Aluminum profile and machining system and machining method thereof

Abstract

The invention relates to the field of aluminum profile machining, in particular to an aluminum profile and a machining system and method thereof. The aluminum profile comprises two hollow square rods, the two hollow square rods are oppositely arranged front and back, and the opposite faces of the two hollow square rods are each fixedly provided with two clamping plates. An aluminum profile machining system comprises a side baffle, a lower baffle is fixed to the lower end of the side baffle, a lifting sleeve is vertically connected to the upper portion of the side baffle in a sliding mode, a first hydraulic cylinder is fixed to the lifting sleeve, the movable end of the first hydraulic cylinder is fixed to the side baffle, and a square column is fixed to the lifting sleeve. The aluminum profile machining method comprises the steps that S1, the two hollow square rods are arranged front and back, and the positions of the two hollow square rods are fixed; s2, gluing operation is conducted on the inner sides of the clamping plates on the two hollow square rods; s3, a plastic strip is inserted between the two hollow square rods, so that the plastic strip is arranged among the four clamping plates; and S4, the four clamping plates are pressed into the four strip-shaped grooves in the plastic strip through the four pressing wheels correspondingly.

Description

Technical Field

[0001] This invention relates to the field of aluminum profile processing, and more specifically to an aluminum profile and its processing system and method. Background Technology

[0002] Thermally broken aluminum profiles are a common material used in building doors and windows, offering thermal insulation, sound insulation, and waterproofing. Their main feature is the thermal insulation layer that separates the aluminum profile into inner and outer parts, effectively improving its thermal insulation performance. Thermally broken aluminum profiles are typically made of aluminum alloy profiles and thermal insulation materials, usually connected by adhesive. However, over time, this adhesive connection can weaken and separate, necessitating a solution to address the issue of unstable connection between the aluminum alloy profile and the thermal insulation material. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, the present invention provides an aluminum profile and its processing system and method, the beneficial effect of which is that it can easily process a thermally broken aluminum profile with a stable combination of plastic strip and aluminum profile.

[0004] An aluminum profile includes a hollow square bar, two hollow square bars are arranged opposite each other, two clamps are fixed on the opposite surfaces of the two hollow square bars, and a clamping groove is formed between the two opposite clamps. The front and rear ends of a plastic strip are respectively inserted into the two clamping grooves. Two strip-shaped grooves are provided on the upper and lower sides of the plastic strip, and each clamp is pressed into multiple strip-shaped grooves.

[0005] An aluminum profile processing system includes a side baffle, a lower baffle fixed to the lower end of the side baffle, a lifting sleeve vertically slidably connected to the upper part of the side baffle, a hydraulic cylinder fixed on the lifting sleeve, the movable end of the hydraulic cylinder fixed on the side baffle, and a square column fixed on the lifting sleeve.

[0006] A method for processing aluminum profiles, the method comprising the following steps:

[0007] S1: Set the two hollow square bars one in front of the other, and fix the positions of the two hollow square bars;

[0008] S2: Apply adhesive to the inside of the clamps on the two hollow square bars;

[0009] S3: Insert the plastic strip between the two hollow square bars so that the plastic strip is positioned between the four clamps;

[0010] S4: The four clamping plates are pressed into the four grooves on the plastic strip by the four pressure rollers;

[0011] S5: Air dry the two hollow square rods so that the plastic strip is bonded between the two hollow square rods, and then use the two hollow square rods and the plastic strip to form an aluminum profile. Attached Figure Description

[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0013] Figure 1 A flowchart of an aluminum profile processing method;

[0014] Figure 2 A schematic diagram of the aluminum profile processing system and the aluminum profile structure;

[0015] Figure 3 Schematic diagram of aluminum profile structure Figure 1 ;

[0016] Figure 4 Schematic diagram of aluminum profile structure Figure 2 ;

[0017] Figure 5 Schematic diagram of the aluminum profile processing system Figure 1 ;

[0018] Figure 6 Schematic diagram of the aluminum profile processing system Figure 2 ;

[0019] Figure 7 This is a schematic diagram of the base structure;

[0020] Figure 8 Schematic diagram of the side baffle and plate base Figure 1 ;

[0021] Figure 9 Schematic diagram of the side baffle and plate base Figure 2 ;

[0022] Figure 10 This is a schematic diagram of the horizontal bar structure.

