Data acquisition device suitable for mountain photovoltaic digital twinborn disaster resistance simulation
By introducing a chassis, a support mechanism, and a drive mechanism into the mountain photovoltaic digital twin disaster mitigation simulation device, the automated docking and orderly storage of wire harnesses are achieved, solving the problem of unstable wire harness connections and improving the efficiency of digital modeling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-03-27
AI Technical Summary
The existing mountain photovoltaic digital twin disaster mitigation simulation device lacks an effective limiting structure when connecting wire harnesses, which makes the wire harnesses easy to stack and affects their use. It cannot achieve automated docking of multiple wire harnesses, which affects digital modeling operations.
The system employs a chassis housing, a load-bearing mechanism, an adjustment mechanism, and a drive mechanism. It achieves automated docking and orderly storage of wire harnesses through components such as a tightening motor, output rod, extension rod, and connecting sleeve. It utilizes components such as a stepper motor, drive gear, and support guide ring for rapid position adjustment, and combines load-bearing arms and limiting holes to fix the wire harness.
It enables automated docking and orderly storage of wire harnesses, avoiding tangling and stacking, improving the efficiency of digital modeling operations, and adapting to the wire harness docking needs of various sampling devices.
Smart Images

Figure CN121751530A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of disaster resistance simulation devices, in particular to a data acquisition device suitable for mountain photovoltaic digital twin disaster resistance simulation. BACKGROUND
[0002] With the transformation of global energy structure to clean energy, solar energy as a renewable and pollution-free high-quality energy, its development and utilization scale continues to expand, photovoltaic power station as the core carrier of solar energy conversion and utilization, in addition to the scale layout in the plain area, the mountainous area has become an important area for photovoltaic power station construction due to rich solar energy resources and large land use potential, which plays a key supporting role in improving the proportion of clean energy and achieving the "double carbon" goal.
[0003] However, the topography of mountainous areas has significant complexity, with large terrain slope, significant elevation difference, uneven physical and mechanical properties of rock-soil body, and diverse micro-topography, and is easily affected by superimposed extreme meteorological disasters (such as strong typhoons, heavy rainstorms, persistent snowstorms, and thunderstorms) and geological disasters (such as landslides, collapses, and mudslides), posing serious challenges to the safe and stable operation of mountain photovoltaic power stations. When disasters occur, not only can they cause core equipment failures such as photovoltaic component fragmentation, support deformation, and inverter damage, but also can lead to power transmission line interruptions and foundation engineering instability, causing large-scale power outages and significant economic losses, and even threatening the safety of surrounding personnel. Therefore, conducting disaster resistance simulation and risk warning for mountain photovoltaic power stations, identifying disaster hazards in advance, optimizing disaster resistance design, and developing precise emergency plans are core requirements for ensuring the safe operation of mountain photovoltaic power stations.
[0004] The existing mountain photovoltaic digital twin disaster resistance simulation device needs to rely on a computer host and other equipment for digital simulation modeling. During digital simulation modeling, it needs to rely on a computer and other equipment that can be connected with external sensors and other equipment through a wiring harness. When connecting the wiring harness, due to the variety of samples needed to be collected and the need to replace different sampling equipment for use, manual disassembly of the wiring harness of different areas and different sensors is required, and then the wiring harness is assembled on the interface of the computer to realize assembly connection. However, this connection method lacks effective limiting structure for the connected wiring harness after use, which can easily cause mutual stacking and affect subsequent use. Moreover, it cannot realize automatic docking of multiple wiring harnesses, affecting normal digital modeling work. SUMMARY
[0005] Therefore, the present application provides a data acquisition device suitable for mountain photovoltaic digital twin disaster-resistant simulation, which mainly solves the technical problem that when connecting the wire harness, the sample to be collected is diverse, different sampling equipment needs to be replaced for use, and the wire harness of different areas and different sensors needs to be manually disassembled and then assembled on the interface of the computer to realize assembly and connection.
[0006] To achieve the above-mentioned purpose, the present application adopts the following technical scheme: a data acquisition device suitable for mountain photovoltaic digital twin disaster-resistant simulation, comprising a case shell, a bearing mechanism is installed on the rear side of the case shell, an adjusting mechanism is also installed on the rear side of the case shell, a driving mechanism is installed on the outer side of the case shell, the driving mechanism is fixedly connected with an assembly mechanism on the outer side, the driving mechanism is used to drive the assembly mechanism to rotate, the adjusting mechanism is used to press and cover the assembly mechanism, the bearing mechanism comprises a back plate, mounting holes, fixed pins, a control terminal, a tightening motor, an output rod, an extension rod, guide grooves, a connecting sleeve, guide blocks and a tightening wheel, the mounting holes are arranged at the inner four corners of the back plate and the rear end of the case shell, the fixed pins are connected between the back plate and the case shell from the rear to the front, the control terminal is fixedly connected to the front end of the case shell, the control terminal is used for data transmission, the tightening motor is fixedly arranged at the front end of the back plate, the output rod is fixedly arranged on the output shaft of the tightening motor, the extension rod is fixedly arranged at one end of the output rod, the guide grooves are arranged on the outer wall of the extension rod, the connecting sleeve is slidingly arranged on the outer wall of the extension rod, the guide blocks are arranged in four, the four guide blocks are annularly arranged and fixedly arranged on the inner wall of the connecting sleeve, the connecting sleeve is slidingly arranged on the outer side of the extension rod through the guide blocks, and the tightening wheel is fixedly arranged at one end of the connecting sleeve.
