Precise metal plate protective cover

By designing a split support and protection section, combined with an automatic locking door panel and a dust removal mechanism, the transportation and safety issues of sheet metal protective covers are solved, enabling safe and reliable operation of the equipment and dust removal.

CN121669653APending Publication Date: 2026-03-17HUANGSHAN DELIBAO PRECISION MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-19
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing sheet metal protective covers are prone to deformation during transportation, are bulky and pose safety hazards, and cannot effectively prevent dust accumulation and equipment malfunctions.

Method used

The design features a split support and protection section with movable side panels and locking doors, combined with a dust removal and coolant recovery mechanism to achieve fixed-point dust removal and automatic locking.

Benefits of technology

Reduce the risk of collision and deformation during transportation, ensure safe operation of equipment, prevent dust accumulation, automatically lock the door to prevent personnel from entering, and improve equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a precise metal plate protective cover which comprises a supporting part, and a protective part is installed at the top of the supporting part. The supporting part comprises two first bottom plates and two second bottom plates, and the first bottom plates and the second bottom plates are fixed through splicing assemblies; the protection part comprises sleeve blocks installed on the top of the first bottom plate and the top of the second bottom plate, and supporting columns are installed in the sleeve blocks. When the protective cover is not installed, the supporting columns, the first bottom plate, the second bottom plate, the side plates and the like are of a split structure at the moment, so that the device size is greatly reduced during transportation, and the protective cover is prevented from being collided and deformed due to the too large size in the moving process; the S-shaped pipe is bent, so that the opening position of the bottom of the S-shaped pipe extends to the dust output point position of the equipment, fixed-point dust removal is facilitated, and when the equipment carries out machining work later, the fan is started to form negative pressure in the first pipeline, so that dust in the protective cover is sucked out, and dust deposition is prevented.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of protective covers, in particular to a precision sheet metal protective cover. BACKGROUND

[0002] Sheet metal protective covers are core components for protecting mechanical rotating parts in industrial equipment, used to block chips and isolate dangerous components to prevent human contact and mechanical injury.

[0003] Currently, existing sheet metal protective covers need to go through a series of assembly steps in the use process: first, they are welded into a complete whole structure, then transported to the designated installation site, then the installation of the protective cover is completed at the location; after that, the relevant equipment is placed inside the protective cover, and finally the door panel is installed. This design gives the protective cover strong overall structure, however, the volume of the welded protective cover increases significantly, not only occupying a lot of space during transportation, but also being easily collided during transportation, which may cause deformation and damage of the protective cover.

[0004] In addition, in terms of use function, the protective cover mainly realizes the function of personnel entering and exiting the internal space through the door panel. However, when the equipment inside the protective cover is in operation, the door panel can still be freely opened, which means that personnel can enter at will, which undoubtedly lays a serious safety hazard.

[0005] Furthermore, when the equipment inside the protective cover is processing, a certain amount of dust will be generated. Although part of the dust will be adsorbed by the cooling liquid when the cooling liquid is used for cooling treatment, part of the dust will still be emitted and deposited on the surface of the equipment. Over time, the accumulation of these dusts will interfere with the normal operation of the equipment, and even cause equipment failure, so a device is needed to solve the above problems. SUMMARY

[0006] The technical problem to be solved by the present application is to overcome the defects existing in the prior art, and the present application provides a precision sheet metal protective cover.

[0007] To solve the above technical problems, the technical scheme adopted by the present application is: A precision sheet metal protective cover includes: a support portion, on the top of which a protective portion is mounted; the support portion includes a first base plate and a second base plate, two of which are provided, and the first base plate and the second base plate are fixed together by a splicing assembly; the protective portion includes a sleeve block installed on the top of the first base plate and the second base plate, and a support column installed inside the sleeve block; a side plate is slidably mounted on the support column through a groove, the top of the groove penetrating the top of the support column; a top plate is mounted on the top of the support column; the first base plate and the second base plate are spliced ​​together in a grid pattern, then fixed together by the splicing assembly, and the support column is fixed inside the sleeve block; the side plate is moved downwards along the groove from the top of the support column until the side plate is tightly against the top of the first base plate and the second base plate; finally, the top plate is installed on the top of the support column.

