Chinese art paper processing system and processing method

By designing a Xuan paper processing system and using automated cutting technology to cut arcs and rounded corners at the edges of Xuan paper, the high labor consumption and low efficiency caused by manual cutting are solved, the wear rate of Xuan paper edges and corners is reduced, and the quality and efficiency of paper cutting are improved.

CN121821501APending Publication Date: 2026-04-10周剑飞
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-05
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The current Xuan paper forming process requires manual cutting, which results in high labor consumption, low cutting quality and efficiency, and the inability to round the corners, affecting the wear rate of Xuan paper.

Method used

A Xuan paper processing system was designed, including a right-angle slide frame, a tray, a slot, a geared motor, a rotating frame, and a pointed knife. It automatically cuts arcs and rounded corners at the edges of Xuan paper, and uses an electric push rod and screw drive system to achieve precise cutting. The system is combined with limit blocks and a synchronization frame to ensure processing accuracy.

Benefits of technology

The rounded corners of the Xuan paper were achieved, reducing the wear rate of the Xuan paper corners, improving the quality and efficiency of paper cutting, and reducing labor consumption.

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Abstract

The invention relates to the technical field of Chinese art paper processing, in particular to a Chinese art paper processing system and method. A Chinese art paper processing system comprises a right-angle sliding groove frame and a supporting plate fixedly connected to the right-angle sliding groove frame, an inserting groove is formed in the supporting plate, an inserting frame is installed on the right-angle sliding groove frame, a gear motor is fixedly connected to the inserting frame, a rotating frame is fixedly connected to an output shaft of the gear motor, and a sharp knife is installed on the rotating frame. The method comprises the following steps: a, fixing Chinese art paper; b, the sharp knife is driven to rotate by 90 degrees around the axis of the output shaft of the gear motor, and an arc is cut on the right-angle side of the Chinese art paper; c, two first electric push rods are controlled to be started to drive a right-angle cutter to move downwards, and the side edges of the Chinese art paper are cut; and d, the pressing plate is lifted upwards, and the rice paper with the processed filleted corners and the two cut side edges adjacent to the filleted corners is taken out. The device has the beneficial effects that corners of Chinese art paper can be subjected to corner rounding treatment, and the abrasion rate of the corners of the Chinese art paper is reduced.
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Description

TECHNICAL FIELD

[0001] The application relates to a rice paper processing technology field, in particular to a rice paper processing system and a processing method. BACKGROUND

[0002] In the existing rice paper forming processing forming process, manual cutting is needed in the paper cutting process, experienced employees are needed for cutting, and a large amount of manpower is consumed, and if personnel with less experience are used, the quality and efficiency of paper cutting are easily reduced, so a rice paper forming processing technology is needed to improve the above problems. The application number is 202110653537.8, a kind of rice paper forming processing technology, by the movement of the flat paper positioning seat, the other end after cutting can be repositioned, the other end of the cutting is stable, effectively improve the cutting quality and efficiency. However, the device cannot perform round corner processing on the corners of the rice paper. SUMMARY

[0003] In order to overcome the shortcomings of the prior art, the application provides a rice paper processing system and a processing method, which can perform round corner processing on the corners of the rice paper and reduce the wear rate of the corners of the rice paper.

[0004] The technical scheme adopted by the application to solve the technical problems is:

[0005] A rice paper processing system, comprising a right-angle chute frame, a supporting plate fixed to the right-angle chute frame, a slot formed in the supporting plate, an insertion frame installed on the right-angle chute frame, a reduction motor fixed to the insertion frame, a rotating frame fixed to the output shaft of the reduction motor, and a sharp knife installed on the rotating frame.

[0006] The right-angle chute frame is fixed with a knife body sliding frame, a right-angle cutter is inserted in the knife body sliding frame, and a first electric push rod is fixed between the two ends of the right-angle cutter and the supporting plate; the horizontal side of the insertion frame and the right-angle cutter forms a 45-degree angle.

[0007] The rotating frame is slidably connected with a knife holder, the sharp knife is fixed to the knife holder, a round rod is fixed to the rotating frame, the knife holder is slidably connected to the round rod, a compression spring I is sleeved on the round rod, the two ends of the compression spring I are fixed to the rotating frame and the knife holder respectively, and a screw is threadedly connected to the knife holder.

[0008] The right-angle chute frame is rotatably connected with a screw rod, a sliding frame is inserted in the right-angle chute frame, the sliding frame is threadedly connected with the screw rod, and the insertion frame is connected with the sliding frame.

[0009] The outer end of the insertion frame is vertically inserted in the sliding frame.