[0007] By adopting the above technical scheme, the case shell is stably assembled through the back plate, the mounting holes (arranged at the inner four corners of the back plate and the rear end of the case shell) and the fixed pins (connected between the back plate and the case shell from the rear to the front); the control terminal at the front end of the case shell ensures data transmission; the tightening motor at the front end of the back plate drives the output rod and the extension rod to rotate, the guide grooves on the outer wall of the extension rod cooperate with the four guide blocks on the inner wall of the connecting sleeve, so that the connecting sleeve slides along the extension rod, and finally drives the tightening wheel at one end of the connecting sleeve to rotate, thereby providing a bearing basis and power support for subsequent wire harness docking.
[0008] Further, the adjusting mechanism comprises a wire harness connector, a connecting sleeve, a push rod and a push plate, the wire harness connector is fixedly arranged at the rear end of the back plate, the wire harness connector is electrically connected with the control terminal, an outer thread is formed on the outer wall of the wire harness connector, the connecting sleeve is rotatably arranged on the outer wall of the wire harness connector, a longitudinal slot is formed at the rear end of the back plate, the push rod is longitudinally arranged, the push rod is fixedly arranged in the longitudinal slot at the rear end of the back plate, and the top end of the push plate is fixedly connected with the bottom end of the push rod.
[0009] By adopting the above technical scheme, the wire harness connector at the rear end of the back plate is electrically connected with the control terminal, the outer thread on the outer wall of the wire harness connector is matched with the inner wall of the connecting sleeve, and the connecting sleeve can rotate on the outer wall of the wire harness connector; the longitudinal slot is formed at the rear end of the back plate, the longitudinally arranged push rod is fixed in the longitudinal slot, and the push plate is slidably arranged in the longitudinal slot, which not only provides a matching interface for the wire harness butt joint, but also cooperates with the subsequent structure to limit the assembly mechanism.
[0010] Further, the driving mechanism comprises a stepping motor, a driving gear, a support guide ring and a guide tooth piece, the stepping motor is fixedly arranged at the front end of the back plate, the driving gear is fixedly arranged on the outer wall of the output shaft of the stepping motor, the driving gear is located at the rear side of the back plate, an annular slot is formed at the rear side of the back plate, the support guide ring is rotatably arranged at the rear end of the back plate, and the guide tooth piece is annularly arranged and fixedly arranged on the outer wall of the support guide ring.
[0011] By adopting the above technical scheme, the outer wall of the output shaft of the stepping motor at the front end of the back plate is fixedly arranged with the driving gear, and the driving gear is located at the rear side of the back plate; the annular slot is formed at the rear side of the back plate, the support guide ring is rotatably arranged at the rear end of the back plate, the annularly arranged guide tooth piece is fixedly arranged on the outer wall of the support guide ring, and the basic rotating installation structure of the driving mechanism is constructed, thereby providing a stable support carrier for the rotation adjustment of the assembly mechanism.
[0012] Further, the guide tooth piece is in transmission with the driving gear, and the stepping motor and the driving gear jointly constitute a rotating driving structure for the support guide ring and the guide tooth piece.
[0013] By adopting the above technical scheme, the outer wall of the wire connector of the assembly mechanism is provided with an outer thread, the connecting sleeve can be connected with the wire harness connector; the control mechanism is installed in the cabinet shell, the control screen of the control mechanism is fixedly arranged at the front end of the cabinet shell, and the heat dissipation grooves are formed on the outer wall of the cabinet shell, which not only realizes the precise butt joint of the external wire harness and the wire harness connector, but also facilitates the operation personnel to operate through the control screen, and at the same time, the heat dissipation grooves guarantee the heat dissipation during the operation of the device, thereby improving the overall operation stability.
[0014] Further, the driving mechanism further comprises an extension guide rail, an unfolding push rod and an unfolding arm, the extension guide rail is provided with four, the four extension guide rails are fixedly arranged in an annular array at one end of the support guide ring, the inside of the extension guide rail is provided with a sliding groove, the unfolding push rod is fixedly arranged in the sliding groove of the extension guide rail, and the unfolding arm is also slidingly arranged in the extension guide rail.
[0015] By adopting the above technical scheme, the guide tooth piece of the outer wall of the support guide ring is meshed and transmitted with the driving gear on the output shaft of the stepping motor, the stepping motor and the driving gear jointly constitute a driving structure, and the support guide ring and the guide tooth piece can be stably rotated to accurately transmit power for position adjustment of the assembly mechanism.
[0016] Further, one end of the unfolding arm is fixedly connected with the unfolding push rod, the unfolding push rod is used for pushing the unfolding arm to move along the sliding groove in the extension guide rail, and one end of the unfolding arm is fixedly connected with the assembly mechanism.
[0017] By adopting the above technical scheme, the support guide ring is fixedly arranged with four extension guide rails in an annular array at one end, the sliding groove is arranged in the inside of the extension guide rail, the unfolding push rod is fixedly arranged in the sliding groove, and the unfolding arm is slidingly arranged in the extension guide rail, so that the extension function of the driving mechanism is expanded, and a flexible and movable mounting support structure is provided for the assembly mechanism.
[0018] Further, the assembly mechanism comprises a support sleeve ring, a guide rail, a bearing arm and a guide block, the main body of the support sleeve ring is in an annular structure, the support sleeve ring is fixedly connected with the four unfolding arms, the guide rail is provided with four, the four guide rails are fixedly arranged in an annular array in the support sleeve ring, the inside of the guide rail is provided with a sliding groove, and the guide block is fixedly arranged on the outside of the bearing arm.
