Environment-friendly preparation method of double-silicon oil film

By using environmentally friendly silicone oil materials and a zoned coating process, a double-layer silicone oil film is formed, which solves the problems of performance degradation and adhesion of silicone oil film under high temperature environment, improves the stability and adhesion of film layer, and expands the application range.

CN121649115APending Publication Date: 2026-03-13XIONGXIAN JIANHAI WATERPROOF AUXILIARY MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-06
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Silicone oil films suffer from performance degradation, insufficient film structure stability, and low adhesion under high temperature conditions. Traditional manufacturing processes with rough temperature control result in uneven film thickness and high internal stress, affecting reliability and service life.

Method used

Using environmentally friendly silicone oil materials, a double-layer silicone oil film is formed through a zoned coating process. It combines multiple functional components, including siloxane base oil, modified silicone resin, structural stabilizer, crosslinking components, etc. The temperature of the film-forming zone is controlled, and UV curing and slow thermal curing treatments are performed to improve the stability and adhesion of the film layer.

Benefits of technology

It improves the film formation uniformity, adhesion performance and heat aging stability of silicone oil films, reduces the risk of performance degradation under high temperature conditions, enhances film density and bonding strength, and expands the application range in high temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an environment-friendly preparation method of a double-silicone oil film, and relates to the technical field of polymeric membranes, and the method comprises the following steps: S1, base material pretreatment: selecting a base material, and cleaning and drying the surface of the base material to remove impurities and moisture; s2, coating processing of a first silicone oil film: adopting environment-friendly silicone oil as a first silicone oil material, and uniformly coating the surface of the base material with the first silicone oil material in a coating processing mode to form the first silicone oil film; s3, curing treatment: performing curing treatment on the base material on which the first silicone oil film is formed, so that the first silicone oil film is firmly bonded with the base material. The preparation process can improve the bonding firmness between the silicone oil film and the base material and enhance the aging resistance and the use reliability of the silicone oil film on the premise of ensuring the controllable thickness of the film layer; therefore, the application range of the silicone oil film in a high-temperature or long-term service environment is expanded, the technological process is stable, the repeatability is good, and good industrial application prospects are achieved.
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Description

Technical Field

[0001] This invention relates to the field of polymer membrane technology, specifically to an environmentally friendly method for preparing a dual silicone oil membrane. Background Technology

[0002] Silicone oil film generally refers to a very thin and continuous coating of polydimethylsiloxane or its modified derivatives formed on a solid surface, which can significantly change the physicochemical properties of the substrate surface. Dual silicone oil film refers to coating two layers of polydimethylsiloxane on a solid surface, thereby further improving its physicochemical properties.

[0003] The patent application with application number CN202311229757.3 mentions "a heat-resistant high thermal conductivity silicone oil and its preparation method". This patent uses carbon nanotubes and T8-POSS to end-cap silicone oil, and then combines the resulting double-end capped silicone oil with phenylmethyl silicone oil to finally obtain a silicone oil product with excellent heat resistance and thermal conductivity. This silicone oil product improves the flash point, volatility and thermal conductivity of the high thermal conductivity silicone oil.

[0004] However, silicone oil films are prone to performance degradation in high-temperature environments, have insufficient film structure stability, and limited heat aging resistance, making it difficult to meet the application requirements for long-term use or high-temperature conditions. On the other hand, some silicone oil films have low adhesion to the substrate, and are prone to problems such as film peeling and cracking during use or aging, affecting the reliability and service life of the product. In addition, the temperature control during the coating process in traditional silicone oil film preparation is relatively crude, and the film formation conditions are unstable, which can easily lead to uneven film thickness and large internal stress, thereby further weakening the overall performance of the silicone oil film. Summary of the Invention

[0005] This invention provides an environmentally friendly method for preparing a dual silicone oil film, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an environmentally friendly method for preparing a dual silicone oil film, comprising the following steps: S1. Substrate pretreatment: Select the substrate and clean and dry its surface to remove impurities and moisture; S2. Coating process of the first silicone oil film: Environmentally friendly silicone oil is used as the first silicone oil material. The first silicone oil material is uniformly coated on the surface of the substrate through a coating process to form the first silicone oil film. S3. Curing treatment: Curing treatment is performed on the substrate to form the first silicone oil film, so that the first silicone oil film is firmly bonded to the substrate; S4. Coating process of the second silicone oil film: On the surface of the first silicone oil film, environmentally friendly silicone oil is used as the second silicone oil material, and a second coating is performed by coating process to form a second silicone oil film covering the surface of the first silicone oil film. S5. Post-processing: The substrate forming the double silicone film structure is dried or cured to obtain the double silicone film product.

[0007] According to the above technical solution, the raw materials of the first silicone oil film coating liquid are formulated in the following weight percentages: The composition includes: 55-75% siloxane base oil, 5-12% modified silicone resin, 2-6% structural stabilizer, 0.5-3% crosslinking component, 0.05-0.5% reaction accelerator, 8-25% environmentally friendly dispersion medium, 0.3-2% rheology modifier, and 0.05-0.5% defoamer. The functional raw materials of the second silicone oil film coating liquid are formulated in the following weight percentages: weather resistance enhancer 1-4%, heat aging resistant agent 0.3-1.5%, inorganic nanofiller 0.5-4%, flexible polymer resin 2-8%, surface energy regulator 0.3-2%, adhesion promoter 0.2-1.5%, and environmentally friendly diluent 5-20%.

[0008] According to the above technical solution, the structural stabilizer is selected from siloxane-grafted polymers; The crosslinking component is selected from alkoxysilane or hydrosilicone oil; The reaction promoter is selected from organic platinum complexes or amine promoters; The inorganic nanofiller is selected from nano-alumina, nano-titanium dioxide, or a combination thereof; The adhesion promoter is selected from aminosilane or epoxysilane.

[0009] According to the above technical solution, the combined raw material system of the first silicone oil film and the second silicone oil film comprises, by weight percentage: 66% siloxane base oil, 8% modified silicone resin, 4% structural stabilizer, 1.5% crosslinking component, 0.2% reaction promoter, 12% environmentally friendly dispersion medium, 1% rheology modifier, 0.2% defoaming agent, 1.8% weather resistance enhancer, 0.8% heat aging resistance agent, 1.5% inorganic nanofiller, 1.5% flexible polymer resin, 0.7% surface energy regulator, and 0.8% adhesion promoter.

[0010] According to the above technical solution, the coating process in step S5 is carried out in a zone control manner, and the temperature gradients of the substrate entry zone, film formation zone and leveling zone are controlled respectively during the coating process, wherein the temperature of the film formation zone is controlled at 25-60℃.

