Boring, milling and grinding integrated machine tool for precision machining
By designing a precision machining boring, milling, and grinding integrated machine tool, the problems of positioning deviation and cumbersome calibration caused by the transfer of workpieces after milling are solved, realizing the integration of milling and grinding, and improving machining accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-15
- Publication Date
- 2026-04-07
AI Technical Summary
In existing technologies, after milling the workpiece, it needs to be transferred to a grinding machine, which leads to secondary clamping and positioning deviations, cumbersome calibration, and parameter transmission errors, affecting machining accuracy and efficiency.
A precision machining integrated boring, milling, and grinding machine tool was designed. By controlling the motor to drive the milling and grinding spindles to work together, milling and grinding are integrated, avoiding secondary clamping. The machining accuracy and efficiency are improved by using negative pressure dust collection and cleaning structure.
It enables milling and grinding of workpieces in a single clamping, avoiding positioning deviations and parameter errors, shortening the processing cycle, improving processing accuracy and efficiency, and ensuring the surface quality of the groove.
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Figure CN121798379A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of workpiece machining, in particular to a precision machining boring-milling-polishing integrated machine tool. BACKGROUND
[0002] In the field of precision machining, milling is a common process in workpiece machining, and the polishing process after milling is a key subsequent step to ensure the surface precision of the workpiece groove, eliminate milling burrs and flash, and directly affect the assembly performance and service life of the workpiece. After the workpiece is milled by a special milling equipment, it is transferred to a separate polishing equipment for subsequent polishing operation.
[0003] Firstly, after the workpiece is milled, it needs to be clamped and fixed again when it is transferred to the polishing equipment. In the secondary clamping process, not only a lot of manual operation time is consumed, but also machining errors are easily caused by clamping and positioning deviation, affecting the position accuracy and size consistency of the groove. Secondly, after the workpiece is fixed again, the grinding head of the polishing equipment needs to be calibrated again, and the feed value of the grinding head needs to be reconstructed according to the groove parameters. This calibration and parameter setting process is tedious, which further prolongs the processing cycle and reduces the production efficiency.
[0004] Especially critical is that in the rough grinding stage, in order to ensure the grinding effect, the grinding tool rotation direction needs to be reasonably matched with the milling cutter rotation direction (such as reverse collision to improve the efficiency of excess removal), which requires the operator to record the rotation direction parameter of the milling cutter after the milling process is completed, and then transfer the parameter to the polishing process, and adjust the grinding tool rotation direction of the polishing equipment. This process not only increases the operation steps, but also may cause improper grinding tool rotation setting due to parameter recording or transmission error, thereby affecting the rough grinding efficiency, and even causing quality problems such as groove surface scratching and texture residue.
[0005] Therefore, the application provides a precision machining boring-milling-polishing integrated machine tool. SUMMARY
[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art.
[0007] The technical scheme adopted by the application to solve the technical problems is: the precision machining boring-milling-polishing integrated machine tool comprises a bearing part, a control part, a mounting part and a milling and grinding mechanism. The bearing part comprises a table, a gantry and a lifting frame, the gantry is fixedly installed on the upper end face of the table, and the lifting frame is slidingly installed on the side wall of the gantry; The mounting part comprises a mounting frame and a mounting frame, the mounting frame is slidingly installed on the side wall of the lifting frame, and the mounting frame is fixedly installed on the outer wall of the mounting frame; The control part comprises a control cylinder and a control motor fixedly installed on the upper end face of the mounting frame. The milling and grinding mechanism comprises a milling cutter mounting head, a grinding head mounting head, a grinding shaft and a milling shaft, the grinding shaft is rotatably mounted on the inner wall of the mounting frame, the grinding head mounting head is fixedly mounted on the bottom of the grinding shaft, the milling shaft is movably arranged in the interior of the mounting frame, and the milling cutter mounting head is fixedly mounted on the bottom of the milling shaft; The axes of the milling shaft and the grinding shaft are parallel to each other, the milling shaft and the grinding shaft are controlled to rotate by controlling the motor, and the milling shaft is controlled to ascend and descend by controlling the cylinder.
[0008] Preferably, the output shaft of the control motor is fixedly mounted with a driving wheel, and the driving wheel is connected with the grinding shaft through a one-way bearing; The inner wall of the mounting frame is fixedly mounted with a supporting sleeve ring, the upper end of the supporting sleeve ring is rotatably mounted with a driven wheel, and the driven wheel is connected with the driving wheel through a transmission member; The bottom surface of the driven wheel is rotatably mounted with a guide sleeve ring through a one-way bearing, and the outer wall of the milling shaft is fixedly mounted with a guide strip, which is slidably connected with the guide sleeve ring; The axial end of the milling shaft penetrates the driven wheel and is rotatably connected with the movable end of the control cylinder.
