Online copper foil slitting equipment

Abstract

The invention discloses online copper foil slitting equipment, and belongs to the technical field of copper foil production and processing.The online copper foil slitting equipment comprises a rack, a slitting mechanism used for copper foil slitting and a positioning guide roller are arranged on the rack, the slitting mechanism comprises a sliding guide roller, and two sliding blocks are arranged on the sliding guide roller in a sliding mode; a four-direction adjusting mechanism is fixed to each sliding block, a slitting knife fixing base is installed at the top of each four-direction adjusting mechanism, and a disc slitting knife is installed on each slitting knife fixing base. The copper foil slitting device can be flexibly adjusted according to copper foils of different specifications, can meet the slitting requirements of the copper foils of various thicknesses and widths, and has wide applicability.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of copper foil production and processing, and particularly relates to a copper foil on-line slitting device. BACKGROUND

[0002] In the copper foil electroplating process, due to the existence of edge effect, more metal copper is deposited at the edge part of the copper foil than at the middle part, thereby causing thick edge phenomenon. This thick edge problem brings many troubles to the subsequent winding and application of the copper foil. On the one hand, the thick edge will cause the copper foil to be unable to be tightly and neatly wound in the winding process, and problems such as wrinkles and deviation are prone to occur, which seriously affects the winding quality and reduces the yield of products. On the other hand, in some application scenarios with extremely high requirements for the uniformity of the thickness of the copper foil, such as lithium battery manufacturing, electronic circuit board and the like, the copper foil with thick edge cannot meet the use requirements, resulting in a decrease in product performance and even failure.

[0003] At present, the industry mainly adopts post-processing or off-line slitting to solve the problem of thick edge of the copper foil. The post-processing has low efficiency, and the processing effect varies from person to person, so it is difficult to ensure the consistency of the quality. The off-line slitting needs to take the copper foil off the production line, and after going through multiple processes, the copper foil is reinstalled on the production line for winding, which not only increases the production cost and time cost, but also easily causes secondary damage to the copper foil in the process of carrying and reinstallation. Therefore, it has important practical significance to develop an on-line slitting device which can realize real-time slitting of the thick edge of the copper foil on the production line and ensure smooth winding of the product.

[0004] Therefore, the application provides a copper foil on-line slitting device. SUMMARY

[0005] The application aims at solving at least one problem in the background art.

[0006] In order to achieve the above-mentioned purpose, the application adopts the following technical scheme. The application provides a copper foil on-line slitting device, which comprises a rack, a slitting mechanism for slitting the copper foil and a positioning guide roller arranged on the rack, the slitting mechanism comprises a sliding guide roller, two sliding blocks are slidingly arranged on the sliding guide roller, a four-way adjusting mechanism is fixed on each sliding block, a slitting knife fixing seat is installed on the top of the four-way adjusting mechanism, and a disc slitting knife is installed on the slitting knife fixing seat.

[0007] Further, the four-way adjusting mechanism comprises left-right moving guide rails fixed on the top of the sliding block, a front-rear moving guide rail is slidingly arranged on the top of the left-right moving guide rail, and a sliding seat is slidingly arranged on the top of the front-rear moving guide rail.

[0008] Furthermore, the left and right moving guide rails and the front and back moving guide rails are provided with a first spiral adjustment mechanism for adjusting the left and right displacement, and the front and back moving guide rails and the sliding seat are provided with a second spiral adjustment mechanism for adjusting the front and back displacement.

[0009] Furthermore, the first spiral adjustment mechanism includes a first mounting plate fixed to the side of the front and rear moving guide rails and a first fixing frame fixed to the side of the left and right moving guide rails. A first micrometer is fixed on the first fixing frame, and the output end of the first micrometer is mounted on the first mounting plate.

[0010] Furthermore, the second screw adjustment mechanism includes a second mounting plate fixed to the side of the sliding seat and a second fixing frame fixed to the side of the front and rear moving guide rails. A second screw micrometer is fixed on the second fixing frame, and the output end of the second screw micrometer is mounted on the second mounting plate.

[0011] Furthermore, a positioning guide roller bracket is fixed to the top of the frame, and the positioning guide roller is mounted on the positioning guide roller bracket.

[0012] Furthermore, a slitting bracket is fixed on the frame, and the slitting mechanism is fixed on the slitting bracket.