[0010] A method for processing rice paper by a rice paper processing system, the method comprising the following steps:

[0011] a: pull up the pressing plate, place the processed paper on the supporting plate, insert one of the right angle edges of the paper into the slot, release the pressing plate, and fix the paper under the pressing force of the pressing spring II;

[0012] b: when the rotating frame is in the horizontal state and is in contact with the vertical edge of the right angle cutter, control the rotating of the reduction motor to drive the rotating frame to rotate, and the rotating frame drives the sharp cutter to rotate 90 degrees around the axis of the output shaft of the reduction motor to cut a circular arc on the right angle edge of the paper;

[0013] c: control the two first electric push rods to drive the right angle cutter to move downward to cut the side edge of the paper;

[0014] d: pull up the pressing plate to take out the paper whose two side edges adjacent to the rounded corner are also cut;

[0015] e: use the above method to round and cut the other three corners of the paper. BRIEF DESCRIPTION OF DRAWINGS

[0016] The application will be further described in detail below in combination with the drawings and specific implementation methods.

[0017] Figure 1 Structure diagram of a paper processing system Figure 1 ;

[0018] Figure 2 Structure diagram of a paper processing system Figure 2 ;

[0019] Figure 3 Structure diagram of the bottom surface of a paper processing system

[0020] Figure 4 Structure diagram of a right angle sliding slot frame

[0021] Figure 5 Structure diagram of a supporting plate

[0022] Figure 6 Structure diagram of a pressing plate

[0023] Figure 7 Structure diagram of a right angle cutter

[0024] Figure 8 Structure diagram of a socket v

[0025] Figure 9 Structure diagram of a synchronous frame

[0026] Figure 10 Structure diagram of a round rod

[0027] Figure 11Structure diagram of the sharp knife;

[0028] Figure 12 Structure diagram of the limiting block. DETAILED DESCRIPTION

[0029] As Figures 1 to 6 and Figures 8 to 11 shown:

[0030] A rice paper processing system, comprising a right-angle chute frame 101, and a supporting plate 102 fixedly connected to the right-angle chute frame 101, the supporting plate 102 being provided with a slot 103, the right-angle chute frame 101 being provided with a slot frame 202, the slot frame 202 being fixedly connected with a speed reducer 204, the output shaft of the speed reducer 204 being fixedly connected with a rotating frame 205, the rotating frame 205 being provided with a sharp knife 208;

[0031] The processed rice paper is placed on the supporting plate 102, both ends of the rice paper being inserted into the slot 103, the rotating frame 205 being in a horizontal state, the speed reducer 204 being controlled to rotate, the rotating frame 205 being driven to rotate, the rotating frame 205 driving the sharp knife 208 to rotate 90 degrees around the axis of the output shaft of the speed reducer 204, a circular arc being cut on the right-angle edge of the rice paper, and the edge of the rice paper being rounded, the wear rate of the edge of the rice paper being reduced, then the two edges adjacent to the rounded edge being cut, and the rice paper with the side edge tangent to the rounded edge being obtained;

[0032] The rice paper is taken out and rotated, the next right-angle of the rice paper being cut, when both ends of one side edge of the rice paper do not have a rounded edge, the side edge being inserted into the slot 103, the right-angle cutter 104 being used to cut the side edge, when the side edge of the rice paper has a rounded edge in the extension direction, the side edge being in a position coplanar with the right-angle cutter 104, the rounded edge on the side edge being prevented from being damaged when the right-angle cutter 104 cuts, and all four corners of the rice paper being processed to have complete 45-degree rounded edges.

[0033] As Figure 5 and 7 shown:

[0034] The right-angle chute frame 101 is fixedly connected with a cutter sliding frame 108, the cutter sliding frame 108 being inserted with a right-angle cutter 104, both ends of the right-angle cutter 104 being fixedly connected with a first electric push rod between the supporting plate 102; the slot frame 202 and the horizontal edge of the right-angle cutter 104 form a 45-degree angle;

[0035] When the rotating frame 205 is in a horizontal state, the pointed blade 208 is in contact with the vertical edge of the right-angle cutter 104. After the pointed blade 208 rotates 90 degrees, it is in contact with the vertical edge of the right-angle cutter 104. After the pointed blade 208 finishes processing the rounded corner, it controls the two first electric push rods to start and drive the right-angle cutter 104 to move downward, thereby realizing the cutting of the two sides of the Xuan paper adjacent to the rounded corner.

[0036] like Figures 10 to 11 As shown:

[0037] A blade holder 207 is slidably connected to the rotating frame 205. A pointed blade 208 is fixedly connected to the blade holder 207. A round rod 206 is fixedly connected to the rotating frame 205. The blade holder 207 is slidably connected to the round rod 206. A compression spring I is sleeved on the round rod 206. The two ends of the compression spring I are fixedly connected to the rotating frame 205 and the blade holder 207 respectively. A screw is threaded onto the blade holder 207.