[0008] Preferably, a rubber pad is installed on the contact surface between the side plate and the slide groove, and the rubber pad is installed on either side of the contact surface between the side plate and the slide groove.

[0009] Preferably, the splicing assembly includes a first splicing plate installed at the splicing point of the first base plate and the second base plate; it also includes a second splicing plate installed at the splicing point of the first base plate and the second base plate, the second splicing plate being L-shaped and installed at the corner position of the splicing point of the first base plate and the second base plate.

[0010] Preferably, a door panel is rotatably mounted on the side panel; a transparent observation panel is mounted on the door panel for observing the inside of the side panel; and a limiting component for restricting the position of the door panel is mounted on the side panel.

[0011] Preferably, the limiting component includes a hollow block mounted on the side plate; a control box mounted on the hollow block; a baffle mounted inside the hollow block; a motor mounted at the top inside the hollow block; a screw mounted at the bottom output end of the motor, the bottom of the screw being rotatably mounted inside the bottom of the hollow block; a connecting block mounted on the outside of the screw via a threaded connection, the connecting block being mounted on the baffle; the motor drives the screw to rotate, causing the connecting block to move axially along the screw, synchronously driving the baffle to move to the side of the door panel, thus limiting the door panel; the control box is wirelessly connected to the control system of the operating equipment inside the protective cover; when the equipment is in the start-up state, the door panel is closed by the baffle, forming a locked state.

[0012] Preferably, at least two baffles are provided, symmetrically installed on both sides of the door panel, and the bottom of the baffles can move through the bottom of the hollow block, so that the baffles can move up and down along the hollow block.

[0013] Preferably, a dust removal mechanism for removing dust from the inside of the protective cover is installed on the top of the top plate. The dust removal mechanism includes a fan installed on the top of the top plate; a first pipe extending into the inside of the top plate through the fan input end; a suction assembly for sucking up dust installed at the bottom of the first pipe; and an exhaust pipe installed at the air output end of the fan.

[0014] Preferably, the suction assembly includes a second pipe installed at the bottom of the first pipe, the second pipe being a multi-head pipe with at least two branch heads at the bottom; a horn pipe is installed at the bottom of the second pipe; a serpentine pipe is installed at the bottom of the horn pipe; the fan is activated to extract air from inside the first pipe, creating a negative pressure inside the first pipe, thereby drawing air out of the protective cover through the second pipe to achieve a dust removal effect.

[0015] Preferably, a recovery mechanism for recovering coolant is installed on the top of the first base plate and the second base plate. The recovery mechanism includes a recovery box installed on the top of the first base plate and the second base plate. The recovery box is used to recover coolant that splashes onto the side plate and then flows down. The recovery boxes are fitted together with each other. A limiting unit for restricting the position of the recovery box is installed on the first base plate and the second base plate.

[0016] Preferably, the limiting unit includes a limiting groove formed on the second base plate; a limiting rod is installed inside the limiting groove; after the recycling box is placed on top of the first base plate and the second base plate, the limiting rod is inserted into the limiting groove to limit the recycling box in conjunction with the side plate.

[0017] Compared with the prior art, the beneficial effects of the present invention include: 1. When the protective cover is not installed, the support column, the first base plate, the second base plate and the side plate are separate structures. This greatly reduces the size of the device during transportation and prevents the protective cover from being deformed by collisions due to its large size during movement.

[0018] 2. Bend the serpentine tube so that the opening at the bottom of the serpentine tube extends to the dust production point of the equipment, which facilitates fixed-point dust removal. When the equipment is in operation, the fan starts to create negative pressure inside the first pipe, thereby sucking out the dust inside the protective cover and preventing dust accumulation.