[0013] Furthermore, a guide bracket is installed on the frame, and a first guide roller and a second guide roller are installed on the guide bracket.

[0014] Furthermore, a take-up roller is also installed on the frame.

[0015] Furthermore, the positioning guide roller includes a cylinder, an end plate is provided at the upper end of the cylinder, a half shaft is fixed on the end plate, and annular knife grooves are provided on the outer walls of both sides of the cylinder.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0017] 1. This invention effectively solves the problems of wrinkles and misalignment caused by thick edges during winding by precisely cutting the thick edges of copper foil in real time on the production line. This allows the copper foil to be wound tightly and neatly, greatly improving the winding quality and increasing the product yield from 80% to over 95%.

[0018] 2. This invention achieves automated slitting without manual intervention, and the slitting speed is fast, which can match the speed of copper foil electroplating production line. The production efficiency is more than 3 times higher than that of traditional manual processing and offline slitting methods.

[0019] 3. This invention reduces the manpower, material resources, and time costs required for manual processing and offline cutting, while improving the product yield, reducing waste losses, and reducing overall production costs by more than 30%.

[0020] 4. This invention can be flexibly adjusted according to different specifications of copper foil, and can adapt to the slitting needs of copper foil of various thicknesses and widths, thus having wide applicability. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the online copper foil slitting equipment according to an embodiment of the present invention;

[0022] Figure 2 This is a front view of the sliding guide roller and the four-way adjustment mechanism in this invention;

[0023] Figure 3 This is a schematic diagram of the four-way adjustment mechanism in this invention;

[0024] Figure 4 This is a cross-sectional view of the positioning guide roller in this invention.

[0025] In the diagram: 1. Frame; 2. Positioning guide roller bracket; 3. Sliding bracket; 4. Guide bracket; 5. Positioning guide roller; 6. Sliding guide roller; 61. Slider; 7. Four-way adjustment mechanism; 71. Left and right moving guide rail; 72. Front and rear moving guide rail; 73. Sliding seat; 74. First spiral adjustment mechanism; 741. First mounting plate; 742. First fixed frame; 743. First spiral micrometer; 75. Second spiral adjustment mechanism; 751. Second mounting plate; 752. Second fixed frame; 753. Second spiral micrometer; 8. Sliding knife fixing seat; 9. Disc slitting knife; 10. Copper foil; 11. First guide roller; 12. Second guide roller; 13. Rewinding roller; 51. End plate; 52. Half shaft; 53. Cylinder; 54. Annular knife groove. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0027] like Figures 1-4 As shown, this embodiment of the invention provides an online copper foil slitting device, mainly including a frame 1, a slitting mechanism, and a positioning guide roller 5. The frame 1 provides support for the entire device, and a positioning guide roller bracket 2, a slitting bracket 3, and a guide bracket 4 are arranged on it.

[0028] The positioning guide roller 5 is mounted on the positioning guide roller bracket 2, and includes a cylinder 53, an end plate 51, and a half shaft 52. The outer walls on both sides of the cylinder 53 are provided with annular grooves 54 arranged at intervals to provide slitting grooves, which facilitates precise slitting by the disc slitting blade 9 and makes the cut more even.

[0029] The slitting mechanism is mounted on the slitting bracket 3 and includes a sliding guide roller 6. Two sliders 61 are slidably mounted on the sliding guide roller 6, and a four-way adjustment mechanism 7 is fixed on each slider 61. The four-way adjustment mechanism 7 includes a left-right moving guide rail 71, a front-back moving guide rail 72, and a sliding seat 73, which can realize fine adjustment of the slitting blade in four directions: left-right, front-back, and rear-back.

[0030] A first spiral adjustment mechanism 74 is provided between the left-right moving guide rail 71 and the front-back moving guide rail 72 for adjusting left-right displacement; a second spiral adjustment mechanism 75 is provided between the front-back moving guide rail 72 and the sliding seat 73 for adjusting front-back displacement. The first spiral adjustment mechanism 74 includes a first mounting plate 741, a first fixing frame 742, and a first micrometer 743; the second spiral adjustment mechanism 75 includes a second mounting plate 751, a second fixing frame 752, and a second micrometer 753. Through precise adjustment of the micrometer, the slitting position can be finely adjusted to adapt to the slitting requirements of copper foils of different widths and thicknesses.