[0011] According to the above technical solution, in S1, the impurities on the substrate surface are removed by ultrasonic vibration and airflow suction through a self-filtering ion fresh air machine, an ultrasonic vibrator, a self-filtering air intake pump, a dust suction operation tube, and a vacuum cleaner, thereby achieving substrate surface cleaning. In S2, the substrate is pushed by the moving pressing roller, and the coating thickness of the environmentally friendly silicone oil is controlled by the brushless variable speed motor, micro-concave coating roller, double-row arc plate and linkage scraper, and the first layer of environmentally friendly silicone oil is coated. In S3, the tightness of the substrate is adjusted by the tensioning electric slide rail, tensioning slide block and guide tensioning roller, and the environmentally friendly silicone oil on the surface of the substrate is cured by UV light in conjunction with the UV curing instrument. In S4, the substrate is pushed by moving the pressing roller, and the coating thickness of the environmentally friendly silicone oil is controlled by the brushless variable speed motor, micro-concave coating roller, double-row arc plate and linkage scraper, and a second layer of environmentally friendly silicone oil is coated on the surface of the first layer of pre-cured environmentally friendly silicone oil. In step S5, the second environmentally friendly silicone oil is subjected to UV curing treatment by adjusting the rotary cylinder and UV curing instrument, and then subjected to overall long-distance slow heat curing treatment by constant temperature electric oven. The tension is adjusted by traction electric slide rail and traction treatment roller, and the cooling treatment is carried out simultaneously to obtain the finished double silicone oil film.

[0012] According to the above technical solution, a plurality of partition limiting boxes are installed at equal intervals at one end of the outer partition limiting box; A pressure-reducing and clearing component is provided on the side end of the outer partition box; The pressure-reducing component includes a fixed-card integration frame; A fixed card integration frame is installed at one end of the inner side of the outer partition limiting box, and a multi-protruding card limiting frame is installed at the other end of the inner side of the outer partition limiting box; A load-bearing fixed card holder is installed on the inner bottom of the fixed card integration frame; An air intake guide box is symmetrically installed on one end of the inner side of the outer partition box, and a multi-axis belt drive box is installed on one end of the outer partition box. A fixed-rotation motor is installed at one end of the outer partition box corresponding to the position of the multi-axis belt drive box via a motor mount. Several guide processing plates are equidistantly engaged on the output shaft of the multi-axis belt drive box. One end of the air intake guide box is connected to an air intake fixing pipe; A self-filtering ion fresh air unit is installed at the other end of the outer partition box, corresponding to the position of the air inlet fixed pipe. Several inlet and outlet slag removal boxes are equidistantly snapped into the inner side of the outer partition box.

[0013] According to the above technical solution, a diversion guide frame is symmetrically welded to the inner side of the slag removal box, and an ultrasonic vibrator is installed at one end of the diversion guide frame; One end of the slag removal box is connected to an air intake operation pipe, and a self-filtering air intake pump is installed at one end of the outer partition box corresponding to the position of the air intake operation pipe via a motor mount. One end of the slag removal box is connected to a dust suction operation tube, and a vacuum cleaner is snapped into one end of the outer partition box at the position corresponding to the dust suction operation tube. A slag removal electric slide rail is installed at one end of the inner side of the slag removal box, and a slag removal scraper is installed at one end of the slag removal electric slide rail via a slide rail seat. A corona treatment frame is installed at one end of the inner side of the multi-convex card limit frame, and corona processors are installed at equal intervals on the inner side of the corona treatment frame. The output shaft of the fixed-rotation motor is engaged with the input shaft of the multi-axis belt drive box, and the guide plate is rotatably installed inside the air intake guide box.

[0014] According to the above technical solution, a tension correction component is provided on the side end of the card integration frame; The tension correction assembly includes a tensioning electric slide rail; The fixed card integration frame, the multi-convex card limiting frame and the load-bearing fixed card frame are equidistantly installed with several tensioning electric slide rails on their sides, and a tensioning sliding block is installed at one end of each tensioning electric slide rail through a slide rail seat. The side end of the tensioning slide block is rotatably connected to a tensioning roller; The top inner side of the load-bearing fixed card frame is equidistantly connected with several fixed pull smooth rollers; A constant temperature electric oven is installed at equal intervals on the inner side of the multi-convex card limit frame, and several fixed card linkage rollers are rotatably connected at equal intervals on the side end of the multi-convex card limit frame. The inner sides of the multi-convex card limit frame and the load-bearing fixed card frame are each equally spaced with several traction electric slide rails, and one end of the multi-convex card limit frame, the load-bearing fixed card frame, the corona treatment frame and the traction electric slide rail are all equipped with traction treatment rollers. The load-bearing fixed card frame has a fixed material operation frame slidably installed at one end.

[0015] According to the above technical solution, the top of the material fixing operation frame is symmetrically snapped with a pair of clamping electric slide rails, and the top of the pair of clamping electric slide rails is equipped with a clamping operation plate through a slide rail seat. The double-row arc plate has overflow treatment ports symmetrically opened on its side ends; One end of the load-bearing fixed card frame is slidably connected to the traction processing roller with a clamping fixed roller, and one end of the load-bearing fixed card frame is clamped with a fixed card fixing rod. The fixed clamping rod and the clamping roller are rotatably connected to a supporting synchronous block, and a spring pressing rod is installed between the two supporting synchronous blocks; The tension sliding block is slidably installed inside the fixed card integration frame, the multi-convex card limit frame and the load-bearing fixed card frame, and the fixed material operation frame is placed inside the outer partition limit box.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: The dual silicone oil film preparation process provided by the present invention achieves comprehensive improvement in terms of film uniformity, adhesion performance and heat aging stability by rationally combining the raw material system and implementing zoned control of the coating process. By introducing multiple functional components into the silicone oil system, the structural stability and interfacial bonding performance of the silicone oil film are synergistically improved, effectively reducing the risk of performance degradation of the film under high temperature or long-term use conditions. At the same time, the fine control of film formation conditions during the coating process is conducive to the full spread and stable curing of the silicone oil film, thereby reducing the internal stress of the film and improving the density and overall consistency of the film. Finally, the preparation process of the present invention can improve the bonding strength between the silicone oil film and the substrate while ensuring controllable film thickness, enhance the aging resistance and reliability of the silicone oil film, thereby expanding the application range of silicone oil film in high temperature or long-term service environments. The process is stable, has good repeatability, and has good industrial application prospects. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0018] In the attached diagram: Figure 1 This is a schematic diagram of the method steps of the present invention; Figure 2 This is a three-dimensional structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the installation structure of the card integration frame of the present invention; Figure 4 This is a schematic diagram of the structure of the pressure-reducing and clearing component of the present invention; Figure 5 This is a schematic diagram of the installation structure of the intake control pipe of the present invention; Figure 6 This is a schematic diagram of the installation structure of the slag removal electric slide rail of the present invention; Figure 7 This is a schematic diagram of the installation structure of the corona treatment rack of the present invention; Figure 8 This is a schematic diagram of the installation structure of the double-row arc-shaped plate of the present invention; Figure 9 This is a schematic diagram of the structure of the traction correction component of the present invention; Figure 10 This is a schematic diagram of the mounting structure of the clamping operation plate of the present invention; Figure 11 This is a schematic diagram of the installation structure of the partition and restriction box of the present invention; The diagram labels are: 1. External partition limiting box; 2. Partition limiting box; 3. Pressure-distributing cleaning assembly; 301. Fixed card integration frame; 302. Multi-convex card limit frame; 303. Load-bearing fixed card frame; 304. Air inlet guide box; 305. Multi-axis belt drive box; 306. Fixed rotation motor; 307. Guide treatment plate; 308. Air inlet fixed pipe; 309. Self-filtering ion fresh air unit; 310. Inlet and outlet slag removal box; 311. Diversion guide frame; 312. Ultrasonic vibrator; 313. Air inlet operating pipe; 314. Self-filtering air inlet pump; 315. Dust suction operating pipe; 316. Vacuum cleaner; 317. Slag removal electric slide rail; 318. 319. Slag scraper; 320. Corona treatment rack; 321. Corona processor; 322. Downward hydraulic cylinder; 323. Downward treatment block; 324. Moving pressing roller; 325. Irregular belt drive box; 326. Fine-tuning electric slide rail; 327. Series injection tank; 328. Double-row arc plate; 329. Injection operation tube; 330. Liquid pump; 331. Brushless variable speed motor; 332. Pressing electric push rod; 333. Linkage scraper; 334. Micro-concave coating roller; 335. Fine-tuning rotary cylinder; 336. UV curing instrument; 337. Optical thickness gauge; 4. Pulling and Correction Components; 401. Tensioning Electric Slide Rail; 402. Tensioning Slide Block; 403. Guide Tensioning Roller; 404. Fixed Pulling Smooth Roller; 405. Constant Temperature Electric Oven; 406. Fixed Clamping Linkage Roller; 407. Traction Electric Slide Rail; 408. Traction Processing Roller; 409. Isolation Discharge Box; 410. Fixed Material Operation Frame; 411. Clamping Electric Slide Rail; 412. Clamping Operation Panel; 413. Overflow Processing Port; 414. Clamping Fixing Roller; 415. Support Synchronization Block; 416. Spring Pressing Rod; 417. Liquid Injection Fixing Tube; 418. Processing Valve; 419. Closing Clamping Sealing Cover; 420. Fixed Clamping Fixing Rod. Detailed Implementation