[0038] Under the elastic force of the compression spring I, when the rotating frame 205 is in a horizontal state, it elastically fits against the right-angle cutter 104. In this way, the position of the tip 208 and the axis of the reduction motor 204 is the radius of the cut rounded corner. After the screw is tightened and pressed against the rotating frame 205, the position of the tip 208 is fixed. The rotating frame 205 drives the tip 208 to rotate 90 degrees to cut a 90-degree rounded corner.

[0039] When the screw is loosened, the position of the reduction motor 204 changes, and the distance between the tip 208 and the reduction motor 204 changes. When the screw is tightened again, the rotating frame 205 drives the tip 208 to rotate, which can process rounded corners of different radii, thus processing rounded corners of different sizes on Xuan paper according to requirements.

[0040] like Figures 3 to 4 and Figures 8 to 9 As shown:

[0041] A screw 107 is rotatably connected to the right-angle slide rail 101, and a stepper motor capable of driving the screw 107 to rotate is fixedly connected to the right-angle slide rail 101. A slide 201 is inserted into the right-angle slide rail 101, and the slide 201 is threadedly connected to the screw 107. A bracket 202 is connected to the slide 201, and the bracket 202 and the slide 201 are coplanar.

[0042] The stepper motor starts and drives the slide 201 to slide. The slide 201 drives the insert 202 to move. Since the insert 202 and the horizontal side of the right angle cutter 104 form a 45-degree angle, when the position of the insert 202 changes, it can drive the position of the geared motor 204 and the rotating frame 205 to change synchronously. Under the force of the compression spring I, the tip 208 is always in contact with the vertical side of the right angle cutter 104. This changes the distance between the tip 208 and the geared motor 204. When the tip 208 rotates 90 degrees, it will also directly contact the horizontal side of the right angle cutter 104, thereby processing 90-degree rounded corners of different sizes.

[0043] like Figure 4 and Figures 8 to 9 As shown:

[0044] The outer end of the insert 202 is vertically inserted into the slide 201;

[0045] A socket 203 is slidably connected to the insert 202. A vertical groove is provided on the right-angle slide frame 101. The socket 203 is inserted into the vertical groove. A second electric push rod is fixedly connected between the socket 203 and the right-angle slide frame 101.

[0046] The insert 202 can slide vertically on the slide 201. When the Xuan paper is placed in, the movable end of the second electric push rod is extended, which drives the socket 203 and the insert 202 to move upward, so that the insert 202 is positioned at the top of the Xuan paper, thus preventing the tip of the blade 208 from scratching the Xuan paper. When cutting rounded corners, the movable end of the second electric push rod is retracted, so that the blade 208 contacts the Xuan paper downward for cutting. At the same time, the insert 202 and the socket 203 are slidably connected, which will not affect the movement of the insert 202 driven by the slide 201.

[0047] like Figure 4 and 9 As shown:

[0048] Both ends of the right-angle slide rail 101 are slidably connected to I-shaped blocks 303, and both I-shaped blocks 303 are inserted with synchronous frames 302. The middle part of the right-angle plate 301 is fixed to the geared motor 204, and both ends of the right-angle plate 301 are slidably connected to the two synchronous frames 302 respectively.

[0049] When the slide 201 moves the insert 202, thereby changing the position of the reduction motor 204, the right-angle plate 301 will slide synchronously and equidistantly within the two synchronous frames 302. At the same time, the two synchronous frames 302 drive the two I-shaped blocks 303 to slide synchronously and equidistantly on the right-angle slide frame 101. This ensures that the reduction motor 204 always moves along a direction inclined at 45 degrees to the horizontal line during its movement, thus guaranteeing the accuracy of Xuan paper processing.

[0050] like Figure 12 As shown:

[0051] Two limiting blocks 304 are symmetrically detachably connected on the right angle plate 301 near the position of the limiting block 304;

[0052] The two limiting blocks 304 limit the angle of rotation of the rotating frame 205, so that the rotating frame 205 can only rotate 90 degrees, thereby accurately processing the 90-degree round corner.

[0053] As shown in Figures 5 to 6 ;

[0054] Two column rods 105 are symmetrically fixed on the supporting plate 102, a pressing plate 106 is slidingly connected on the two column rods 105, two compression springs II are fixed on the two column rods 105, and the two compression springs II are fixed with the pressing plate 106;

[0055] Pulling the pressing plate 106 upwards, the processed paper is placed on the supporting plate 102, the pressing plate 106 is released, and the pressing plate 106 is pressed on the paper under the action of the compression spring II to fix the paper. After processing, the pressing plate 106 is pulled upwards, and the paper with the two side edges adjacent to the round corner also cut is taken out.

