X-ray flaw detection machine based on high-voltage overhead line maintenance

Abstract

The invention discloses an X-ray flaw detection machine based on high-voltage overhead line maintenance, and relates to the technical field of line detection, the X-ray flaw detection machine comprises an unmanned aerial vehicle, a connecting structure, a transmitting structure and an imaging structure, the transmitting structure and the imaging structure are arranged below a rotor wing of the unmanned aerial vehicle through the connecting structure, and the transmitting structure and the imaging structure are arranged relative to an unmanned aerial vehicle mirror image; according to the invention, the unmanned aerial vehicle is equipped with a transmitting structure and an imaging structure, so that line flaw detection can be carried out under the condition that a power grid is not powered off; the Faraday cage is arranged outside the X-ray pulse machine, so that interference of electrostatic induction on the X-ray pulse machine is effectively shielded, a power transmission line and accessories thereof can be detected by X-rays in an electric field environment, and the electromagnetic interference prevention capability of the detector is realized; the connecting structure is composed of the two connecting sleeves in mirror symmetry, flexible disassembly and assembly between the transmitting structure and the imaging structure and the unmanned aerial vehicle can be achieved, and the practicability of the detection machine is improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of line detection, and particularly relates to an X-ray flaw detection machine based on high-voltage overhead line maintenance. BACKGROUND

[0002] In China, a large number of connections of overhead transmission lines and ground wires adopt compression-type power fittings, namely strain clamps and straight-line connecting pipes, which not only bear the entire tension of the wires and ground wires but also are conductive bodies and cannot be disassembled after installation. In the processes of material, technology, production, construction and acceptance, if the wires and ground wires are not firmly and precisely attached in the compression pipes or are not penetrated in place or the steel core compression does not meet the requirements, it will be a major hidden danger for the safe operation of the line.

[0003] The X-ray detection technology which has been widely applied in the fields of human body, security check, aerospace and precision manufacturing is introduced into the professional field of transmission lines to realize real-time digital imaging and intuitive perspective detection without destructive dissection of the strain clamp, thereby filling the gap of digital imaging and perspective detection technology for the compression quality of the strain clamp and the connecting pipe of the transmission line at home and abroad. The X-ray detection method can directly display the compression state of the wire in the aluminum pipe, so that intuitive judgment can be easily made, and the negative film can be used as the original record for detection for long-term preservation.

[0004] According to the disclosure No. CN115378126A, a power transmission line nondestructive testing robot is disclosed, which can automatically climb and walk to the detection position to detect the power transmission line without manual carrying of equipment for climbing, and also does not need to be powered off for safety of personnel, thereby realizing live detection. Therefore, it can be known by those skilled in the art that although the reference patent realizes the effect of unmanned detection, the power grid needs to be powered off for detection, thereby increasing the detection cost. Some domestic companies use unmanned aerial vehicles to carry X-rays as a transmission source and image plates as a receiving source, but all need to be installed on the lower bracket of the unmanned aerial vehicle. If the installation is not in place, the unmanned aerial vehicle is easy to shake and unstable, thereby affecting the detection effect.

[0005] In view of the above, an X-ray flaw detection machine based on high-voltage overhead line maintenance is designed. SUMMARY

[0006] In order to overcome the above-mentioned deficiencies, the application provides an X-ray flaw detection machine based on high-voltage overhead line maintenance.

[0007] The application achieves the above-mentioned purpose through the following technical solutions:

[0008] The utility model provides an X ray flaw detection machine based on high voltage overhead line maintenance, including unmanned plane, connecting structure, launch structure and imaging structure, launch structure and imaging structure set up below the rotor of unmanned plane through connecting structure, and launch structure and imaging structure are mirror image about unmanned plane.

[0009] As preferred, the weight of the launch structure and the weight of the imaging structure are equal, which can make the center of gravity of the unmanned plane on the center line, ensuring the stability of the unmanned plane.

[0010] As preferred, the launch structure includes a fixed plate and an X-ray pulse machine, the X-ray pulse machine is arranged on the fixed plate, the fixed plate is arranged below the rotor of the unmanned plane through the connecting structure, and the X-ray pulse machine performs metal perspective image shooting.

[0011] As preferred, the X-ray pulse machine is externally provided with a Faraday cage, which effectively shields the interference of static induction on the X-ray pulse machine, and can realize X-ray detection of power transmission lines and their accessories in an electric field environment.