[0009] Preferably, the bottom surface of the mounting frame is fixedly mounted with an adapter ring, the interior of the adapter ring is provided with a cavity, and the grinding shaft penetrates the adapter ring; The bottom surface of the adapter ring is fixedly mounted with suction pipes, the suction pipes are provided in plurality, and the plurality of suction pipes are evenly distributed in a ring shape along the axis of the adapter ring; The outer wall of the mounting frame is fixedly mounted with a control pump, and the input end of the control pump is in communication with the inner cavity of the adapter ring.
[0010] Preferably, the outer wall of the mounting frame is fixedly mounted with a storage cylinder, and the bottom of the storage cylinder is detachably mounted with a closed end cover; The inner wall of the storage cylinder is detachably mounted with a filter cylinder, the bottom of the storage cylinder is connected with the inner cavity of the adapter ring through a conduit, and the input end of the control pump is fixedly connected with the upper end of the storage cylinder.
[0011] Preferably, the outer wall of the storage cylinder is fixedly mounted with a support frame, one side of the support frame is elastically mounted with a conical plug, and the inner wall of the storage cylinder is provided with an exhaust hole matched with the conical plug; The outer wall of the support frame is fixedly mounted with a guide cylinder, the inner wall of the guide cylinder is slidably mounted with a control plug, the outer wall of the control plug is fixedly mounted with a connecting rod, and the other end of the connecting rod penetrates the guide cylinder and is fixedly connected with the outer wall of the conical plug.
[0012] Preferably, the outer wall of the grinding shaft is fixedly mounted with a storage ring, the outer wall of the storage ring is rotatably mounted with a connecting ring, the outer wall of the connecting ring is fixedly connected with the inner wall of the mounting frame, and the outer wall of the connecting ring is in communication with the inner cavity of the guide cylinder through a conduit; The inner wall of the storage ring is fixedly mounted with a control cylinder, the inner wall of the control cylinder is elastically mounted with an adjusting plug, and the outer wall of the adjusting plug is slidably matched with the inner wall of the control cylinder.
[0013] Preferably, the outer wall of the mounting frame is fixedly mounted with an exhaust cylinder connected with the output end of the control pump, the inner wall of the exhaust cylinder is elastically mounted with a sliding plug, and the bottom surface of the sliding plug is fixedly mounted with a hard tube; The bottom of the hard tube is fixedly mounted with an exhaust cover, and the outer wall of the exhaust cover is fixedly mounted with a mounting cover for mounting bristles.
[0014] Preferably, the inner wall of the exhaust cover is fixedly mounted with a soft tube, and the other end of the soft tube is fixedly mounted with a hollow block; The outer wall of the exhaust cylinder is fixedly mounted with a connecting frame, the connecting frame is rotatably mounted with a carding piece through a torsional spring, the inner wall of the carding piece is fixedly mounted with a control block, and the outer wall of the hard tube is fixedly mounted with an attraction block for attracting the control block.
[0015] The beneficial effects of the present application are as follows: 1. The present application realizes integrated milling and grinding operation by setting the cooperative structure of the control motor, the one-way bearing and the mounting frame and the mounting frame, solves the core pain point of traditional separate processing from the root, and completes milling and grinding by once clamping the workpiece on the loading platform, completely avoids the positioning deviation caused by twice clamping, guarantees the groove position precision and size consistency, and controls the forward and reverse rotation of the control motor, which can directly drive the milling shaft to rotate in the reverse direction and the grinding shaft to rotate in the forward direction through the one-way bearing, without the need for manual recording of the milling tool rotation and adjustment of the grinding tool direction, avoids the processing defects caused by parameter transmission error, and simultaneously uses the stroke control program for the parallel milling shaft and grinding shaft, saves the steps of recalibration and parameter construction, greatly shortens the processing cycle, and improves the rough grinding efficiency and groove surface processing precision.