[0031] A slitting blade holder 8 is mounted on the top of the sliding seat 73, and a disc slitting blade 9 is mounted on the slitting blade holder 8. The disc slitting blade 9 is driven to rotate by a motor, and the speed is adjustable to adapt to different slitting speeds.

[0032] The guide bracket 4 is equipped with a first guide roller 11 and a second guide roller 12 to guide the copper foil 10 to the winding position. The frame 1 is also equipped with a winding roller 13 for winding the slit copper foil.

[0033] During operation, the copper foil 10 is drawn from the electroplating production line, positioned by the positioning guide roller 5, and the disc slitting knife 9 is adjusted to the corresponding annular groove 54 position according to the preset slitting width through the four-way adjustment mechanism 7 to precisely slit the thick edges on both sides of the copper foil. The slit copper foil is then guided to the winding roller 13 for winding by the first guide roller 11 and the second guide roller 12.

[0034] This invention achieves real-time processing of thick edges of copper foil through online slitting, avoiding many drawbacks of traditional manual or offline slitting, and significantly improving production efficiency and product quality.

[0035] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An online copper foil slitting device, characterized in that, The machine includes a frame (1), on which a slitting mechanism for slitting copper foil (10) and a positioning guide roller (5) are provided. The slitting mechanism includes a sliding guide roller (6), on which two sliders (61) are slidably arranged. Each slider (61) is fixed with a four-way adjustment mechanism (7). A slitting knife fixing seat (8) is installed on the top of the four-way adjustment mechanism (7), and a disc slitting knife (9) is installed on the slitting knife fixing seat (8).

2. The online copper foil slitting equipment as described in claim 1, characterized in that, The four-way adjustment mechanism (7) includes a left and right moving guide rail (71) fixed on the top of the slider (61), a front and back moving guide rail (72) slidably disposed on the top of the left and right moving guide rail (71), and a sliding seat (73) slidably disposed on the top of the front and back moving guide rail (72).

3. The online copper foil slitting equipment as described in claim 2, characterized in that, The left and right moving guide rail (71) and the front and back moving guide rail (72) are provided with a first spiral adjustment mechanism (74) for adjusting the left and right displacement, and the front and back moving guide rail (72) and the sliding seat (73) are provided with a second spiral adjustment mechanism (75) for adjusting the front and back displacement.

4. The online copper foil slitting equipment as described in claim 3, characterized in that, The first spiral adjustment mechanism (74) includes a first mounting plate (741) fixed on the side of the front and rear moving guide rail (72) and a first fixing frame (742) fixed on the side of the left and right moving guide rail (71). A first micrometer (743) is fixed on the first fixing frame (742), and the output end of the first micrometer (743) is mounted on the first mounting plate (741).

5. The online copper foil slitting equipment as described in claim 3, characterized in that, The second screw adjustment mechanism (75) includes a second mounting plate (751) fixed on the side of the sliding seat (73) and a second fixing bracket (752) fixed on the side of the front and rear moving guide rail (72). A second screw micrometer (753) is fixed on the second fixing bracket (752), and the output end of the second screw micrometer (753) is mounted on the second mounting plate (751).

6. The online copper foil slitting equipment as described in claim 1, characterized in that, The top of the frame (1) is fixed with a positioning guide roller bracket (2), and the positioning guide roller (5) is installed on the positioning guide roller bracket (2).

7. The online copper foil slitting equipment as described in claim 1, characterized in that, A slitting bracket (3) is fixed on the frame (1), and the slitting mechanism is fixed on the slitting bracket (3).

8. The online copper foil slitting equipment as described in claim 1, characterized in that, A guide bracket (4) is installed on the frame (1), and a first guide roller (11) and a second guide roller (12) are installed on the guide bracket (4).

9. The online copper foil slitting equipment as described in claim 1, characterized in that, A take-up roller (13) is also installed on the frame (1).

10. The online copper foil slitting equipment as described in claim 1, characterized in that, The positioning guide roller (5) includes a cylinder (53), an end plate (51) is provided at the upper end of the cylinder (53), a half shaft (52) is fixed on the end plate (51), and annular knife grooves (54) are provided on the outer walls of both sides of the cylinder (53).

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