[0019] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0020] Example 1: like Figure 1 As shown, the present invention provides a technical solution, an environmentally friendly method for preparing a dual silicone oil film, comprising the following steps: S1. Substrate pretreatment: Select the substrate and clean and dry its surface to remove impurities and moisture; S2. Coating process of the first silicone oil film: Environmentally friendly silicone oil is used as the first silicone oil material. The first silicone oil material is uniformly coated on the surface of the substrate through a coating process to form the first silicone oil film. S3. Curing treatment: Curing treatment is performed on the substrate to form the first silicone oil film, so that the first silicone oil film is firmly bonded to the substrate; S4. Coating process of the second silicone oil film: On the surface of the first silicone oil film, environmentally friendly silicone oil is used as the second silicone oil material, and a second coating is performed by coating process to form a second silicone oil film covering the surface of the first silicone oil film. S5. Post-processing: The substrate forming the double silicone film structure is dried or cured to obtain the double silicone film product.

[0021] According to the above technical solution, the comprehensive raw material system of the first silicone oil film and the second silicone oil film includes, by weight percentage: 66% siloxane base oil, 8% modified silicone resin, 4% structural stabilizer, 1.5% crosslinking component, 0.2% reaction promoter, 12% environmentally friendly dispersion medium, 1% rheology modifier, 0.2% defoaming agent, 1.8% weather resistance enhancer, 0.8% heat aging resistance agent, 1.5% inorganic nanofiller, 1.5% flexible polymer resin, 0.7% surface energy regulator, and 0.8% adhesion promoter.

[0022] According to the above technical solution, the structural stabilizer is selected from siloxane-grafted polymers; The crosslinking component is selected from alkoxysilanes or hydrosilicone oils; The reaction accelerator is selected from organoplatinum complexes or amine accelerators; The inorganic nanofiller is selected from nano-alumina, nano-titanium dioxide, or a combination thereof; The adhesion promoter is selected from aminosilane or epoxysilane.

[0023] According to the above technical solution, the coating process in step S5 is carried out in a zone control manner. During the coating process, the temperature gradients of the substrate entry zone, film formation zone and leveling zone are controlled separately, with the temperature of the film formation zone controlled at 30℃.

[0024] Example 2: like Figure 1 As shown, the present invention provides a technical solution, an environmentally friendly method for preparing a dual silicone oil film, comprising the following steps: S1. Substrate pretreatment: Select the substrate and clean and dry its surface to remove impurities and moisture; S2. Coating process of the first silicone oil film: Environmentally friendly silicone oil is used as the first silicone oil material. The first silicone oil material is uniformly coated on the surface of the substrate through a coating process to form the first silicone oil film. S3. Curing treatment: Curing treatment is performed on the substrate to form the first silicone oil film, so that the first silicone oil film is firmly bonded to the substrate; S4. Coating process of the second silicone oil film: On the surface of the first silicone oil film, environmentally friendly silicone oil is used as the second silicone oil material, and a second coating is performed by coating process to form a second silicone oil film covering the surface of the first silicone oil film. S5. Post-processing: The substrate forming the double silicone film structure is dried or cured to obtain the double silicone film product.

[0025] According to the above technical solution, the comprehensive raw material system of the first silicone oil film and the second silicone oil film includes, by weight percentage: 63.5% siloxane base oil, 9% modified silicone resin, 3.8% structural stabilizer, 1.5% crosslinking component, 0.25% reaction promoter, 13% environmentally friendly dispersion medium, 1.2% rheology modifier, 0.3% defoaming agent, 2.0% weather resistance enhancer, 1.0% heat aging resistance agent, 1.6% inorganic nanofiller, 1.5% flexible polymer resin, 0.6% surface energy regulator, and 0.75% adhesion promoter.

[0026] According to the above technical solution, the structural stabilizer is selected from siloxane-grafted polymers; The crosslinking component is selected from alkoxysilanes or hydrosilicone oils; The reaction accelerator is selected from organoplatinum complexes or amine accelerators; The inorganic nanofiller is selected from nano-alumina, nano-titanium dioxide, or a combination thereof; The adhesion promoter is selected from aminosilane or epoxysilane.

[0027] According to the above technical solution, the coating process in step S5 is carried out in a zone control manner. During the coating process, the temperature gradients of the substrate entry zone, film formation zone and leveling zone are controlled separately, with the temperature of the film formation zone controlled at 45℃.

[0028] Example 3: like Figure 1 As shown, the present invention provides a technical solution, an environmentally friendly method for preparing a dual silicone oil film, comprising the following steps: S1. Substrate pretreatment: Select the substrate and clean and dry its surface to remove impurities and moisture; S2. Coating process of the first silicone oil film: Environmentally friendly silicone oil is used as the first silicone oil material. The first silicone oil material is uniformly coated on the surface of the substrate through a coating process to form the first silicone oil film. S3. Curing treatment: Curing treatment is performed on the substrate to form the first silicone oil film, so that the first silicone oil film is firmly bonded to the substrate; S4. Coating process of the second silicone oil film: On the surface of the first silicone oil film, environmentally friendly silicone oil is used as the second silicone oil material, and a second coating is performed by coating process to form a second silicone oil film covering the surface of the first silicone oil film. S5. Post-processing: The substrate forming the double silicone film structure is dried or cured to obtain the double silicone film product.