[0016] 2. The present application realizes clean and efficient extension and promotion of milling and grinding processing by setting the control pump, the adapter ring, the soft tube and the hollow block structure in the exhaust cover, forms uniform negative pressure through the adapter ring during grinding, cooperates with the annularly distributed suction pipe to timely suck and remove dust, avoids the influence of dust on processing precision and equipment life, drives the exhaust cover to descend after milling the groove, and drives the soft tube to shake the hollow block to shake the bristles, which can deeply clean the fine metal chips in the groove, prevent the grinding tool from being worn and the groove from being scratched, the design seamlessly connects cleaning and milling and grinding processes, does not need additional cleaning equipment, simultaneously guarantees the cutting performance and service life of the grinding tool, and further strengthens the comprehensive advantages of integrated processing. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described below with reference to the drawings.
[0018] Figure 1 is a structural schematic diagram of the whole application; Figure 2 is a mounting schematic diagram of the mounting frame in the present application; Figure 3It is the installation schematic diagram of the milling shaft in the application; Figure 4 It is the structure schematic diagram of the milling shaft in the application; Figure 5 It is the structure schematic diagram of the grinding shaft in the application; Figure 6 It is the internal structure schematic diagram of the storage ring in the application; Figure 7 It is the installation schematic diagram of the storage cylinder in the application; Figure 8 It is the internal structure schematic diagram of the storage cylinder in the application; Figure 9 It is the internal structure schematic diagram of the exhaust cylinder in the application; Figure 10 It is the installation schematic diagram of the hollow block in the application; Figure 11 It is the structure schematic diagram of the carding piece in the application.
[0019] In the figure: 1, the carrier; 2, the portal frame; 3, the lifting frame; 4, the milling cutter mounting head; 5, the control pump; 6, the storage cylinder; 7, the mounting frame; 8, the control motor; 9, the control cylinder; 10, the mounting frame; 11, the grinding shaft; 12, the driving wheel; 13, the suction pipe; 14, the grinding head mounting head; 15, the exhaust cylinder; 16, the connecting frame; 17, the driven wheel; 18, the connecting ring; 19, the milling shaft; 20, the guide bar; 21, the support collar; 22, the storage ring; 23, the guide collar; 24, the adjusting plug; 25, the control cylinder; 26, the guide cylinder; 27, the closed end cover; 28, the control plug; 29, the connecting rod; 30, the support frame; 31, the tapered plug; 32, the mounting cover; 33, the sliding plug; 34, the hard pipe; 35, the suction block; 36, the hose; 37, the hollow block; 38, the carding piece; 39, the control block; 40, the exhaust cover; 41, the adapter ring; 42, the filter cylinder. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, purposes and effects realized by the application easy to understand, the application will be further described below in conjunction with specific embodiments.
[0021] As Figures 1 to 11 shown, the precision machining boring and milling integrated machine tool provided by the application comprises a bearing part, a control part, a mounting part and a milling and grinding mechanism.
[0022] The bearing part comprises a carrier 1, a portal frame 2 and a lifting frame 3, the portal frame 2 is fixedly installed on the upper end face of the carrier 1, and the lifting frame 3 is slidingly installed on the side wall of the portal frame 2, wherein a lead screw sliding rail is arranged in the portal frame 2 for controlling the lifting frame 3 to slide along the horizontal direction.
[0023] The mounting part comprises a mounting frame 10 and a mounting frame 7, the mounting frame 10 is slidingly mounted on the side wall of the lifting frame 3, a vertical lead screw rail is arranged in the interior of the lifting frame 3, which is used for controlling the vertical lifting of the mounting frame 10, and the mounting frame 7 is fixedly mounted on the outer wall of the mounting frame 10, and the position of the mounting frame 7 is adjusted by the sliding of the mounting frame 10 and the lifting frame 3.
[0024] The control part comprises a control cylinder 9 and a control motor 8, the control cylinder 9 is a common hydraulic cylinder.
[0025] The milling and grinding mechanism comprises a milling cutter mounting head 4, a grinding head mounting head 14, a grinding shaft 11 and a milling shaft 19, the grinding shaft 11 is rotatably mounted on the inner wall of the mounting frame 7, the grinding head mounting head 14 is fixedly mounted on the bottom of the grinding shaft 11, the grinding head mounting head 14 is used for fixing the grinding tool, and the grinding shaft 11 is rotated to control the rotation of the grinding head, so as to mill and grind the workpiece.
[0026] The milling shaft 19 is movably arranged in the interior of the mounting frame 7, the milling cutter mounting head 4 is fixedly mounted on the bottom of the milling shaft 19, and the milling cutter mounting head 4 is used for mounting the milling cutter, and the milling shaft 19 is rotated to control the rotation of the milling cutter, so as to mill and grind the workpiece fixed on the workbench 1.