[0019] 3. When the equipment is running, the control system transmits signals to the control box. The control box then starts the motor, which drives the screw to rotate. The connecting block, welded to the baffle, cannot rotate with the screw, causing the screw and connecting block to rotate relative to each other. This causes the connecting block to move axially along the screw, synchronously moving the baffle to the side of the door panel, limiting its movement and locking the door. When the equipment stops, the motor drives the screw to move in the opposite direction, resetting the baffle and allowing the door to open again, preventing personnel from entering the protective cover while the equipment is running. Attached Figure Description

[0020] The disclosure of this invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this invention. In the drawings, the same reference numerals are used to refer to the same parts. Wherein: Figure 1 This is a schematic diagram of the structure of a precision sheet metal protective cover proposed in this invention; Figure 2 This is a bottom view of a precision sheet metal protective cover proposed in this invention; Figure 3 This is a first cross-sectional view of a precision sheet metal protective cover proposed in this invention; Figure 4 This is a second sectional view of a precision sheet metal protective cover proposed in this invention; Figure 5 Appendix to this invention Figure 3 Enlarged view of point A in the middle; Figure 6 Appendix to this invention Figure 4 Enlarged view of point B in the middle; Numbered in the diagram: 1. Support section; 11. First base plate; 12. Second base plate; 13. First splicing plate; 14. Second splicing plate; 2. Protective section; 21. Sleeve block; 22. Support column; 23. Side plate; 24. Door panel; 241. Transparent observation plate; 25. Limiting component; 251. Hollow block; 252. Control box; 253. Baffle; 254. Motor; 255. Screw; 256. Connecting block; 26. Slide groove; 3. Top plate; 4. Dust removal mechanism; 41. Exhaust pipe; 42. First pipe; 43. Second pipe; 44. Horn pipe; 45. Serpentine pipe; 46. Fan; 5. Recycling mechanism; 51. Recycling box; 52. Limiting rod; 53. Limiting groove. Detailed Implementation

[0021] It is readily understood that, based on the technical solution of this invention, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of the invention. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative examples of the technical solution of this invention and should not be considered as the entirety of the invention or as limitations or restrictions on the technical solution of this invention.

[0022] According to one embodiment of the present invention, Figures 1-6 As shown.

[0023] A precision sheet metal protective cover includes: a support part 1, and a protective part 2 mounted on top of the support part 1. The support part 1 includes a first base plate 11 and a second base plate 12, with two such plates, the first base plate 11 and the second base plate 12 being fixed together by a splicing assembly. The protective part 2 includes a sleeve block 21 welded and fixed to the top of the first base plate 11 and the second base plate 12. A support column 22 is slidably mounted inside the sleeve block 21 and fixed by bolts after being installed inside the sleeve block 21. A side plate 23 is slidably mounted on the support column 22 through a groove 26, wherein the top of the groove 26 penetrates the top of the support column 22. A rubber pad is bonded and fixed to the contact surface between the side plate 23 and the groove 26, and the rubber pad is bonded and fixed to either side of the contact surface between the side plate 23 and the groove 26. A top plate 3 is bolted to the top of the support column 22. The first base plate 11 and the second base plate 12 are spliced ​​together in a grid pattern, and then fixed by splicing components. The support column 22 is then fixed inside the sleeve block 21. The side plate 23 is moved down from the top of the support column 22 along the slide groove 26 until the side plate 23 is tightly attached to the top of the first base plate 11 and the second base plate 12. Finally, the top plate 3 is fixed to the top of the support column 22 with bolts.

[0024] Specifically, the splicing assembly includes a first splicing plate 13 fixed to the splicing point of the first base plate 11 and the second base plate 12 by bolts; it also includes a second splicing plate 14 fixed to the splicing point of the first base plate 11 and the second base plate 12 by bolts, wherein the second splicing plate 14 is L-shaped and installed at the corner position of the splicing point of the first base plate 11 and the second base plate 12; after the first base plate 11 and the second base plate 12 are spliced, the first splicing plate 13 and the second splicing plate 14 are fixed together with bolts to ensure the stability of the spliced ​​assembly.

