Fuse solid-liquid transition state control method and system based on image processing, and storage medium

By using a deep learning network model based on image processing to identify the solid-liquid transition state of the molten wire in real time and dynamically adjust the laser wire feeding parameters, the problem of unstable molten pool in laser wire feeding additive manufacturing is solved, thus achieving stability in the processing process and high quality of the formed parts.

CN121661441APending Publication Date: 2026-03-13SUZHOU UNIV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-10
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

In existing laser-fed additive manufacturing technologies, it is difficult to accurately identify and control the solid-liquid transition state of the molten wire, leading to process instability and problems such as wire vibration, decreased dimensional accuracy of the formed wire, and process interruption.

Method used

An image processing-based method is adopted, which uses an image acquisition device to acquire images of the molten pool and wire in real time. A pre-trained deep learning network model is used to identify the solid-liquid transition state of the molten wire, and the laser power and deposition height are dynamically adjusted according to the identification results to maintain the molten pool in a normal state.

Benefits of technology

It enables precise identification and control of the solid-liquid transition state of the molten wire, improves the stability of the processing, avoids the defects caused by the lag in state identification in traditional methods, and ensures the continuity and reliability of the forming process.

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Abstract

The invention relates to a fuse solid-liquid transition state control method and system based on image processing, and a storage medium. The method comprises the following steps: acquiring a real-time image of a processing area containing a molten pool and a wire in a laser wire feeding deposition process through an image acquisition device to form an input image; inputting the input image into a pre-trained fuse solid-liquid transition state recognition model for processing so as to recognize a current fuse solid-liquid transition state; wherein the solid-liquid transition state at least comprises a first critical state, a second critical state and a normal state; generating a feedback control strategy according to the identification result; and dynamically adjusting parameters of the control system based on the feedback control strategy so as to control the fuse solid-liquid transition state to be maintained in a normal state.
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