[0056] A method for processing paper by a paper processing system, the method comprising the following steps:

[0057] a: pulling the pressing plate 106 upwards, placing the processed paper on the supporting plate 102, inserting one of the right angle edges of the paper into the slot 103, releasing the pressing plate 106, and fixing the paper under the action of the compression spring II;

[0058] b: when the rotating frame 205 is in a horizontal state and is in contact with the vertical edge of the right angle cutter 104, the speed reducing motor 204 is controlled to rotate and drive the rotating frame 205 to rotate, and the rotating frame 205 drives the sharp knife 208 to rotate 90 degrees around the axis of the output shaft of the speed reducing motor 204 to cut a circular arc on the right angle edge of the paper;

[0059] c: the two first electric push rods are controlled to start and drive the right angle cutter 104 to move downwards to cut the side edge of the paper;

[0060] d: pulling the pressing plate 106 upwards, and taking out the paper with the two side edges adjacent to the round corner also cut;

[0061] e: using the above method to process the other three corners of the paper.

Claims

1. A Xuan paper processing system, characterized in that, It includes a right-angle slide frame (101) and a support plate (102) fixed on the right-angle slide frame (101). The support plate (102) has a slot (103). A bracket (202) is installed on the right-angle slide frame (101). A geared motor (204) is fixed on the bracket (202). A rotating frame (205) is fixed on the output shaft of the geared motor (204). A sharp knife (208) is installed on the rotating frame (205).

2. The Xuan paper processing system according to claim 1, characterized in that: A blade slide (108) is fixedly connected to the right-angle slide frame (101), and a right-angle cutter (104) is inserted inside the blade slide frame (108). Both ends of the right-angle cutter (104) are fixedly connected to the support plate (102) with a first electric push rod. The insert frame (202) forms a 45-degree angle with the horizontal side of the right-angle cutter (104).

3. The Xuan paper processing system according to claim 2, characterized in that: A knife holder (207) is slidably connected to the rotating frame (205), and a pointed knife (208) is fixedly connected to the knife holder (207). A round rod (206) is fixedly connected to the rotating frame (205), and the knife holder (207) is slidably connected to the round rod (206). A compression spring I is sleeved on the round rod (206), and the two ends of the compression spring I are fixedly connected to the rotating frame (205) and the knife holder (207) respectively. A screw is threaded onto the knife holder (207).

4. The Xuan paper processing system according to claim 3, characterized in that: A screw (107) is rotatably connected to the right-angle slide rail (101), and a slide (201) is inserted into the right-angle slide rail (101). The slide (201) is threadedly connected to the screw (107), and the insert (202) is connected to the slide (201).

5. The Xuan paper processing system according to claim 4, characterized in that: The outer end of the insert (202) is vertically inserted into the slide (201).

6. The Xuan paper processing system according to claim 5, characterized in that: A socket (203) is slidably connected to the insert bracket (202), and a vertical groove is provided on the right-angle slide bracket (101). The socket (203) is inserted into the vertical groove, and a second electric push rod is fixedly connected between the socket (203) and the right-angle slide bracket (101).

7. The Xuan paper processing system according to claim 6, characterized in that: Both ends of the right-angle slide rail (101) are slidably connected to I-shaped blocks (303), and both I-shaped blocks (303) are inserted with synchronous frames (302). The middle part of the right-angle plate (301) is fixed to the geared motor (204), and both ends of the right-angle plate (301) are slidably connected to the two synchronous frames (302).

8. The Xuan paper processing system according to claim 7, characterized in that: Two limiting blocks (304) are symmetrically and detachably connected on the right-angle plate (301) near the limiting block (304).

9. The Xuan paper processing system according to claim 8, characterized in that: Two columns (105) are symmetrically fixed on the support plate (102). A pressure plate (106) is slidably connected to the two columns (105). A compression spring II is fixed on each of the two columns (105), and both compression springs II are fixed to the pressure plate (106).

10. A method for processing Xuan paper using a Xuan paper processing system according to any one of claims 9, characterized in that: The method includes the following steps: a: Pull the pressure plate (106) upwards, place the processed Xuan paper on the tray (102), insert one right-angled edge of the Xuan paper into the slot (103), release the pressure plate (106), and under the action of the pressure spring II, press the pressure plate (106) onto the Xuan paper to fix the Xuan paper; b: When the rotating frame (205) is in a horizontal state, it is in contact with the vertical edge of the right-angle cutter (104). The speed reduction motor (204) is controlled to rotate, which drives the rotating frame (205) to rotate. The rotating frame (205) drives the tip (208) to rotate 90 degrees around the axis of the output shaft of the speed reduction motor (204) to cut an arc on the right-angle edge of the Xuan paper. c: Control the two first electric push rods to start and drive the right angle cutter (104) to move downward to cut the side of the Xuan paper; d: Pull the pressure plate (106) upwards to remove the Xuan paper with rounded corners and the two sides adjacent to the rounded corners that have also been cut; e: Use the above method to round and trim the other three corners of the Xuan paper.

Citation Information

Patent Citations

  • Processing technology for forming Chinese art paper

    CN113250003A