Cooling device for wear-resistant steel ball machining

By introducing a stirring and heat exchange mechanism into the wear-resistant steel ball cooling device, the uniform mixing and circulation of the cooling medium are achieved, which solves the problem of low cooling efficiency and improves the cooling speed of the steel balls and the efficiency of the equipment.

CN121669900APending Publication Date: 2026-03-17SHANDONG DONGTIE CASTING & FORGING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-30
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

In existing wear-resistant steel ball quenching and cooling devices, uneven cooling medium temperature leads to low cooling efficiency, which cannot effectively improve the cooling rate of the steel balls.

Method used

A stirring mechanism is used to horizontally stir and vertically convey the cooling medium inside the cooling tank. The mixing and flow of the cooling medium are achieved through the cooperation of stirring blades and worm gear conveyor. Combined with the heat exchange mechanism and the conveying mechanism, the temperature consistency and circulation efficiency of the cooling medium are improved.

Benefits of technology

It accelerates the cooling speed of the steel balls, improves cooling efficiency, reduces the labor intensity of workers, and enhances the working efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a wear-resistant steel ball machining cooling device which comprises a cooling box, a feeding plate and a bearing mechanism, the feeding plate is installed on one side of the top of the cooling box, the bearing mechanism is installed in the cooling box, a cooling medium is contained in the cooling box, a stirring mechanism is installed on the cooling box, and the stirring mechanism is connected with the feeding plate. Gaps are reserved between the periphery and the bottom of the bearing mechanism and the cooling box, and the stirring mechanism is located between the bearing mechanism and the cooling box. A cooling medium in the cooling box can be transversely stirred and vertically conveyed through the stirring mechanism, so that the cooling medium can flow in the cooling box, and the cooling medium on the upper layer and the cooling medium on the lower layer are mixed, so that the temperature of the cooling medium in the cooling box is kept consistent, the cooling speed of steel balls is increased, and the service life of the steel balls is prolonged. And the steel ball cooling efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of steel ball processing, and particularly relates to a cooling device for wear-resistant steel ball processing. BACKGROUND

[0002] The wear-resistant steel ball, also known as wear-resistant medium for grinding machine, is mainly used for grinding materials, so that the materials are ground finer. In the production process of the wear-resistant steel ball, the wear-resistant steel ball needs to be quenched to greatly improve the strength, hardness, wear resistance, fatigue strength and toughness of the steel. The quenching and cooling process of the wear-resistant steel ball is usually as follows: the wear-resistant steel ball is placed in a heating furnace for heating to reach the required quenching temperature; the heated wear-resistant steel ball is sent into a cooling box through a conveying system and rapidly immersed in a cooling medium for rapid cooling; in the cooling medium, the surface temperature of the wear-resistant steel ball rapidly decreases to form martensite structure, thereby improving the hardness and wear resistance.

[0003] After searching, a wear-resistant steel ball quenching and cooling device (Patent No. 2024207398019) is disclosed. The device includes a box filled with cooling medium. A filtering mechanism and a buffering mechanism are arranged in the box. The filtering mechanism includes a filter screen. A rectangular frame is arranged on the upper edge of the filter screen. Vertical rods are symmetrically arranged on the left and right sides of the rectangular frame. The number of the vertical rods is four. The buffering mechanism includes a horizontal plate on the left and an inclined plate upwardly connected to the right of the horizontal plate. A plurality of through holes are uniformly arranged on the upper part of the horizontal plate and the inclined plate. A plurality of blocking rods are uniformly arranged on the upper part of the inclined plate. A blocking plate is arranged on the edge of the horizontal plate except the inclined plate. The advantages of the device compared with the prior art are that the quenching quality of the same batch of steel balls is good, the buffering mechanism and the filtering mechanism are detachable, impurities in the box can be removed, and the quenching effect of the next batch of wear-resistant steel balls is avoided. However, there are still defects. Since the steel balls roll downward from top to bottom, the upper layer of cooling medium in the box is first contacted with the steel balls, resulting in that the temperature of the upper layer of cooling medium in the box is greater than that of the lower layer of cooling medium. The cooling medium in the box is in a static state and cannot flow. The cooling efficiency of the steel balls is reduced due to the different temperatures of the cooling medium at different positions in the box. SUMMARY