[0019] By adopting the above technical scheme, one end of the unfolding arm is fixedly connected with the unfolding push rod in the sliding groove of the extension guide rail, the unfolding push rod can push the unfolding arm to move along the sliding groove of the extension guide rail, one end of the unfolding arm is fixedly connected with the assembly mechanism, the extension and movement of the assembly mechanism are realized, and the distance between the assembly mechanism and the butt joint component can be flexibly adjusted.
[0020] Further, the bearing arm is slidingly arranged in the guide rail through the guide block, and the assembly mechanism further comprises a spring rod and a top guide block, one end of the spring rod is fixedly arranged at the bottom end of the guide block, and the other end of the spring rod is fixedly arranged in the longitudinal groove of the guide rail.
[0021] By adopting the above technical scheme, the support ring (mainly in a ring structure) of the assembly mechanism is fixedly connected with the four spread-out supporting arms, the annular array in the support ring fixes the four guide rails, the sliding groove is arranged in the guide rail, the guide sliding block is fixed on the outside of the supporting arm, and the supporting arm slides in the guide rail through the guide sliding block, thereby providing multi-directional stable sliding guide for the supporting arm and adapting to the wiring harness installation requirements in different directions.
[0022] Further, the spring rod is used to promote the reset of the supporting arm and the guide sliding block, the top guide block is fixedly arranged at one end of the supporting arm, the assembly mechanism further comprises an external wiring harness, a wire connector and a limiting hole, a through hole is arranged in the supporting arm, the external wiring harness is fixedly arranged in the supporting arm, the wire connector is fixedly arranged at one end of the external wiring harness, and the limiting hole is arranged at one end of the supporting arm, and the limiting hole is used to install the bolt abutting against the external wiring harness.
[0023] By adopting the above technical scheme, one end of the spring rod of the assembly mechanism is fixed to the bottom end of the guide sliding block on the outside of the supporting arm, and the other end is fixed in the longitudinal groove of the guide rail, so that the reset of the supporting arm and the guide sliding block after sliding can be promoted; the top guide block is fixed at one end of the supporting arm, thereby improving the convenience of repeated use of the assembly mechanism and the accuracy of sliding adjustment.
[0024] Further, an outer thread is arranged on the outer wall of the wire connector and is used to connect the wire connector with the wiring harness connector through the connecting sleeve, and the inside of the case shell is provided with a control mechanism, which comprises a control screen and a heat dissipation groove.
[0025] By adopting the above technical scheme, a through hole is arranged in the supporting arm of the assembly mechanism, the external wiring harness is fixed in the through hole, the wire connector is fixed at one end of the external wiring harness, a limiting hole is arranged at one end of the supporting arm, the limiting hole can be abutted against the external wiring harness through the installation of the bolt, the external wiring harness is fixed in an orderly manner, the wiring harness is prevented from being loose and stacked, and the reliability of the wiring harness connection is ensured.
[0026] Through the above technical scheme, the data acquisition device suitable for mountain photovoltaic digital twin disaster-resistant simulation has at least the following beneficial effects:
[0027] Compared with the prior art, the data acquisition device suitable for mountain photovoltaic digital twin disaster-resistant simulation is provided with a tightening motor, an output rod, an extension rod and a connecting sleeve, and through the transmission cooperation of the tightening motor, the output rod and the extension rod and the sliding cooperation of the guide groove and the guide block, the connecting sleeve can be driven to move and rotate precisely by the rotation of the extension rod and the guidance of the guide groove, so that the device can replace manual operation by mechanical transmission to automatically connect the external wiring harness of different sampling equipment.
[0028] Compared with the prior art, the data acquisition device suitable for mountain photovoltaic digital twin disaster resistance simulation is characterized in that the bearing arm, the limiting hole, the external wiring harness and other components are arranged, the external wiring harness can be regularly arranged through the bearing arm and fixed and limited by the bolt to avoid loose stacking, and the device can orderly accommodate the connected wiring harness through the mechanical structure to prevent mutual entanglement and affect subsequent use.
[0029] Compared with the prior art, the data acquisition device suitable for mountain photovoltaic digital twin disaster resistance simulation is characterized in that the bearing arm, the limiting hole, the external wiring harness and other components are arranged, the external wiring harness can be regularly arranged through the bearing arm and fixed and limited by the bolt to avoid loose stacking, and the device can orderly accommodate the connected wiring harness through the mechanical structure to prevent mutual entanglement and affect subsequent use. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 The present application provides a front side view structure schematic diagram of a data acquisition device suitable for mountain photovoltaic digital twin disaster resistance simulation after splitting;
[0031] Figure 2 The present application provides a rear side view structure schematic diagram;
[0032] Figure 3 The present application provides a back plate and control terminal combination structure schematic diagram;
[0033] Figure 4 The present application provides an extension guide rail and expansion push rod combination structure schematic diagram;
[0034] Figure 5 The present application provides a bearing arm and guide block combination structure schematic diagram;
[0035] Figure 6 The present application provides a right side view structure schematic diagram;
[0036] Figure 7 The present application provides a front view structure schematic diagram;
[0037] Figure 8 The present application provides a Figure 3 The present application provides an enlarged structure schematic diagram at A.