[0027] The axes of the milling shaft 19 and the grinding shaft 11 are parallel to each other, the milling shaft 19 and the grinding shaft 11 are controlled to rotate by the control motor 8, and the milling shaft 19 is controlled to lift by the control cylinder 9.
[0028] During operation, the workpiece is first fixed on the workbench 1, the lifting frame 3 is controlled to slide horizontally by the horizontal lead screw rail in the interior of the gantry 2, the mounting frame 10 is lifted and lowered by cooperating with the vertical lead screw rail in the interior of the lifting frame 3, so as to adjust the mounting frame 7 to be above the workpiece processing area, then the control cylinder 9 is started to drive the milling shaft 19 to descend to the working position, the milling shaft 19 is rotated by the control motor 8, the milling cutter on the milling cutter mounting head 4 completes the milling and grinding, after the milling and grinding is completed, the milling shaft 19 is lifted and reset by the control cylinder 9, the mounting frame 7 is lowered by the mounting frame 10, so that the grinding tool on the grinding head mounting head 14 reaches the milling and grinding position, the grinding shaft 11 is rotated by the control motor 8 to complete the grinding operation, finally the lifting frame 3 and the mounting frame 10 are adjusted to reset, and the processed workpiece is taken out.
[0029] Thus, the milling and grinding process integration operation is realized, the workpiece only needs to be clamped on the workbench 1 once, and it is not necessary to be transferred to other equipment for re-fixing after milling and grinding, so that the error caused by the second positioning is completely avoided, meanwhile, the axes of the milling shaft 19 and the grinding shaft 11 are parallel to each other, the heights of the two can be adjusted to the same state, a set of control stroke program can be shared, the operation steps and program writing process are greatly simplified, the overall processing time of the workpiece is effectively shortened, and the processing efficiency and the milling and grinding surface processing precision are improved.
[0030] The output shaft of the control motor 8 is fixedly installed with a driving wheel 12, the driving wheel 12 is connected with the grinding shaft 11 through a one-way bearing, so that the driving wheel 12 is driven to rotate by the control motor 8, when the control motor 8 controls the driving shaft to rotate in the positive direction, the grinding shaft 11 rotates synchronously at this time, when the control motor 8 controls the driving wheel 12 to rotate in the reverse direction, the grinding shaft 11 remains stationary.
[0031] The inner wall of the mounting frame 7 is fixedly installed with a support collar 21, the upper end of the support collar 21 is rotatably installed with a driven wheel 17, the support collar 21 provides support for the driven wheel 17.
[0032] The driven wheel 17 is connected with the driving wheel 12 through a transmission member, in the embodiment, the transmission member is a common belt, the driving wheel 12 and the driven wheel 17 are connected through the belt, so that the driven wheel 17 is controlled to rotate when the driving wheel 12 rotates.
[0033] The bottom surface of the driven wheel 17 is rotatably installed with a guide collar 23 through a one-way bearing, the guide collar 23 remains stationary when the driven wheel 17 rotates in the positive direction, the guide collar 23 synchronously rotates in the reverse direction when the driven wheel 17 rotates in the reverse direction.
[0034] The outer wall of the milling shaft 19 is fixedly installed with a guide strip 20, the guide strip 20 is slidably connected with the guide collar 23, the outer wall of the guide strip 20 is slidably attached to the inner wall of the guide collar 23, so as to facilitate the sliding of the milling shaft 19, and at the same time, the guide collar 23 drives the milling shaft 19 to rotate when it rotates.
[0035] The axial end of the milling shaft 19 penetrates the driven wheel 17 and is rotatably connected with the movable end of the control cylinder 9, the milling shaft 19 is controlled to ascend and descend by the sliding of the movable end of the control cylinder 9.
[0036] After the workpiece is fixed on the loading platform 1, the control cylinder 9 is started to drive its movable end to descend to the working position together with the milling shaft 19, at this time, the control motor 8 reversely rotates and drives the driving wheel 12 on the output shaft to synchronously rotate in the reverse direction, the driving wheel 12 is connected with the grinding shaft 11 through a one-way bearing, the grinding shaft 11 remains stationary in this reverse rotation state, at the same time, the driving wheel 12 drives the driven wheel 17 at the upper end of the support collar 21 to reversely rotate through the belt transmission, the guide collar 23 connected with the bottom surface of the driven wheel 17 reversely rotates synchronously, thereby driving the milling shaft 19 to rotate, and the milling groove processing is completed by the milling cutter on the milling cutter mounting head 4.