[0004] The purpose of the present application is to overcome the shortcomings of the prior art and provide a cooling device for wear-resistant steel ball processing. The cooling medium in the cooling box can be stirred horizontally and vertically by the stirring mechanism, so that the cooling medium can flow in the cooling box, the upper layer of cooling medium and the lower layer of cooling medium are mixed, the temperature of the cooling medium in the cooling box is kept consistent, the cooling speed of the steel balls is accelerated, and the cooling efficiency of the steel balls is improved.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present application is as follows: The utility model provides a kind of cooling device for wear-resistant steel ball processing, including cooling box, feed plate, bearing mechanism, the feed plate is installed in the top side of cooling box, the bearing mechanism is installed in cooling box, cooling box is filled with cooling medium inside, the agitating mechanism is installed on the cooling box, the bearing mechanism around and bottom are left with gap between cooling box, the agitating mechanism is between bearing mechanism and cooling box.

[0006] The agitating mechanism includes first support shell, speed reducer motor, first rotating shaft, second rotating shaft, the first support shell is installed in the lower part of the end of cooling box away from feed plate, the bottom of first support shell is opened, the first rotating shaft is rotatably installed in the lower part inside cooling box, the first rotating shaft is between cooling box and bearing mechanism, one end of first rotating shaft passes through cooling box and is rotatably installed on the side wall of first support shell, the speed reducer motor is installed on the first support shell and the output shaft is connected with the end of first rotating shaft, a plurality of stirring blades are uniformly installed on the first rotating shaft inside cooling box in axial and circumferential directions, the infusion cylinder is vertically installed on the two sides of end inside cooling box by support rod, the bottom and top of infusion cylinder are respectively provided with liquid inlet hole and liquid outlet hole, two infusion cylinders on the same side are symmetrically arranged, the second support shell is installed on the two sides of the bottom of cooling box, the side of two second support shells close to each other is opened, the second rotating shaft is rotatably installed in the inside of second support shell, the two ends of second rotating shaft are symmetrically provided with worm, the second pulley is installed on the end of two second rotating shafts close to speed reducer motor, two first pulleys are installed on the first rotating shaft inside first support shell, two first pulleys are connected with two second pulleys on the two sides by belt respectively, the transmission rod is rotatably installed in the inside of infusion cylinder, the helical blade is installed on the periphery of transmission rod, the bottom end of transmission rod extends to the second support shell through cooling box, the worm gear is installed on the transmission rod inside second support shell, and the worm gear is engagedly connected with worm.

[0007] The bearing mechanism includes bearing box, baffle, first mesh plate and second mesh plate, the bearing box is located in the inside of cooling box, the four ends of bearing box are provided with connecting plates, the bottom of connecting plate is provided with guide rod, the side wall of cooling box is provided with guide groove matched with guide rod, the bearing box is slidably installed in the guide groove on the cooling box through guide rod, the first through hole is formed in the side wall around bearing box, the first mesh plate and the second mesh plate are obliquely installed in the inside of bearing box, the first mesh plate is located above the second mesh plate, the end of first mesh plate close to second mesh plate leaves a gap with the side wall of bearing box, the end of second mesh plate away from first mesh plate leaves a gap with the side wall of bearing box, the baffle is slidably installed in the lower part of the end of second mesh plate and bearing box, the baffle is inserted into the bearing box, and the cooling medium in the inside of cooling box submerges the first mesh plate.

[0008] Preferably, a plurality of blocking rods are uniformly installed on the first mesh plate and the second mesh plate in transverse and longitudinal directions.

[0009] Preferably, the bottom of the bearing box is inclined, the position close to the baffle is lower than the position far from the baffle, and a plurality of third through holes are formed in the end of the bearing box close to the baffle.

[0010] Preferably, a plurality of second through holes are formed in the baffle, a handle is installed at the end of the baffle far from the bearing box, a guide strip is installed at the bottom of the baffle, a groove is formed in the bearing box and matched with the guide strip, and the width of the guide strip is smaller than the width of the baffle.

[0011] Preferably, a placing groove is formed in the lower part of the outer wall of the cooling box, the placing groove is communicated with the guide groove, a hydraulic oil cylinder is installed in the placing groove, and the top of the hydraulic oil cylinder is inserted into the guide rod.

