Plasma arc welding device for building baffle

Abstract

The invention discloses a building baffle plasma arc welding device, and particularly relates to the technical field of welding, the building baffle plasma arc welding device comprises a bottom plate, a rack is fixedly connected to the upper end of the bottom plate, a main support is fixedly connected to the upper end of the bottom plate, and two centrosymmetric deflection inclined plates are arranged at the upper end of the main support; an air cylinder is fixedly connected to one side of the main support, a telescopic rod is arranged at one end of the air cylinder in an extending mode, a sliding block is fixedly connected to one end of the telescopic rod, and the sliding block is in sliding buckle connection with the main support; according to the device, automatic feeding, assembling, welding and discharging of a first workpiece and a second workpiece can be achieved at the same time, the whole process is cyclically carried out, left-right movement of a sliding block is controlled through stretching and retracting of a telescopic rod, and the sliding block drives a square block to move left and right; the second connecting rod is driven to move back and forth in the rail sliding groove under the action of the inclined face, and the main gear rotates when passing through the rack.

Description

Technical Field

[0001] This invention relates to the field of welding technology, and more specifically, to a plasma arc welding apparatus for building baffles. Background Technology

[0002] In the manufacturing of metal components for building retaining walls, welding is one of the key processes. Currently, for welding metal blocks of building retaining walls in complex spatial locations or with precision assembly, an automated solution combining multi-axis robotic arms and vision imaging systems is commonly used. This solution uses an imaging device for precise positioning before the robotic arm performs the welding operation. While this technology achieves a high degree of automation and welding accuracy, its system structure is complex, involving high-precision robotic arms, vision sensors, and complex calibration and trajectory planning procedures, resulting in high overall equipment costs. Furthermore, the time-consuming initial positioning and path planning processes affect the work cycle and production efficiency. Therefore, the industry urgently needs a new type of metal welding device for building retaining walls that can simplify the system structure, reduce equipment costs, and improve work efficiency while ensuring welding quality. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide a plasma arc welding device for building baffles. The technical problem to be solved by the present invention is to automatically complete the assembly and positioning welding of workpieces without the need for a robotic arm.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a plasma arc welding device for building baffles, comprising a base plate, a rack fixedly connected to the upper end of the base plate, a main support fixedly connected to the upper end of the base plate, two sets of centrally symmetrical displacement inclined plates provided at the upper end of the main support, a cylinder fixedly connected to one side of the main support, a telescopic rod extending from one end of the cylinder, a sliding block fixedly connected to one end of the telescopic rod, and the sliding block being slidably snapped into the main support, a connecting frame fixedly connected to the front side of the sliding block, a plasma arc welder fixedly connected to the rear side of the connecting frame, a track groove provided on the sliding block, and a [missing information - likely a device or component] provided below the track groove. A square sliding groove is provided. Two sets of limiting clamps are slidably connected to the inner wall of the sliding block. Two sets of first springs are fixedly connected between each set of limiting clamps and the sliding block. A square block is slidably connected inside the square sliding groove. A first connecting rod is rotatably snapped into the square block. A main gear is fixedly connected to the front end of the first connecting rod, and the main gear meshes with a rack. A plug block is fixedly connected to the rear end of the first connecting rod. Two sets of beveled pins are slidably connected inside the plug block. A second spring is fixedly connected between each set of beveled pins and the plug block. A second connecting rod is fixedly connected to the upper end of the square block, and the second connecting rod is slidably connected to the track sliding groove. Four sets of support legs are fixedly connected to the lower end of the base plate.

[0005] In a preferred embodiment, the upper end of the base plate is provided with a first track groove, a material drop groove is provided on one side of the first track groove, a limiting frame is fixedly connected to the upper end of the base plate and the limiting frame corresponds to the position of the material drop groove, a second track groove is provided on the base plate, and a connecting frame is slidably connected to the second track groove.

[0006] In a preferred embodiment, a dropping frame is fixedly connected to the upper end of the base plate, and the dropping frame is located directly above the first track groove. The dropping frame is provided with a first dropping hole, and multiple sets of first workpieces are installed in the first dropping hole. The dropping frame is provided with a second dropping hole, and multiple sets of second workpieces are installed in the second dropping hole.