[0037] After the milling groove is completed, the control cylinder 9 drives the milling shaft 19 to rise and reset, and then the mounting frame 10 drives the mounting frame 7 to descend, so that the grinding tool on the grinding tool mounting head 14 reaches the milling groove position, at this time the control motor 8 rotates forward and drives the driving wheel 12 to rotate forward synchronously, the driving wheel 12 drives the grinding shaft 11 to rotate synchronously through the one-way bearing, and at the same time the driving wheel 12 drives the driven wheel 17 to rotate forward through the belt, the forward rotating state of the driven wheel 17 connected with the guide sleeve ring 23 remains stationary, the milling shaft 19 does not rotate, the grinding shaft 11 drives the grinding tool to rotate to complete the grinding work, and finally the lifting frame 3 and the mounting frame 10 are adjusted to reset and take out the processed workpiece.
[0038] The milling cutter rotates reversely with the milling shaft 19, and the grinding tool rotates forward with the grinding shaft 11. During rough grinding, the reverse rotation direction of the grinding direction collides with the milling groove formed by the milling cutter, which can more efficiently peel off the burrs and machining allowance on the inner wall of the milling groove, and at the same time, it can offset part of the force generated by milling and grinding, reduce the vibration of the workpiece on the workbench 1, and ensure the processing accuracy. If another grinding device is used to complete the rough grinding process alone, the rotation direction of the milling cutter needs to be recorded and the grinding tool needs to be adjusted in the opposite direction to achieve reverse grinding, which not only increases the operation steps and the risk of manual recording errors, but also prolongs the overall processing time. The machine tool relies on the milling and grinding integrated structure, and directly drives the milling shaft 19 and the grinding shaft 11 to rotate reversely through the control motor 8, without the need for additional recording and adjustment, which greatly simplifies the process and improves the processing efficiency.
[0039] As a preferred embodiment of the present application, the bottom surface of the mounting frame 7 is fixedly installed with an adapter ring 41, the inside of the adapter ring 41 is provided with a cavity, the grinding shaft 11 penetrates the adapter ring 41, and a gap is left between the radial outer wall of the grinding shaft 11 and the inner ring of the adapter ring 41 to prevent friction between the grinding shaft 11 and the adapter ring 41 when the grinding shaft 11 rotates.
[0040] The bottom surface of the adapter ring 41 is fixedly installed with a suction pipe 13, which connects the adapter ring 41 and the external negative pressure chamber, so that suction is achieved through the suction pipe 13. The suction pipe 13 is provided in plurality, and the plurality of suction pipes 13 are uniformly distributed in a ring shape along the axis of the adapter ring 41, thereby generating a uniform suction area near the grinding tool.
[0041] The outer wall of the mounting frame 7 is fixedly installed with a control pump 5, the input end of the control pump 5 is in communication with the inner cavity of the adapter ring 41, and the control pump 5 generates negative pressure in the inside of the adapter ring 41 when it works, thereby achieving suction through the suction pipe 13.
[0042] In the process of milling and polishing the workpiece, the control pump 5 is started to form a stable negative pressure inside the adapter ring 41, drive the multiple suction pipes 13 evenly distributed along the axis of the adapter ring 41 to synchronize suction, form a uniform negative pressure suction area near the grinding tool on the grinding head mounting head 14, and timely remove the dust generated by milling and polishing, avoid the dust from floating and adhering to the workpiece surface or equipment parts to affect the machining precision and equipment service life, and rely on the integrated milling and polishing design, the workpiece only needs to be clamped on the workbench 1 once to complete the milling and polishing operation, and the dust collection structure is arranged near the grinding tool, without the need to re-adjust or add dust collection devices during process conversion, further simplifying the operation process, saving the auxiliary processing time, and ensuring the efficiency and cleanliness of the integrated milling and polishing operation.
[0043] The outer wall of the mounting frame 7 is fixedly installed with a storage cylinder 6, and the bottom of the storage cylinder 6 is detachably installed with a closed end cover 27.
[0044] The inner wall of the storage cylinder 6 is detachably installed with a filter cylinder 42, the bottom of the storage cylinder 6 is connected with the inner cavity of the adapter ring 41 through a conduit, and the input end of the control pump 5 is fixedly connected with the upper end of the storage cylinder 6, wherein the filter cylinder 42 is located between the connection positions of the input end of the control pump 5 and the adapter ring 41, and when the control pump 5 works, the dust sucked is intercepted in the inside of the storage cylinder 6 through the filter cylinder 42, and the dust collected in the inside is removed by removing the closed cover plate 27.