[0012] Preferably, a heat exchange mechanism is arranged at the end of the cooling box close to the stirring mechanism, a conveying mechanism is installed on the side wall of the end of the heat exchange mechanism far from the cooling box, a screw water cooler is arranged on one side of the heat exchange mechanism, the heat exchange mechanism comprises a heat exchange box, a liquid inlet cylinder and a liquid outlet cylinder, the liquid inlet cylinder is installed on the upper part of one end of the heat exchange box, the liquid outlet cylinder is installed on the lower part of the other end of the heat exchange box, a plurality of heat exchange pipes are installed between the liquid inlet cylinder and the liquid outlet cylinder, the liquid inlet cylinder is communicated with the upper part of the cooling box through a liquid inlet pipe, the liquid outlet cylinder is communicated with the conveying mechanism through a liquid outlet pipe, and the screw water cooler is communicated with the heat exchange box.

[0013] Preferably, the heat exchange pipes are in a serpentine shape.

[0014] Preferably, the conveying mechanism comprises a piston cylinder, a U-shaped frame, a driving motor and a cam, the piston cylinder and the U-shaped frame are both installed on the side wall of the heat exchange box, the U-shaped frame is located above the piston cylinder, a rotating rod is rotatably installed between the U-shaped frame and the side wall of the heat exchange box, the driving motor is installed on the U-shaped frame and the output shaft of the driving motor is connected with one end of the rotating rod, the cam is installed on the rotating rod, a piston is slidably installed in the piston cylinder, a piston rod is installed through the piston cylinder, the bottom end of the piston rod is connected with the piston, a support plate is installed on the piston rod outside the piston cylinder, a spring is sleeved on the periphery of the piston rod between the support plate and the piston cylinder, the top end of the piston rod abuts against the cam through the spring, the lower part of the piston cylinder is communicated with the liquid outlet pipe, a conveying pipe is installed in the bottom end of the piston cylinder, the end of the conveying pipe far from the piston cylinder is connected with the cooling box, a one-way valve is installed in the end of the conveying pipe close to the piston cylinder and in the end of the liquid outlet pipe close to the piston cylinder, the one-way valve in the conveying pipe allows the cooling medium to only move from the piston cylinder to the cooling box, and the one-way valve in the liquid outlet pipe allows the cooling medium to only move from the liquid outlet cylinder to the piston cylinder.

[0015] The beneficial effects of the present application are: 1)Through the stirring mechanism can be cooled inside the cooling medium for horizontal stirring and vertical delivery, so that the cooling medium can flow in the cooling box, the cooling medium and the lower layer of the cooling medium mixing, so that the cooling medium temperature inside the cooling box is consistent, accelerate the cooling speed of the steel ball, improve the cooling efficiency of the steel ball.

[0016] 2)Through the first shaft rotation reduction motor work, located on the first shaft stirring blade with rotation of the cooling medium in the lower part of the cooling box mixing, at the same time, the second shaft through the belt to achieve rotation, the second shaft drive worm rotation, worm gear and worm drive transfer rod rotation, located in the transfer rod screw blade synchronous rotation, infusion cylinder cooling medium in the transfer rod and screw blade under the action of upward movement in the infusion cylinder, through the liquid outlet hole discharge, can be cooled in the lower layer of the cooling medium to the upper transport, realize the cooling medium flow in the cooling box, through the flow of cooling medium cooling steel ball, further accelerate the speed of the steel ball cooling.

[0017] 3)The first and second mesh plate on the horizontal and vertical uniform installation of a plurality of blocking rod, when the steel ball and blocking rod contact is blocked by the blocking rod, and then adjust the direction of the downward rolling, through the blocking rod can extend the steel ball stay on the first and second mesh plate time, at the same time through the adjustment direction can make the steel ball and different position cooling medium contact, is beneficial to the cooling of the steel ball.

[0018] 4)The bottom of the bearing box is inclined, close to the position of the baffle and far from the baffle, so as to facilitate the discharge of the steel ball, the bottom of the bearing box close to the baffle end is provided with a plurality of third through hole, through the third through hole can accelerate the discharge of the cooling medium, so as to improve the work efficiency.

[0019] 5)The baffle is provided with a plurality of second through hole, through the second through hole can accelerate the discharge of the cooling medium, the baffle away from the end of the bearing box is installed handle, through the handle is convenient for the baffle holding, is beneficial to the movement of the baffle, the bottom of the baffle is installed with guide strip, the bearing box is provided with groove matched with the guide strip, the width of the guide strip is less than the width of the baffle, through the guide strip can realize the positioning of the baffle, quickly install the baffle in to the bearing box, accelerate the speed of the baffle installation, is beneficial to the improvement of work efficiency.