[0029] According to the above technical solution, the comprehensive raw material system of the first silicone oil film and the second silicone oil film includes, by weight percentage: 60% siloxane base oil, 10% modified silicone resin, 4.5% structural stabilizer, 2.0% crosslinking component, 0.3% reaction promoter, 14% environmentally friendly dispersion medium, 1.3% rheology modifier, 0.3% defoaming agent, 2.2% weather resistance enhancer, 1.2% heat aging resistance agent, 1.8% inorganic nanofiller, 1.4% flexible polymer resin, 0.6% surface energy regulator, and 0.4% adhesion promoter.

[0030] According to the above technical solution, the structural stabilizer is selected from siloxane-grafted polymers; The crosslinking component is selected from alkoxysilanes or hydrosilicone oils; The reaction accelerator is selected from organoplatinum complexes or amine accelerators; The inorganic nanofiller is selected from nano-alumina, nano-titanium dioxide, or a combination thereof; The adhesion promoter is selected from aminosilane or epoxysilane.

[0031] According to the above technical solution, the coating process in step S5 is carried out in a zone control manner. During the coating process, the temperature gradients of the substrate entry zone, film formation zone and leveling zone are controlled separately, with the temperature of the film formation zone controlled at 55℃.

[0032] The following table compares Examples 1-3:

[0033] As can be seen from the above comparative data, there are significant differences in the film thickness, adhesion and heat aging resistance of the silicone oil films prepared in different embodiments. The film thickness of the silicone oil films formed in the three embodiments is controlled within a narrow range, indicating that the preparation process has good film formation controllability.

[0034] Among them, the silicone oil film prepared in Example 1 achieved an adhesion grade of 0 with a film thickness of 1.2 μm and a heat aging time of 240 h at 120℃, which is significantly better than that in Examples 2 and 3. This indicates that under the raw material ratio and process parameters used in Example 1, the bond between the silicone oil film and the substrate is stronger and the film structure has higher stability.

[0035] In contrast, although Examples 2 and 3 can also form continuous and complete silicone oil films, their adhesion level and heat aging resistance are reduced, indicating that their film density and high temperature stability are relatively weak. It can be seen that by reasonably controlling the raw material system and coating processing conditions of the silicone oil film, especially the film-forming parameters, the overall performance of the silicone oil film can be effectively improved. Among them, the technical solution corresponding to Example 1 shows better technical effect.

[0036] Example 4: like Figure 1-11 As shown, the present invention provides a technical solution, an environmentally friendly preparation method for a double silicone oil film. In S1, impurities on the substrate surface are removed by ultrasonic vibration and airflow suction through a self-filtering ion fresh air machine 309, an ultrasonic vibrator 312, a self-filtering air intake pump 314, a dust suction operation pipe 315, and a vacuum cleaner 316, thereby achieving substrate surface cleaning. In S2, the substrate is pushed by the moving pressing roller 323, and the coating thickness of the environmentally friendly silicone oil is controlled by the brushless variable speed motor 330, the micro-concave coating roller 333, the double-row arc plate 327 and the linkage scraper 332, and the first layer of environmentally friendly silicone oil is coated. In S3, the tightness of the substrate is adjusted by the tensioning electric slide rail 401, the tensioning slide block 402 and the guide tensioning roller 403, and the environmentally friendly silicone oil on the surface of the substrate is cured by UV light in conjunction with the UV curing instrument 335. In S4, the substrate is pushed by the moving pressing roller 323, and the coating thickness of the environmentally friendly silicone oil is controlled by the brushless variable speed motor 330, the micro-concave coating roller 333, the double-row arc plate 327 and the linkage scraper 332. The second layer of environmentally friendly silicone oil is then coated on the surface of the first layer of pre-cured environmentally friendly silicone oil. In S5, the second environmentally friendly silicone oil is subjected to UV curing treatment by adjusting the rotary cylinder 334 and UV curing instrument 335, and the overall long-distance slow heat curing treatment is carried out in conjunction with the constant temperature electric oven 405. The tension is adjusted by the traction electric slide rail 407 and traction treatment roller 408, and the cooling treatment is carried out simultaneously to obtain the finished double silicone oil film.

