Equipment management system and management method for manufacturing industry
The design of the manufacturing equipment management system solves the problem of incomplete equipment maintenance, enables timely judgment and reminders of equipment maintenance status, reduces equipment damage, and improves equipment management efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-31
- Publication Date
- 2026-04-03
AI Technical Summary
In manufacturing, if equipment maintenance is not completed, managers may fail to detect it in time, leading to continued use of the equipment and increasing the likelihood of damage.
Design an equipment management system that includes a central data management module, an equipment maintenance setting module, an equipment maintenance judgment module, an equipment repair reminder module, and a test data storage module. The system uses a 5G communication module to transmit data and provide reminders, determine the equipment maintenance status, and promptly notify the administrator.
It enables timely assessment and reminders of equipment maintenance status, preventing the continued use of equipment that has not undergone maintenance, reducing the risk of equipment damage, and facilitating future monitoring of equipment status.
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Figure CN121788094A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of equipment management, specifically to an equipment management system and method for manufacturing. Background Technology
[0002] Equipment management is one of the core businesses of project management. It takes equipment as the research object, pursues the comprehensive efficiency of equipment, and applies a series of theories and methods. Through a series of technical, economic and organizational measures, it conducts scientific management of the material movement and value movement of equipment throughout the entire process (from planning, design, selection, purchase, installation, acceptance, use, maintenance, repair, modification, upgrading and even scrapping).
[0003] In equipment management in manufacturing, equipment maintenance is required, which is usually done by shutting down the equipment. However, due to the large number of machines in a factory and the different maintenance times for different machines, if managers fail to perform maintenance in a timely manner, they may not be able to identify the unmaintained equipment and continue to use it, increasing the possibility of equipment damage. Summary of the Invention
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides an equipment management system and method for the manufacturing industry, which solves the problem that managers cannot promptly detect incomplete equipment maintenance.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention provides the following technical solution: an equipment management system for manufacturing, comprising a central data management module, an equipment maintenance setting module, an equipment maintenance judgment module, an equipment repair reminder module, and a data storage module for inspection. The equipment maintenance setting module includes the equipment model, equipment downtime, and equipment maintenance time limit. The equipment maintenance setting module transmits data to the central data management module, the central data management module transmits data to the equipment maintenance judgment module, the equipment maintenance judgment module transmits data to the equipment repair reminder module if the equipment maintenance judgment module determines "no", the equipment repair reminder module transmits data to the data storage module for inspection, and the data storage module for inspection transmits data to the equipment maintenance setting module.
[0008] The equipment maintenance setting module is used to set parameters during equipment maintenance;
[0009] The equipment maintenance determination module is used to determine whether equipment maintenance has been completed.
[0010] The equipment maintenance reminder module is used to wirelessly transmit equipment maintenance data to remind the administrator;
[0011] The data storage module is used to store the data submitted for equipment inspection.
[0012] Preferably, the equipment maintenance determination module determines the downtime and the equipment maintenance completion time limit, and the downtime and the equipment maintenance completion time limit are connected in parallel by an AND gate.
[0013] Preferably, the equipment maintenance reminder module is equipped with a 5G communication module.
[0014] Preferably, the equipment maintenance reminder module transmits the information wirelessly to the equipment manager's client via 5G.
[0015] Preferably, the equipment maintenance determination module determines that the equipment maintenance is complete if the determination result is "yes".
[0016] The above-mentioned management method for an equipment management system in manufacturing includes the following steps:
[0017] S1. Equipment maintenance parameter setting: The equipment maintenance setting module sets parameters such as equipment model, equipment downtime and equipment maintenance time limit, and transmits these data to the equipment maintenance setting module.
[0018] S2. Equipment maintenance determination: The equipment maintenance determination module determines whether the equipment maintenance is completed. If the determination is "no", the equipment maintenance is not completed. If the determination is "yes", the equipment maintenance is completed.
[0019] S3. Equipment maintenance reminder: The equipment maintenance reminder transmits the equipment that has not completed maintenance to the administrator client, and determines the equipment that has not completed maintenance as the equipment that needs to be sent for inspection. Then the inspection data storage module stores the data.
[0020] S4. Equipment maintenance completed: The equipment downtime and the equipment maintenance completion time have both been completed, thus the equipment maintenance is complete.
[0021] (III) Beneficial Effects
[0022] This invention provides an equipment management system and method for manufacturing. It offers the following advantages:
[0023] The system includes a maintenance setting module, a maintenance judgment module, and a maintenance reminder module. This allows administrators to be promptly reminded of equipment that has not been maintained, preventing continued use of unmaintained equipment that could easily be damaged. The system also stores data on unmaintained equipment through a data storage module, making it convenient for administrators to check the equipment status during future maintenance. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the process of the present invention;
[0025] Figure 2 This is a schematic diagram of the operation of the equipment maintenance determination module of the present invention;
[0026] Figure 3 This is a schematic diagram of the operation of the equipment maintenance reminder module of the present invention. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] like Figure 1-3 As shown, this embodiment of the invention provides an equipment management system for manufacturing, including a central data management module, an equipment maintenance setting module, an equipment maintenance judgment module, an equipment repair reminder module, and a data storage module for inspection. The equipment maintenance setting module includes the equipment model, equipment downtime, and equipment maintenance time limit. The equipment maintenance setting module transmits data to the central data management module, which in turn transmits the data to the equipment maintenance judgment module. If the equipment maintenance judgment module determines "no," the data is transmitted to the equipment repair reminder module. If the equipment maintenance judgment module determines "yes," the equipment maintenance is completed. The equipment repair reminder module transmits the data to the data storage module for inspection, which then transmits the data to the equipment maintenance setting module. The data set in the equipment maintenance setting module is all manually input data, and the maintenance parameters differ for different equipment.