[0020] 6)The lower part of the cooling box outer wall is provided with a placing groove, the placing groove is communicated with the guide groove, the hydraulic oil cylinder is installed in the placing groove, the top of the hydraulic oil cylinder is inserted with the guide rod, when the bearing box moves upward, the guide rod is lifted upward by the hydraulic oil cylinder, which can quickly separate the bearing box from the cooling box, reduce the labor intensity of the workers and improve the work efficiency.

[0021] 7)The heat exchange pipe is in the shape of a snake, thereby increasing the contact area with cold water and improving the work efficiency of heat exchange.

[0022] 8) The cam is driven by a drive motor to rotate. After the cam rotates, it squeezes the piston. Under the action of the spring, the piston rod can drive the piston to move up and down reciprocally inside the piston cylinder. When the piston moves upward, a negative pressure is generated in the piston cylinder. The cooling medium in the cooling box enters the piston cylinder in sequence through the inlet pipe, inlet cylinder, heat exchange pipe, outlet cylinder, and outlet cylinder. When the cooling medium flows through the inlet cylinder, heat exchange pipe, and outlet cylinder, the cold water in the heat exchange box cools it. When the piston moves downward, the cooling medium in the piston cylinder is transported to the cooling box through the conveying pipe, realizing the cooling circulation of the cooling medium. This can reduce the temperature of the cooling medium, thereby accelerating the cooling speed of the steel ball and improving the working efficiency of the steel ball cooling. Attached Figure Description

[0023] Appendix Figure 1 This is a schematic diagram of the cooling device for processing wear-resistant steel balls according to the present invention.

[0024] Appendix Figure 2 This is a cross-sectional view of the cooling box in a cooling device for processing wear-resistant steel balls according to the present invention.

[0025] Appendix Figure 3 This is a schematic diagram of the stirring mechanism in a cooling device for processing wear-resistant steel balls according to the present invention.

[0026] Appendix Figure 4 This is a cross-sectional view of the liquid delivery cylinder in a cooling device for processing wear-resistant steel balls according to the present invention.

[0027] Appendix Figure 5 This is a schematic diagram of the supporting mechanism in a cooling device for processing wear-resistant steel balls according to the present invention.

[0028] Appendix Figure 6 This is a cross-sectional view of the bearing box in a cooling device for processing wear-resistant steel balls according to the present invention.

[0029] Appendix Figure 7 yes Figure 6 Enlarged view of part A in the middle.

[0030] Appendix Figure 8 This is a schematic diagram of the heat exchange mechanism and conveying mechanism in a cooling device for processing wear-resistant steel balls according to the present invention.

[0031] Appendix Figure 9 This is a schematic diagram of the piston cylinder and water outlet cylinder in a cooling device for processing wear-resistant steel balls according to the present invention.