[0038] In the figure: 1, case shell; 101, control screen; 1011, heat dissipation groove; 2, back plate; 201, mounting hole; 2011, fixing bolt; 2012, control terminal; 2013, screwing motor; 2014, output rod; 2015, extension rod; 2016, guide groove; 2017, connecting sleeve; 2018, guide block; 2019, screwing wheel; 3, wire harness connector; 301, connecting screw sleeve; 3011, pressure covering push rod; 3012, pressure covering push plate; 4, stepping motor; 401, driving gear; 4011, support guide ring; 4012, guide gear; 4013, extension guide rail; 4014, unfolding push rod; 4015, unfolding support arm; 5, support sleeve ring; 501, guide rail; 5011, bearing support arm; 5012, guide slider; 5013, spring rod; 5014, top guide block; 5015, external wire harness; 5016, wire connector; 5017, limiting hole. DETAILED DESCRIPTION
[0039] The application will be further described below in conjunction with the specific embodiments, wherein the drawings are only used for exemplary illustration, the representations are only schematic diagrams, not physical diagrams, and cannot be understood as the limitation of the application. In order to better illustrate the specific embodiments of the application, some components of the drawings will be omitted, enlarged or reduced, and it can be understood by those skilled in the art that some known structures and their descriptions in the drawings can be omitted. Based on the specific embodiments in the application, all other specific embodiments obtained by those skilled in the art without creative labor are within the protection scope of the application.
[0040] In the description of the application, it should be noted that the terms "front", "back", "upper", "lower" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the application.
[0041] In the description of the application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0042] REFERENCE Figures 1-8The application provides a data acquisition device suitable for mountain photovoltaic digital twin disaster resistance simulation, which comprises a case shell 1, a bearing mechanism is installed at the rear side of the case shell 1, an adjusting mechanism is also installed at the rear side of the case shell 1, a driving mechanism is installed at the outer side of the case shell 1, an assembling mechanism is fixedly connected to the outer side of the driving mechanism, the driving mechanism is used for driving the assembling mechanism to rotate, the adjusting mechanism is used for pressing the assembling mechanism, the bearing mechanism comprises a back plate piece 2, mounting holes 201, fixed pins 2011, a control terminal 2012, a screwing motor 2013, an output rod 2014, an extension rod 2015, guide grooves 2016, a connecting sleeve 2017, guide blocks 2018 and a screwing wheel 2019, the mounting holes 201 are arranged at the inner four corner positions of the back plate piece 2 and the rear end four corner positions of the case shell 1, the fixed pins 2011 are connected between the back plate piece 2 and the case shell 1 from the rear to the front, the control terminal 2012 is fixedly connected to the front end of the case shell 1 and is used for data transmission, the screwing motor 2013 is fixedly arranged at the front end of the back plate piece 2, the output rod 2014 is fixedly arranged on the output shaft of the screwing motor 2013, the extension rod 2015 is fixedly arranged at one end of the output rod 2014, the guide grooves 2016 are arranged on the outer wall of the extension rod 2015, the connecting sleeve 2017 is slidingly arranged on the outer wall of the extension rod 2015, the four guide blocks 2018 are annularly arranged and fixedly arranged on the inner wall of the connecting sleeve 2017, the connecting sleeve 2017 is slidingly arranged on the outer side of the extension rod 2015 through the guide blocks 2018, and the screwing wheel 2019 is fixedly arranged at one end of the connecting sleeve 2017 and is used for being driven by the screwing motor 2013 to rotate, and the screwing wheel 2019 is in contact with the connecting sleeve 301.
[0043] The adjusting mechanism comprises a wire harness connector 3, the connecting sleeve 301, a pressing push rod 3011 and a pressing push plate 3012, the wire harness connector 3 is fixedly arranged at the rear end of the back plate piece 2, the wire harness connector 3 is electrically connected with the control terminal 2012, an outer thread matched with the inner wall of the connecting sleeve 301 is formed in the outer wall of the wire harness connector 3, the connecting sleeve 301 is rotationally arranged on the outer wall of the wire harness connector 3, a longitudinal groove is formed in the rear end of the back plate piece 2, the pressing push rod 3011 is longitudinally arranged, the pressing push rod 3011 is fixedly arranged in the longitudinal groove in the rear end of the back plate piece 2, and the top end of the pressing push plate 3012 is fixedly connected with the bottom end of the pressing push rod 3011.
[0044] The driving mechanism comprises a stepping motor 4, a driving gear 401, a support guide ring 4011 and a guide tooth piece 4012, the stepping motor 4 is fixedly arranged at the front end of the back plate 2, the driving gear 401 is fixedly arranged on the outer wall of the output shaft of the stepping motor 4, the driving gear 401 is located at the rear side of the back plate 2, the rear side of the back plate 2 is provided with an annular groove, the support guide ring 4011 is rotationally arranged at the rear end of the back plate 2, and the guide tooth piece 4012 is annularly arranged and fixedly arranged on the outer wall of the support guide ring 4011.
[0045] The guide tooth piece 4012 is in transmission with the driving gear 401, and the stepping motor 4 and the driving gear 401 jointly constitute a rotation driving structure for the support guide ring 4011 and the guide tooth piece 4012.
[0046] The driving mechanism further comprises an extension guide rail 4013, an unfolding push rod 4014 and an unfolding branch arm 4015, the extension guide rail 4013 is provided with four parts, the four extension guide rails 4013 are annularly arranged and fixedly arranged at one end of the support guide ring 4011, the inside of the extension guide rail 4013 is provided with a sliding groove, the unfolding push rod 4014 is fixedly arranged in the sliding groove of the extension guide rail 4013, and the unfolding branch arm 4015 is also slidingly arranged in the extension guide rail 4013.
