechanism 6 and the frame calibration mechanism 5 calibrate the positions of the frame 10 and the laminate 11 respectively before installation; the laminate 11 is rectangular, so the frame 10 has both short and long frames.
[0037] like Figure 1 , 2 As shown in Figures 3, 4, and 11, the laminate 11 moves along the lifting conveyor belt 1, with one side of the long side of the laminate 11 perpendicular to the conveying direction of the lifting conveyor belt 1. Short frame clamping mechanisms 3 are provided on both sides of the short side of the lifting conveyor belt 1. The lifting conveyor belt 1 stops moving after the laminate 11 moves to the designated position. Long frame clamping mechanisms 2 are provided on both sides of the long side of the laminate 11. The long frame clamping mechanism 2 and the short frame clamping mechanism 3 respectively clamp their corresponding frame 10 in the first frame placement groove 215 and the second frame placement groove 311, and push the frame 10 toward the edge of the laminate 11. A frame calibration mechanism 5 is provided at the gap between the adjacent ends of the long frame clamping mechanism 2 and the short frame clamping mechanism 3. A laminate 11 calibration mechanism 6 is provided on the side of the plane where the short frame clamping mechanism 3 and the long frame clamping mechanism 2 are located.
[0038] like Figure 1 , 3 As shown in Figures 4, 9, and 10, the lifting conveyor belt 1 is configured as follows:
[0039] The lifting conveyor belt 1 includes: a conveyor belt body 111, telescopic support legs 112, and a telescopic cylinder 113; the bottom of the conveyor belt body 111 is provided with telescopic support legs 112; telescopic cylinders 113 are fixed at the lower center of both ends of the conveyor belt body 111; the telescopic ends of the telescopic cylinders 113 are fixed to the bottom plate 114 of the conveyor belt body 111, driving the conveyor belt body 111 to move up and down; after the conveyor belt body 111 is raised to its highest position, it is flush with the surface of the conveyor belt inside the frame conveyor assembly 4, and the height of the conveyor belt body 111 after being raised to its highest position is higher than the plane where the long frame clamping mechanism 2 and the short frame clamping mechanism 3 are located. This ensures that after being raised, the framed laminate 11 is detached from the framing equipment, preventing other framing equipment from causing obstruction.
[0040] like Figure 2 , 3 As shown in Figures 4, 5, 9, and 10, the long frame clamping mechanism 2 is configured as follows:
[0041] One or more sets of long frame clamping mechanisms 2 are located on both sides of the long side of the laminate 11. The main function of this mechanism is to fix and clamp two long frames. The long frame clamping mechanism 2 includes: a first stroke frame 211, a long frame drive motor 212, a first frame mounting screw 213, a sliding frame 214, a first frame placement groove 215, a long frame first clamping cylinder 216, a long frame second clamping cylinder 217, a first pull-back plate 219, and a first pressure block 220; the first stroke frame 211 is arranged below the laminate 11 along the conveying direction; rails 222 are fixed on both sides of the first stroke frame 211; a sliding frame 214 is fixed at the bottom of the first frame placement groove 215, and the sliding frame 214 is sleeved on the crossbeam of the first stroke frame 211; the sliding frame 214 has a groove corresponding to the position of the rail 222; the sliding frame 214 moves along the rail 222; the first frame mounting screw 213 is symmetrically inserted below the stroke frame; the sliding frame The bottom of 214 is correspondingly mounted on the first frame mounting screw 213; the first frame mounting screw 213 is connected to the drive end of the long frame drive motor 212; the two ends of the back of the first frame placement groove 215 are respectively vertically fixed with the long frame first clamp cylinder 216; the telescopic end of the long frame first clamp cylinder 216 is fixed with the first mounting plate 218, and the long frame second clamp cylinder 217 is horizontally fixed on the first mounting plate 218; the telescopic end of one end of the long frame second clamp cylinder 217 is fixed with the first pull-back plate 219; the bottom of the first pull-back plate 219 has a protruding edge 221 that fits into the frame 10, and the first pull-back plate 219 clamps the frame 10 in the horizontal direction; the telescopic end of the other end of the long frame second clamp cylinder 217 is fixed with the first pressure block 220. The long frame first clamping cylinder 216, located in the middle section of the long frame clamping mechanism 2, is positioned in the middle of the first frame placement groove 215. The first pressing block 220 is connected to the telescopic end of the long frame first clamping cylinder 216. After the first pressing block 220 presses down, it presses the frame 10 vertically. The telescopic movement of the long frame first clamping cylinder 216 controls the lifting and lowering, while the telescopic movement of the long frame second clamping cylinder 217 is responsible for horizontal movement. When used together, they can change the position of the first pull-back plate 219 and engage with the inner side of the frame 10.