[0032] In the figure: 1, cooling box; 2, feeding plate; 3, bearing mechanism; 301, bearing box; 302, baffle; 303, first mesh plate; 304, blocking rod; 305, connecting plate; 306, guide rod; 307, handle; 308, first through hole; 309, second through hole; 310, second mesh plate; 311, third through hole; 312, guide strip; 4, hydraulic oil cylinder; 5, stirring mechanism; 501, first support shell; 502, speed reducer motor; 503, first rotating shaft; 504, stirring blade; 505, first pulley; 506, second pulley; 507, belt; 508, second rotating shaft; 509, worm wheel; 510, worm; 511, transmission rod; 512, second support shell; 513, liquid delivery cylinder; 514, spiral blade; 515, liquid outlet hole; 516, liquid inlet hole; 6, heat exchange mechanism; 601, heat exchange box; 602, liquid inlet cylinder; 603, liquid outlet cylinder; 604, heat exchange pipe; 605, liquid inlet pipe; 606, liquid outlet pipe; 7, screw type cold water machine; 8, conveying mechanism; 801, piston cylinder; 802, U-shaped frame; 803, driving motor; 804, cam; 805, piston rod; 806, piston; 807, support plate; 808, spring; 809, conveying pipe; 810, rotating rod. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application are described below in detail. Figures 1-9 It should be apparent that the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0034] In the description of the present application, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0035] The utility model provides a kind of wear-resistant steel ball processing cooling device, including cooling box 1, feed plate 2, bearing mechanism 3, the feed plate 2 is installed in the top side of cooling box 1, the bearing mechanism 3 is installed in cooling box 1, cooling box 1 inside holds cooling medium, cooling medium is brine solution, stirring mechanism 5 is installed on the cooling box 1, the bearing mechanism 3 around and bottom are left with gap between cooling box 1, the stirring mechanism 5 is between bearing mechanism 3 and cooling box 1, the stirring mechanism 5 includes first support shell 501, reduction motor 502, first rotating shaft 503, second rotating shaft 508, the first support shell 501 is installed in the lower part of cooling box 1 far from feed plate 2 one end, first support shell 501 bottom is opened, the first rotating shaft 503 is rotatably installed in the lower part inside cooling box 1, first rotating shaft 503 is between cooling box 1 and bearing mechanism 3, first rotating shaft 503 one end passes through cooling box 1 and is rotatably installed on the side wall of first support shell 501, the reduction motor 502 is installed on first support shell 501 and output shaft is connected with the end of first rotating shaft 503, a plurality of stirring blades 504 are uniformly installed on the first rotating shaft 503 inside cooling box 1 in axial and circumferential, the end of cooling box 1 is vertically installed with infusion cylinder 513 by support rod, the bottom and top of infusion cylinder 513 are respectively provided with liquid inlet hole 516 and liquid outlet hole 515, two infusion cylinders 513 on the same side are symmetrically arranged, second support shell 512 is installed on the both sides of the bottom of cooling box 1, the side of two second support shells 512 close to each other is opened, the second rotating shaft 508 is rotatably installed in the inside of second support shell 512, the both ends of second rotating shaft 508 are symmetrically installed with worm 510, two second rotating shafts 508 are installed with second pulley 506 close to the one end of reduction motor 502, two first pulleys 505 are installed on the first rotating shaft 503 inside first support shell 501, two first pulleys 505 are connected with two sides second pulley 506 by belt 507 respectively, transmission rod 511 is rotatably installed in the inside of infusion cylinder 513, the periphery of transmission rod 511 is installed with spiral blade 514, the bottom end of transmission rod 511 extends to the second support shell 512 by passing through cooling box 1, worm gear 509 is installed on the transmission rod 511 inside second support shell 512, the worm gear 509 is meshed with worm 510, the first rotating shaft 503 is rotated by the work of reduction motor 502, the stirring blade 504 on the first rotating shaft 503 is rotated, and the cooling medium in the lower part of cooling box 1 is stirred and mixed, at the same time, the second rotating shaft 508 is rotated by belt 507, the second rotating shaft 508 drives worm 510 to rotate, the worm gear 509 is meshed with worm 510 and drives transmission rod 511 to rotate, the spiral blade 514 on the transmission rod 511 is rotated synchronously, the cooling medium in infusion cylinder 513 moves upwards in infusion cylinder 513 under the action of transmission rod 511 and spiral blade 514, and is discharged through liquid outlet hole 515,The cooling medium in the lower layer of the cooling box 1 can be conveyed upwards, the cooling medium in the upper layer and the cooling medium in the lower layer are mixed, so that the temperature of the cooling medium in the cooling box 1 is kept consistent, the cooling speed of the steel ball is accelerated, and the cooling efficiency of the steel ball is improved.

[0036] The bearing mechanism 3 comprises a bearing box 301, a baffle 302, a first mesh plate 303 and a second mesh plate 310, the bearing box 301 is located in the interior of the cooling box 1, four end portions of the bearing box 301 are provided with connecting plates 305, the bottom of the connecting plate 305 is provided with a guide rod 306, a guide groove matched with the guide rod 306 is formed in the side wall of the cooling box 1, the bearing box 301 is slidably arranged in the guide groove on the cooling box 1 through the guide rod 306, a first through hole 308 is formed in the side wall of the bearing box 301, the first mesh plate 303 and the second mesh plate 310 are obliquely arranged in the interior of the bearing box 301, the first mesh plate 303 is located above the second mesh plate 310, one end of the first mesh plate 303 close to the second mesh plate 310 is provided with a gap with the side wall of the bearing box 301, one end of the second mesh plate 310 away from the first mesh plate 303 is provided with a gap with the side wall of the bearing box 301, the baffle 302 is slidably arranged at the lower portion of the connecting end of the second mesh plate 310 and the bearing box 301, the baffle 302 is inserted into the bearing box 301, the cooling medium in the interior of the cooling box 1 submerges the first mesh plate 303, the cooling medium enters the interior of the bearing box 301 through the first through hole 308, the steel ball contacts the first mesh plate 303 after entering the bearing box 301, and the steel ball rolls downwards along the first mesh plate 303 and then moves to the bottom of the box body through the second mesh plate 310, when the steel ball after cooling needs to be taken out, the connecting plate 305 and the guide rod 306 drive the bearing box 301 to move upwards under the action of external force, the bearing box 301 is finally separated from the cooling box 1, the baffle 302 is pulled, and the steel ball at the bottom of the bearing box 301 is discharged outside the bearing box 301, then the baffle 302 is reset, and the bearing box 301 is arranged in the cooling box 1.