[0047] One end of the unfolding branch arm 4015 is fixedly connected with the unfolding push rod 4014, the unfolding push rod 4014 is used for driving the unfolding branch arm 4015 to move along the sliding groove in the extension guide rail 4013, and one end of the unfolding branch arm 4015 is fixedly connected with an assembling mechanism.
[0048] The assembling mechanism comprises a support sleeve ring 5, a guide rail 501, a bearing branch arm 5011 and a guide sliding block 5012, the main body of the support sleeve ring 5 is in an annular structure, the support sleeve ring 5 is fixedly connected with the four unfolding branch arms 4015, the guide rail 501 is provided with four parts, the four guide rails 501 are annularly arranged and fixedly arranged in the support sleeve ring 5, the inside of the guide rail 501 is provided with a sliding groove, and the guide sliding block 5012 is fixedly arranged on the outer side of the bearing branch arm 5011.
[0049] The bearing branch arm 5011 is slidingly arranged in the guide rail 501 through the guide sliding block 5012, the assembling mechanism further comprises a spring rod 5013 and a top guide block 5014, one end of the spring rod 5013 is fixedly arranged at the bottom end of the guide sliding block 5012, and the other end of the spring rod 5013 is fixedly arranged in the longitudinal groove of the guide rail 501.
[0050] The spring rod 5013 is used to promote the reset of the bearing support arm 5011 and the guide slider 5012, the top guide block 5014 is fixedly arranged at one end of the bearing support arm 5011, the assembly mechanism further comprises an external wiring harness 5015, a wiring head 5016 and a limiting hole 5017, the bearing support arm 5011 is internally provided with a through hole, the external wiring harness 5015 is fixedly arranged in the bearing support arm 5011, the wiring head 5016 is fixedly arranged at one end of the external wiring harness 5015, one end of the bearing support arm 5011 is provided with the limiting hole 5017, and the limiting hole 5017 is used to install a bolt abutting against the external wiring harness 5015.
[0051] The outer wall of the wiring head 5016 is provided with external threads and is used to be connected with the wiring connector 3 through the connecting sleeve 301, the inside of the case shell 1 is provided with a control mechanism, the control mechanism comprises a control screen 101 and a heat dissipation groove 1011, the control screen 101 is fixedly arranged at the front end of the case shell 1, and the heat dissipation groove 1011 is arranged on the outer wall of the case shell 1.
[0052] Working principle: the staff operates the fixing bolt 2011, the fixing bolt 2011 sequentially passes through the mounting holes 201 in the four corners of the inside of the back plate 2 and the mounting holes 201 in the four corners of the rear end of the case shell 1 from back to front, the back plate 2 and the case shell 1 are firmly connected into one through the threaded cooperation of the fixing bolt 2011 and the mounting hole 201, so as to guarantee the stability of the overall structure of the device and provide a stable installation foundation for the operation of subsequent parts; then the control terminal 2012 at the front end of the case shell 1 is started, after the control terminal 2012 is started, it immediately establishes electrical connection with the electric parts such as the tightening motor 2013, the stepping motor 4, the pressing push rod 3011 and the unfolding push rod 4014 in the device, sends initial detection signals to the parts, confirms that the parts are in a normal standby state, and provides control instruction transmission and data interaction support for subsequent stages of action.
[0053] When the wire harness butt joint preparation is needed, the control terminal 2012 sends a start instruction to the tightening motor 2013, and the tightening motor 2013 starts after receiving the instruction. The output shaft of the tightening motor 2013 starts to rotate and generates a driving force, which is directly transmitted to the output rod 2014 fixedly connected with the output shaft, driving the output rod 2014 to rotate synchronously. Since the extension rod 2015 is fixedly connected with one end of the output rod 2014, the rotation of the output rod 2014 will further drive the extension rod 2015 to rotate along its axis. When the extension rod 2015 rotates, the tightening wheel 2019 drives the connecting sleeve 301 to rotate inwards, and the guide groove 2016 formed on the outer wall of the connecting sleeve 301 cooperates with the four guide blocks 2018 fixedly arranged on the inner wall of the connecting sleeve 2017. The guide blocks 2018 slide in the guide groove 2016, which not only restricts the circumferential rotation freedom of the connecting sleeve 2017, but also guides the connecting sleeve 2017 to slide smoothly along the axis of the extension rod 2015. Since the tightening wheel 2019 is fixedly connected with one end of the connecting sleeve 2017, the sliding of the connecting sleeve 2017 and the rotation of the extension rod 2015 will jointly drive the tightening wheel 2019 to move axially and rotate circumferentially synchronously, so that the tightening wheel 2019 moves to a position close to the subsequent wire harness butt joint area, providing auxiliary power support for the subsequent tightening and fixing of the wire head 5016 and the wire harness connector 3.
[0054] After the tightening wheel 2019 is in place, the control terminal 2012 sends a turning and rotating speed instruction to the stepping motor 4. After receiving the instruction, the stepping motor 4 starts to rotate its output shaft at a set speed and direction, driving the drive gear 401 fixedly arranged on the outer wall of the output shaft to rotate synchronously. Since the drive gear 401 is located on the back side of the back plate 2 and is in meshing engagement with the guide tooth member 4012 arranged in an annular array on the outer wall of the support guide ring 4011, the rotation of the drive gear 401 will drive the guide tooth member 4012 through the tooth transmission, and then drive the support guide ring 4011 to rotate smoothly along the annular track in the annular groove formed on the back side of the back plate 2. When the support guide ring 4011 rotates, it will drive the four extension rails 4013 arranged in an annular array at one end of the support guide ring 4011 to rotate synchronously. By adjusting the orientation of the extension rails 4013, the extension rails 4013 can be aligned with the wire harness interfaces of different sampling devices, so as to adapt the position adjustment of the subsequent assembly mechanism to the wire harness layout requirements of different sampling devices.