[0007] In a preferred embodiment, the front side of the first workpiece is provided with a pin groove, which is adapted to the insertion block; the rear side of the first workpiece is provided with four sets of positioning posts; and the rear side of the first workpiece is provided with a boss.

[0008] In a preferred embodiment, the second workpiece has four sets of positioning holes, which are adapted to the positioning posts, and the second workpiece has a snap-fit ​​groove, which is adapted to the boss.

[0009] The technical effects and advantages of this invention are as follows: 1. This device can simultaneously realize the automatic feeding, assembly, welding and unloading of the first and second workpieces, and the whole process is carried out in a cycle. The extension and retraction of the telescopic rod controls the left and right movement of the sliding block. The sliding block drives the square block to move left and right. When the second connecting rod contacts the displacement inclined plate, it will drive the second connecting rod to move back and forth in the track groove under the action of the inclined plane. The main gear will rotate when it passes the rack for subsequent welding. Attached Figure Description

[0010] Figure 1 This is a first-state perspective view of the present invention.

[0011] Figure 2 This is a perspective view of the base plate of the present invention.

[0012] Figure 3 This is a perspective view of the limiting frame of the present invention.

[0013] Figure 4 This is a perspective view of the main support frame of the present invention.

[0014] Figure 5 This is a first perspective view of the sliding block of the present invention.

[0015] Figure 6 This is a second perspective view of the sliding block of the present invention.

[0016] Figure 7 This is a cross-sectional view of the sliding block of the present invention.

[0017] Figure 8 This is a perspective view of the square block of the present invention.

[0018] Figure 9 This is a perspective view of the plug-in block of the present invention.

[0019] Figure 10 This is a perspective view of the material feeding frame of the present invention.

[0020] Figure 11 This is a perspective view of the first and second workpieces of the present invention.

[0021] Figure 12 This is a perspective view of the second state of the present invention.

[0022] Figure 13 This is a three-dimensional view of the third state of the present invention.

[0023] Figure 14 This is a perspective view of the fourth state of the present invention.

[0024] The attached figures are labeled as follows: 1. Base plate; 2. Support leg; 3. Rack; 4. First track groove; 5. Drop groove; 6. Second track groove; 7. Limiting frame; 8. Cylinder; 9. Main support; 10. Displacement ramp; 11. Telescopic rod; 12. Sliding block; 13. Connecting frame; 14. Plasma arc welder; 15. Track slide; 16. Limiting clamp; 17. Square slide; 18. First spring; 19. Main gear; 20. First connecting rod; 21. Square block; 22. Second connecting rod; 23. Insert block; 24. Pin with bevel; 25. Second spring; 26. Drop frame; 27. First drop hole; 28. Second drop hole; 29. ​​First workpiece; 30. Pin groove; 31. Boss; 32. Positioning post; 33. Second workpiece; 34. Snap-fit ​​groove; 35. Positioning hole. Detailed Implementation

[0025] Depend on Figures 1-14This invention provides a plasma arc welding device for building baffles, including a base plate 1. A rack 3 is fixedly connected to the upper end of the base plate 1. A main support 9 is fixedly connected to the upper end of the base plate 1. Two sets of centrally symmetrical displacement inclined plates 10 are provided on the upper end of the main support 9. A cylinder 8 is fixedly connected to one side of the main support 9. A telescopic rod 11 extends from one end of the cylinder 8. A sliding block 12 is fixedly connected to one end of the telescopic rod 11, and the sliding block 12 is slidably snapped into the main support 9. A connecting frame 13 is fixedly connected to the front side of the sliding block 12, and a plasma arc welder 14 is fixedly connected to the rear side of the connecting frame 13. A track groove 15 is provided on the sliding block 12. A square groove 17 is provided below the track groove 15. Two sets of limiting clamps 16 are slidably connected to the inner wall of the sliding block 12. Two sets of first springs 18 are fixedly connected between each set of limiting clamps 16 and the sliding block 12. A square block 21 is slidably connected in the square groove 17. A first connecting rod 20 is rotatably connected to the square block 21. A main gear 19 is fixedly connected to the front end of the first connecting rod 20, and the main gear 19 meshes with the rack 3. A plug-in block 23 is fixedly connected to the rear end of the first connecting rod 20. Two sets of beveled pins 24 are slidably connected within the plug-in block 23. A second spring 25 is fixedly connected between each set of beveled pins 24 and the plug-in block 23. A second connecting rod 22 is fixedly connected to the upper end of the square block 21, and the second connecting rod 22 is connected to the rail. The slide groove 15 is slidably connected, and four sets of support legs 2 are fixedly connected to the lower end of the base plate 1; the cylinder 8 can control the left and right movement of the sliding block 12 through the extension and retraction of the telescopic rod 11. The sliding block 12 drives the square block 21 to move left and right. When the second connecting rod 22 contacts the displacement inclined plate 10, it will drive the second connecting rod 22 to move back and forth in the track slide groove 15 under the action of the inclined surface (when moving, it will press the limiting clamp 16, the limiting clamp 16 will retract into the sliding block 12, and the main gear 19 will rotate when passing the rack 3).

