Efficient drilling, tapping and cutting all-in-one machine and control method thereof
The high-efficiency drilling, tapping and cutting machine with a rotary structure and integrated power head solves the problems of low efficiency and reduced precision of existing profile processing equipment, and realizes efficient and precise drilling and cutting processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- FOSHAN SHUNDE RUIKE IND CONTROL EQUIP CO LTD
- Filing Date
- 2026-03-04
- Publication Date
- 2026-04-10
AI Technical Summary
Existing profile processing equipment is inefficient in drilling and cutting processes, and the residual material leads to a decrease in processing accuracy.
Design a high-efficiency drilling, tapping and cutting integrated machine. It adopts a rotary table structure with multiple clamping stations on the rotary table. The profile is clamped and transferred to different positions for processing through the rotary table. It integrates vertical and horizontal processing power heads to achieve simultaneous operation. Combined with feeding, cutting and unloading devices, the process flow is optimized.
It improves processing efficiency, enhances processing accuracy, reduces the impact of waste material, and results in a smaller volume.
Smart Images

Figure CN121821084A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a profile machining device, in particular a rotary table type drilling, tapping and cutting integrated machine. BACKGROUND
[0002] A profile machining machine with side drilling function is disclosed in Chinese patent No. CN202321774879.6 on March 29, 2024, which comprises a machine table, a conveying table and a cutting mechanism arranged on the machine table, the cutting mechanism is located in front of the conveying table, a movable base moving forward and backward is arranged on the machine table corresponding to the conveying table, a side drilling mechanism and a side clamping mechanism are arranged on the movable base. The structure also has an upper drilling assembly, the upper drilling assembly and the side drilling mechanism are arranged on the same movable base, that is, they move forward and backward at the same time, so when the upper hole and the side hole are staggered front and back, the upper drilling assembly and the side drilling mechanism cannot work at the same time, and the processing efficiency is low.
[0003] In addition, the structure adopts drilling processing and then cutting, and the remaining tail material of the profile is left in the processing area of the equipment, so the tail material is pushed forward by the new material until it falls out. There is a gap at the position where the new material contacts the tail material, and after long-term processing, a certain error is accumulated, which affects the processing accuracy. SUMMARY The purpose of the present application is to provide a high-efficiency drilling, tapping and cutting integrated machine with reasonable structure, small size and high efficiency, and a control method thereof.
[0004] The purpose of the present application is achieved as follows: A high-efficiency drilling, tapping and cutting integrated machine comprises a machine base, a feeding device for conveying profile raw materials, a cutting device for cutting profile raw materials and a machining device for machining cut profile materials, the machine base is provided with a rotary table for conveying cut machining profile materials and a material taking device for taking out finished machining profile materials, the rotary table is uniformly provided with a plurality of clamping workstations for clamping cut machining profile materials, the feeding device, the machining device and the material taking device are sequentially distributed around the rotary table and arranged on the machine base, and the cutting device is located between the rotary table and the feeding device. The number of clamping workstations is greater than or equal to the sum of the number of feeding devices, machining devices and feeding devices; the clamping workstation comprises a first chuck and a clamping cylinder for controlling the clamping or loosening of the first chuck, the clamping groove of the first chuck is directed to the radial direction of the rotary table, and the feeding direction of the feeding device corresponds to the radial direction of the rotary table.
[0005] The purpose of the present application can also be solved by the following technical measures: As a more specific scheme, the processing device comprises a support frame, a vertical processing power head and a horizontal processing power head, the support frame is provided with a bearing platform, and the upper and lower sides of the bearing platform are respectively provided with an upper three-dimensional control console assembly and a lower three-dimensional control console assembly capable of moving horizontally, vertically and longitudinally; the vertical processing power head and the horizontal processing power head are respectively arranged on the upper three-dimensional control console assembly and the lower three-dimensional control console assembly.
[0006] As a further scheme, the processing device is provided with two sets, and the two sets of processing devices are respectively a double-sided drilling processing device and a double-sided tapping processing device; the vertical processing power head and the horizontal processing power head of the double-sided drilling processing device are respectively provided with a first drill bit and a second drill bit; and the vertical processing power head and the horizontal processing power head of the double-sided tapping processing device are respectively provided with a first tapping head and a second tapping head.
[0007] As a further scheme, the side of the cutting device opposite to the feeding device is provided with a pressing device for pressing the profile being processed in the clamping station.