[0023] In the diagram: hollow square rod 101; irregular part 102; plastic strip 103; clamping plate 104; strip groove 105;

[0024] Base 201; Track rod 202; Slide rail 203; Column 204; Positioning pin 205;

[0025] Side baffle 301; fixed base 302; lower baffle 303; square column 304; lifting sleeve 305;

[0026] Plate base 401; slider 402; sliding hole 403; pressure post 404; boss 405;

[0027] 501. Horizontal bar; 502. Side frame; 503. Upright column; 504. Pressure roller; 505. Sponge; 506. Sponge frame; 507. Circular rib; 508. Portal frame; 509. Handle. Detailed Implementation

[0028] like Figure 2-4 As shown, this example achieves a stable and secure bond between the plastic strip and the aluminum profile. The aluminum profile includes hollow square rods 101, with two hollow square rods 101 arranged opposite each other. Two clamping plates 104 are integrally formed on the opposite surfaces of the two hollow square rods 101, forming a clamping groove between the two clamping plates 104. The front and rear ends of the plastic strip 103 are respectively inserted into the two clamping grooves. Two strip-shaped grooves 105 are provided on the upper and lower sides of the plastic strip 103, and each clamping plate 104 is pressed into multiple strip-shaped grooves 105. The insertion of the plastic strip 103 between the two clamping plates 104 on the hollow square rod 101 facilitates the connection between the plastic strip 103 and the hollow square rod 101. By pressing and deforming the clamping plates 104, the clamping plates 104 are pressed into the strip-shaped grooves 105, thereby locking the clamping plates 104 and the plastic strip 103 into the grooves, preventing separation and ensuring a stable and secure bond between the plastic strip and the aluminum profile.

[0029] like Figure 3-4 As shown;

[0030] Each hollow square rod 101 has an irregular portion 102 on its upper side. The irregular portion 102 is not a plane, and multiple connecting grooves are provided on the irregular portion 102 to connect the aluminum profile with external components. For example, glass can be inserted into the irregular portion 102 to make the glass of the aluminum alloy window frame.

[0031] like Figure 8-9 As shown, this example can achieve the effect of clamping and fixing the hollow square rod 101.

[0032] The aluminum profile processing system includes a side baffle 301, with a lower baffle 303 welded to its lower end. A lifting sleeve 305 is vertically slidably connected to the upper part of the side baffle 301. A hydraulic cylinder is connected to the lifting sleeve 305 by screws, and the movable end of the hydraulic cylinder is connected to the side baffle 301 by screws. A square column 304 is welded to the lifting sleeve 305. The hollow square rod 101 is placed on the lower baffle 303, so that the side of the hollow square rod 101 is in contact with the side baffle 301. Then, the lifting sleeve 305 is driven to move downward, causing the square column 304 to move downward and approach the hollow square rod 101, facilitating the clamping and fixing of the hollow square rod 101.

[0033] like Figure 8-9 As shown, this example can achieve the effect of clamping the hollow square rod 101 by pressing multiple pressure columns 404 at different positions on the irregular part 102.

[0034] Because a boss 405 is slidably connected to the square column 304, and a fastening screw is threaded onto the boss 405, and a plate seat 401 is welded to the lower side of the boss 405, and multiple sliding holes 403 are provided on the plate seat 401 from left to right, with a pressure post 404 slidably connected to each sliding hole 403, the boss 405 can slide back and forth on the square column 304 to adjust the front and back position of the plate seat 401, and multiple sliders 402 can slide back and forth on multiple sliding holes 403 to adjust their front and back positions, thus allowing manual adjustment of the front and back positions of multiple pressure posts 404. When clamping the hollow square rod 101, it is necessary to adjust the position of the hollow square rod 101 without... The regular part 102 is positioned facing upwards. Since the irregular part 102 is not a plane, it is not easy to clamp the hollow square rod 101 by directly clamping it onto the irregular part 102. In this case, the front and rear positions of the multiple pressure pillars 404 can be adjusted so that the multiple pressure pillars 404 are pressed into the grooves on the irregular part 102 respectively. This makes it convenient for the multiple pressure pillars 404 to press on the irregular part 102 at different positions to clamp the hollow square rod 101, thereby solving the problem that the irregular part 102 is not a plane and it is not easy to clamp the hollow square rod 101 by directly clamping it onto the irregular part 102.

[0035] like Figure 7-9 As shown, this example can achieve the effect of firmly clamping the hollow square rod 101 by adjusting the left and right positions of multiple side baffles 301 as needed.