[0025] In this embodiment, a door panel 24 is rotatably mounted on the side panel 23 via a hinge; a transparent observation plate 241 is inlaid and fixed on the door panel 24, the transparent observation plate 241 is used to observe the inside of the side panel 23, wherein the transparent observation plate 241 is a transparent acrylic plate; a limiting component 25 for limiting the position of the door panel 24 is installed on the side panel 23.

[0026] Specifically, the limiting component 25 includes a hollow block 251 embedded and fixed on the side plate 23; a control box 252 is bolted onto the hollow block 251; a baffle 253 is installed inside the hollow block 251, at least two baffles 253 are provided, symmetrically installed on both sides of the door panel 24, the bottom of the baffle 253 moves through the bottom of the hollow block 251, allowing the baffle 253 to move up and down along the hollow block 251; a motor 254 is mounted on the top inside the hollow block 251 via a mounting bracket and bolts; a screw 255 is fixed to the bottom output end of the motor 254 via a coupling, wherein the bottom of the screw 255 is rotatably mounted on the bottom inside the hollow block 251 via a bearing; A connecting block 256 is threadedly installed on the outside of the screw 255. The connecting block 256 is welded and fixed to the baffle 253. The motor 254 drives the screw 255 to rotate. The connecting block 256 is welded to the baffle 253 and cannot rotate with the screw 255, so the screw 255 and the connecting block 256 rotate relative to each other. This causes the connecting block 256 to move axially along the screw 255, which in turn drives the baffle 253 to move to the side of the door panel 24, thus limiting the door panel 24. The control box 252 is wirelessly connected to the control system of the operating equipment inside the protective cover. When the equipment is in the start-up state, the door panel 24 is closed by the baffle 253, forming a locked state.

[0027] In this embodiment, a dust removal mechanism 4 for removing dust inside the protective cover is installed on the top of the top plate 3. The dust removal mechanism 4 includes a fan 46 that is bolted to the top of the top plate 3; the fan 46 is inserted into the top plate 3 through a first pipe 42 at its input end; a suction component for sucking up dust is installed at the bottom of the first pipe 42; and an exhaust pipe 41 is installed at the air output end of the fan 46.

[0028] Specifically, the suction assembly includes a second pipe 43 screwed onto the bottom of the first pipe 42. The second pipe 43 is a multi-head pipe, with at least two branch heads at the bottom. A horn pipe 44 is screwed onto the bottom of the second pipe 43. A serpentine pipe 45 is welded and fixed to the bottom of the horn pipe 44. When the fan 46 is started, it draws out the air inside the first pipe 42, creating a negative pressure inside the first pipe 42. This negative pressure draws out the air inside the protective cover through the second pipe 43, achieving a dust removal effect. The serpentine pipe 45 can be bent, and the position of the suction inlet at the bottom of the serpentine pipe 45 can be adjusted to the dust generation point, thus achieving a targeted dust removal effect.

[0029] In this embodiment, a recovery mechanism 5 for recovering coolant is installed on the top of the first base plate 11 and the second base plate 12. The recovery mechanism 5 includes a recovery box 51 disposed on the top of the first base plate 11 and the second base plate 12. The recovery box 51 is used to recover coolant that splashes onto the side plate 23 and then flows down. The recovery boxes 51 are attached to each other. A limiting unit for limiting the position of the recovery box 51 is installed on the first base plate 11 and the second base plate 12.

[0030] Specifically, the limiting unit includes a limiting groove 53 formed on the second base plate 12; a limiting rod 52 is slidably installed inside the limiting groove 53; after the recycling box 51 is placed on top of the first base plate 11 and the second base plate 12, the limiting rod 52 is inserted into the limiting groove 53 to limit the recycling box 51 in conjunction with the side plate 23.