[0008] As a further scheme, the feeding device comprises a feeding driving mechanism, a feeding sliding table, a movable clamping head assembly and a fixed clamping head assembly, the feeding driving mechanism drives the feeding sliding table to reciprocate along the feeding direction, the movable clamping head assembly is arranged on the feeding sliding table and is used for clamping the profile raw material, and the fixed clamping head assembly is arranged outside the feeding sliding table and is used for fixing the profile raw material; when feeding, the fixed clamping head assembly is loosened, the movable clamping head assembly clamps the profile raw material and moves towards the rotating disc under the action of the feeding driving mechanism, when the movable clamping head assembly is fed to the position or moves to the limit position, the fixed clamping head assembly clamps the profile raw material, the movable clamping head assembly is loosened and moves away from the rotating disc under the action of the feeding driving mechanism.
[0009] As a further scheme, the feeding device further comprises an avoiding mechanism, the avoiding mechanism comprises an avoiding driving mechanism and an avoiding sliding table, the avoiding driving mechanism is arranged on the machine base and is used for driving the avoiding sliding table to reciprocate along the feeding direction, and the fixed clamping head assembly and the feeding driving mechanism are arranged on the avoiding sliding table.
[0010] As a further scheme, the machine base is floatingly provided with a supporting roller below the clamping station when the rotating disc is stopped.
[0011] As a further scheme, a cutting gap is left between the rotating disc and the feeding device, the cutting device comprises a cutting disc and a moving mechanism, and the moving mechanism drives the cutting disc to enter or leave the cutting gap.
[0012] As a further embodiment, the material handling device includes a lifting robot, a cantilever, and a transfer mechanism. The cantilever is mounted on the base, with its two ends extending above and outside the turntable, respectively. The lifting robot slides along the cantilever and is connected to the transfer mechanism via a transmission mechanism. The transfer mechanism is mounted on the cantilever and is used to control the lifting robot to slide along the cantilever.
[0013] A control method for a high-efficiency drilling, tapping, and cutting integrated machine involves starting the turntable and stopping a clamping station opposite to the feeding device. The cutting device moves to the outside of the turntable and the feeding device. When the feeding device feeds the profile material into the clamping station opposite it, the clamping station clamps the profile material, and the cutting device cuts the profile material, leaving the cut profile at the clamping station. The cut profile, along with the clamping station holding it, is rotated by the turntable to the processing device for processing. After processing, the cut profile becomes a finished profile. The turntable continues to rotate, and the finished profile is carried to the unloading device, which removes the finished profile.
[0014] The beneficial effects of this invention are as follows: (1) The turntable of the present invention is provided with a clamping station. The clamping station can clamp the cut profile and transfer the cut profile to different positions for processing through the turntable. After the profile is processed, the material taking device takes away the finished product, and the clamping station is vacated again to continue to receive the cut profile. This cycle continues. During the clamping process, other stations can work simultaneously to improve processing efficiency.
[0015] (2) The present invention adopts the method of cutting the profile first and then clamping it for processing, which results in higher processing accuracy.
[0016] (3) The vertical machining power head and the horizontal machining power head of the present invention are controlled by the upper three-way control console assembly and the lower three-way control console assembly respectively, which can achieve simultaneous operation and improve machining efficiency; moreover, the two are integrated on the same support frame, making the volume smaller. Attached Figure Description
[0017] Figure 1 This is an exploded structural diagram of an embodiment of the present invention.
[0018] Figure 2 for Figure 1 Enlarged structural diagram at point A in the middle.
[0019] Figure 3 for Figure 1 Schematic diagram of the assembled structure.
[0020] Figure 4 for Figure 3 Another structural diagram from a different angle.
[0021] Figure 5 This is a top view of the structure of the present invention.
[0022] Figure 6 Figure 1 is a schematic view of an angle structure of a feeding device in the present application.
[0023] Figure 7 Figure 2 is another schematic view of an angle structure of the feeding device in the present application.
[0024] Figure 8 Figure 3 is a schematic view of an angle structure of a cutting device in the present application.
[0025] Figure 9 Figure 4 is another schematic view of an angle structure of the cutting device in the present application.
[0026] Figure 10 Figure 5 is a schematic view of an angle structure of a processing device in the present application.