[0037] A plurality of baffle rods 304 are uniformly arranged on the first mesh plate 303 and the second mesh plate 310 in the transverse and longitudinal directions, when the steel ball contacts the baffle rod 304, the steel ball is blocked by the baffle rod 304 and then adjusts the direction to roll downwards, the baffle rod 304 can prolong the time of the steel ball staying on the first mesh plate 303 and the second mesh plate 310, and the steel ball can contact the cooling medium at different positions by adjusting the direction, which is beneficial to the cooling of the steel ball.

[0038] The bottom of the bearing box 301 is inclined, the position of the bottom of the bearing box 301 close to the baffle 302 is lower than the position far from the baffle 302, so as to facilitate the discharge of the steel ball, a plurality of third through holes 311 are arranged at the end of the bottom of the bearing box 301 close to the baffle 302, the third through holes 311 can accelerate the discharge of the cooling medium, and the third through holes 311 will not affect the rolling of the steel ball, and the steel ball can pass through the third through holes 311 and be discharged to the outside of the bearing box 301.

[0039] A plurality of second through holes 309 are arranged on the baffle 302, the second through holes 309 can accelerate the discharge of the cooling medium, a handle 307 is arranged at the end of the baffle 302 away from the bearing box 301, the handle 307 facilitates the holding of the baffle 302 and the movement of the baffle 302, a guide strip 312 is arranged at the bottom of the baffle 302, a groove is arranged on the bearing box 301 and matched with the guide strip 312, the width of the guide strip 312 is smaller than the width of the baffle 302, the guide strip 312 can realize the positioning of the baffle 302 and quickly install the baffle 302 in the bearing box 301.

[0040] A placing groove is arranged at the lower part of the outer wall of the cooling box 1, the placing groove is communicated with the guide groove, a hydraulic oil cylinder 4 is arranged in the placing groove, the top of the hydraulic oil cylinder 4 is inserted with the guide rod 306, when the bearing box 301 moves upward, the guide rod 306 is lifted upward by the hydraulic oil cylinder 4, the bearing box 301 can be quickly separated from the cooling box 1, the labor intensity of workers is reduced, and the work efficiency is improved.

[0041] The cooling box 1 is provided with a heat exchange mechanism 6 close to the stirring mechanism 5, a conveying mechanism 8 is arranged on the side wall of the end of the heat exchange mechanism 6 away from the cooling box 1, a screw type water cooler 7 is arranged on one side of the heat exchange mechanism 6, the heat exchange mechanism 6 comprises a heat exchange box 601, a liquid inlet cylinder 602 and a liquid outlet cylinder 603, the liquid inlet cylinder 602 is arranged on the upper part of one end of the heat exchange box 601, the liquid outlet cylinder 603 is arranged on the lower part of the other end of the heat exchange box 601, a plurality of heat exchange pipes 604 are arranged between the liquid inlet cylinder 602 and the liquid outlet cylinder 603, the liquid inlet cylinder 602 is communicated with the upper part of the cooling box 1 through a liquid inlet pipe 605, the liquid outlet cylinder 603 is communicated with the conveying mechanism 8 through a liquid outlet pipe 606, the screw type water cooler 7 is communicated with the heat exchange box 601, the heat exchange box 601 contains clean water, the screw type water cooler 7 can cool the clean water in the heat exchange box 601, the heat exchange between the clean water in the heat exchange box 601 and the cooling medium in the heat exchange pipes 604 is realized, the heat exchange pipes 604 are in a serpentine shape, so as to increase the contact area with the clean water and improve the work efficiency of heat exchange.