[0029] The equipment maintenance setting module is used to set parameters for equipment maintenance. The equipment maintenance time limit is the latest time to complete the equipment maintenance.
[0030] The equipment maintenance judgment module is used to determine whether equipment maintenance is completed. This module determines the downtime and the equipment maintenance completion time limit. An AND gate connects the downtime and maintenance completion time limit in parallel. During the judgment, the downtime parameter is set to A, and the equipment maintenance completion time limit parameter is set to B. The judgment formula is A*B=C, where C is the judgment result. When the equipment downtime meets the acceptable downtime requirement, the state is "1"; otherwise, it is "0". Similarly, when the equipment maintenance completion time meets the requirement, the state is "1"; otherwise, it is "0". By setting the AND gate, C is "1" (yes) when both the downtime and maintenance completion time simultaneously meet the requirements, and "0" (no) otherwise.
[0031] The equipment maintenance reminder module is used to wirelessly transmit equipment maintenance data to remind managers. The module is equipped with a 5G communication module, which transmits the data wirelessly to the equipment manager's client via 5G. Before wireless transmission, the module stores the equipment models and parameters that have not been maintained, so that the 5G communication module can transmit the network data to the manager, thus providing timely reminders.
[0032] The inspection data storage module is used to store the equipment inspection data. The stored data is then transferred to the equipment maintenance setting module for storage, so that maintenance personnel can view the parameters later.
[0033] A management method for an equipment management system in manufacturing includes the following steps:
[0034] S1. Equipment maintenance parameter setting: The equipment maintenance setting module sets parameters such as equipment model, equipment downtime, and equipment maintenance time limit, and transmits these data to the equipment maintenance setting module to facilitate the setting of maintenance parameters for different equipment.
[0035] S2. Equipment Maintenance Judgment: The equipment maintenance judgment module determines whether the equipment maintenance is completed. If the judgment is "no", the equipment maintenance is not completed. If the judgment is "yes", the equipment maintenance is completed. The judgment is made by two parameters: downtime and equipment maintenance completion time limit.
[0036] S3. Equipment Maintenance Reminder: The equipment maintenance reminder transmits the data of equipment that has not completed maintenance to the administrator's client and identifies the equipment that has not completed maintenance as the equipment that needs to be sent for inspection. Then, the inspection data storage module stores the data to facilitate timely reminders to the administrator of equipment that has not completed maintenance.
[0037] S4. Equipment maintenance completed: The equipment downtime and the equipment maintenance completion time have both been completed, thus the equipment maintenance is complete.
[0038] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An equipment management system for manufacturing, characterized in that: It includes a central data management module, an equipment maintenance setting module, an equipment maintenance judgment module, an equipment repair reminder module, and a test data storage module. The equipment maintenance setting module includes the equipment model, equipment downtime, and equipment maintenance limit time. The equipment maintenance setting module transmits data to the central data management module, the central data management module transmits data to the equipment maintenance judgment module, the equipment maintenance judgment module transmits data to the equipment repair reminder module if the equipment maintenance judgment module determines "no", the equipment repair reminder module transmits data to the test data storage module, and the test data storage module transmits data to the equipment maintenance setting module. The equipment maintenance setting module is used to set parameters during equipment maintenance; The equipment maintenance determination module is used to determine whether equipment maintenance has been completed. The equipment maintenance reminder module is used to wirelessly transmit equipment maintenance data to remind the administrator; The data storage module is used to store the data submitted for equipment inspection.
2. The equipment management system for manufacturing according to claim 1, characterized in that: The equipment maintenance determination module determines the downtime and the equipment maintenance completion time limit, and the downtime and the equipment maintenance completion time limit are connected in parallel by an AND gate.
3. The equipment management system for manufacturing according to claim 1, characterized in that: The equipment maintenance reminder module is equipped with a 5G communication module.
4. The equipment management system for manufacturing according to claim 3, characterized in that: The equipment maintenance reminder module transmits the information wirelessly to the equipment manager's client via 5G.
5. The equipment management system for manufacturing according to claim 1, characterized in that: If the equipment maintenance determination module determines "yes", the equipment maintenance is complete.
6. A management method for an equipment management system in manufacturing according to any one of claims 1-5, characterized in that: Includes the following steps: S1. Equipment maintenance parameter setting: The equipment maintenance setting module sets parameters such as equipment model, equipment downtime and equipment maintenance time limit, and transmits these data to the equipment maintenance setting module. S2. Equipment maintenance determination: The equipment maintenance determination module determines whether the equipment maintenance is completed. If the determination is "no", the equipment maintenance is not completed; if the determination is "yes", the equipment maintenance is completed. S3. Equipment maintenance reminder: The equipment maintenance reminder transmits the data of equipment that has not completed maintenance to the administrator client and determines the equipment that has not completed maintenance as equipment that needs to be sent for inspection. Then the inspection data storage module stores the data. S4. Equipment maintenance completed: The equipment downtime and the equipment maintenance completion time have both been completed, thus the equipment maintenance is complete.