[0027] Figure 11 Figure 6 is a schematic view of a front structure of the processing device in the present application. Figure 10 Figure 7 is another schematic view of an angle structure of the processing device in the present application.
[0028] Figure 12 Figure 8 is a schematic view of a side structure of the processing device in the present application. Figure 10 Figure 9 is a schematic view of a B-B section structure of the processing device in the present application.
[0029] Figure 13 Figure 10 is a schematic view of a C-C section structure of the processing device in the present application. Figure 12 Figure 11 is a schematic view of a D-D section structure of the processing device in the present application.
[0030] Figure 14 Figure 12 is a schematic view of an E-E section structure of the processing device in the present application. Figure 12 Figure 13 is a schematic view of a bottom structure of the processing device in the present application.
[0031] Figure 15 Figure 14 is a schematic view of a F-F section structure of the processing device in the present application. Figure 10 Figure 15 is a schematic view of a top structure of the processing device in the present application.
[0032] Figure 16 Figure 16 is a schematic view of a G-G section structure of the processing device in the present application. Figure 15 Figure 17 is a schematic view of a H-H section structure of the processing device in the present application.
[0033] Figure 17 Figure 18 is a schematic view of an angle structure of a material taking device in the present application.
[0034] Figure 18 Figure 19 is another schematic view of an angle structure of the material taking device in the present application. Figure 17 Figure 20 is a schematic view of a connection structure of the present application with a feeding table and an electric control box.
[0035] Figure 19 Figure 21 is a schematic view of a connection structure of the present application with a feeding table and an electric control box. DETAILED DESCRIPTION
[0036] The present application will be further described below in conjunction with the drawings and examples: Reference is made to Figures 1 to 18As shown, a kind of high-efficiency drilling and cutting integrated machine, including machine base 10, for conveying profile raw material (profile before processing) feeding device 20, for cutting profile (such as radiator aluminum profile) raw material cutting device 30 and for processing the processing profile that is cut, the rotating disc 1 for operating the processing profile that is cut and the material taking device 60 for taking away the processing profile that is completed are provided on the machine base 10, and the rotating disc 1 is uniformly distributed with a plurality of clamping stations 11 for clamping the processing profile that is cut, feeding device 20, processing device and material taking device 60 are sequentially distributed around rotating disc 1, and are arranged on machine base 10, and cutting device 30 is located between rotating disc 1 and feeding device 20.
[0037] The processing device includes a support frame, a vertical machining power head 6 and a horizontal machining power head 9, the support frame is provided with a bearing platform 3, the upper and lower sides of the bearing platform 3 are respectively provided with upper and lower three-dimensional control console assemblies moving in horizontal (X-axis direction), vertical (Y-axis direction) and vertical (Z-axis direction) directions; the vertical machining power head 6 and the horizontal machining power head 9 are respectively arranged on the upper and lower three-dimensional control console assemblies.
[0038] The upper three-dimensional control console assembly includes an upper horizontal drive mechanism 33, an upper vertical drive mechanism 4 and an upper vertical drive mechanism 5; the upper horizontal drive mechanism 33 is arranged on the upper side of the support frame, the upper vertical drive mechanism 4 is arranged on the upper horizontal drive mechanism 33 and drives the horizontal movement of the upper vertical drive mechanism 33; the upper vertical drive mechanism 5 is arranged on the end of the upper vertical drive mechanism 4 and is suspended to the outside of the support frame, the upper vertical drive mechanism 4 drives the vertical movement of the upper vertical drive mechanism 5, and the vertical machining power head 6 is arranged on the upper vertical drive mechanism 5 and drives the vertical movement of the vertical machining power head 6.
[0039] The lower three-dimensional control console assembly includes a lower horizontal drive mechanism 34, a lower vertical drive mechanism 7 and a lower vertical drive mechanism 8; the lower horizontal drive mechanism 34 is arranged on the lower side of the support frame, the lower vertical drive mechanism 7 is arranged on the lower horizontal drive mechanism 34 and drives the horizontal movement of the lower horizontal drive mechanism 34; the lower vertical drive mechanism 8 is arranged on the lower side and drives the vertical movement of the lower vertical drive mechanism 7, and the horizontal machining power head 9 is arranged on the lower vertical drive mechanism 8 and drives the vertical movement of the horizontal machining power head 9.