[0055] After the extension guide rail 4013 is turned to the position, the control terminal 2012 sends a stretching instruction to the unfolding push rod 4014, the unfolding push rod 4014 is fixed in the sliding groove inside the extension guide rail 4013, and after receiving the instruction, the push rod body of the unfolding push rod 4014 extends or shrinks along the axis of the sliding groove; since the unfolding branch arm 4015 is fixedly connected with one end of the unfolding push rod 4014, and the unfolding branch arm 4015 is slidingly arranged in the extension guide rail 4013, the extension and contraction action of the unfolding push rod 4014 directly pushes or pulls the unfolding branch arm 4015 to move axially along the sliding groove of the extension guide rail 4013; when the unfolding branch arm 4015 moves, the support sleeve ring 5 fixedly connected therewith moves synchronously, the support sleeve ring 5 is of an annular structure, and the four guide rails 501 fixedly arranged in the annular structure inside the support sleeve ring 5 also adjust the front and back positions together with the support sleeve ring 5; the guide slider 5012 is slidingly arranged in the sliding groove inside the guide rail 501, and the guide slider 5012 is fixedly connected with the outer side of the bearing branch arm 5011, so that the movement of the guide rail 501 drives the bearing branch arm 5011 to move synchronously through the guide slider 5012, and finally makes the terminal block 5016 at one end of the bearing branch arm 5011 accurately move to a position aligned with the wire harness connector 3 at the rear end of the back plate 2, so as to ensure that the terminal block 5016 and the wire harness connector 3 can be accurately connected;
[0056] After the terminal block 5016 is aligned with the wire harness connector 3, the control terminal 2012 sends a pressing instruction to the pressing push rod 3011, the pressing push rod 3011 is fixed in the longitudinal groove at the rear end of the back plate 2, and after receiving the instruction, the push rod body of the pressing push rod 3011 extends downward along the longitudinal groove; the top end of the pressing push plate 3012 is fixedly connected with the bottom end of the pressing push rod 3011, and the pressing push plate 3012 is slidingly arranged in the longitudinal groove of the back plate 2, so that the extension action of the pressing push rod 3011 drives the pressing push plate 3012 to move towards the assembly mechanism, until one side of the pressing push plate 3012 is in close contact with the outer wall of the support sleeve ring 5, the support sleeve ring 5 is limited from shaking during the connection process by the pressing push plate 3012 applying transverse pressure on the support sleeve ring 5, and then the terminal block 5016 on the bearing branch arm 5011 is ensured to always be aligned with the wire harness connector 3, avoiding misalignment caused by vibration during connection;
[0057] After the pressure covering limiting position is completed, the control terminal 2012 controls the rotation of the connecting sleeve 301 (when the connecting sleeve 301 rotates, the friction generated between the connecting sleeve 301 and the outer wall of the connecting sleeve 301 drives the connecting sleeve 301 to rotate by the rotation of the tightening wheel 2019; when the connecting sleeve 301 is connected with the connecting head 5016, the inner thread of the connecting sleeve 301 rotates along the outer thread of the connecting head 5016, and at the same time, the distance between the connecting sleeve 301 and the connecting head 5016 becomes smaller until the connecting sleeve 301 is mostly sleeved on the outer wall of the connecting head 5016, so that the connecting sleeve 301 rotates while moving in a circular motion and rotates towards one side of the connecting head 5016), the connecting sleeve 301 is arranged on the outer wall of the wire harness connector 3 and is provided with an inner thread matched with the outer thread of the outer wall of the wire harness connector 3, and the outer wall of the connecting head 5016 is also provided with an outer thread, so that the connecting sleeve 301 is threadedly connected with the wire harness connector 3 and the connecting head 5016 when rotating, and the connecting head 5016 gradually approaches and is tightly connected with the wire harness connector 3 with the continuous rotation of the connecting sleeve 301, so as to realize the electrical conduction between the external wire harness 5015 and the control terminal 2012; at this time, the external wire harness 5015 is arranged in the through hole in the bearing arm 5011, and the worker installs a bolt in the limiting hole 5017 at one end of the bearing arm 5011, and after the bolt is tightened, one end of the bolt abuts against the outer wall of the external wire harness 5015 to fix the external wire harness 5015 in the through hole of the bearing arm 5011, so as to prevent the external wire harness 5015 from loosening or shifting during use and ensure the stability of data transmission;