[0045] As a preferred embodiment of the application, the outer wall of the mounting frame 7 is fixedly installed with an exhaust cylinder 15 connected with the output end of the control pump 5, a three-way valve is arranged at the connection position of the control pump 5 and the exhaust cylinder 15, the three-way valve is adjusted, the exhaust direction of the control pump 5 is adjusted, the inner wall of the exhaust cylinder 15 is elastically installed with a sliding plug 33, the bottom surface of the sliding plug 33 is fixedly installed with a hard pipe 34, and then when the control pump 5 works, the sliding plug 33 and the hard pipe 34 are controlled to slide downward.
[0046] The bottom of the hard pipe 34 is fixedly installed with an exhaust hood 40, the outer wall of the exhaust hood 40 is fixedly installed with a mounting hood 32 for installing bristles, and the bristles are annularly closed along the inner wall of the mounting hood 32.
[0047] After the milling groove processing is completed, the position of the mounting frame 7 is adjusted until the exhaust cover 40 is located above the milling groove, at which time the control pump 5 is started to cause the exhaust cover 40 to descend until the bristles are located inside the milling groove, and at the same time the exhaust cover 40 exhausts to remove metal chips in the groove, thereby avoiding the metal chips being clamped between the grinding tool on the grinding head mounting head 14 and the inner wall of the milling groove, preventing scratches, scratches and other surface defects caused by the extrusion of the metal chips when the grinding tool rotates and grinds, ensuring the flatness of the milling groove surface after rough grinding, while reducing the blockage and wear of the abrasive particles of the grinding tool by the metal chips, maintaining the rough grinding performance of the grinding tool, prolonging the service life of the grinding tool, ensuring the stability and uniformity of the remaining amount removal in the rough grinding operation, and finally eliminating the interference of the metal chips on the grinding track of the grinding tool, avoiding the problem of local insufficient or excessive grinding caused by the metal chips supporting the grinding tool, improving the rough grinding precision, relying on the structural advantages of the milling and grinding integration, the cleaning step can be directly completed on the machine, without the need to transfer the workpiece to other cleaning equipment, saving the separate cleaning process, and greatly shortening the overall processing time.
[0048] The outer wall of the storage cylinder 6 is fixedly installed with a support frame 30, one side of the support frame 30 is elastically installed with a tapered plug 31, the inner wall of the support frame 30 is fixedly connected with a spring, the other end of the spring is fixed with the outer wall of the tapered plug 31, and the inner wall of the storage cylinder 6 is provided with an exhaust hole matched with the tapered plug 31. The tapered plug 31 controls the conduction and closure of the inner cavity of the storage cylinder 6.
[0049] When the milling groove is cleaned by blowing, the exhaust hole is controlled to be open, thereby reducing the resistance of the control pump 5 suction, thereby maintaining the exhaust intensity of the exhaust cover 40, and maintaining the quality of cleaning the milling groove. When the dust generated by cleaning and grinding is sucked (at this time the exhaust at the output end of the control pump 5 is directly discharged through the three-way valve), the tapered plug 31 closes the exhaust hole, at this time the inside of the storage cylinder 6 is closed, thereby maintaining the suction intensity.
[0050] The outer wall of the support frame 30 is fixedly installed with a guide cylinder 26, the inner wall of the guide cylinder 26 is slidably installed with a control plug 28, and the outer wall of the control plug 28 is sealingly attached to the inner wall of the guide cylinder 26.
[0051] The outer wall of the control plug 28 is fixedly installed with a connecting rod 29, the other end of the connecting rod 29 penetrates the guide cylinder 26 and is fixedly connected with the outer wall of the tapered plug 31, and the sliding control plug 28 drives the control plug 28 to slide.
[0052] The outer wall of the grinding shaft 11 is fixedly installed with a storage ring 22, the inside of the storage ring 22 stores a liquid (purified water is selected in this embodiment), and the outer wall of the storage ring 22 is rotatably installed with a connecting ring 18. The connecting ring 18 is connected with the storage ring 22 through a sealing bearing.
[0053] The outer wall of the connecting ring 18 is fixedly connected with the inner wall of the mounting frame 7, and the outer wall of the connecting ring 18 is communicated with the inner cavity of the guide cylinder 26 through a conduit, so as to realize the communication between the storage ring 22 and the inner cavity of the guide cylinder 26.
[0054] The inner wall of the storage ring 22 is fixedly provided with a control cylinder 25, the inner wall of the control cylinder 25 is elastically provided with an adjusting plug 24, the outer wall of the adjusting plug 24 is slidably attached to the inner wall of the control cylinder 25, and a counterweight is arranged in the adjusting plug 24.