[0040] The support frame is a gantry frame, which further includes a first column 31 and a second column 32, and the bearing platform 3 is arranged on the upper end of the first column 31 and the second column 32; the upper and lower three-dimensional control console assemblies are respectively arranged on the upper and lower sides of the bearing platform 3.
[0041] The upper transverse driving mechanism 33 comprises an upper transverse sliding plate 331, a first driving motor 332 and a first screw transmission pair 333, the upper transverse sliding plate 331 is transversely slidably arranged on the bearing platform 3, the screw rod and the screw nut of the first screw transmission pair 333 are rotatably arranged on the bearing platform 3 and fixedly arranged on the bottom of the upper transverse sliding plate 331 respectively, and the first driving motor 332 is arranged on the bearing platform 3 and drivingly connected with the screw rod of the first screw transmission pair 333.
[0042] The upper longitudinal driving mechanism 4 comprises an upper longitudinal sliding plate 43, a second driving motor 41 and a second screw transmission pair 45, the upper longitudinal sliding plate 43 is longitudinally slidably arranged on the upper transverse sliding plate 331, the screw rod and the screw nut of the second screw transmission pair 45 are rotatably arranged on the bottom of the upper longitudinal sliding plate 43 and fixedly arranged on the upper transverse sliding plate 331 respectively, the second driving motor 41 is arranged on the upper longitudinal sliding plate 43 and drivingly connected with the screw rod of the second screw transmission pair 45, and one end of the upper longitudinal sliding plate 43 is further provided with an upper vertical plate 44, and the upper vertical driving mechanism 5 is arranged on the upper vertical plate 44. The upper longitudinal sliding plate 43 is further provided with a cover body 42, and the cover body 42 covers the second driving motor 41.
[0043] The upper vertical driving mechanism 5 comprises an upper vertical sliding plate 53, a third driving motor 51 and a third screw transmission pair 52, the upper vertical sliding plate 53 is vertically slidably arranged on one side of the upper vertical plate 54, the screw nut of the third screw transmission pair 52 is connected with the upper vertical sliding plate 53, the third driving motor 51 is arranged on the upper vertical plate 54 and drivingly connected with the screw nut of the third screw transmission pair 52. A first drag chain 61 is further arranged between the third driving motor 51 and the vertical machining power head 6, and a wire electrically connected with the vertical machining power head 6 is arranged in the first drag chain 61.
[0044] The lower transverse driving mechanism 34 comprises a lower transverse sliding plate 341, a fourth driving motor 342 and a fourth screw transmission pair 343, the lower transverse sliding plate 341 is transversely slidably arranged on the bottom of the bearing platform 3, the screw rod and the screw nut of the fourth screw transmission pair 343 are rotatably arranged on the bearing platform 3 and fixedly arranged on the bottom of the lower transverse sliding plate 341 respectively, and the fourth driving motor 342 is arranged on the bearing platform 3 and drivingly connected with the screw rod of the fourth screw transmission pair 343.
[0045] The lower vertical driving mechanism 7 comprises a lower vertical plate 73, a lower vertical sliding plate 71, a fifth driving motor 74 and a fifth screw transmission pair 72, the lower vertical plate 73 is arranged on the bottom of the lower transverse sliding plate 341, the lower vertical sliding plate 71 is vertically slidably arranged on one side of the lower vertical plate 73, the screw nut of the fifth screw transmission pair 72 is connected with the lower vertical sliding plate 71, and the fifth driving motor 74 is arranged on the lower vertical sliding plate 71 and drivingly connected with the screw rod of the fifth screw transmission pair 72.
[0046] The lower longitudinal driving mechanism 8 comprises a lower longitudinal sliding plate 83, a sixth driving motor 81 and a sixth screw transmission pair 82, the lower longitudinal sliding plate 83 is longitudinally slidingly arranged on the lower vertical sliding plate 71, the nut of the sixth screw transmission pair 82 is connected with the lower longitudinal sliding plate 83, and the fifth driving motor 74 is arranged on the lower vertical sliding plate 71 and is in transmission connection with the screw rod of the sixth screw transmission pair 82; the horizontal machining power head 9 is arranged on the lower longitudinal sliding plate 83. A second drag chain 91 is further arranged between the fifth driving motor 74 and the horizontal machining power head 9, and the second drag chain 91 is internally provided with wires in electrical connection with the horizontal machining power head 9.