[0026] The upper end of the base plate 1 is provided with a first track groove 4, and a material drop groove 5 is provided on one side of the first track groove 4. A limiting frame 7 is fixedly connected to the upper end of the base plate 1, and the limiting frame 7 corresponds to the position of the material drop groove 5. A second track groove 6 is provided on the base plate 1, and the connecting frame 13 is slidably connected to the second track groove 6. The limiting frame 7 is used to limit the leftward movement trajectory of the combination of the first workpiece 29 and the second workpiece 33.

[0027] The upper end of the base plate 1 is fixedly connected to a dropping frame 26, and the dropping frame 26 is located directly above the first track groove 4. The dropping frame 26 is provided with a first dropping hole 27, and multiple sets of first workpieces 29 are installed in the first dropping hole 27. The dropping frame 26 is provided with a second dropping hole 28, and multiple sets of second workpieces 33 are installed in the second dropping hole 28.

[0028] The first workpiece 29 has a pin groove 30 on its front side, and the pin groove 30 is adapted to the plug block 23. The first workpiece 29 has four sets of positioning pins 32 on its rear side, and a boss 31 on its rear side.

[0029] The second workpiece 33 has four sets of positioning holes 35, and the positioning holes 35 are adapted to the positioning post 32. The second workpiece 33 has a snap-fit ​​groove 34, and the snap-fit ​​groove 34 is adapted to the boss 31.

[0030] by Figure 1 The state is the basic view. During actual operation, multiple sets of first workpieces 29 and second workpieces 33 are firstly placed into the first discharge hole 27 and the second discharge hole 28, respectively. One set of first workpieces 29 and second workpieces 33 then falls onto the first track groove 4. The initial position of the device is as follows: Figure 14 (From a rear view) As shown, cylinder 8 is activated. Cylinder 8 controls the left and right movement of sliding block 12 through the extension and retraction of telescopic rod 11. Sliding block 12 drives square block 21 to move left and right. When the second connecting rod 22 contacts the displacement inclined plate 10, it will be driven by the inclined plane to move back and forth in the track groove 15 (when moving, it will press the limiting clamp 16, which will retract into the sliding block 12. Under the elastic force of the first spring 18, the limiting clamp 16 will protrude outward, which can restrict the movement of the second connecting rod 22 in the track groove 15 without external force, so that it is kept at the front end or the back end of the track groove 15). The entire device is in the following state. Figures 12-13 - Figure 14-Figure 1 - Figure 12 The sequential cyclical motion is as follows; In the device Figure 12 State of motion to Figure 13 In the state, the telescopic rod 11 extends, the sliding block 12 moves to the right, and the main gear 19 will rotate once when it passes the rack 3, driving the plug block 23 to rotate 360 ​​degrees. Then the plug block 23 is inserted into the pin groove 30 of the first workpiece 29 on the first track groove 4 (not fully inserted, the inclined pin 24 retracts into the plug block 23 under the action of the inclined surface). In the device Figure 13 State of motion to Figure 14 In the state, the telescopic rod 11 continues to extend, the sliding block 12 moves to the right, and under the obstruction of the inclined surface of the right displacement plate 10, the second connecting rod 22 moves from front to back. While moving to the right, the plug block 23 pushes the first workpiece 29 backward, so that the first workpiece 29 and the second workpiece 33 are combined. When the plug block 23 is inserted into the end of the pin slot 30, the inclined pin 24 will pop out. In the device Figure 14 State of motion to Figure 1In the state, the telescopic rod 11 retracts, the sliding block 12 moves to the left, and the main gear 19 will rotate once when it passes the rack 3, thereby driving the combination of the first workpiece 29 and the second workpiece 33 to rotate once through the plug block 23 (the limit frame 7 restricts the forward and backward movement of the combination of the first workpiece 29 and the second workpiece 33, and cooperates with the inclined pin 24 to restrict the displacement of the combination of the first workpiece 29 and the second workpiece 33, thereby driving the combination to rotate). At the same time, the plasma arc welder 14 will start during the rotation to weld the joint between the boss 31 and the snap-fit ​​groove 34. In the device Figure 1 State of motion to Figure 12 In the state, the telescopic rod 11 continues to retract, the sliding block 12 moves to the left, and under the obstruction of the inclined surface of the left-side displacement plate 10, the second connecting rod 22 moves from back to front. During this process, the plug block 23 and the inclined pin 24 disengage from the pin groove 30, and the first workpiece 29 and the second workpiece 33 assembly, which have been welded, fall from the material drop chute 5 to complete the unloading.