[0037] A number of partition restriction boxes 2 are installed at equal intervals at one end of the outer partition restriction box 1; A pressure-removing assembly 3 is provided on the side of the outer partition box 1; The pressure-removing assembly 3 includes a fixed card integration frame 301, a multi-convex card limit frame 302, a load-bearing fixed card frame 303, an air inlet guide box 304, a multi-axis belt drive box 305, a fixed-rotation motor 306, a guide treatment plate 307, an air inlet fixed pipe 308, a self-filtering ion fresh air unit 309, an inlet and outlet slag removal box 310, a diversion guide frame 311, an ultrasonic vibrator 312, an air inlet operating pipe 313, a self-filtering air inlet pump 314, a dust collection operating pipe 315, a vacuum cleaner 316, a slag removal electric slide rail 317, and a slag removal scraper. 318. Corona treatment frame; 319. Corona processor; 320. Lowering hydraulic cylinder; 321. Lowering treatment block; 322. Moving pressing roller; 323. Irregular belt drive box; 324. Fine-tuning electric slide rail; 325. Series injection tank; 326. Double-row arc plate; 327. Injection operation tube; 328. Liquid pump; 329. Brushless variable speed motor; 330. Pressing electric push rod; 331. Linkage scraper; 332. Micro-concave coating roller; 333. Fine-tuning rotary cylinder; 334. UV curing instrument; 335. Optical thickness gauge; 336. A fixed card integration frame 301 is installed at one end of the inner side of the outer partition limiting box 1, and a multi-protruding card limiting frame 302 is installed at the other end of the inner side of the outer partition limiting box 1. A load-bearing fixed card holder 303 is installed on the inner bottom of the fixed card integration frame 301; An air intake guide box 304 is symmetrically installed on one end of the inner side of the outer partition box 1, and a multi-shaft belt drive box 305 is installed on one end of the outer partition box 1. A fixed-rotation motor 306 is mounted on a motor mount at one end of the outer partition box 1, corresponding to the position of the multi-axis belt drive box 305. Several guide processing plates 307 are equidistantly clamped to the output shaft of the multi-axis belt drive box 305. The output shaft of the fixed-rotation motor 306 is engaged with the input shaft of the multi-axis belt drive box 305. The guide processing plates 307 are rotatably mounted inside the air intake guide box 304 to realize the rotation adjustment of the guide processing plates 307 and realize the air intake angle correction processing. One end of the air intake guide box 304 is connected to the air intake fixing pipe 308; A self-filtering ion fresh air unit 309 is installed at the other end of the outer partition box 1, corresponding to the position of the air inlet fixed pipe 308. Several inlet and outlet slag removal boxes 310 are equidistantly snapped into the inner side of the outer partition box 1. One end of the air inlet fixed pipe 308 is connected to one end of the self-filtering ion fresh air unit 309 through an adapter. There are two air inlet guide boxes 304 and two inlet and outlet slag removal boxes 310, realizing multi-stage air inlet and outlet slag removal treatment. A diversion guide frame 311 is symmetrically welded to the inner side of the inlet and outlet slag removal box 310, and an ultrasonic vibrator 312 is installed at one end of the diversion guide frame 311. An air intake operation pipe 313 is connected to one end of the slag removal box 310, and a self-filtering air intake pump 314 is installed at one end of the outer partition box 1 at the position corresponding to the air intake operation pipe 313 via a motor mount. A vacuuming operation tube 315 is connected through one end of the slag removal box 310, and a vacuum cleaner 316 is snapped into one end of the outer partition box 1 at the position corresponding to the vacuuming operation tube 315. A slag removal electric slide rail 317 is installed on one end of the inner side of the slag removal box 310. A slag removal scraper 318 is installed on one end of the slag removal electric slide rail 317 through the slide rail seat. The side end of the slag removal scraper 318 slides and fits against the side end of the diversion guide frame 311 to achieve slag removal treatment on the surface of the diversion guide frame 311. A corona treatment frame 319 is installed on one end of the inner side of the multi-convex card limit frame 302, and corona processors 320 are installed at equal intervals on the inner side of the corona treatment frame 319. Both the multi-convex card limiter 302 and the load-bearing fixed card holder 303 have several downward hydraulic cylinders 321 symmetrically installed at equal intervals at their bottom ends, and two downward hydraulic cylinders 321 have downward processing blocks 322 installed at their bottom ends. Two pressing blocks 322 are rotatably connected to a movable pressing roller 323 on their sides. One end of one pressing block 322 is engaged with a special-shaped belt drive box 324 at the position corresponding to the movable pressing roller 323. The output shaft of the special-shaped belt drive box 324 is engaged with one end of the movable pressing roller 323 to realize the steady transmission operation of the movable pressing roller 323. The fixed card integration frame 301 and the multi-convex card limit frame 302 are symmetrically and equidistantly mounted with fine-tuning electric slide rails 325. One end of the fine-tuning electric slide rail 325 is mounted with a series injection tank 326 through a slide rail seat. A double-row arc-shaped plate 327 is installed at the top of the inner side of the injection tank 326, and an injection operation tube 328 is connected through the bottom of the double-row arc-shaped plate 327. A pump 329 is installed on the motor mount at the position of the injection operation tube 328 on one end of the inner side of the injection tank 326. One end of the fixed card integration frame 301, the multi-convex card limit frame 302 and the irregular belt drive box 324 is equipped with a brushless variable speed motor 330 via a motor mount. One end of the fixed card integration frame 301 and the multi-convex card limit frame 302 is equipped with a pressing electric push rod 331, and one end of the pressing electric push rod 331 is connected to a linkage scraper 332. The output shaft of the brushless variable speed motor 330 located at the positions of the fixed card integration frame 301 and the multi-convex card limit frame 302 is connected to a micro-concave coating roller 333. The micro-concave coating roller 333 is rotatably mounted on the side of the fixed card integration frame 301 and the multi-convex card limit frame 302. The side of the linkage scraper 332 is in contact with the side of the micro-concave coating roller 333, so as to adjust the thickness of the silicone oil and ensure the stability and uniformity of the silicone oil film adhesion. A fine-tuning rotary cylinder 334 is symmetrically installed at one end of the outer partition box 1. A UV curing device 335 is attached to one end of the fine-tuning rotary cylinder 334, the fixed card integration frame 301, and the load-bearing fixed card frame 303. An optical thickness gauge 336 is attached to the inner side of the fixed card integration frame 301 and the load-bearing fixed card frame 303; To ensure stable operation of the equipment, the input terminals of the fixed-rotation motor 306, the self-filtering ion fresh air unit 309, the ultrasonic vibrator 312, the self-filtering air intake pump 314, the vacuum cleaner 316, the slag removal electric slide rail 317, the corona processor 320, the downward hydraulic cylinder 321, the fine-tuning electric slide rail 325, the liquid pump 329, the brushless variable speed motor 330, the pressure position electric push rod 331, the fine-tuning rotary cylinder 334, the UV curing instrument 335, and the optical thickness gauge 336 are all electrically connected to the output terminal of the external controller. The signal output terminal of the optical thickness gauge 336 is electrically connected to the signal input terminal of an external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.

[0038] The fixed card integration frame 301 is provided with a tension correction component 4 on its side end; The tension correction assembly 4 includes a tensioning electric slide rail 401, a tensioning sliding block 402, a guide tensioning roller 403, a fixed tension smoothing roller 404, a constant temperature electric oven 405, a fixed clamping linkage roller 406, a traction electric slide rail 407, a traction processing roller 408, an isolation discharge box 409, a fixed material operation frame 410, a clamping electric slide rail 411, a clamping operation plate 412, an overflow processing port 413, a clamping fixing roller 414, a support synchronization block 415, a spring pressing rod 416, a liquid injection fixing tube 417, a processing valve 418, a closing sealing cover 419, and a fixed clamping fixing rod 420. Several tensioning electric slide rails 401 are equidistantly installed on the sides of the fixed card integration frame 301, the multi-convex card limit frame 302 and the load-bearing fixed card frame 303. One end of the tensioning electric slide rail 401 is equipped with a tensioning sliding block 402 through the slide rail seat. The side end of the tensioning slide block 402 is rotatably connected to a guide tensioning roller 403; Several fixed tension smooth rollers 404 are equidistantly rotatably connected to the top inner side of the load-bearing fixed clamp 303; A constant temperature electric oven 405 is installed at equal intervals on the inner side of the multi-convex card limit frame 302, and several fixed card linkage rollers 406 are rotatably connected at equal intervals on the side end of the multi-convex card limit frame 302. The inner sides of the multi-convex card limit frame 302 and the load-bearing fixed card frame 303 are each equidistantly connected to several traction electric slide rails 407. One end of the multi-convex card limit frame 302, the load-bearing fixed card frame 303, the corona treatment frame 319 and the traction electric slide rail 407 is equipped with a traction treatment roller 408. A fixed material operation frame 410 is slidably installed at one end of the load-bearing fixed card frame 303; The top of the fixed material operation frame 410 is symmetrically connected with the clamping electric slide rail 411. The top of the clamping electric slide rail 411 is mounted with the clamping operation plate 412 through the slide rail seat. The tensioning sliding block 402 is slidably installed inside the fixed card integration frame 301, the multi-protrusion card limit frame 302 and the load-bearing fixed card frame 303. The fixed material operation frame 410 is placed inside the outer partition limit box 1. The clamping operation plate 412 is slidably installed inside the fixed material operation frame 410 to realize the tensioning and loosening of plastic film and the feeding and discharging guidance operation. The double-row arc plate 327 has overflow treatment ports 413 symmetrically opened on its side ends; One end of the load-bearing fixed clamp frame 303 is slidably connected to the traction processing roller 408 with a clamping fixed roller 414, and one end of the load-bearing fixed clamp frame 303 is clamped with a fixed clamping rod 420. The fixed clamping rod 420 and the clamping roller 414 are rotatably connected to a supporting synchronous block 415. The longitudinal section of the supporting synchronous block 415 is L-shaped to achieve clamping and positioning. A spring clamping rod 416 is installed between the two supporting synchronous blocks 415. One end of the injection tank 326 is connected to an injection fixing pipe 417, and a processing valve 418 is embedded in the other end of the injection fixing pipe 417. A locking cover 419 is hinged at one end of the outer partition box 1 at the position corresponding to the material control frame 410, and an isolation discharge box 409 is connected through one end of the outer partition box 1. To ensure stable operation of the equipment, the input terminals of the tensioning electric slide rail 401, the constant temperature electric oven 405, the traction electric slide rail 407, the clamping electric slide rail 411, and the processing valve 418 are all electrically connected to the output terminal of an external controller.