[0036] The aluminum profile processing system also includes two track rods 202, which are arranged opposite each other. Each baffle 301 is welded with a fixing seat 302. Multiple baffles 301 are provided, and they are slidably connected to the corresponding track rods 202 through their fixing seats 302. Each fixing seat 302 is threaded with a fastening screw. Multiple side baffles 301 can be provided on both the front and rear track rods 202, thereby supporting and clamping the hollow square rod 101. The left and right positions of the multiple side baffles 301 can be easily adjusted, allowing for stable clamping of the hollow square rod 101 as needed.

[0037] like Figure 7 As shown, this example allows for the convenient installation of multiple side baffles 301 onto the track rod 202.

[0038] Since the aluminum profile processing system also includes a base 201, each of the four corners of the base 201 is provided with a column 204. The two ends of one track rod 202 are respectively inserted between the two columns 204 located on the front side, and the two ends of the other track rod 202 are respectively inserted between the two columns 204 located on the rear side. The upper part of the column 204 is connected to a positioning pin 205, which passes through the track rod 202 and the column 204 to fix the track rod 202 on the column 204. The four columns 204 support the two track rods 202. After the track rod 202 is pulled out, it can be easily removed. At this time, multiple side baffles 301 can be easily installed on the track rod 202.

[0039] like Figure 7 As shown, this example allows for easy removal of the hollow square rod 101.

[0040] Since the base 201 has slide rails 203 at both ends, the lower end of each column 204 is slidably connected to the corresponding slide rail 203. The four corners of the base 201 are connected to hydraulic cylinders 2 by screws. The movable end of the hydraulic cylinder 2 is connected to the corresponding column 204 by screws. The four hydraulic cylinders 2 drive the four columns 204 to slide back and forth on the corresponding slide rails 203, which facilitates the adjustment of the front and rear positions of the two track rods 202, and thus the adjustment of the front and rear positions of the multiple side baffles 301. When it is necessary to remove the hollow square rod 101, it is convenient to separate the multiple side baffles 301 and remove the hollow square rod 101.

[0041] like Figure 7 and 10 As shown, this example can achieve the effect of pressing the four clamps 104 into the four strip grooves 105 on the plastic strip 103 respectively.

[0042] A side frame 502 is screwed to the middle right side of the base 201. A horizontal rod 501 is slidably connected to both the upper and lower ends of the side frame 502. A handle 509 is welded between the right ends of the two horizontal rods 501. A column 503 is vertically slidably connected to the left end of each horizontal rod 501. A portal frame 508 is welded to the opposite ends of the two columns 503. Pressure rollers 504 are rotatably connected to both the front and rear ends of each portal frame 508. An annular ridge 507 is integrally formed on each of the two pressure rollers 504. A hydraulic cylinder 3 is screwed to the horizontal rod 501. The movable end of the hydraulic cylinder 3 is screwed to the corresponding portal frame 508. The handle 509 allows manual control of the two horizontal rods 501 to slide left and right on the side frame 502, thereby driving the two portal frames 508. The hydraulic cylinder 3 controls the column 503 to slide on the horizontal bar 501, and then controls the vertical sliding of the portal frame 508, and then controls the pressure rollers 504 on the portal frame 508 to slide up and down. The plastic strip 103 is inserted between the two hollow square bars 101, so that the plastic strip 103 is set between the four clamping plates 104. Then, the four pressure rollers 504 are driven to press against the four clamping plates 104 respectively, so that the four annular edges 507 press against the four strip grooves 105 respectively, and then press the four clamping plates 104 into the four strip grooves 105 on the plastic strip 103 respectively, and press the clamping plates 104 tightly on the plastic strip 103, so that the clamping plates 104 are stuck into the strip grooves 105, preventing the clamping plates 104 and the plastic strip 103 from separating.

[0043] like Figure 10 As shown, this example demonstrates how to evenly spread the glue between the four plywood 104 plates.

[0044] Since the left end of the upper flat rod 501 is connected to the sponge frame 506 by screws, and the lower end of the sponge frame 506 is glued to the sponge 505, after applying glue to the inside of the clamps 104 on the two hollow square rods 101, the flat rod 501 can be driven to move left and right, and then the sponge frame 506 and the sponge 505 can be driven to move between the four clamps 104, thereby spreading the glue between the four clamps 104 evenly, and then the sponge frame 506 can be removed from the flat rod 501.

[0045] A method for processing aluminum profiles, the method comprising the following steps:

[0046] S1: Set the two hollow square rods 101 one in front of the other, and fix the positions of the two hollow square rods 101;

[0047] S2: Apply adhesive to the inside of the clamping plate 104 on the two hollow square bars 101;

[0048] S3: Insert the plastic strip 103 between the two hollow square rods 101, so that the plastic strip 103 is positioned between the four clamps 104;

[0049] S4: The four clamping plates 104 are pressed into the four strip grooves 105 on the plastic strip 103 by the four pressure rollers 504;

[0050] S5: Air dry the two hollow square rods 101 so that the plastic strip 103 is bonded between the two hollow square rods 101, and form an aluminum profile by using the two hollow square rods 101 and the plastic strip 103.