[0031] Working principle: In use, the first base plate 11 and the second base plate 12 are spliced ​​together in a grid pattern, with the first base plate 11 symmetrically placed on both sides of the second base plate 12, and the second base plate 12 symmetrically placed on both sides of the first base plate 11. After the splicing is completed, the first splicing plate 13 is fixed to the outside of the contact position between the first base plate 11 and the second base plate 12 with bolts, and the two sides of the first splicing plate 13 are respectively tightly attached to the outside of the first base plate 11 and the second base plate 12. Similarly, the second splicing plate 14 is fixed to the inner side of the contact between the first base plate 11 and the second base plate 12 with bolts, and the two sides of the second splicing plate 14 are also tightly attached to the first base plate 11 and the second base plate 12. After fixing, the first base plate 11 and the second base plate 12 form a grid-shaped fixing structure. Next, insert the support column 22 into the sleeve block 21 and fix it with bolts. Insert the side plate 23 into the opening of the sliding groove 26 at the top of the support column 22, so that the side plate 23 and the support column 22 form a protective enclosure structure. Then, fix the top plate 3 to the top of the support column 22 with bolts. Fix the fan 46 to the top of the top plate 3 with bolts and fix it to the air input end of the fan 46 through the first pipe 42. The other side of the first pipe 42 goes into the bottom of the top plate 3. Then, install the door plate 24 in the door groove pre-opened in the side plate 23 with hinges. At this time, the protective cover is installed. When the protective cover is not installed, the support column 22, the first base plate 11, the second base plate 12 and the side plate 23 are separate structures. This greatly reduces the size of the device during transportation and prevents the protective cover from being deformed by collision during the movement due to its large size. After assembly, the equipment enters the protective cover through the door panel 24. The processing equipment is located inside the protective cover. The recycling box 51 is placed on the first base plate 11 and the second base plate 12. The limiting rod 52 is inserted into the limiting groove 53 to limit and fix the position of the recycling box 51. Then, the serpentine tube 45 is bent so that the bottom opening of the serpentine tube 45 extends to the dust production point of the equipment, which facilitates fixed-point dust removal. When the equipment is processing, the fan 46 is started to create a negative pressure inside the first pipe 42, thereby sucking out the dust inside the protective cover and preventing dust accumulation. When the equipment is processing, the coolant splashes onto the inner wall of the side plate 23. Under the action of gravity, the coolant flows downward and finally flows into the recovery box 51 to be collected. It can be processed periodically. When the equipment is running, the control system transmits signals to the control box 252. The control box 252 then starts the motor 254, which drives the screw 255 to rotate. The connecting block 256, welded to the baffle 253, cannot rotate with the screw 255, causing the screw 255 and connecting block 256 to rotate relative to each other. This causes the connecting block 256 to move axially along the screw 255, simultaneously moving the baffle 253 to the side of the door panel 24, limiting the door panel 24 and locking it in place. When the equipment stops, the motor 254 drives the screw 255 to move in the opposite direction, thereby resetting the baffle 253. This allows the door panel 24 to return to an openable state, preventing personnel from entering the protective cover while the equipment is running.

[0032] The technical scope of this invention is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this invention, and all such modifications and variations should fall within the protection scope of this invention.

Claims

1. A precision sheet metal guard, characterized by, Include: Support part, the support part top installation is guarded; The support part includes first bottom plate and second bottom plate, the first bottom plate and second bottom plate are provided with two, the first bottom plate is fixed with second bottom plate through splicing component between; The guard part includes sleeve block installed on the top of the first bottom plate and the second bottom plate, a support column is installed inside the sleeve block; The support column is slidably installed with a side plate through the opening of the sliding groove on the support column, and the top of the sliding groove penetrates the top of the support column; The support column top installs the top plate; The first bottom plate and the second bottom plate are spliced with each other in the shape of a cross, and then spliced and fixed through the splicing component, and then the support column is fixed in the sleeve block, and the side plate is moved downward along the sliding groove from the top of the support column until the side plate is tightly attached to the top of the first bottom plate and the second bottom plate, and finally the top plate is installed on the top of the support column.