[0039] The working principle and usage process of this invention are as follows: During the production of dual silicone oil film, the operator rotates the closing sealing cover 419 to open the outer partition limiting box 1, pulls the material fixing operation frame 410, and places the plastic film roll onto the material fixing operation frame 410. The clamping operation plate 412 moves in opposite directions via the clamping electric slide rail 411. Through the opposing clamping at both ends and position fine-tuning, the position of the plastic film roll is quickly corrected. After correction, the material fixing operation frame 410 is pushed into the side of the load-bearing fixed clamp frame 303 and completely placed inside the outer partition limiting box 1. After feeding, the operator pulls the plastic film, allowing it to pass through the fixed pulling smooth roller 404 and the clamping fixing roller 414. The plastic film moves to the moving pressing roller 323, passes through the moving pressing roller 323 and enters the position of the guide tension roller 403 located inside the load-bearing fixed card frame 303, and contacts the second group of moving pressing rollers 323 again. Then it moves again to the guide tension roller 403 located at the fixed card integration frame 301. Under the pull, the plastic film is moved to the position of the fourth group of moving pressing rollers 323. Then it passes through the moving pressing roller 323 located at the position of the multi-convex card limit frame 302 and contacts the fourth group of moving pressing rollers 323. Then it is discharged through the fixed pull smooth roller 404, constant temperature electric oven 405, traction processing roller 408 and fixed pull smooth roller 404, realizing the complete feeding and pulling processing of the plastic film. When the plastic film moves to the position of the fixed clamping rod 420, the spring pressing rod 416 drives the supporting synchronous block 415 to move along the load-bearing fixed clamping frame 303, pushing the clamping fixing roller 414 to move along the load-bearing fixed clamping frame 303 to the position of the traction processing roller 408. The clamping fixing roller 414 and the traction processing roller 408 are used to press and clamp the film, realizing the flattening and tension restriction of the film during discharge. When the film moves to the position of the traction electric slide rail 407 at the top of the load-bearing fixed clamping frame 303, the traction electric slide rail 407 drives the traction processing roller 408 to pull the film for tension adjustment, in conjunction with the load-bearing fixed clamping rod 420. The fixed-pulling smooth roller 404 on the top inner side of the card holder 303 provides support. When the film moves to the position of the fixed-pulling smooth roller 404, it is located between the two air inlet guide boxes 304. At this time, the guide treatment plate 307 is driven to rotate along the air inlet guide box 304 by the fixed-rotation motor 306 and the multi-axis belt drive box 305. The angle of the guide treatment plate 307 is adjusted according to the moving speed of the film. Ionic fresh air is injected into the air inlet guide box 304 through the self-filtering ion fresh air machine 309 and the air inlet fixed pipe 308. The ion fresh air directly blows the top and bottom of the film to remove static electricity, so that the dust and impurities attached to the film surface lose the static attraction. The processed film moves along the fixed-tension smooth roller 404 to the traction electric slide rail 407 located at the multi-convex limit frame 302. At this time, the film is between the inlet and outlet of the slag removal box 310, and its side end is in contact with the side end of the ultrasonic vibrator 312. The ultrasonic vibrator 312 emits ultrasonic waves to generate vibration, causing the film to oscillate slightly. Through small-amplitude and rapid oscillation, the dust and impurities attached to the film surface are shaken up. At the same time, clean air is injected into the diversion guide frame 311 through the self-filter air pump 314 and the air intake operation pipe 313. The air is injected into the dust raised by the ultrasonic vibration at an inclined state along the diversion guide frame 311. At the location of impurities, air inside the inlet / outlet deslagging box 310 is drawn out by the vacuum cleaner 316 and the vacuum operation pipe 315, creating a negative pressure chamber inside. External air is drawn into the inside of the inlet / outlet deslagging box 310, and air is drawn in through the middle and discharged through the edges, forming a U-shaped extraction airflow channel. The dust impurities that are shaken and floated are sucked out, thus achieving membrane deslagging treatment. After deslagging, the membrane is moved to the position of the corona treatment rack 319. At this time, the surface of the membrane is corona treated by the corona processor 320, which makes the surface of the membrane rougher and increases its wettability to polar solvents, thereby increasing the adhesion of the membrane surface. After corona treatment, the film moves to the position of the moving pressing roller 323. At this time, the pressing hydraulic cylinder 321 drives the pressing processing block 322 and the moving pressing roller 323 to push the film downward. At this time, the injection fixing pipe 417 is opened through the processing valve 418, and polydimethylsiloxane is injected into the inner side of the serial injection tank 326. With the help of the overflow processing port 413, the polydimethylsiloxane is circulated, ensuring that the silicone oil supply liquid level is always unique and controlling the position of the micro-concave coating roller 333 adhering to the polydimethylsiloxane. The pump 329 and the injection operation pipe 328 draw out the polydimethylsiloxane in the serial injection tank 326. The polydimethylsiloxane is injected into the inner side of the double-row arc plate 327 through the injection operation pipe 328. The micro-adjustment electric slide rail 325 drives the serial injection tank 326 and the double-row arc plate 327 to move upward. The micro-gravure coating roller 333 is raised, and the contact position between the bottom of the roller and the polydimethylsiloxane is adjusted. The brushless speed motor 330 and the irregular belt drive box 324 drive the moving pressing roller 323 to rotate. The moving pressing roller 323 pushes the film to move. The brushless speed motor 330 drives the micro-gravure coating roller 333 to rotate along the polydimethylsiloxane, so that the polydimethylsiloxane adheres to the outer end of the micro-gravure coating roller 333, realizing the material application. The pressure position electric push rod 331 drives the linkage doctor blade 332 to move, so that the side end of the linkage doctor blade 332 contacts the side end of the micro-gravure coating roller 333, controlling the thickness of the polydimethylsiloxane on the outer side of the micro-gravure coating roller 333. When the side end of the micro-gravure coating roller 333 contacts the film surface, the polydimethylsiloxane is transferred to the film surface, realizing the first polydimethylsiloxane coating process. The film moves along the moving pressing roller 323. The end of the film without polydimethylsiloxane coating is at the side of the guide tension roller 403. The tension sliding block 402 moves along the load-bearing fixed bracket 303 via the tension sliding rail 401. The tension sliding block 402 then moves the guide tension roller 403, which in turn pushes the film to adjust its surface tension, preventing the coated polydimethylsiloxane from sticking together. As the film moves along the load-bearing fixed bracket 303, ultraviolet light is emitted by the UV curing instrument 335 for UV curing, achieving rapid curing of the polydimethylsiloxane on the film surface. After curing, the polydimethylsiloxane is measured by an optical thickness gauge 336. Optical thickness measurement is performed, and the above coating process is repeated to coat the uncoated end of the film with polydimethylsiloxane. UV curing and optical thickness measurement are repeated. The film with the first layer of silicone oil coating is guided by the tension roller 403 in the fixed clamping frame 301 and enters the position of the third set of moving pressing rollers 323. At this time, the coating process is repeated. The UV curing instrument 335 is rotated by the fine-tuning rotary cylinder 334. The angle of the UV curing instrument 335 is adjusted according to the angle of film movement to achieve repeated coating and curing. Through four-stage coating, the coating process is refined and separated to avoid the coated plastic film directly contacting the supporting components, which could damage the polydimethylsiloxane. After being fully coated and preliminarily cured, the double silicone film moves along the fixed-clamp linkage roller 406 to the constant temperature electric oven 405. The constant temperature electric oven 405 performs low-temperature slow curing of the double silicone film, realizing the repeated curing treatment of polydimethylsiloxane. In conjunction with the traction electric slide rail 407, multiple sets of traction processing rollers 408 move, pulling the double silicone film to ensure the uniformity of its surface tension and the flatness of its surface during the curing and cooling process, avoiding unevenness on the surface of the double silicone film and improving product quality.