[0047] The machining device is provided with two sets, and the two sets of machining devices are respectively a double-sided drilling machining device 40 and a double-sided tapping machining device 50; the vertical machining power head 6 and the horizontal machining power head 9 of the double-sided drilling machining device 40 are respectively provided with a first drill bit and a second drill bit; and the vertical machining power head 6 and the horizontal machining power head 9 of the double-sided tapping machining device 50 are respectively provided with a first tapping head and a second tapping head.
[0048] A material pressing device 12 for pressing the profile being machined in the clamping work station 11 is arranged on the rotary disc 1 above the cutting device 30 and on the side opposite to the feeding device 20.
[0049] The number of the clamping work stations 11 is greater than or equal to the sum of the number of the feeding device 20, the machining device and the feeding device 20; the clamping work station 11 comprises a first clamping head and a clamping cylinder 111 for controlling the clamping or loosening of the first clamping head, and the clamping groove 113 of the first clamping head is directed to the radial direction of the rotary disc 1, and the feeding direction of the feeding device 20 corresponds to the radial direction of the rotary disc 1. The specific structure of the first clamping head comprises a first movable clamping block 112 and a first fixed reference clamping block 114, the first movable clamping block 112 and the first fixed reference clamping block 114 are separated by the clamping groove 113, the first fixed reference clamping block 114 is fixedly arranged on the rotary disc 1, and the clamping cylinder 111 is arranged on the rotary disc 1 and is in transmission connection with the first movable clamping block 112, so as to control the first movable clamping block 112 to approach or move away from the first fixed reference clamping block 114. The rotary disc 1 is provided with a cutting surface 14 corresponding to the outside of the clamping work station 11, so as to avoid the edge of the rotary disc 1 protruding out of the clamping work station 11. The edge of the first fixed reference clamping block 114 close to the outer end of the clamping groove 113 is provided with a chamfered surface 115. In the embodiment, the number of the clamping work stations 11 is four (one set of feeding device 20, two sets of machining device and one set of feeding device 20; see Figure 5 The top center of the rotary disc 1 is provided with a rotary gas distribution head 13, and the gas pipes (not shown in the figure) corresponding to the clamping work stations 11 are respectively connected with the corresponding clamping work stations 11 through the rotary gas distribution head 13.
[0050] The feeding device 20 comprises a feeding driving mechanism, a feeding slide 205, a movable clamping head assembly and a fixed clamping head assembly. The feeding driving mechanism drives the feeding slide 205 to reciprocate along the feeding direction. The movable clamping head assembly is arranged on the feeding slide 205 and used for clamping the profile raw material. The fixed clamping head assembly is arranged outside the feeding slide 205 and used for fixing the profile raw material. When feeding, the fixed clamping head assembly is loosened, the movable clamping head assembly clamps the profile raw material and moves towards the rotary disc 1 under the action of the feeding driving mechanism. When the movable clamping head assembly is fed to the position or moves to the limit position, the fixed clamping head assembly clamps the profile raw material, and the movable clamping head assembly is loosened and moves away from the rotary disc 1 under the action of the feeding driving mechanism.
[0051] The feeding device 20 further comprises an avoiding mechanism. The avoiding mechanism comprises an avoiding driving mechanism 202 and an avoiding slide 203. The avoiding driving mechanism 202 is arranged on the machine base 10 and used for driving the avoiding slide 203 to reciprocate along the feeding direction. The fixed clamping head assembly and the feeding driving mechanism are arranged on the avoiding slide 203.
