Novel fabricated building structure

Abstract

The novel fabricated building structure comprises a cement bottom plate, steel bar frames, heat preservation layers and an inorganic stone grinding plate, the inorganic stone grinding plate is arranged at the bottom, a plurality of heat preservation layers are arranged on the inorganic stone grinding plate at equal intervals, a plurality of steel bar frames are fixed between the heat preservation layers, and the bottoms of the steel bar frames are fixed to the inorganic stone grinding plate. Compared with the prior art, the construction method has the advantages that the construction time is shortened, and the construction efficiency is improved; scale economy can be achieved, the cost of a single component is reduced, and meanwhile labor and material waste of site construction is reduced; the waste of materials and the generation of wastes are better controlled, the influence on the environment is reduced, the energy efficiency of the building is favorably improved, and the energy consumption is reduced; the size and specification of the component can be customized according to actual requirements to adapt to different building design and function requirements; consistency and reliability of components are high, and quality problems possibly occurring in site construction are reduced.

Description

Technical Field

[0001] This invention relates to the field of construction, specifically to a novel prefabricated building structure and its manufacturing method. Background Technology

[0002] Traditional building structures typically require on-site concrete pouring or the use of precast concrete slabs, resulting in long construction times, high costs, and significant environmental impacts. To address these issues, this invention proposes a novel prefabricated building structure. This structure employs a modular design, facilitating rapid assembly and disassembly, while also exhibiting good environmental performance. Summary of the Invention

[0003] The purpose of this invention is to provide a new type of prefabricated building structure, which has the characteristics of rapid assembly, convenient disassembly, environmental protection and energy saving.

[0004] To solve the above-mentioned technical problems, the technical solution provided by the present invention is as follows: a novel prefabricated building structure, comprising a cement base slab, a steel reinforcement frame, an insulation layer, and an inorganic terrazzo slab. The inorganic terrazzo slab is set at the bottom, and multiple insulation layers with the same spacing are provided on the inorganic terrazzo slab. Multiple steel reinforcement frames are fixed between the insulation layers. The bottom of the steel reinforcement frames is fixed to the inorganic terrazzo slab, and a whole cement base slab is poured on top of the steel reinforcement frames. The gap structure between the cement base slab and the inorganic terrazzo slab is formed by pouring concrete.

[0005] The advantages of this invention compared with the prior art are: 1) Rapid construction: Due to the use of prefabricated components, only assembly is required on site, which greatly shortens the construction time and improves construction efficiency;

[0006] 2) Cost savings: Precast components are produced in factories, which can achieve economies of scale, reduce the cost of individual components, and reduce the waste of labor and materials during on-site construction;

[0007] 3) Environmental protection and energy conservation: The production process of prefabricated components allows for better control of material waste and waste generation, reducing environmental impact. Furthermore, the use of insulation layers helps improve building energy efficiency and reduce energy consumption.

[0008] 4) Flexibility and Customizability: Components can be customized in size and specifications according to actual needs, adapting to different architectural designs and functional requirements. The color and style of inorganic terrazzo slabs can also be selected according to the design, providing more design possibilities;

[0009] 5) Quality control: The quality of prefabricated components in the factory is easier to control, which can ensure the consistency and reliability of the components and reduce the quality problems that may occur during on-site construction;

[0010] 6) Easy to maintain and disassemble: Prefabricated structures are easy to disassemble and maintain, facilitating later modifications and upgrades, and extending the service life of the building;

[0011] 7) Expandability: Adjacent prefabricated building structures can be extended and connected by concrete pouring, allowing the building to be expanded as needed, increasing the building's adaptability and flexibility.

[0012] 8) Seismic performance: The use of steel reinforcement can improve the seismic performance of buildings, especially in earthquake-prone areas, where this structural design can provide better safety.

[0013] 9) Reduce on-site construction noise and dust: Since most components are prefabricated in the factory, on-site construction activities are reduced, thereby reducing construction noise and dust pollution;

[0014] 10) Improve construction safety: Reduce on-site construction activities, which can reduce safety risks during construction and protect the lives of workers.

[0015] Furthermore, inorganic terrazzo slabs are made from stones of different colors.

[0016] Furthermore, the insulation layer is fixed to the surface of the inorganic terrazzo slab with cement.

[0017] Furthermore, the specifications of the cement base slab, inorganic terrazzo slab, number of insulation layers, and number of steel reinforcement frames are customized according to the actual situation.

[0018] Furthermore, the inorganic terrazzo slab is connected and fixed to the foundation surface by concrete pouring.

[0019] Furthermore, adjacent prefabricated building structures can be extended and connected by pouring concrete. Attached Figure Description

[0020] Figure 1 This is a structural schematic diagram of a novel prefabricated building structure according to the present invention.

[0021] Figure 2 This is a schematic diagram showing the connection between a cement base plate and an inorganic terrazzo plate in a novel prefabricated building structure according to the present invention.

[0022] Figure 3 This is a schematic diagram showing the connection between the insulation layer and the inorganic terrazzo board in a novel prefabricated building structure according to the present invention.

[0023] As shown in the figure: 1. Cement base slab, 2. Steel reinforcement frame, 3. Insulation layer, 4. Inorganic terrazzo slab. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings.