[0042] like Figure 2 , 3 As shown in Figures 4, 6, 7, and 8, the short frame clamping mechanism 3 is configured as follows:
[0043] One or more short frame clamping mechanisms 3 are provided, located on both sides of the short side of the laminate 11; the main function of this mechanism is to fix and clamp the two short frames. The short frame clamping mechanism 3 includes: a second stroke frame 322, a second frame placement groove 311, a short frame first clamping cylinder 312, a short frame second clamping cylinder 313, a second pull-back plate 314, a second pressure block 315, a short frame drive motor 316, a movable plate 317, a first slider 318, and a second frame mounting screw 319; the movable plate 317 is slidably provided on the surface of the second stroke frame 322 along the direction of the laminate 11; the second stroke frame 322 is provided with a movable groove 320, and the second frame mounting screw 319 is rotatably provided in the movable groove 320; the first slider 318 is fixed at the bottom of the movable plate; the first slider 318 passes through the second frame mounting screw 319 and moves along the movable groove 320; the second frame placement groove 311 is fixed on the side of the movable plate 317 near the laminate 11; the back of the second frame placement groove 311 One or more short frame first clamping cylinders 312 are vertically fixed; a second mounting plate 321 is fixed to the telescopic end of the short frame first clamping cylinder 312; a short frame second clamping cylinder 313 is horizontally fixed to the surface of the second mounting plate 321; a second pull-back plate 314 is fixed to the telescopic end of the short frame second clamping cylinder 313; the second pull-back plate 314 has the same structure as the first pull-back plate 219; a second pressure block 315 is fixed to the telescopic end of the short frame first clamping cylinder 312 located in the middle of the movable plate 317; the second pressure block 315 has the same structure as the first pressure block 220; the first frame placement groove 215 and the second frame placement groove 311 form an L-shaped bending mechanism, and the frame 10 is placed at the included angle of the bend; the first frame placement groove 215 and the second frame placement groove 311 are multi-segmented to ensure the stability of the frame 10 after clamping.
[0044] like Figure 1 , 11 As shown in Figures 12 and 13, the border conveying component 4 is configured as follows:
[0045] The frame conveying assembly 4 transfers the glued frame 10 from the previous process stage to this stage. The glued frame 10 is gripped by a mechanical gripper and placed in the long frame clamping mechanism 2 and the short frame clamping mechanism 3 respectively before framing. The frame conveying assembly 4 includes a conveyor frame 411, a conveyor rail 412, a conveyor screw 413, a conveyor motor 414, a second slider 415, a conveyor seat 416, a lifting plate 417, and a slot 418. The conveyor rail 412 is mounted on the conveyor frame 411, and the conveyor seat 416 slides on the conveyor belt. The second slider 415 is fixed to the bottom of the conveyor seat 416. The conveyor screw 413 is movably mounted on the conveyor frame 411. The second slider 415 passes through the screw and is driven by the conveyor motor 414. The lifting plate 417 is movably mounted on the conveyor seat 416. The slot 418 for placing the frame 10 is fixed on the lifting plate 417. Furthermore, the frame conveying assembly 4 also features a lifting function. This is to facilitate the use of a sliding rod 419 fixed to the bottom of the lifting plate 417 of the mechanical gripper. A sliding sleeve 420 is provided on the conveying seat 416 corresponding to the position of the sliding rod 419. The sliding rod 419 moves up and down along the sliding sleeve 420. A lifting cylinder 421 is fixed to the bottom of the conveying seat 416. The telescopic end of the lifting cylinder 421 passes through the conveying seat 416 and is fixed to the bottom of the lifting plate 417, driving the lifting plate 417 to move up and down. The mechanical gripper can be operated by an industrial robot; however, this part uses existing equipment and will not be described in detail.