[0052] The specific structure of the feeding device 20 is that the feeding device 20 further comprises a bottom plate 201 used for fixedly connecting with the machine base 10. The avoiding slide 203 is slidingly arranged on the bottom plate 201. The avoiding driving mechanism 202 comprises a driving motor and a screw transmission pair. The driving motor is arranged on the bottom plate 201 and transmissionally connected with the avoiding slide 203 through the screw transmission pair. The fixed clamping head assembly comprises a front fixed clamping head assembly and a rear fixed clamping head assembly. The front fixed clamping head assembly comprises a front supporting plate 208, front movable clamping blocks 231, a front fixed reference clamping block 24 and a front clamping cylinder 23. The front supporting plate 208 is fixedly arranged at the front end of the avoiding slide 203 (the end close to the rotary disc). The front movable clamping blocks 231 and the front fixed reference clamping block 24 are distributed on the top of the front supporting plate 208. The front clamping cylinder 23 is arranged on the front supporting plate 208 and transmissionally connected with the front movable clamping blocks 231, so as to control the front movable clamping blocks 231 to approach or move away from the front fixed reference clamping block 24. The rear fixed clamping head assembly comprises a rear supporting plate 207, rear movable clamping blocks 211, a rear fixed reference clamping block 22 and a rear clamping cylinder 21. The rear supporting plate 207 is fixedly arranged at the rear end of the avoiding slide 203. The rear movable clamping blocks 211 and the rear fixed reference clamping block 22 are distributed on the top of the rear supporting plate 207. The rear clamping cylinder 21 is arranged on the rear supporting plate 207 and transmissionally connected with the rear movable clamping blocks 211, so as to control the rear movable clamping blocks 211 to approach or move away from the rear fixed reference clamping block 22.
[0053] The feeding slide table 205 is located between the front material fixing chuck assembly and the rear material fixing chuck assembly, the movable material clamping head assembly comprises a first driving cylinder 25, a second driving cylinder 26, a first feeding movable clamping block 252 and a second feeding movable clamping block 262, the first feeding movable clamping block 252 and the second feeding movable clamping block 262 are distributed left and right, and the first driving cylinder 25 and the second driving cylinder 26 are respectively in transmission connection with the first feeding movable clamping block 252 and the second feeding movable clamping block 262, so as to drive the first feeding movable clamping block 252 and the second feeding movable clamping block 262 to move oppositely or reversely. The feeding driving mechanism comprises a feeding driving motor 204 and a feeding screw transmission pair 206, the feeding driving motor 204 is arranged on the avoiding slide table 203 and is in transmission connection with the feeding slide table 205 through the feeding screw transmission pair 206, so as to control the feeding slide table 205 to move forward and backward. Further, the first driving cylinder 25 is connected with the first feeding movable clamping block 252 through a first sliding block 251, and the second driving cylinder 26 is connected with the second feeding movable clamping block 262 through a second sliding block 261.
[0054] The supporting roller 101 is arranged below the clamping piece station 11 corresponding to the position of the rotary disc 1. The supporting roller 101 comprises a roller, a roller frame, a roller seat and a spring. The roller seat is arranged on the machine base 10, the bottom of the roller frame is connected with the roller seat through the spring, and the roller is rotatably arranged on the roller frame and abuts against the bottom of the rotary disc 1.
[0055] The rotary disc 1 and the feeding device 20 are left with a cutting gap, the cutting device 30 comprises a cutting disc 301 and a moving mechanism, the moving mechanism drives the cutting disc 301 to enter or leave the cutting gap. The cutting device 30 further comprises a cross beam 302, the moving mechanism comprises a transverse driving motor 303, a transverse screw transmission pair 304 and a transverse slide table 305, one end of the cross beam 302 is supported on the first vertical column 31 of the supporting table 3, and the other end of the cross beam 302 is connected with the machine base 10 through a supporting leg. The transverse slide table 305 is slidably arranged at the bottom of the cross beam 302, the transverse driving motor 303 is arranged on the cross beam 302 and is in transmission connection with the transverse slide table 305 through the transverse screw transmission pair 304, so as to control the transverse slide table 305 to move transversely. The cutting disc 301 is in transmission connection with a cutting driving motor, and the cutting driving motor is arranged on the transverse slide table 305.
[0056] The material taking device 60 comprises a lifting manipulator 601, a cantilever 602 and a moving mechanism 603, the cantilever 602 is arranged on the machine base 10, two ends of the cantilever 602 respectively extend above the rotary disc 1 and outside the rotary disc 1, the lifting manipulator 601 slides along the cantilever 602 and is in transmission connection with the moving mechanism 603, the moving mechanism 603 is arranged on the cantilever 602 and is used for controlling the lifting manipulator 601 to slide along the cantilever 602.
[0057] Combining Figure 19 The base 10 is also provided with an electric control box 70 above the feeding device 20 and the cutting device 30. The base 10 is provided with a protective fence 102 outside the machining device. The rear end of the feeding device 20 is also provided with a feeding table 80, and a plurality of rollers are arranged on the feeding table 80 in front and back directions. A user can place profile raw materials on the feeding table 80 and push them into the feeding device 30 in the direction of the arrow F.