[0040] A pressure-reducing removal component 3 is installed. A fixed-rotation motor 306 and a multi-axis belt drive box 305 drive the guide plate 307 to adjust the exhaust port size of the air inlet guide box 304. In conjunction with a self-filtering ion fresh air machine 309 and an air inlet fixed pipe 308, ionized fresh air is injected into the air inlet guide box 304. Utilizing a slow, bidirectional ion airflow from the top and bottom, the membrane moves smoothly while simultaneously undergoing static electricity removal, causing dust and impurities on the membrane surface to lose their adsorption capacity. Then, an ultrasonic vibrator 312 performs small-amplitude ultrasonic vibrations on the membrane, in conjunction with the self-filtering ion fresh air machine 309 and an air inlet fixed pipe 308. Air is injected by the air pump 314 and the air intake operation pipe 313, and air is drawn out by the vacuum cleaner 316 and the vacuuming operation pipe 315. The air flows along the diversion guide frame 311 through the intake, and is sucked in by the negative pressure air chamber in the middle to form a U-shaped airflow channel. The airflow channel attracts the dust that is shaken and floats up and discharges the dust. Through static electricity removal, ultrasonic vibration and synchronous airflow of intake and exhaust, the slag removal treatment is carried out to achieve low contact slag removal treatment on the surface of the film substrate, reduce the probability of contact scratches on the surface of the film substrate, improve the cleanliness of the substrate surface and ensure the quality of the substrate. The film surface is corona treated by a corona treatment frame 319 and a corona processor 320 to increase the adhesion of the film surface. A downward hydraulic cylinder 321 drives a downward treatment block 322 and a moving pressing roller 323 to push the film downward, adjusting the distance between the film and the gravure coating roller 333. Simultaneously, a liquid pump 329, a liquid injection operation pipe 328, a double-row arc plate 327, and a fine-tuning electric slide rail 325 circulate the polydimethylsiloxane liquid, adjusting the distance between the bottom of the gravure coating roller 333 and the polydimethylsiloxane. The contact depth of polydimethylsiloxane is controlled by a brushless variable speed motor 330, a micro-grooving coating roller 333, a pressure-positioning electric push rod 331, and a linkage doctor blade 332. The thickness of the polydimethylsiloxane is monitored in conjunction with an optical thickness gauge 336. By enhancing the adhesion ability of the film substrate and adjusting the thickness and position of the polydimethylsiloxane, the production process can be controlled according to the thickness of the substrate and the actual adhesion, ensuring the uniformity of the overall production and the quality of the product. By combining static electricity removal, oscillating airflow for slag removal, corona treatment to enhance adhesion, and multi-segment adhesion thickness adjustment and monitoring, the existing technologies effectively solve the problems of large-scale scratches on the film substrate surface due to slag removal and uneven overall coating of the double silicone oil film. This allows the substrate damage to be avoided during production, thus preventing it from affecting the adhesion of the polydimethylsiloxane coating, thereby effectively improving product quality while ensuring production efficiency.

[0041] A tension correction component 4 is provided. A spring-loaded clamping rod 416 and a support synchronization block 415 push the clamping and fixing roller 414 to move. The clamping and fixing roller 414 and the traction processing roller 408 clamp and hold the film. The traction electric slide rail 407 drives the traction processing roller 408 to move. Based on the discharge speed and the front-end processing speed, the tension and strength are adjusted to avoid tension, achieving film flattening and tension restriction during discharge, controlling the flatness of the actual discharged film. The tensioning electric slide rail 401 drives the tensioning slide block 402 to move. The tensioning slide block 402 and the guide tensioning roller 403 push the film to move, adjusting the surface tension of the film. To prevent the coated polydimethylsiloxane from sticking together, the film is suspended in mid-air and cured using a UV curing machine 335 to rapidly cure the polydimethylsiloxane on the film surface. A fixed-clamp roller 406 holds the film in place and applies low-temperature, slow-curing treatment. Through multi-position suspension support, tightness control, and synchronized curing, significant flow of the polydimethylsiloxane liquid is prevented during the coating process, and film folding and adhesion are avoided. This effectively prevents unevenness on the surface of the polydimethylsiloxane film, improving product quality.

[0042] In summary, by combining the pressure-removing component and the tension-correcting component, and through multi-segment tension restriction, tension adjustment, and tightness control, along with multi-position curing and coating thickness adjustment, control of multi-segment coating is achieved. Furthermore, by using multi-segment coating to gradually correct the coating, the uniformity of polydimethylsiloxane coating on the surface of the dual silicone film is ensured, thereby effectively improving product quality.

[0043] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An environmentally friendly method for preparing a dual-silicone oil film, characterized in that, Includes the following steps: S1. Substrate pretreatment: Select the substrate and clean and dry its surface to remove impurities and moisture; S2. Coating process of the first silicone oil film: Environmentally friendly silicone oil is used as the first silicone oil material. The first silicone oil material is uniformly coated on the surface of the substrate through a coating process to form the first silicone oil film. S3. Curing treatment: Curing treatment is performed on the substrate to form the first silicone oil film, so that the first silicone oil film is firmly bonded to the substrate; S4. Coating process of the second silicone oil film: On the surface of the first silicone oil film, environmentally friendly silicone oil is used as the second silicone oil material, and a second coating is performed by coating process to form a second silicone oil film covering the surface of the first silicone oil film. S5. Post-processing: The substrate forming the double silicone film structure is dried or cured to obtain the double silicone film product.

2. The environmentally friendly preparation method of a dual silicone oil film according to claim 1, characterized in that, The raw materials for the first silicone oil film coating solution are formulated according to the following weight percentages: The composition includes: 55-75% siloxane base oil, 5-12% modified silicone resin, 2-6% structural stabilizer, 0.5-3% crosslinking component, 0.05-0.5% reaction accelerator, 8-25% environmentally friendly dispersion medium, 0.3-2% rheology modifier, and 0.05-0.5% defoamer. The functional raw materials of the second silicone oil film coating liquid are formulated in the following weight percentages: weather resistance enhancer 1-4%, heat aging resistant agent 0.3-1.5%, inorganic nanofiller 0.5-4%, flexible polymer resin 2-8%, surface energy regulator 0.3-2%, adhesion promoter 0.2-1.5%, and environmentally friendly diluent 5-20%.