[0055] When the grinding shaft 11 rotates, the storage ring 22 is driven to rotate, at this time, the adjusting plug 24 is controlled to slide by using the centrifugal force, so that the hydraulic pressure in the storage ring 22 and the guide cylinder 26 is increased, the control plug 28 and the conical plug 31 are driven to slide, until the exhaust hole is closed, when the grinding shaft 11 is stationary, the storage ring 22 remains stationary, at this time, the adjusting plug 24 resets, until the conical plug 31 closes the exhaust hole again, so that when the grinding shaft 11 rotates, the exhaust hole of the outer wall of the storage cylinder 6 is closed, at this time, the dust is sucked, when the grinding shaft 11 is stationary, the exhaust hole of the outer wall of the storage cylinder 6 is opened, at this time, the metal scraps in the milling groove are cleaned.
[0056] The inner wall of the exhaust cover 40 is fixedly provided with a hose 36, the other end of the hose 36 is fixedly provided with a hollow block 37, when the exhaust is performed, the hollow block 37 connected with the hose 36 on the inner wall of the exhaust cover 40 shakes under the action of the exhaust airflow, and then drives the bristles on the mounting cover 32 to shake synchronously, the design can significantly improve the cleaning effect of the metal scraps in the milling groove, on the one hand, the shaking bristles can clean the dead angle and gap of the inner wall of the milling groove more deeply, and the very fine metal scraps which cannot be cleaned by the simple airflow sweeping and the stationary bristles are completely taken out, so that the metal scraps are avoided to be left.
[0057] The outer wall of the exhaust cylinder 15 is fixedly provided with a connecting frame 16, the outer wall of the connecting frame 16 is rotatably provided with a carding piece 38 through a torsion spring, and the carding piece 38 is in an “L” shape structure.
[0058] The inner wall of the carding piece 38 is fixedly provided with a control block 39, the outer wall of the hard pipe 34 is fixedly provided with an attraction block 35 for attracting the control block 39, the attraction block 35 is a magnet, and the control block 39 is an iron block.
[0059] After the milling groove is cleaned, the exhaust direction of the control pump 5 is adjusted through the three-way valve, at this time, the sliding plug 33 is reset by the elastic force, in the process of resetting, the control block 39 gradually approaches the attraction block 35, at this time, the carding piece 38 is deflected, so as to prevent the carding piece 38 from hindering the reset of the exhaust cover 40, with the control block 39 gradually away from the attraction block 35, the carding piece 38 is reset and inserted into the bristles, with the continuous sliding of the exhaust cover 40, the bristles are combed through the carding piece 38, so as to facilitate the next use.
[0060] The above-mentioned front, rear, left, right, up and down are all in the drawings of the specification Figure 1For the sake of reference, according to the standard of the perspective of the person, the side of the device facing the observer is defined as front, the left side of the observer is defined as left, and the like.
[0061] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the scope of protection of the present application.
[0062] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A precision machining integrated boring, milling, and grinding machine tool, characterized in that: It includes a load-bearing section, a control section, a mounting section, and a milling mechanism; The supporting part includes a platform (1), a gantry (2) and a lifting frame (3). The gantry (2) is fixedly installed on the upper end face of the platform (1), and the lifting frame (3) is slidably installed on the side wall of the gantry (2). The mounting part includes a mounting bracket (10) and a mounting frame (7). The mounting bracket (10) is slidably mounted on the side wall of the lifting frame (3), and the mounting frame (7) is fixedly mounted on the outer wall of the mounting bracket (10). The control unit includes a control cylinder (9) and a control motor (8) that are fixedly installed on the upper surface of the mounting frame (7); The milling mechanism includes a milling cutter mounting head (4), a grinding head mounting head (14), a grinding shaft (11), and a milling shaft (19). The grinding shaft (11) is rotatably mounted on the inner wall of the mounting frame (7). The grinding head mounting head (14) is fixedly mounted on the bottom of the grinding shaft (11). The milling shaft (19) is movably disposed inside the mounting frame (7). The milling cutter mounting head (4) is fixedly mounted on the bottom of the milling shaft (19). The axes of the milling shaft (19) and the grinding shaft (11) are parallel to each other. The milling shaft (19) and the grinding shaft (11) are rotated by the control motor (8), and the milling shaft (19) is raised and lowered by the control cylinder (9).