[0058] When the wire harness needs to be replaced or disassembled, the control terminal 2012 first sends a reset command, the worker loosens the bolt in the limiting hole 5017, and the external wire harness 5015 is fixed; then the connecting sleeve 301 is rotated in the opposite direction, gradually separating from the threaded connection with the terminal 5016 and the wire harness connector 3, so that the terminal 5016 and the wire harness connector 3 are separated; then the rod body of the push rod 3011 is retracted, driving the push plate 3012 to return to the initial position along the transverse slot, and the push plate 3012 is retracted. The support sleeve 5 is pressed and positioned; the rod body of the expansion push rod 4014 is retracted, pulling the expansion arm 4015 along the sliding groove of the extension guide rail 4013 to move towards the support guide ring 4011, and the support sleeve 5, the guide rail 501, and the bearing arm 5011 also return to the initial position; the step motor 4 is reversely rotated, driving the drive gear 401 to reversely transmit, and the guide gear 4012 is reversely rotated, so that the support guide ring 4011 returns to the initial angle, and the extension guide rail 4013 also returns to the initial orientation; the tightening motor 2013 is reversely operated, the output shaft drives the output rod 2014 and the extension rod 2015 to reversely rotate, the connecting sleeve 2017 is retracted along the extension rod 2015 under the cooperation of the guide groove 2016 and the guide block 2018, and the tightening wheel 2019 is also reset; at the same time, one end of the spring rod 5013 is fixed to the bottom end of the guide block 5012, and the other end is fixed in the longitudinal slot of the guide rail 501. During the resetting of the bearing arm 5011, the spring rod 5013 releases the elastic potential energy, pushes the guide block 5012 along the longitudinal slot of the guide rail 501, and ensures that the bearing arm 5011 returns to the initial state completely, preparing for the next wire harness docking operation;
[0059] During the entire working process, the control mechanism inside the case shell 1 continuously operates, the control screen 101 is fixed to the front end of the case shell 1, and the worker can check the running state of each component, the wiring progress and the data transmission through the control screen 101, and send adjustment instructions to the control terminal 2012 according to the actual needs; the heat dissipation groove 1011 opened on the outer wall of the case shell 1 can timely discharge the heat generated during the operation of the device, avoid the failure of each component due to overheating, and ensure the long-term stable operation of the device;
[0060] If different types of sampling device wire harnesses need to be docked, different parameters can be set through the control screen 101, the control terminal 2012 will adjust the rotation angle of the step motor 4, the extension length of the expansion push rod 4014, and the rotation speed of the tightening motor 2013 according to the set parameters, so that the assembly mechanism can quickly adapt to the docking requirements of different wire harnesses, without frequent manual adjustment of component positions, greatly improving the efficiency and accuracy of wire harness docking;
[0061] After the stable docking of the terminal 5016 and the wire harness connector 3 is completed, and the external wire harness 5015 is fixed through the limiting hole 5017 of the bearing arm 5011 and the bolt, the device formally cuts into the core data collection link of the mountain photovoltaic disaster resistance simulation. At this time, the external wire harness 5015 fixed by the assembly mechanism can accurately connect the key monitoring equipment of the whole mountain photovoltaic power station, including the monitoring device for capturing extreme weather disaster signals, which can track sudden strong winds, concentrated rainfall, snow accumulation and other weather changes in the mountains in real time, and also includes the detection component for sensing geological risks, which can sensitively capture the subtle displacement of the soil on the slope and the abnormal change of the slope angle, and can also connect the equipment state monitoring components of the photovoltaic power station itself, and real-time master the stress and vibration of the photovoltaic panel, support and other core equipment in the complex environment;
[0062] The control terminal 2012 will rely on stable wire harness connection to centrally receive and orderly integrate these on-site information from different monitoring dimensions, and then synchronize the information to the mountain photovoltaic digital twin platform at a stable transmission rhythm according to the needs of disaster resistance simulation. These real scene data automatically collected by the device without manual operation interference are the basis for the digital twin platform to build accurate models. The platform can restore the terrain undulations, equipment layout density, and surrounding geological structure characteristics of the mountain photovoltaic power station according to these information, and then provide a "digital basement" that fits the actual situation for subsequent disaster simulation;
[0063] During the disaster resistance simulation process, the digital twin platform can accurately deduce the influence process of different disaster types on the power station based on the real on-site feedback transmitted by the device: for example, simulate how strong wind acts on photovoltaic supports in different slope areas, analyze how rainfall penetrates the soil to cause changes in slope stability, or judge the pressure transmission path of snow accumulation on photovoltaic components. The heat dissipation groove 1011 on the outer wall of the case shell 1 always maintains efficient heat dissipation to ensure that the core components such as the control terminal 2012, the stepping motor 4, and the tightening motor 2013 do not overheat during continuous data collection and transmission, and to ensure the stability of the entire data link, providing solid hardware support for continuous and reliable scene data required for disaster resistance simulation, and helping to accurately identify disaster hazards and develop scientific disaster resistance solutions in the future;
[0064] When the device completes all simulation operations, turn off the control terminal 2012, disconnect the power supply of each component, check whether each component is reset in place, and ensure that the device is in a safe standby state so that it can be quickly started next time.