[0058] The base 10 is also provided with a cooling liquid collecting box 90 beside the base 10. The machining device and the cutting gap are both provided with spray heads, which are supplied with cooling liquid from the cooling liquid collecting box 90. The base 10 is provided with a liquid collecting groove at a position corresponding to the machining device and the cutting gap and corresponding to the clamping piece station, and the liquid collecting groove is in communication with the cooling liquid collecting box 90 to recover the cooling liquid. The liquid collecting groove is not shown in the figure.
[0059] The feeding device is provided with a material shortage detection probe. When the material shortage detection probe detects that there is no profile, it indicates that the material is running out or will run out soon (the control system calculates when the material will run out through the movement data of the feeding device). The material shortage detection probe is not shown in the figure.
[0060] A control method of a high-efficiency driller and cutter integrated machine, a rotating disc 1 is started, and a clamping piece station 11 is stopped at a position opposite to the feeding device 20. The cutting device 30 moves to the outside of the rotating disc 1 and the feeding device 20. When the feeding device 20 sends profile raw materials to the clamping piece station 11 opposite to it, the clamping piece station 11 clamps the profile raw materials, the cutting device 30 cuts off the profile raw materials, and the clamping piece station 11 retains the cut-off profile. The cut-off profile is rotated to the machining device together with the clamping piece station 11 driven by the rotating disc 1 to be machined. After the cut-off profile is machined, it becomes a finished machining profile. The rotating disc 1 continues to rotate, and the finished machining profile is driven to the material taking device 60, and the material taking device 60 takes out the finished machining profile.
[0061] Specific is: the front end of the profile is inserted between the first feeding movable clamp block 252 and the second feeding movable clamp block 262, the rear fixed clamp cylinder 21 pushes the rear movable clamp block 211 to move in the direction of the rear fixed reference clamp block 22, one side of the profile is close to the rear fixed reference clamp block 22 and is clamped, then the first feeding movable clamp block 252 and the second feeding movable clamp block 262 are folded to clamp the profile. The machine base can be provided with a feeding detection probe corresponding to the front of the movable clamp head assembly to detect the initial position of the profile, or when the profile is initially fed, the profile hits the clamp work station or the front fixed material clamp head assembly when the clamp work station or the front fixed material clamp head assembly is folded, the feeding drive motor 204 current changes, the system judges that it is blocked, and the initial position of the profile is recorded. The movable clamp head assembly clamps the profile and sends the profile into the clamp work station in the direction of the F arrow, if the single stroke is not enough, the profile is loosened and retreated and then clamped and conveyed, the profile is clamped by the fixed material clamp head assembly during the loosening and retreating process, preventing the profile from moving incorrectly. After completing the feeding, the fixed material clamp head assembly is clamped before cutting, the clamp work station is clamped, and the material pressing device 12 is pressed to prevent the profile from moving.
[0062] The above is the preferred scheme of the present application, which shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application, which is defined by the appended claims and their equivalents. The above is the preferred scheme of the present application, which shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application, which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency drilling, tapping, and cutting integrated machine, comprising a base (10), a feeding device (20) for conveying profile raw materials, a cutting device (30) for cutting profile raw materials, and a processing device for processing the cut profile, characterized in that: The machine base (10) is provided with a turntable (1) for operating the cut-out profile and a material taking device (60) for taking away the finished profile. The turntable (1) is evenly distributed with multiple clamping stations (11) for holding the cut-out profile. The feeding device (20), processing device and material taking device (60) are arranged in sequence around the turntable (1) and set on the machine base (10). The cutting device (30) is located between the turntable (1) and the feeding device (20). The number of clamping stations (11) is greater than or equal to the sum of the number of feeding devices (20), processing devices, and feeding devices (20); the clamping station (11) includes a first chuck and a clamping cylinder (111) for controlling the clamping or loosening of the first chuck, the clamping groove (113) of the first chuck points in the radial direction relative to the turntable (1), and the feeding direction of the feeding device (20) corresponds to the radial direction of the turntable (1).
2. The high-efficiency drilling, tapping, and cutting integrated machine according to claim 1, characterized in that: The processing device includes a support frame, a vertical processing power head (6) and a horizontal processing power head (9). The support frame is provided with a platform (3). The upper and lower sides of the platform (3) are respectively provided with an upper three-way control console assembly and a lower three-way control console assembly for horizontal, vertical and vertical movement. The vertical processing power head (6) and the horizontal processing power head (9) are respectively set on the upper three-way control console assembly and the lower three-way control console assembly.