2. The precision machining, boring, milling, and grinding integrated machine tool according to claim 1, characterized in that: The output shaft of the control motor (8) is fixedly mounted with a drive wheel (12), which is connected to the grinding shaft (11) via a one-way bearing; A support collar (21) is fixedly installed on the inner wall of the mounting frame (7). A driven wheel (17) is rotatably installed on the upper end of the support collar (21). The driven wheel (17) is connected to the driving wheel (12) through a transmission component. The bottom surface of the driven wheel (17) is rotatably mounted with a guide collar (23) via a one-way bearing, and a guide bar (20) is fixedly mounted on the outer wall of the milling shaft (19). The guide bar (20) is slidably connected to the guide collar (23). The axial end of the milling shaft (19) passes through the driven wheel (17) and is rotatably connected to the movable end of the control cylinder (9).
3. The precision machining, boring, milling, and grinding integrated machine tool according to claim 2, characterized in that: A transition ring (41) is fixedly installed on the bottom surface of the mounting frame (7). The transition ring (41) has a cavity inside, and the grinding shaft (11) passes through the transition ring (41). The bottom surface of the adapter ring (41) is fixedly installed with a suction tube (13), and multiple suction tubes (13) are provided. The multiple suction tubes (13) are evenly distributed in a ring along the axis of the adapter ring (41). A control pump (5) is fixedly installed on the outer wall of the mounting frame (7), and the input end of the control pump (5) is connected to the inner cavity of the adapter ring (41).
4. The precision machining, boring, milling, and grinding integrated machine tool according to claim 3, characterized in that: The outer wall of the mounting frame (7) is fixedly installed with a storage tube (6), and the bottom of the storage tube (6) is detachably installed with a closed end cap (27). The inner wall of the storage cylinder (6) is detachably fitted with a filter cylinder (42). The bottom of the storage cylinder (6) is connected to the inner cavity of the adapter ring (41) through a conduit. The input end of the control pump (5) is fixedly connected to the upper end of the storage cylinder (6).
5. A precision machining, boring, milling, and grinding integrated machine tool according to claim 4, characterized in that: A support frame (30) is fixedly installed on the outer wall of the storage cylinder (6), and a conical plug (31) is elastically installed on one side of the support frame (30). An exhaust hole adapted to the conical plug (31) is opened on the inner wall of the storage cylinder (6). The outer wall of the support frame (30) is fixedly installed with a guide cylinder (26), and the inner wall of the guide cylinder (26) is slidably installed with a control plug (28). The outer wall of the control plug (28) is fixedly installed with a connecting rod (29). The other end of the connecting rod (29) passes through the guide cylinder (26) and is fixedly connected to the outer wall of the conical plug (31).
6. A precision machining, boring, milling, and grinding integrated machine tool according to claim 5, characterized in that: A storage ring (22) is fixedly installed on the outer wall of the grinding shaft (11), and a connecting ring (18) is rotatably installed on the outer wall of the storage ring (22). The outer wall of the connecting ring (18) is fixedly connected to the inner wall of the mounting frame (7), and the outer wall of the connecting ring (18) is connected to the inner cavity of the guide cylinder (26) through a conduit. The inner wall of the storage ring (22) is fixedly installed with a control cylinder (25), and the inner wall of the control cylinder (25) is elastically installed with an adjusting plug (24). The outer wall of the adjusting plug (24) slides against the inner wall of the control cylinder (25).
7. A precision machining integrated boring, milling, and grinding machine tool according to claim 6, characterized in that: An exhaust pipe (15) connected to the output end of the control pump (5) is fixedly installed on the outer wall of the mounting frame (7). A sliding plug (33) is elastically installed on the inner wall of the exhaust pipe (15). A rigid tube (34) is fixedly installed on the bottom surface of the sliding plug (33). An exhaust hood (40) is fixedly installed at the bottom of the rigid tube (34), and an installation cover (32) for installing brush bristles is fixedly installed on the outer wall of the exhaust hood (40).
8. A precision machining, boring, milling, and grinding integrated machine tool according to claim 7, characterized in that: A flexible hose (36) is fixedly installed on the inner wall of the exhaust hood (40), and a hollow block (37) is fixedly installed at the other end of the flexible hose (36). A connecting frame (16) is fixedly installed on the outer wall of the exhaust pipe (15). A combing plate (38) is rotatably installed on the outer wall of the connecting frame (16) via a torsion spring. A control block (39) is fixedly installed on the inner wall of the combing plate (38). An attraction block (35) for attracting the control block (39) is fixedly installed on the outer wall of the rigid tube (34).