[0046] like Figure 2 , 3 As shown in Figures 4, 6, and 7, the border calibration mechanism 5 is configured as follows:
[0047] The frame calibration mechanism 5 is designed to prevent offset issues before the frame 10 is gripped. Specifically, this offset issue refers to the fact that, because the frame 10 is placed within the slot 418, it can shift along both sides of the slot 418. After the gripper grips it, this offset persists, causing the first frame placement slot 215 and the second frame placement slot 311 to shift along the slot direction after placement. Therefore, calibration is required. The frame calibration mechanism 5 includes a long-side calibration cylinder 511 and a short-side calibration cylinder 512; both the long-side calibration cylinder 511 and the short-side calibration cylinder 512 are equipped with a first push plate 513; the frame calibration mechanism 5 is positioned at the four corners of the frame 10. Every two long-side calibration cylinders 511 push one long frame, and every two short-side calibration cylinders 512 push one short frame. Therefore, adjacent long-side calibration cylinders 511 and short-side calibration cylinders 512 are arranged vertically. Each first push plate 513 corresponds to half of the cross-section of the frame 10 to prevent obstruction during retraction.
[0048] like Figure 2 , 3 As shown in Figures 4, 6, and 7, the laminate calibration mechanism 6 is configured as follows:
[0049] The laminate calibration mechanism 6 calibrates the position of the laminate 11. The laminate calibration mechanism 6 includes a first plate calibration cylinder 611 and a second plate calibration cylinder 612; a partition gap is provided in the middle of the first frame placement groove 215; the first calibration cylinder is fixed within the partition gap of the frame placement groove; the second calibration cylinder is fixed to the surface of the movable plate 317; a second push plate 613 is fixed to the telescopic ends of the first plate calibration cylinder 611 and the second plate calibration cylinder 612. The first plate calibration cylinder 611 and the second plate calibration cylinder 612 are respectively responsible for the edge of their respective laminate 11. Simultaneous pushing calibrates the position of the laminate 11. Therefore, the positions of the first plate calibration cylinder 611 and the second plate calibration cylinder 612 need to be set in advance, with the distance precisely aligned according to the specifications of the laminate 11.
[0050] like Figure 1 , 3 As shown in Figures 4 and 5, other auxiliary components are set as follows:
[0051] In addition to the aforementioned mechanisms, there are several auxiliary components. A reversing conveyor belt 7 is installed at the discharge end of the lifting conveyor belt 1; the reversing conveyor belt 7 is used to change the direction of the conveying path. An adsorption plate 8 is fixed at the location of the mounting frame 10 on the lifting conveyor belt 1. The adsorption plate 8 is a non-standard component, with suction cups on its surface. The suction cups are connected to an air compressor to provide suction. After the lifting conveyor belt 1 descends, the adsorption plate 8 adsorbs and fixes the laminate 11. One or more auxiliary rollers 9 are movably arranged on both sides of the lifting conveyor belt 1. Unless otherwise described, the fixing methods are all achieved using welding or threaded fastening techniques commonly used by industry professionals.
[0052] The workflow is as follows:
[0053] The frame 10 is conveyed from the previous process section to the discharge end of the frame conveying assembly 4; the laminate is conveyed by other conveyor belts to the feed end of the lifting conveyor belt 1 and stops moving and descends after reaching the designated position. After descending, the adsorption plate 8 adsorbs the laminate 11; the laminate 11 calibration mechanism 6 is activated to first calibrate the position of the laminate, and then resets after the calibration is completed to prevent the laminate calibration mechanism from obstructing the clamping frame. The mechanical gripper grabs the frame 10 and places it on the long frame clamping mechanism 2 and the short frame clamping mechanism 3 respectively, specifically in the first frame placement slot 215 and the second frame placement slot 311 on the mechanism. The frame calibration mechanism 5 starts to operate to calibrate the position of the four frames 10. After the frame calibration mechanism 5 completes the calibration, the long frame clamping mechanism 2 and the short frame clamping mechanism 3 clamp and fix it. After fixing, it begins to move towards the edge of the laminate 11 to start the frame loading. After framing is completed, the long frame clamping mechanism 2 and the short frame clamping mechanism 3 release their respective first pull-back plate 219, second pull-back plate 314, first pressure block 220, and second pressure block 315. The framed laminate 11 is then lifted by the lifting conveyor belt 1 and continues to run, flowing out of the equipment and into the reversing conveyor belt 7. The equipment is then reset to prepare for the framing of the next laminate 11.