[0065] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A data acquisition device suitable for mountain photovoltaic digital twin disaster mitigation simulation, characterized in that, The device includes a chassis housing (1), characterized in that: a bearing mechanism and an adjustment mechanism are installed on the rear side of the chassis housing (1), a drive mechanism is installed on the outer side of the chassis housing (1), an assembly mechanism is fixedly connected to the outer side of the drive mechanism, the drive mechanism is used to drive the assembly mechanism to rotate, the adjustment mechanism is used to press the assembly mechanism, and the bearing mechanism includes a back plate (2), a control terminal (2012), a tightening motor (2013), an output rod (2014), an extension rod (2015), a guide groove (2016), and a connecting sleeve. The casing (1) consists of a tube (2017), a guide block (2018), and a tightening wheel (2019). A control terminal (2012) is fixedly connected to the front end of the casing (1). The tightening motor (2013) is fixedly mounted on the front end of the back plate (2). The output rod (2014) is fixedly mounted on the output shaft of the tightening motor (2013). The extension rod (2015) is fixedly mounted on one end of the output rod (2014). The guide groove (2016) is formed on the outer wall of the extension rod (2015). The connecting sleeve (2017) is also present. The guide block (2018) is slidably disposed on the outer wall of the extension rod (2015). There are four guide blocks (2018) arranged in a circular array and fixedly disposed on the inner wall of the connecting sleeve (2017). The connecting sleeve (2017) is slidably disposed on the outer side of the extension rod (2015) via the guide blocks (2018). The tightening wheel (2019) is fixedly disposed at one end of the connecting sleeve (2017). The tightening motor (2013) is used to drive the tightening wheel (2019) to rotate. The adjustment mechanism includes a wire harness connector. The head (3) and the connecting sleeve (301) are fixedly disposed at the rear end of the back plate (2). The wire harness connector (3) is electrically connected to the control terminal (2012). The outer wall of the wire harness connector (3) is provided with an external thread that matches the inner wall of the connecting sleeve (301). The connecting sleeve (301) is rotatably disposed on the outer wall of the wire harness connector (3). The tightening wheel (2019) contacts the connecting sleeve (301). The assembly mechanism is provided with an external wire harness (5015) for docking with the wire harness connector (3).
2. The data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 1, characterized in that, Mounting holes (201) are provided at the four corners inside the back plate (2) and at the four corners at the rear end of the chassis housing (1). Fixing bolts (2011) pass through the back plate (2) from back to front and connect with the chassis housing (1). The adjustment mechanism also includes a pressing push rod (3011) and a pressing push plate (3012). A longitudinal groove is provided at the rear end of the back plate (2). The pressing push rod (3011) is arranged longitudinally. The pressing push rod (3011) is fixedly installed in the longitudinal groove at the rear end of the back plate (2). The top end of the pressing push plate (3012) is fixedly connected to the bottom end of the pressing push rod (3011).
3. The data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 1, characterized in that: The driving mechanism includes a stepper motor (4), a drive gear (401), a support guide ring (4011), and a guide gear (4012). The stepper motor (4) is fixedly mounted on the front end of the back plate (2). The drive gear (401) is fixedly mounted on the outer wall of the output shaft of the stepper motor (4). The drive gear (401) is located on the rear side of the back plate (2). An annular groove is provided on the rear side of the back plate (2). The support guide ring (4011) is rotatably mounted on the rear end of the back plate (2). The guide gear (4012) is fixedly mounted in an annular array on the outer wall of the support guide ring (4011).
4. A data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 3, characterized in that: The guide gear (4012) meshes with the drive gear (401) for transmission, and the stepper motor (4) and the drive gear (401) together form a rotation drive structure for the support guide ring (4011) and the guide gear (4012).
5. A data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 1, characterized in that: The driving mechanism also includes an extension guide rail (4013), an unfolding push rod (4014), and an unfolding support arm (4015). There are four extension guide rails (4013), which are fixedly arranged in a circular array at one end of the support guide ring (4011). The extension guide rail (4013) has a sliding groove inside. The unfolding push rod (4014) is fixedly arranged in the sliding groove of the extension guide rail (4013), and the unfolding support arm (4015) is also slidably arranged in the extension guide rail (4013).
6. A data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 5, characterized in that: One end of the unfolding support arm (4015) is fixedly connected to the unfolding push rod (4014). The unfolding push rod (4014) is used to push the unfolding support arm (4015) to move along the slide groove in the extension guide rail (4013). One end of the unfolding support arm (4015) is fixedly connected to an assembly mechanism.
7. A data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 6, characterized in that: The assembly mechanism includes a support collar (5), a guide rail (501), a support arm (5011), and a guide slider (5012). The main body of the support collar (5) is a ring structure, and the support collar (5) is fixedly connected to the four unfolding arms (4015). There are four guide rails (501), and the four guide rails (501) are fixedly arranged in a ring array inside the support collar (5). The guide rails (501) have grooves inside, and the guide slider (5012) is fixedly arranged on the outside of the support arm (5011).
8. A data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 7, characterized in that: The supporting arm (5011) is slidably disposed in the guide rail (501) via the guide slider (5012). The assembly mechanism also includes a spring rod (5013) and a top guide block (5014). One end of the spring rod (5013) is fixedly disposed at the bottom end of the guide slider (5012), and the other end of the spring rod (5013) is fixedly disposed in the longitudinal groove of the guide rail (501).
9. A data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 8, characterized in that: The spring rod (5013) is used to facilitate the reset of the bearing arm (5011) and the guide slider (5012). The top guide block (5014) is fixedly installed at one end of the bearing arm (5011). The assembly mechanism also includes a connector (5016) and a limiting hole (5017). A through hole is opened inside the bearing arm (5011). The external wiring harness (5015) is fixedly installed inside the bearing arm (5011). The connector (5016) is fixedly installed at one end of the external wiring harness (5015). A limiting hole (5017) is opened at one end of the bearing arm (5011). The limiting hole (5017) is used to install bolts that abut against the external wiring harness (5015).
10. A data acquisition device for mountain photovoltaic digital twin disaster mitigation simulation according to claim 9, characterized in that: The outer wall of the connector (5016) is provided with an external thread and is used to connect to the wire harness connector (3) through the connecting sleeve (301). The inside of the chassis housing (1) is equipped with a control mechanism, which includes a control panel (101) and a heat dissipation groove (1011). The control panel (101) is fixedly set at the front end of the chassis housing (1), and the heat dissipation groove (1011) is opened on the outer wall of the chassis housing (1).