3. The environmentally friendly preparation method of a dual-silicone oil film according to claim 2, characterized in that: The structural stabilizer is selected from siloxane-grafted polymers; The crosslinking component is selected from alkoxysilane or hydrosilicone oil; The reaction promoter is selected from organic platinum complexes or amine promoters; The inorganic nanofiller is selected from nano-alumina, nano-titanium dioxide, or a combination thereof; The adhesion promoter is selected from aminosilane or epoxysilane.

4. The environmentally friendly preparation method of a dual silicone oil film according to claim 2, characterized in that, Its features are: The combined raw material system of the first and second silicone oil films comprises, by weight percentage: 66% siloxane base oil, 8% modified silicone resin, 4% structural stabilizer, 1.5% crosslinking component, 0.2% reaction accelerator, 12% environmentally friendly dispersion medium, 1% rheology modifier, 0.2% defoaming agent, 1.8% weather resistance enhancer, 0.8% heat aging resistant agent, 1.5% inorganic nanofiller, 1.5% flexible polymer resin, 0.7% surface energy modifier, and 0.8% adhesion promoter.

5. The environmentally friendly preparation method of a dual silicone oil film according to claim 1, characterized in that, Its features are: The coating process in step S5 is carried out using a zoned control method. During the coating process, the temperature gradients of the substrate entry zone, film formation zone, and leveling zone are controlled separately, wherein the temperature of the film formation zone is controlled between 25-60℃.

6. The environmentally friendly preparation method of a dual silicone oil film according to claim 1, characterized in that: In S1, the impurities on the substrate surface are removed by ultrasonic vibration and airflow suction through a self-filtering ion fresh air machine, an ultrasonic vibrator, a self-filtering air intake pump, a dust suction operation pipe, and a vacuum cleaner, thereby achieving substrate surface cleaning. In S2, the substrate is pushed by the moving pressing roller, and the coating thickness of the environmentally friendly silicone oil is controlled by the brushless variable speed motor, micro-concave coating roller, double-row arc plate and linkage scraper, and the first layer of environmentally friendly silicone oil is coated. In S3, the tightness of the substrate is adjusted by the tensioning electric slide rail, tensioning slide block and guide tensioning roller, and the environmentally friendly silicone oil on the surface of the substrate is cured by UV light in conjunction with the UV curing instrument. In S4, the substrate is pushed by moving the pressing roller, and the coating thickness of the environmentally friendly silicone oil is controlled by the brushless variable speed motor, micro-concave coating roller, double-row arc plate and linkage scraper, and a second layer of environmentally friendly silicone oil is coated on the surface of the first layer of pre-cured environmentally friendly silicone oil. In step S5, the second environmentally friendly silicone oil is subjected to UV curing treatment by adjusting the rotary cylinder and UV curing instrument, and then subjected to overall long-distance slow heat curing treatment by constant temperature electric oven. The tension is adjusted by traction electric slide rail and traction treatment roller, and the cooling treatment is carried out simultaneously to obtain the finished double silicone oil film.

7. The environmentally friendly preparation method of a dual silicone oil film according to claim 6, characterized in that: Several partition restriction boxes are installed at equal intervals at one end of the outer partition restriction box; A pressure-reducing removal component is provided on the side end of the outer partition box; The pressure-reducing and clearing assembly includes a fixed-card integration frame; A fixed card integration frame is installed at one end of the inner side of the outer partition limiting box, and a multi-protruding card limiting frame is installed at the other end of the inner side of the outer partition limiting box; A load-bearing fixed card holder is installed on the inner bottom of the fixed card integration frame; An air intake guide box is symmetrically installed on one end of the inner side of the outer partition box, and a multi-axis belt drive box is installed on one end of the outer partition box. A fixed-rotation motor is installed at one end of the outer partition box corresponding to the position of the multi-axis belt drive box via a motor mount. Several guide processing plates are equidistantly engaged on the output shaft of the multi-axis belt drive box. One end of the air intake guide box is connected to an air intake fixing pipe; A self-filtering ion fresh air unit is installed at the other end of the outer partition box, corresponding to the position of the air inlet fixed pipe. Several inlet and outlet slag removal boxes are equidistantly snapped into the inner side of the outer partition box.

8. The environmentally friendly preparation method of a dual silicone oil film according to claim 7, characterized in that, The inner side of the slag removal box is symmetrically welded with a diversion guide frame, and an ultrasonic vibrator is installed at one end of the diversion guide frame. One end of the slag removal box is connected to an air intake operation pipe, and a self-filtering air intake pump is installed at one end of the outer partition box corresponding to the position of the air intake operation pipe via a motor mount. One end of the slag removal box is connected to a dust suction operation tube, and a vacuum cleaner is snapped into one end of the outer partition box at the position corresponding to the dust suction operation tube. A slag removal electric slide rail is installed at one end of the inner side of the slag removal box, and a slag removal scraper is installed at one end of the slag removal electric slide rail via a slide rail seat. A corona treatment frame is installed at one end of the inner side of the multi-convex card limit frame, and corona processors are installed at equal intervals on the inner side of the corona treatment frame. The output shaft of the fixed-rotation motor is engaged with the input shaft of the multi-axis belt drive box, and the guide plate is rotatably installed inside the air intake guide box.

9. The environmentally friendly preparation method of a dual silicone oil film according to claim 8, characterized in that, The side end of the card integration frame is provided with a tension correction component; The tension correction assembly includes a tensioning electric slide rail; The fixed card integration frame, the multi-convex card limiting frame and the load-bearing fixed card frame are equidistantly installed with several tensioning electric slide rails on their sides, and a tensioning sliding block is installed at one end of each tensioning electric slide rail through a slide rail seat. The side end of the tensioning slide block is rotatably connected to a tensioning roller; The top inner side of the load-bearing fixed card frame is equidistantly connected with several fixed pull smooth rollers; A constant temperature electric oven is installed at equal intervals on the inner side of the multi-convex card limit frame, and several fixed card linkage rollers are rotatably connected at equal intervals on the side end of the multi-convex card limit frame. The inner sides of the multi-convex card limit frame and the load-bearing fixed card frame are each equally spaced with several traction electric slide rails, and one end of the multi-convex card limit frame, the load-bearing fixed card frame, the corona treatment frame and the traction electric slide rail are all equipped with traction treatment rollers. The load-bearing fixed card frame has a fixed material operation frame slidably installed at one end.

10. The environmentally friendly preparation method of a dual silicone oil film according to claim 9, characterized in that, The top of the material control frame is symmetrically connected to a pair of electric slide rails, and the top of the pair of electric slide rails is equipped with a pair of control plates via a slide rail seat. The double-row arc plate has overflow treatment ports symmetrically opened on its side ends; One end of the load-bearing fixed card frame is slidably connected to the traction processing roller with a clamping fixed roller, and one end of the load-bearing fixed card frame is clamped with a fixed card fixing rod. The fixed clamping rod and the clamping roller are rotatably connected to a supporting synchronous block, and a spring pressing rod is installed between the two supporting synchronous blocks; The tension sliding block is slidably installed inside the fixed card integration frame, the multi-convex card limit frame and the load-bearing fixed card frame, and the fixed material operation frame is placed inside the outer partition limit box.

Citation Information

Patent Citations

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    CN117050530A