Horse hair mattress and production process thereof
By employing a three-layer structure (top, middle, and bottom) and a hollow space design with elastic air bladders in the mattress, the problem of horsehair fibers protruding from the mattress is solved, achieving stable positioning and preventing hair from protruding, thus improving the mattress's comfort and protective performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SLEEMON HEALTHY SLEEP TECHNOLOGY CO LTD
- Filing Date
- 2025-12-30
- Publication Date
- 2026-04-10
AI Technical Summary
The horsehair fibers in existing mattresses are prone to protrusion during long-term use or handling due to their rigidity and sharp edges, resulting in significant defects.
It adopts a three-layer structure consisting of a front quilted layer, a horsehair padding layer, and a reverse quilted layer. The middle part and the edge part are connected by stitching. The edge part is equipped with an elastic air bladder and a hollow space. The mesh structure and anti-feather coating are used to prevent feathers from penetrating.
It effectively limits and prevents horsehair fibers from emerging, improving mattress comfort and preventing hair leakage, especially providing extra support and protection at the edges.
Smart Images
Figure CN121817640A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a mattress, more particularly to a horsehair mattress, and further relates to a horsehair mattress production process. BACKGROUND
[0002] The upper surface of the existing mattress generally adopts a quilting layer design, which is usually a laminated structure of "top layer fabric + middle glue-free cotton / sponge, lower surface non-woven fabric", and the layers are integrally connected through a quilting process, and the edges of the sheet layer material are hidden through the edge covering process.
[0003] The horsehair mattress has attracted much attention due to the addition of the horsehair layer inside. As a positioning high-end filling material, horsehair has won the favor of many users due to its unique characteristics. However, the horsehair fiber itself has a certain rigidity and length, and the edge is relatively sharp. If it is directly filled in the interlayer structure of the conventional mattress, it is easy to break through the fiber gap of the surface fabric during long-term use (such as daily pressure and human friction) or during moving and moving, and the horsehair may "drill out" from the bed surface, especially on the upper surface of the mattress. Once the horsehair drilling occurs, the defect is very obvious.
[0004] Therefore, a new scheme is needed to solve this problem. SUMMARY
[0005] The present application aims to overcome the shortcomings of the prior art and provide a horsehair mattress and a production process thereof.
[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a horsehair mattress, comprising a front quilting layer, a horsehair pad layer and a back quilting layer, the front quilting layer, the horsehair pad layer and the back quilting layer are stacked from top to bottom, the horsehair pad layer and the back quilting layer are connected to each other to form a lower pad body, and the front quilting layer and the lower pad body are connected to each other.
[0007] The horsehair pad layer comprises an intermediate part and an edge part, and the edge part is located at the outer circumferential edge of the intermediate part; the intermediate part comprises an upper cover layer, a lower cover layer and a horsehair filling layer, the upper cover layer is stacked on the upper side of the lower cover layer, the upper cover layer and the lower cover layer are connected to each other, and the horsehair filling layer is filled between the upper cover layer and the lower cover layer.
[0008] The present application is further provided that the intermediate part is connected by stitching to form a stitching connection part, and the stitching connection part is in a longitudinal and transverse interlaced grid structure.
[0009] The present application is further provided that the edge part comprises an upper cover layer and a lower cover layer, and the upper cover layer and the lower cover layer are connected by stitching to form the edge part.
[0010] The upper covering layer comprises an upper inner lining layer and an upper outer lining layer, and the upper inner lining layer is located at the inner side of the upper outer lining layer.
[0011] The upper inner lining layer and the upper outer lining layer are filled with an upper cotton filling layer.
[0012] The lower covering layer comprises a lower inner lining layer and a lower outer lining layer, and the lower inner lining layer and the lower outer lining layer are filled with a lower cotton filling layer.
[0013] The upper inner lining layer and the upper outer lining layer are formed with a hollow space, and the hollow space can separate the upper inner lining layer and the upper outer lining layer by space through inflating the hollow space.
[0014] The upper inner lining layer and the upper outer lining layer are connected by a grid-shaped composite bonding part, the composite bonding part and the stitched connection part of the intermediate part are overlapped, and the surface of the composite bonding part is stitched.
[0015] The upper inner lining layer and the upper outer lining layer are both feather-proof cloth, the surfaces of the upper inner lining layer and the upper outer lining layer are coated with a feather-proof coating, and the upper inner lining layer and the upper outer lining layer are ultrasonic compounded at the composite bonding part.