[0054] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A photovoltaic module four-side framing device, comprising a lifting conveyor belt, a laminate alignment mechanism, a frame alignment mechanism, a short frame clamping mechanism, and a long frame clamping mechanism; the laminate moves along the lifting conveyor belt; the long side of the laminate is perpendicular to the conveying direction of the lifting conveyor belt; the short sides of the lifting conveyor belt are provided with the short frame clamping mechanism; the long sides of the laminate are provided with the long frame clamping mechanism; the long frame clamping mechanism and the short frame clamping mechanism are respectively provided with corresponding first frame placing grooves and second frame placing grooves, and each clamps a corresponding frame in the grooves and pushes the frame towards the edge of the laminate; the frame alignment mechanism is provided at the gap between the adjacent ends of the long frame clamping mechanism and the short frame clamping mechanism; the short frame clamping mechanism and the long frame clamping mechanism are provided with the laminate alignment mechanism corresponding to the side of the plane where the laminate is located.
2. A photovoltaic module quadri-lateral framing device according to claim 1, wherein: The lifting conveyor belt comprises a conveyor belt body, telescopic legs, and telescopic cylinders; the bottom of the conveyor belt body is provided with telescopic legs; the middle part of the lower end of the conveyor belt body is fixed with telescopic cylinders; the telescopic end of the telescopic cylinder is fixed with the bottom plate of the conveyor belt body to drive the conveyor belt body to move up and down; the conveyor belt body is flush with the surface of the conveyor belt body in the frame conveying assembly when it is raised to the highest position, and the height of the conveyor belt body after being raised to the highest position is higher than the plane where the long frame clamping mechanism and the short frame clamping mechanism are located.
3. A photovoltaic module quadri-lateral framing device according to claim 1, wherein: The long frame clamping mechanism is provided with more than one set, and each set is located on the long side of the laminate; the long frame clamping mechanism comprises a first stroke frame, a long frame driving motor, a first frame mounting lead screw, a sliding frame, a first frame placing groove, a long frame first clamp cylinder, a long frame second clamp cylinder, a first pullback plate, and a first pressing block; the first stroke frame is arranged below the laminate along the conveying direction; the two sides of the first stroke frame are fixed with rails; the bottom of the first frame placing groove is fixed with a sliding frame, and the sliding frame is sleeved on the crossbeam of the first stroke frame; the sliding frame is provided with a sliding groove corresponding to the position of the rail; the sliding frame moves along the rail; the first frame mounting lead screw is symmetrically provided below the stroke frame; the bottom of the sliding frame is provided on the first frame mounting lead screw; the first frame mounting lead screw is connected with the driving end of the long frame driving motor; The back of the first frame placing groove is vertically fixed with a long frame first clamp cylinder at each end; the telescopic end of the long frame first clamp cylinder is fixed with a first mounting plate, and the first mounting plate is horizontally fixed with a long frame second clamp cylinder; the telescopic end of the long frame second clamp cylinder at one end is fixed with a first pullback plate; the bottom of the first pullback plate is provided with a convex edge that is embedded in the frame, and the first pullback plate clamps the frame in the horizontal direction; the telescopic end of the long frame second clamp cylinder at the other end is fixed with a first pressing block.
4. A photovoltaic module quadri-lateral framing device according to claim 3, wherein: The long frame first clamp cylinder in the long frame clamping mechanism located in the middle section is provided in the middle part of the first frame placing groove, the first pressing block is connected with the telescopic end of the long frame first clamp cylinder, and the first pressing block is pressed down to press the frame in the vertical direction.