2. The precision sheet metal guard of claim 1, wherein, Rubber pads are installed on the contact surface between the side plate and the sliding groove, and the rubber pads are installed on either side of the contact surface between the side plate and the sliding groove.

3. The precision sheet metal guard of claim 1, wherein, The splicing component includes a first splicing plate installed at the splicing position of the first bottom plate and the second bottom plate, and a second splicing plate installed at the splicing position of the first bottom plate and the second bottom plate, the second splicing plate is L-shaped, and is installed at the corner position of the splicing of the first bottom plate and the second bottom plate.

4. The precision sheet metal guard of claim 1, wherein, A door plate is rotatably installed on the side plate, a transparent observation plate is installed on the door plate, the transparent observation plate is used to observe the inside of the side plate, and a limiting component is installed on the side plate to limit the position of the door plate.

5. The precision sheet metal guard of claim 4, wherein, The limiting component includes a hollow block installed on the side plate, a control box installed on the hollow block, a baffle installed inside the hollow block, a motor installed at the top end of the inside of the hollow block, a screw rod installed at the bottom output end of the motor, the bottom of the screw rod is rotatably installed at the bottom end of the inside of the hollow block, a connecting block is threadedly connected and installed on the outside of the screw rod, the connecting block is installed on the baffle, the motor drives the screw rod to rotate, the connecting block moves axially along the screw rod, and the baffle moves synchronously, so that the baffle moves to the side of the door plate, and the door plate is limited; the control box is wirelessly connected with the internal equipment control system of the protective cover, when the equipment is in the starting state, the door plate is closed by the baffle, forming a locked state.

6. The precision sheet metal guard of claim 5, wherein, The baffle is provided with at least two, symmetrically installed on both sides of the door plate, and the bottom of the baffle is movably penetrated through the bottom of the hollow block, so that the baffle moves up and down along the hollow block.

7. The precision sheet metal guard of claim 1, wherein, A dust removal mechanism for dust removal inside the protective cover is installed on the top of the top plate, the dust removal mechanism includes a fan installed on the top of the top plate, a first pipeline penetrates into the inside of the top plate at the input end of the fan, a suction component for sucking dust is installed at the bottom of the first pipeline, and an exhaust pipe is installed at the air output end of the fan.

8. The precision sheet metal guard of claim 7, wherein, The suction assembly comprises a second pipe installed at the bottom of the first pipe, the second pipe is a multi-head pipe, the bottom of the multi-head pipe has at least two branch heads; a horn pipe is installed at the bottom of the second pipe; a serpentine pipe is installed at the bottom of the horn pipe; the fan is started to suck out the air inside the first pipe, so that a negative pressure is formed inside the first pipe, thereby the air inside the protective cover is sucked out through the second pipe to achieve the dust removal effect.

9. The precision sheet metal guard of claim 1, wherein, A recovery mechanism for recovering the cooling liquid is installed at the top of the first bottom plate and the second bottom plate, the recovery mechanism comprises recovery boxes installed at the top of the first bottom plate and the second bottom plate, the recovery boxes are used to recover the cooling liquid splashed onto the side plates and then flowed down; the recovery boxes are mutually attached; a limiting unit for limiting the positions of the recovery boxes is installed on the first bottom plate and the second bottom plate.

10. The precision sheet metal guard of claim 9, wherein, The limiting unit comprises limiting grooves opened on the second bottom plate; limiting rods are installed inside the limiting grooves; when the recovery boxes are placed at the top of the first bottom plate and the second bottom plate, the limiting rods are inserted into the limiting grooves, and the side plates are used to limit the recovery boxes.