[0042] The conveying mechanism 8 comprises a piston cylinder 801, a U-shaped frame 802, a driving motor 803, a cam 804, the piston cylinder 801 and the U-shaped frame 802 are both mounted on the side wall of the heat exchange box 601, the U-shaped frame 802 is located above the piston cylinder 801, a rotating rod 810 is rotatably mounted between the U-shaped frame 802 and the side wall of the heat exchange box 601, the driving motor 803 is mounted on the U-shaped frame 802 and the output shaft is connected with one end of the rotating rod 810, the cam 804 is mounted on the rotating rod 810, the piston cylinder 801 is slidably provided with a piston 806 inside, a piston rod 805 is provided through the piston cylinder 801, the bottom end of the piston rod 805 is connected with the piston 806, a supporting plate 807 is mounted on the piston rod 805 outside the piston cylinder 801, the spring 808 is arranged around the piston rod 805 between the supporting plate 807 and the piston cylinder 801, the top end of the piston rod 805 abuts against the cam 804 through the spring 808, the lower part of the piston cylinder 801 is communicated with the liquid outlet pipe 606, the bottom end of the piston cylinder 801 is communicated with a conveying pipe 809, the conveying pipe 809 is connected with the cooling box 1 at the end far away from the piston cylinder 801, the one-way valves are mounted inside the conveying pipe 809 and the liquid outlet pipe 606 close to the piston cylinder 801, the one-way valve inside the conveying pipe 809 enables the cooling medium to move only in the direction from the piston cylinder 801 to the cooling box 1, the one-way valve inside the liquid outlet pipe 606 enables the cooling medium to move only in the direction from the liquid outlet cylinder 603 to the piston cylinder 801, the driving motor 803 drives the cam 804 to rotate, the cam 804 is pressed after rotating to press the piston 806, the piston rod 805 can drive the piston 806 to reciprocatingly move up and down along the inside of the piston cylinder 801 under the action of the spring 808, when the piston 806 moves upwards, negative pressure is generated in the piston cylinder 801, the cooling medium in the cooling box 1 sequentially passes through the liquid inlet pipe 605, the liquid inlet cylinder 602, the heat exchange pipe 604, the liquid outlet cylinder 603 and the liquid outlet cylinder 603 to enter the piston cylinder 801, when the cooling medium flows through the liquid inlet cylinder 602, the heat exchange pipe 604 and the liquid outlet cylinder 603, the cold water in the heat exchange box 601 cools the cooling medium, when the piston 806 moves downwards, the cooling medium in the piston cylinder 801 is conveyed to the cooling box 1 through the conveying pipe 809, the cooling circulation of the cooling medium is realized, the temperature of the cooling medium can be reduced, thereby accelerating the cooling speed of the steel ball and improving the working efficiency of the steel ball cooling.

[0043] The above merely illustrates and describes the structure of the present application, and those skilled in the art can make various modifications or supplements to the described specific embodiments or adopt similar ways to replace, as long as the modifications or supplements do not deviate from the structure of the present application or exceed the scope defined by the present application, which shall fall within the protection scope of the present application.

Claims

1. A cooling device for processing wear-resistant steel balls, comprising a cooling box, a feeding plate and a bearing mechanism, the feeding plate is installed on one side of the top of the cooling box, and the bearing mechanism is installed in the cooling box, and the cooling box contains a cooling medium, characterized in that, The cooling box is provided with an agitating mechanism, and gaps are left between the bearing mechanism and the cooling box around and at the bottom of the bearing mechanism.

2. The cooling device for processing wear-resistant steel balls according to claim 1, characterized in that, The agitating mechanism comprises a first supporting shell, a speed reducer motor, a first rotating shaft and a second rotating shaft. The first supporting shell is installed at the lower part of the end of the cooling box away from the feeding plate, and the bottom of the first supporting shell is open. The first rotating shaft is rotatably installed below the inside of the cooling box, and is located between the cooling box and the bearing mechanism. One end of the first rotating shaft penetrates through the cooling box and is rotatably installed on the sidewall of the first supporting shell. The speed reducer motor is installed on the first supporting shell and has an output shaft connected with the end of the first rotating shaft. A plurality of stirring blades are uniformly installed on the first rotating shaft inside the cooling box in the axial and circumferential directions. Liquid conveying cylinders are vertically installed on both sides of the end of the first rotating shaft inside the cooling box through supporting rods. The bottom and top of the liquid conveying cylinder are respectively provided with liquid inlet holes and liquid outlet holes. Two liquid conveying cylinders on the same side are symmetrically arranged. Second supporting shells are installed on both sides of the bottom of the cooling box, and the two second supporting shells are open on the side close to each other. The second rotating shaft is rotatably installed inside the second supporting shell, and the two ends of the second rotating shaft are symmetrically provided with worms. Second pulleys are installed on the ends of the two second rotating shafts close to the speed reducer motor. Two first pulleys are installed on the first rotating shaft inside the first supporting shell, and the two first pulleys are connected with the two second pulleys on the sides through belts. A conveying rod is rotatably installed inside the liquid conveying cylinder, and helical blades are installed on the periphery of the conveying rod. The bottom end of the conveying rod penetrates through the cooling box and extends into the second supporting shell. A worm wheel is installed on the conveying rod inside the second supporting shell, and the worm wheel is meshingly connected with the worm.