[0016] The edge part of the horsehair cushion layer is embedded with an elastic air bag, the elastic air bag is connected with an air guide pipe, the air guide pipe communicates the hollow space between the upper inner lining layer and the upper outer lining layer, and the elastic air bag can inflate the hollow space.
[0017] The elastic air bag is provided with a one-way valve one and a one-way valve two, the one-way valve one can be one-way communicated from the elastic air bag to the outside, and the air guide pipe is connected to the air outlet end of the one-way valve one.
[0018] The one-way valve two can be one-way communicated from the outside to the inside of the elastic air bag.
[0019] The application further provides a horsehair mattress production process for producing the horsehair mattress.
[0020] In summary, the application has the following advantages:
[0021] By adopting the front quilting layer, the horsehair cushion layer and the reverse quilting layer, a three-layer structure of upper, middle and lower layers is formed, the horsehair cushion layer can be stably positioned, the horsehair cushion layer and the reverse quilting layer are first connected by quilting to form a lower cushion body, and the horsehair can be stably stitched and limited; and during the stitching process, a grid-shaped structure can be formed on the horsehair cushion layer, and the horizontal position of the horsehair can be effectively limited.
[0022] In the technical solution of the present application, the surface of the horsehair cushion layer is covered with an upper cover layer and a lower cover layer, the upper cover layer and the lower cover layer form a structure of a hair-drilling prevention cover, the upper cover layer can mainly form a barrier on the upper surface of the mattress, and the air layer of the hollow space or the fluffy filler is adopted to form a barrier, thereby effectively preventing the hair from being drilled.
[0023] By dividing the horsehair cushion layer into a middle part and an edge part, the upper cover layer and the lower cover layer of the middle part are connected by stitching during the stitching process to form a stitching connection part, and the stitching connection part has a longitudinal and transverse staggered grid-shaped structure. When the user sits on the edge of the mattress, the outer periphery of the horsehair cushion layer is mainly extruded, and the friction generated is mainly on the edge of the horsehair cushion layer; and the edge part is not filled with horsehair filler, which can fundamentally avoid the hair from being drilled. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a structure schematic view of a horsehair mattress in Example One;
[0025] Figure 2 It is a structure schematic view of the front quilting layer and the lower cushion body in Example One;
[0026] Figure 3 It is a structure schematic view of the horsehair cushion layer in Example One;
[0027] Figure 4 It is a partial sectional view of the horsehair cushion layer in Example One;
[0028] Figure 5 It is a partial sectional view of the horsehair cushion layer in Example Two;
[0029] Figure 6 It is a partial sectional view of the horsehair cushion layer in Example Three; Figure 1 ;
[0030] Figure 7 It is a partial sectional view of the horsehair cushion layer in Example Three; Figure 2 ;
[0031] Figure 8 It is a structure schematic view of the middle part and the edge part of the horsehair cushion layer in Example Three;
[0032] Figure 9Structure diagram of the elastic air bag in Example 1;
[0033] Figure 10 Structure diagram of each partition in the transverse arrangement in Example 4;
[0034] Figure 11 Structure diagram of the composite bonding part and the composite interval in Example 4.
[0035] The figure marks: the front quilting layer 1, the lower pad 100, the horsehair pad layer 2, the middle part 21, the edge part 22, the reverse quilting layer 3, the horsehair filling layer 4, the upper cover layer 5, the upper inner lining layer 51, the upper outer lining layer 52, the upper cotton filling layer 53, the hollow space 54, the composite bonding part 55, the composite interval 551, the partition 56, the lower cover layer 6, the lower inner lining layer 61, the lower outer lining layer 62, the lower cotton filling layer 63, the stitched connection part 7, the elastic air bag 8, the air duct 81, the one-way valve 1 82, the one-way valve 2 83. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0037] Example 1
[0038] The present embodiment discloses a horsehair mattress, referring to Figures 1-4 , which comprises a front quilting layer 1, a horsehair pad layer 2 and a reverse quilting layer 3, forming an upper-middle-lower three-layer structure, and the front quilting layer 1, the horsehair pad layer 2 and the reverse quilting layer 3 are stacked from top to bottom.