Claims

1. An aluminum profile, comprising a hollow square rod (101), characterized in that: Two hollow square rods (101) are arranged opposite each other. Two clamping plates (104) are fixed on the opposite surfaces of the two hollow square rods (101). A clamping groove is formed between the two opposite clamping plates (104). The front and rear ends of the plastic strip (103) are respectively inserted into the two clamping grooves. Two strip-shaped grooves (105) are provided on the upper and lower sides of the plastic strip (103). Each clamping plate (104) is pressed into multiple strip-shaped grooves (105).

2. The aluminum profile according to claim 1, characterized in that: Each of the hollow square bars (101) has an irregular portion (102) on its upper side.

3. An aluminum profile processing system, comprising a side baffle (301), characterized in that: The lower end of the side baffle (301) is fixed with a lower baffle (303), and the upper part of the side baffle (301) is vertically slidably connected with a lifting sleeve (305). A hydraulic cylinder is fixed on the lifting sleeve (305), and the movable end of the hydraulic cylinder is fixed on the side baffle (301). A square column (304) is fixed on the lifting sleeve (305).

4. The aluminum profile processing system according to claim 3, characterized in that: A boss (405) is slidably connected to the square column (304), and a fastening screw is threaded onto the boss (405). A plate seat (401) is fixed to the lower side of the boss (405). Multiple sliding holes (403) are provided on the plate seat (401) from left to right, and a pressure column (404) is slidably connected to each sliding hole (403).

5. The aluminum profile processing system according to claim 4, characterized in that: It also includes two track rods (202), which are arranged opposite each other. Each baffle (301) is fixed with a fixing seat (302). There are multiple baffles (301), and multiple baffles (301) are slidably connected to the corresponding track rods (202) through the fixing seats (302) on them. Each fixing seat (302) is threaded with a fastening screw.

6. The aluminum profile processing system according to claim 5, characterized in that: It also includes a base (201), with columns (204) at each of the four corners of the base (201). One of the track rods (202) has its two ends inserted between the two columns (204) located on the front side, and the other track rod (202) has its two ends inserted between the two columns (204) located on the rear side. A positioning pin (205) is inserted into the upper part of the column (204). The positioning pin (205) passes through the track rod (202) and the column (204) to fix the track rod (202) on the column (204).

7. The aluminum profile processing system according to claim 6, characterized in that: The base (201) is provided with slide rails (203) at both the left and right ends. The lower end of each column (204) is slidably connected to the corresponding slide rail (203). Hydraulic cylinders are fixed at the four corners of the base (201), and the movable end of the hydraulic cylinder is fixed to the corresponding column (204).

8. The aluminum profile processing system according to claim 7, characterized in that: A side frame (502) is fixed to the middle right side of the base (201). A horizontal rod (501) is slidably connected to the upper and lower ends of the side frame (502). A handle (509) is fixed between the right ends of the two horizontal rods (501). A column (503) is slidably connected to the left end of each horizontal rod (501). A portal frame (508) is fixed to the opposite ends of the two columns (503). A pressure roller (504) is rotatably connected to the front and rear ends of each portal frame (508). An annular ridge (507) is fixed on each of the two pressure rollers (504). A hydraulic cylinder is fixed on the horizontal rod (501). The movable end of the hydraulic cylinder is fixed on the corresponding portal frame (508).

9. The aluminum profile processing system according to claim 8, characterized in that: The left end of the upper flat rod (501) is connected to a sponge frame (506) by screws, and a sponge (505) is fixed to the lower end of the sponge frame (506).

10. A method for processing aluminum profiles, characterized in that, The method includes the following steps: S1: Set the two hollow square rods (101) one in front of the other, and fix the positions of the two hollow square rods (101); S2: Apply adhesive to the inside of the clamps (104) on the two hollow square bars (101); S3: Insert the plastic strip (103) between the two hollow square rods (101) so that the plastic strip (103) is positioned between the four clamps (104); S4: The four clamping plates (104) are pressed into the four strip grooves (105) on the plastic strip (103) by the four pressure rollers (504); S5: Air dry the two hollow square rods (101) so that the plastic strip (103) is bonded between the two hollow square rods (101) and the aluminum profile is made by the two hollow square rods (101) and the plastic strip (103).

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