3. The cooling device for processing wear-resistant steel balls according to claim 1, characterized in that, The bearing mechanism comprises a bearing box, a baffle, a first mesh plate and a second mesh plate. The bearing box is located inside the cooling box, and connecting plates are installed on the four ends of the bearing box. Guide rods are installed on the bottom of the connecting plates. Guide grooves matched with the guide rods are formed on the sidewall of the cooling box. The bearing box is slidably installed in the guide grooves on the cooling box. First through holes are formed on the sidewall of the bearing box around. The first mesh plate and the second mesh plate are obliquely installed inside the bearing box. The first mesh plate is located above the second mesh plate. The end of the first mesh plate close to the second mesh plate leaves a gap with the sidewall of the bearing box. The end of the second mesh plate away from the first mesh plate leaves a gap with the sidewall of the bearing box. The baffle is slidably installed at the lower part of the end of the second mesh plate connected with the bearing box. The baffle is inserted into the bearing box. The cooling medium inside the cooling box submerges the first mesh plate.

4. The cooling device for processing wear-resistant steel balls according to claim 3, characterized in that, A plurality of baffle rods are uniformly installed on the first mesh plate and the second mesh plate in the horizontal and vertical directions.

5. The cooling device for processing wear-resistant steel balls according to claim 3, characterized in that, The bottom of the bearing box is inclined. The position of the bottom of the bearing box close to the baffle is lower than the position of the bottom of the bearing box away from the baffle. A plurality of third through holes are formed on the end of the bottom of the bearing box close to the baffle.

6. The cooling device for processing wear-resistant steel balls according to claim 3, characterized in that, A plurality of second through holes are formed on the baffle. A handle is installed on the end of the baffle away from the bearing box. A guide strip is installed on the bottom of the baffle. A groove matched with the guide strip is formed on the bearing box. The width of the guide strip is smaller than the width of the baffle.

7. The cooling device for processing wear-resistant steel balls according to claim 3, characterized in that, The lower part of the outer wall of the cooling box is provided with a placing groove, which is communicated with the guide groove, and a hydraulic oil cylinder is installed in the placing groove.

8. The cooling device for processing wear-resistant steel balls according to claim 1, characterized in that, The cooling box is provided with a heat exchange mechanism near one end of the stirring mechanism, a conveying mechanism is installed on the side wall of the other end of the heat exchange mechanism, a screw water chiller is arranged on one side of the heat exchange mechanism, and the heat exchange mechanism comprises a heat exchange box, a liquid inlet cylinder and a liquid outlet cylinder.

9. The cooling device for processing wear-resistant steel balls according to claim 8, characterized in that, The heat exchange pipe is in a serpentine shape.

10. The cooling device for processing wear-resistant steel balls according to claim 8, characterized in that, The conveying mechanism comprises a piston cylinder, a U-shaped frame, a driving motor and a cam. The piston cylinder and the U-shaped frame are both installed on the side wall of the heat exchange box, and the U-shaped frame is located above the piston cylinder. A rotating rod is rotatably installed between the U-shaped frame and the side wall of the heat exchange box. The driving motor is installed on the U-shaped frame and connected with one end of the rotating rod through an output shaft. The cam is installed on the rotating rod. A piston is slidably installed in the piston cylinder. A piston rod is installed through the piston cylinder. The bottom end of the piston rod is connected with the piston. A support plate is installed on the piston rod outside the piston cylinder. A spring is sleeved on the periphery of the piston rod between the support plate and the piston cylinder. The top end of the piston rod is abutted with the cam through the spring. The lower part of the piston cylinder is communicated with the liquid outlet pipe. The bottom end of the piston cylinder is communicated with a conveying pipe. One end of the conveying pipe away from the piston cylinder is connected with the cooling box. A one-way valve is installed in the conveying pipe and the liquid outlet pipe near the piston cylinder. The one-way valve in the conveying pipe allows the cooling medium to move only from the piston cylinder to the cooling box. The one-way valve in the liquid outlet pipe allows the cooling medium to move only from the liquid outlet cylinder to the piston cylinder.

Citation Information

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