5. A photovoltaic module quadri-lateral framing device according to claim 1, wherein: The short frame clamping mechanism is provided with more than one set, which is respectively located at both sides of the short side of the laminated piece; the short frame clamping mechanism comprises a second frame placing groove, a short frame first clamp cylinder, a short frame second clamp cylinder, a second pullback plate, a second pressing block, a short frame driving motor, a movable plate, a first sliding block and a second frame mounting screw; the surface of the second stroke frame is provided with the movable plate and slides along the laminated piece; the second stroke frame is provided with a movable groove; the second frame mounting screw is rotatably arranged in the movable groove; the bottom of the movable plate is fixedly provided with a sliding block; the sliding block is arranged on the second frame mounting screw and moves along the movable groove; The surface of the bottom plate is fixedly provided with the second frame placing groove near one side of the laminated piece; the back of the second frame placing groove is fixedly provided with more than one short frame first clamp cylinder vertically; the telescopic end of the short frame first clamp cylinder is fixedly provided with a second mounting plate; the surface of the second mounting plate is fixedly provided with a short frame second clamp cylinder horizontally; the telescopic end of the short frame second clamp cylinder is fixedly provided with a second pullback plate; the second pullback plate is consistent with the first pullback plate in structure; the telescopic end of the short frame first clamp cylinder located at the middle of the movable plate is fixedly provided with a second pressing block; the second pressing block is consistent with the first pressing block in structure; the first frame placing groove and the second frame placing groove are L-shaped bending mechanisms, and the frame is placed at the bending angle position.
6. A photovoltaic module quadri-lateral framing device according to claim 1, wherein: The frame conveying assembly comprises a conveying frame, a conveying rail, a conveying screw, a conveying motor, a second sliding block, a conveying seat, a lifting plate and a clamping groove; the conveying rail is arranged on the conveying frame; the conveying seat is slidably arranged on the conveying belt; the bottom of the conveying seat is fixedly provided with a second sliding block; the conveying screw is movably arranged on the conveying frame; the second sliding block is arranged on the screw and is driven by the conveying motor; the lifting plate is movably arranged on the conveying seat; the clamping groove for placing the frame is fixedly arranged on the lifting plate.
7. A photovoltaic module quadri-lateral framing device according to claim 6, wherein: The bottom of the lifting plate is fixedly provided with a sliding rod; the conveying seat is provided with a sliding sleeve corresponding to the position of the sliding rod; the sliding rod moves up and down along the sliding sleeve; the bottom of the conveying seat is fixedly provided with a lifting cylinder; the telescopic end of the lifting cylinder is fixedly arranged on the bottom of the lifting plate through the conveying seat and drives the lifting plate to move up and down.
8. A photovoltaic module quadri-lateral framing device according to claim 1, wherein: The frame calibration mechanism comprises a long side calibration cylinder and a short side calibration cylinder; the long side calibration cylinder and the short side calibration cylinder are both provided with a first push plate; the frame calibration mechanism is arranged at the four corner positions of the clamped frame.
9. A photovoltaic module quadri-lateral framing device according to claim 1, wherein: The laminated piece calibration mechanism comprises a first plate piece calibration cylinder and a second plate piece calibration cylinder; the middle of the frame placing groove is provided with a partitioned gap; the first calibration cylinder is fixedly arranged in the partitioned gap of the first frame placing groove; the second calibration cylinder is fixedly arranged on the surface of the movable plate; the telescopic end of the first plate piece calibration cylinder and the second plate piece calibration cylinder is fixedly provided with a second push plate.
10. A photovoltaic module quadri-lateral framing device according to claim 2, wherein: The discharge end of the lifting conveying belt is provided with a reversing conveying belt; the position where the frame is arranged on the lifting conveying belt is fixedly provided with a suction plate; after the lifting conveying belt is lowered, the suction plate adsorbs and fixes the laminated piece; more than one auxiliary roller is movably arranged at both sides of the lifting conveying belt.