[0025] In specific implementations of this invention, such as Figures 1 to 3As shown, the inorganic terrazzo slab 4 is set at the bottom, and multiple insulation layers 3 with the same spacing are provided on the inorganic terrazzo slab 4. Multiple steel bars 2 are fixed between the insulation layers 3. The bottom of the steel bars 2 is fixed on the inorganic terrazzo slab 4, and a whole cement base slab 1 is poured on the top of the steel bars 2. The gap structure between the cement base slab 1 and the inorganic terrazzo slab 4 is formed by pouring concrete.

[0026] In one embodiment of the present invention, such as Figures 1 to 3 As shown, the inorganic terrazzo slab 4 is made of stone of different colors to meet different design requirements and aesthetic effects.

[0027] In one embodiment of the present invention, such as Figures 1 to 3 As shown, the insulation layer 3 is fixed to the upper surface of the inorganic terrazzo board 4 with cement to enhance the stability of the structure and the insulation effect.

[0028] In one embodiment of the present invention, such as Figures 1 to 3 As shown, the specifications of cement base slab 1, inorganic terrazzo slab 4, insulation layer 3, and steel reinforcement frame 2 are customized according to actual conditions to meet different building needs.

[0029] In one embodiment of the present invention, such as Figures 1 to 3 As shown, the inorganic terrazzo slab 4 is connected and fixed to the foundation surface by concrete pouring to ensure the stability of the structure.

[0030] In one embodiment of the present invention, such as Figures 1 to 3 As shown, adjacent prefabricated building structures can be extended and connected by concrete pouring to facilitate the expansion and renovation of the building.

[0031] In one embodiment of the present invention, such as Figures 1 to 3 As shown, the prefabricated building structure in this embodiment can be manufactured through the following steps:

[0032] 1. According to the design drawings, prefabricate inorganic terrazzo slab 4, steel reinforcement frame 2 and cement base slab 1;

[0033] 2. Lay inorganic terrazzo slabs 4 on the foundation and install insulation layer 3 and steel reinforcement frame 2 on them;

[0034] 3. Pour a cement base slab 1 on the top of the steel frame 2 and fill the gap between the cement base slab 1 and the inorganic terrazzo slab 4.

[0035] 4. As needed, the prefabricated modular building structure is connected and fixed to the foundation surface by concrete pouring;

[0036] Fifth, adjacent prefabricated building structures can be extended and connected by concrete pouring to form a larger building.

[0037] In one embodiment of the present invention, such as Figures 1 to 3 As shown, this building structure is constructed using a matching mold for casting. The bottom of the mold is a vibrating platform that vibrates the cast concrete structure, dislodging air bubbles and making the concrete structure more stable, durable, and safer. According to customized requirements, inorganic terrazzo slabs 4 are made using white cement. Colored stones (such as red, black, white, yellow, etc., which can be selected according to needs) are mixed into the inorganic terrazzo slabs 4. Multiple insulation layers 3 are cast and fixed on the inorganic terrazzo slabs 4. Multiple steel reinforcement frames 2 are installed between the insulation layers 3. The steel reinforcement frames 2 support the top cement base slab 1 and provide rigid support for the space structure between the cement base slab 1 and the inorganic terrazzo slabs 4, improving the overall rigidity, durability, and stability of the building. Above the mold is a tray used to cast the cement base slab 1 with concrete. The bottom of the cement base slab 1 is connected and fixed to the top of the steel reinforcement frames 2. After the concrete casting between the cement base slab 1 and the steel reinforcement frames 2 is completed and dried, the tray can be removed.

[0038] In one embodiment of the present invention, such as Figures 1 to 3 As shown, this building structure can be used not only for the exterior walls of buildings, but also for the construction of interior walls. The interior wall structure only requires the removal of the insulation layer 3.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A novel prefabricated building structure, comprising a cement base slab (1), a steel reinforcement frame (2), an insulation layer (3), and an inorganic terrazzo slab (4), characterized in that: The inorganic terrazzo slab (4) is set at the bottom, and multiple insulation layers (3) with the same spacing are provided on the inorganic terrazzo slab (4). Multiple steel bars (2) are fixed between the insulation layers (3). The bottom of the steel bars (2) is fixed on the inorganic terrazzo slab (4), and a whole cement base plate (1) is poured on the top of the steel bars (2). The gap structure between the cement base plate (1) and the inorganic terrazzo slab (4) is formed by pouring concrete.

2. The novel prefabricated building structure according to claim 1, characterized in that: The inorganic terrazzo slab (4) is made from stone of different colors.

3. The novel prefabricated building structure according to claim 1, characterized in that: The insulation layer (3) is fixed to the upper surface of the inorganic terrazzo board (4) by cement.

4. The novel prefabricated building structure according to claim 1, characterized in that: The specifications of the cement base plate (1), the inorganic terrazzo plate (4), the quantity of the insulation layer (3), and the quantity of the steel reinforcement frame (2) are customized according to the actual situation.

5. A novel prefabricated building structure according to claim 1, characterized in that: The inorganic terrazzo slab (4) is connected and fixed to the foundation surface by concrete pouring.

6. A novel prefabricated building structure according to claim 1, characterized in that: The adjacent prefabricated building structures can be extended and connected by pouring concrete.

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