[0039] Referring to Figure 1 , Figure 3 , the horsehair pad layer 2 comprises a middle part 21 and an edge part 22, and the edge part 22 is located at the outer peripheral edge of the middle part 21; the middle part 21 comprises an upper cover layer 5, a lower cover layer 6 and a horsehair filling layer 4, the upper cover layer 5 is stacked on the upper side of the lower cover layer 6, the upper cover layer 5 and the lower cover layer 6 are stitched to each other, and the horsehair filling layer 4 is filled between the upper cover layer 5 and the lower cover layer 6. Moreover, during the stitching process, the upper cover layer 5 and the lower cover layer 6 of the middle part 21 form a stitched connection part 7 by stitching connection, and the stitched connection part 7 has a longitudinal and transverse interlaced grid structure. The longitudinal and transverse interlaced grid structure can stitch and fix the horsehair filling layer 4.
[0040] The embodiment also discloses a production process of the horsehair mattress. The horsehair mattress is produced by the process. In the production process, the horsehair cushion layer 2 and the reverse surface quilting layer 3 are connected by stitching to form a lower cushion body 100. Then, the front surface quilting layer 1 and the lower cushion body 100 are stacked to form the horsehair mattress by stitching.
[0041] The edge portion 22 comprises the upper cover layer 5 and the lower cover layer 6, and the upper cover layer 5 and the lower cover layer 6 are connected by stitching to form the edge portion 22. The edge portion 22 is directly formed by quilting the upper cover layer 5 and the lower cover layer 6 to form the edge portion 22 of the horsehair cushion layer 2.
[0042] The middle portion 21 of the horsehair cushion layer 2 is filled with the horsehair filling layer 4, which can form a filling support in the horsehair cushion layer 2, thereby maintaining the support of the middle of the horsehair cushion and improving the comfort of the mattress. Moreover, the edge portion 22 of the horsehair cushion layer 2 is directly formed by stitching the upper cover layer 5 and the lower cover layer 6. In order to improve the support of the edge portion 22 of the horsehair cushion layer 2, a certain amount of fluffy filler can be filled between the upper cover layer 5 and the lower cover layer 6 of the edge portion 22, and a fluffy flexible support can be formed in the edge portion 22 of the horsehair cushion layer 2.
[0043] The width of the edge portion 22 of the horsehair cushion layer 2 is 20-40 cm. When the user sits on the edge of the mattress, the main extrusion is generated on the outer circumferential edge of the horsehair cushion layer 2, and the friction is mainly generated on the edge of the horsehair cushion layer 2. When the user lies down, the main support is provided by the horsehair filling layer 4 of the middle portion 21, thereby forming the support comfort of the mattress.
[0044] When the user lies down, the contact area of the human body on the mattress is relatively large. When the user sits down, the contact area of the human body on the mattress is relatively small, and the pressure on the edge of the mattress is large. If there is horsehair on the edge of the mattress, the horsehair is easily drilled.
[0045] Embodiment Two
[0046] The embodiment discloses a horsehair mattress. On the basis of the embodiment one, the horsehair mattress is produced by the process. Figure 5 The upper cover layer 5 comprises an upper inner lining layer 51 and an upper outer lining layer 52, and the upper cover layer 5 adopts a multi-layer composite structure, and the upper inner lining layer 51 is located on the inner side of the upper outer lining layer 52. Moreover, the upper cotton filling layer 53 is filled between the upper inner lining layer 51 and the upper outer lining layer 52.
[0047] The lower cover layer 6 comprises a lower inner lining layer 61 and a lower outer lining layer 62, and the lower cotton filling layer 63 is filled between the lower inner lining layer 61 and the lower outer lining layer 62.
[0048] The upper cover layer 5 and the lower cover layer 6 of the double-layer structure can protect the horsehair from being exposed, and further can realize the protection of the horsehair filling layer. Moreover, the cotton filling layer between the upper cover layer 5 and the lower cover layer 6 can form a fluffy support inside, and the filling can increase the thickness of the horsehair filling layer, and further can improve the effect of preventing the horsehair from being exposed.
[0049] Embodiment three
[0050] The embodiment discloses a horsehair mattress, which is based on the embodiment one, and further refers to Figures 6-9 for detailed description.
[0051] The upper cover layer 5 includes an upper inner lining layer 51 and an upper outer lining layer 52. The upper cover layer 5 adopts a multi-layer composite structure, and the upper inner lining layer 51 is located inside the upper outer lining layer 52. Moreover, a hollow space 54 is formed between the upper inner lining layer 51 and the upper outer lining layer 52. The hollow space 54 can separate the upper inner lining layer 51 and the upper outer lining layer 52 by space through inflating the hollow space 54.