3. The high-efficiency drilling, tapping, and cutting integrated machine according to claim 2, characterized in that: The processing device is provided in two sets, namely a double-sided drilling processing device (40) and a double-sided tapping processing device (50); the vertical processing power head (6) and the horizontal processing power head (9) of the double-sided drilling processing device (40) are respectively provided with a first drill bit and a second drill bit; the vertical processing power head (6) and the horizontal processing power head (9) of the double-sided tapping processing device (50) are respectively provided with a first tapping head and a second tapping head.
4. The high-efficiency drilling, tapping, and cutting integrated machine according to claim 1, characterized in that: Above the turntable (1), on the side opposite to the feeding device (20) of the cutting device (30), there is a pressing device (12) for pressing the processed profile in the clamping station (11).
5. The high-efficiency drilling, tapping, and cutting integrated machine according to claim 1, characterized in that: The feeding device (20) includes a feeding drive mechanism, a feeding slide (205), a movable clamping head assembly, and a fixed clamping head assembly. The feeding drive mechanism drives the feeding slide (205) to reciprocate along the feeding direction. The movable clamping head assembly is set on the feeding slide (205) and is used to clamp the profile material. The fixed clamping head assembly is set outside the feeding slide (205) and is used to fix the profile material. When feeding, the fixed clamping head assembly is released, the movable clamping head assembly clamps the profile material and moves towards the turntable (1) under the action of the feeding drive mechanism. When the movable clamping head assembly feeds to the position or moves to the limit position, the fixed clamping head assembly clamps the profile material, the movable clamping head assembly is released and moves away from the turntable (1) under the action of the feeding drive mechanism.
6. The high-efficiency drilling, tapping, and cutting integrated machine according to claim 5, characterized in that: The feeding device (20) further includes an obstacle avoidance mechanism, which includes an obstacle avoidance drive mechanism (202) and an obstacle avoidance slide (203). The obstacle avoidance drive mechanism (202) is mounted on the base (10) and is used to drive the obstacle avoidance slide (203) to reciprocate along the feeding direction. The fixed material clamp assembly and the feeding drive mechanism are mounted on the obstacle avoidance slide (203).
7. The high-efficiency drilling, tapping, and cutting integrated machine according to claim 1, characterized in that: The base (10) is provided with a support rolling element (101) floating below the clamping station (11) when the turntable (1) is in the fixed position.
8. The high-efficiency drilling, tapping, and cutting integrated machine according to claim 1, characterized in that: A cutting gap is left between the turntable (1) and the feeding device (20). The cutting device (30) includes a cutting disc (301) and a moving mechanism. The moving mechanism drives the cutting disc (301) to enter or leave the cutting gap.
9. The high-efficiency drilling, tapping, and cutting integrated machine according to claim 1, characterized in that: The material handling device (60) includes a lifting manipulator (601), a cantilever (602), and a transfer mechanism (603). The cantilever (602) is mounted on the base (10), with both ends of the cantilever (602) extending above the turntable (1) and outside the turntable (1), respectively. The lifting manipulator (601) slides along the cantilever (602) and is connected to the transfer mechanism (603) via transmission. The transfer mechanism (603) is mounted on the cantilever (602) and is used to control the lifting manipulator (601) to slide along the cantilever (602).
10. A control method for a high-efficiency drilling, tapping, and cutting integrated machine according to claim 1, characterized in that: Start the turntable (1) and stop a clamping station (11) in a position opposite to the feeding device (20). The cutting device (30) moves to the outside of the turntable (1) and the feeding device (20). When the feeding device (20) feeds the profile material into the clamping station (11) opposite to it, the clamping station (11) clamps the profile material, and the cutting device (30) cuts the profile material. The clamping station (11) retains the cut profile. The cut profile is driven by the turntable (1) and rotated together with the clamping station (11) holding it to the processing device for processing. After the cut profile is processed, it becomes a finished profile. The turntable (1) continues to rotate, and the finished profile is driven to the picking device (60). The picking device (60) takes out the finished profile.
Citation Information
Patent Citations
Profile processing machine with side drilling function
CN220680214U