[0031] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A plasma arc welding apparatus for building baffles, comprising a base plate (1), characterized in that: A rack (3) is fixedly connected to the upper end of the base plate (1), and a main support (9) is fixedly connected to the upper end of the base plate (1). Two sets of centrally symmetrical displacement inclined plates (10) are provided on the upper end of the main support (9). A cylinder (8) is fixedly connected to one side of the main support (9). A telescopic rod (11) is extended from one end of the cylinder (8). A sliding block (12) is fixedly connected to one end of the telescopic rod (11), and the sliding block (12) is slidably snapped to the main support (9). A connecting frame (13) is fixedly connected to the front side of the sliding block (12), and a plasma arc welder (14) is fixedly connected to the rear side of the connecting frame (13). A track groove (15) is opened on the sliding block (12), and a square groove (17) is provided below the track groove (15). Two sets of limiting clamps (16) are slidably connected to the inner wall of the sliding block (12). Two sets of first springs (18) are fixedly connected between each set of limiting clamps (16) and sliding blocks (12). A square block (21) is slidably connected in the square groove (17). A first connecting rod (20) is rotatably connected in the square block (21). A main gear (19) is fixedly connected to the front end of the first connecting rod (20), and the main gear (19) meshes with the rack (3). A plug block (23) is fixedly connected to the rear end of the first connecting rod (20). Two sets of inclined pins (24) are slidably connected in the plug block (23). A second spring (25) is fixedly connected between each set of inclined pins (24) and plug block (23). A second connecting rod (22) is fixedly connected to the upper end of the square block (21), and the second connecting rod (22) is slidably connected to the track groove (15). Four sets of support legs (2) are fixedly connected to the lower end of the base plate (1).

2. The plasma arc welding device for building baffles according to claim 1, characterized in that: The upper end of the base plate (1) is provided with a first track groove (4), and a material drop groove (5) is provided on one side of the first track groove (4). A limit frame (7) is fixedly connected to the upper end of the base plate (1), and the limit frame (7) corresponds to the position of the material drop groove (5). A second track groove (6) is provided on the base plate (1), and the connecting frame (13) is slidably connected to the second track groove (6).

3. The plasma arc welding device for building baffles according to claim 2, characterized in that: The upper end of the base plate (1) is fixedly connected to a dropping frame (26), and the dropping frame (26) is located directly above the first track groove (4). The dropping frame (26) is provided with a first dropping hole (27), and the first dropping hole (27) contains multiple sets of first workpieces (29). The dropping frame (26) is provided with a second dropping hole (28), and the second dropping hole (28) contains multiple sets of second workpieces (33).

4. The plasma arc welding device for building baffles according to claim 3, characterized in that: The first workpiece (29) has a pin groove (30) on its front side, and the pin groove (30) is adapted to the plug block (23). The first workpiece (29) has four sets of positioning pins (32) on its rear side, and a boss (31) is provided on its rear side.

5. The plasma arc welding device for building baffles according to claim 4, characterized in that: The second workpiece (33) has four sets of positioning holes (35), and the positioning holes (35) are adapted to the positioning post (32). The second workpiece (33) has a snap-fit ​​groove (34), and the snap-fit ​​groove (34) is adapted to the boss (31).

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