[0052] After the hollow space 54 is formed between the upper inner lining layer 51 and the upper outer lining layer 52, the horsehair fibers can be prevented from directly penetrating through the upper cover layer 5, so as to improve the effect of preventing the horsehair from being exposed.
[0053] The elastic air bag 8 is embedded in the edge portion 22 of the horsehair pad layer 2. The elastic air bag 8 can contain a certain amount of air and can produce elastic recovery. The elastic air bag 8 is connected with a gas guide pipe 81. The gas guide pipe 81 communicates the hollow space 54 between the upper inner lining layer 51 and the upper outer lining layer 52, and the elastic air bag 8 can inflate the hollow space 54.
[0054] The elastic air bag 8 is provided with a one-way valve one 82 and a one-way valve two 83. The one-way valve one 82 can be unidirectionally communicated from the inside of the elastic air bag 8 to the outside, and the gas guide pipe 81 is connected to the air outlet end of the one-way valve one 82.
[0055] When the elastic air bag 8 is pressed, the gas in the elastic air bag 8 will be squeezed out. The gas can be discharged to the outside through the one-way valve one 82 and the gas guide pipe 81, and further can be communicated to the hollow space 54 between the upper inner lining layer 51 and the upper outer lining layer 52, so that the hollow space 54 forms a relatively expanded state, and a barrier can be formed between the upper inner lining layer 51 and the upper outer lining layer 52 through the hollow space 54.
[0056] When the elastic air bag 8 is elastically reset, the elastic air bag 8 will generate an elastic recovery; after the elastic recovery, the space in the elastic air bag 8 will increase, thereby being able to attract the air in the outside space to be sucked into the hollow space 54. Further, a part of the fluffy filler is also filled in the hollow space 54 to maintain the relatively fluffy state of the hollow space 54, so that the upper inner lining layer 51 and the upper outer lining layer 52 can be separated from each other, avoiding direct adhesion of the upper inner lining layer 51 and the upper outer lining layer 52, and reducing the case of horsehair drilling outward.
[0057] Embodiment Four
[0058] The embodiment discloses a horsehair mattress, which is based on any of the above embodiments and will be described in detail with reference to Figure 10 , Figure 11 .
[0059] In the embodiment, the upper inner lining layer 51 and the upper outer lining layer 52 are both feather-proof cloth, and a feather-proof coating is coated on the surfaces of the inner lining layer 51 and the upper outer lining layer 52. The feather-proof coating can form a protective layer on the surfaces of the corresponding inner lining layer 51 and upper outer lining layer 52, thereby avoiding the generation of the drilling case.
[0060] Further, the upper inner lining layer 51 and the upper outer lining layer 52 are connected by the grid-shaped composite bonding part 55. Specifically, the upper inner lining layer 51 and the upper outer lining layer 52 are ultrasonically compounded at the composite bonding part 55, and a double-layer composite structure can be formed by the ultrasonic method. The composite bonding part 55 has a structure of longitudinal and transverse interlaced grid stripes, and the stripe width of each composite bonding part 55 is 1-2 cm. The grid stripe-shaped composite bonding part 55 can separate the middle part 21 into a plurality of square-shaped separated parts 56, and can form a comprehensive interlaced limiting effect.
[0061] In the embodiment, the composite bonding part 55 coincides with the stitched connection part 7 of the middle part 21. When the middle part 21 of the horsehair mattress layer 2 is stitched and connected, the needle thread of the stitching passes through the surface of the composite bonding part 55, and the position where the needle thread passes through can be avoided from the hollow space 54, thereby avoiding the adverse effects of the drilling of the hollow space 54.
[0062] As shown in Figure 10 , in the width direction of the middle part 21, a plurality of rows of transversely arranged separated parts 56 are formed, and the entire middle part 21 forms a plurality of rows of separated parts 56, thereby forming a rectangular array distribution state.
[0063] The edge part 22 is arranged on the left and right sides of the middle part 21. The elastic air bag 8 is embedded in the edge part 22 on both sides, and the elastic air bag 8 is uniformly distributed in the edge part 22, thereby forming a uniform state. When the user sits on the edge of the mattress, the corresponding side edge part 22 will be affected by the pressure, and thereby the air can be exhausted outward.
[0064] Moreover, in each of the partition 56 in the lateral direction, a composite bonding portion 55 is formed between adjacent partition 56, and the composite bonding portion 55 is in a stripe structure. The two side elastic air bags are respectively connected with a gas guide pipe 81, and the end of the gas guide pipe 81 passes through each composite bonding portion 55 and extends to the approximate middle position of the mattress.
[0065] In the composite bonding portion 55 between adjacent partition 56, the composite bonding portion 55 is connected by sinking of the upper inner lining layer 51 and the upper outer lining layer 52, and ultrasonic welding or glue bonding can be used. Moreover, in the composite bonding portion 55 between adjacent partition 56, a part of the composite spacing port 551 is not connected, and the composite spacing port 551 can pass a part of space to enter the hollow space 54 of each partition 56, so that air flow supplement can be achieved. After the air is passed into the relatively middle partition 56, the air can flow between the upper inner lining layer 51 and the upper outer lining layer 52 through the composite spacing port 551, and then a relatively uniform air barrier effect is formed in the upper cover layer 5.
[0066] The above is only the preferred embodiment of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiments. Any technical solution falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and refinements without departing from the principles of the present application shall also be considered as the protection scope of the present application.
Claims
1. A horsehair mattress, characterized in that, The system includes a front quilted layer (1), a horsehair padding layer (2), and a reverse quilted layer (3), which are stacked from top to bottom. The horsehair padding layer (2) and the reverse quilted layer (3) are sewn together to form a lower padding body (100), and the front quilted layer (1) and the lower padding body (100) are sewn together. The horsehair padding layer (2) includes a middle part (21) and a... Edge portion (22), the edge portion (22) is located on the outer periphery of the middle portion (21); the middle portion (21) includes an upper cover layer (5), a lower cover layer (6) and a horse hair filling layer (4), the upper cover layer (5) is stacked on the upper side of the lower cover layer (6), the upper cover layer (5) and the lower cover layer (6) are stitched together, and the horse hair filling layer (4) is filled between the upper cover layer (5) and the lower cover layer (6).
2. The horsehair mattress according to claim 1, characterized in that, The middle part (21) is connected by stitching to form a stitched connection part (7), which has a crisscrossing grid structure.
3. The horsehair mattress according to claim 1, characterized in that, The edge portion (22) includes an upper cover layer (5) and a lower cover layer (6), which are stitched together to form the edge portion (22).
4. The horsehair mattress according to claim 1, characterized in that, The upper cover layer (5) includes an upper inner liner (51) and an upper outer liner (52), wherein the upper inner liner (51) is located inside the upper outer liner (52).
5. The horsehair mattress according to claim 4, characterized in that, An upper cotton filling layer (53) is filled between the upper inner lining layer (51) and the upper outer lining layer (52); the lower covering layer (6) includes a lower inner lining layer (61) and a lower outer lining layer (62), and a lower cotton filling layer (63) is filled between the lower inner lining layer (61) and the lower outer lining layer (62).
6. The horsehair mattress according to claim 4, characterized in that, A hollow space (54) is formed between the upper inner liner (51) and the upper outer liner (52). By filling the hollow space (54) with air, the hollow space (54) can separate the upper inner liner (51) and the upper outer liner (52) vertically.
7. The horsehair mattress according to claim 6, characterized in that, The upper inner lining layer (51) and the upper outer lining layer (52) are connected by a mesh-like composite adhesive part (55), and the composite adhesive part (55) overlaps with the stitched connection part (7) of the middle part (21) and is stitched on the surface of the composite adhesive part (55). Both the upper inner lining layer (51) and the upper outer lining layer (52) are made of downproof fabric. Both the upper inner lining layer (51) and the upper outer lining layer (52) are coated with a downproof coating. The upper inner lining layer (51) and the upper outer lining layer (52) are ultrasonically bonded at the composite bonding part (55).
8. The horsehair mattress according to claim 6, characterized in that, An elastic airbag (8) is embedded in the edge (22) of the horsehair pad (2). The elastic airbag (8) is connected to an air guide tube (81). The air guide tube (81) connects to the hollow space (54) between the upper inner liner (51) and the upper outer liner (52). The elastic airbag (8) can inflate the hollow space (54).
9. The horsehair mattress according to claim 8, characterized in that, The elastic airbag (8) is equipped with a one-way valve (82) and a one-way valve (83). The one-way valve (82) can unidirectionally flow from the inside of the elastic airbag (8) to the outside, and the air guide tube (81) is connected to the air outlet of the one-way valve (82). The one-way valve (83) can unidirectionally flow from the outside of the elastic airbag (8) to the inside.
10. A manufacturing process for a horsehair mattress, characterized in that, Producing a horsehair mattress as described in any one of claims 1-9.