[0012] As preferred, the imaging structure includes an imaging plate, the imaging plate is arranged below the rotor motor of the unmanned plane through the connecting structure, and the imaging plate is used for receiving X-ray of the X-ray pulse machine, and then the imaging result of the imaging plate is received by the ground notebook, so that the metal perspective image can be clearly observed.

[0013] As preferred, the connecting structure includes two mirror-symmetric connecting sleeves, the two connecting sleeves are fixed below the rotor motor of the unmanned plane through a connecting assembly, the vertical section of the connecting sleeve is a shape, so that the two connecting sleeves can clamp the rotor motor, the height of the connecting sleeve is adjustable, and the height of the launch structure and the imaging structure can be adjusted.

[0014] As preferred, the connecting assembly includes a plurality of corrugated studs, each corrugated stud is fixed to the inner side of one of the connecting sleeves, the inner side of the other connecting sleeve is provided with a plurality of fixing holes corresponding to the corrugated studs, the corrugated studs are embedded in the fixing holes, and the two connecting sleeves are reliably spliced.

[0015] As preferred, the upper part of the launch structure and the imaging structure is provided with a connecting block, the connecting block is embedded in the inner part of the connecting sleeve, and the vertical section of the connecting block is T-shaped, so that the launch structure and the imaging structure can be flexibly fixed below the rotor motor.

[0016] As preferred, the upper part of the unmanned plane is provided with a solar cell panel, the solar cell panel is electrically connected with the power module in the unmanned plane, and the solar cell panel can provide endurance for the unmanned plane.

[0017] As preferred, the launching structure and the imaging structure are fixed below two rotors of the unmanned aerial vehicle respectively through the connecting structure, and the launching structure and the imaging structure are mirror-imaged relative to the unmanned aerial vehicle and fixed below the two rotors, so that the launching structure or the imaging structure can be further kept stable.

[0018] The X-ray flaw detection machine based on high-voltage overhead line maintenance has the advantages that,

[0019] 1. The launching structure and the imaging structure are arranged on the unmanned aerial vehicle, so that line flaw detection can be performed without power interruption of the power grid.

[0020] 2. The X-ray pulse machine is externally provided with a Faraday cage, so that electrostatic induction interference on the X-ray pulse machine is effectively shielded, X-ray detection of the power transmission line and its accessory components in an electric field environment is realized, and the anti-electromagnetic interference capability of the detection machine is realized.

[0021] 3. The launching structure and the imaging structure are arranged below the rotors of the unmanned aerial vehicle through the connecting structure, and the launching structure and the imaging structure are mirror-imaged relative to the unmanned aerial vehicle, the weight of the launching structure is equal to the weight of the imaging structure, the center of gravity of the unmanned aerial vehicle is located on the center line, the stability of the unmanned aerial vehicle is ensured, and the stability of the detection machine during detection is improved.

[0022] 4. The connecting structure is composed of two mirror-symmetrical connecting sleeves, so that the launching structure and the imaging structure can be flexibly disassembled and assembled with the unmanned aerial vehicle, and the practicability of the detection machine is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] The present application will be described by way of example and with reference to the accompanying drawings, in which:

[0024] Figure 1 is a top view of the present application;

[0025] Figure 2 is a top view of the present application from another angle;

[0026] Figure 3 is a side view of the present application; Figure 1

[0027] Figure 4 is a side view of the present application; Figure 2

[0028] Figure 5 is a side view of the present application from another angle; Figure 2

[0029] Figure 6 is a structure schematic view of the connecting structure of the present application;

[0030] Figure 7 ​​​is a sectional view of the connecting structure of the present application;

[0031] Figure 8 is a sectional view of the connecting sleeve of the present application. DETAILED DESCRIPTION

[0032] The present application will now be further described in greater detail in connection with the enclosed drawings. These drawings form a part of this specification and are included to further describe and demonstrate the present application and, like the specification, illustrate the preferred embodiments. In the drawings and specification, like numerals or reference characters indicate like elements throughout all of the several figures and the specification.

[0033] As Figures 1-8 shown, an X-ray flaw detection machine based on high-voltage overhead line maintenance, comprising a drone, a connecting structure, a launching structure and an imaging structure, the launching structure and the imaging structure are arranged below the rotor of the drone through the connecting structure, and the launching structure and the imaging structure are mirror arranged about the drone, and the connecting structure is made of insulating material.

[0034] The drone selects a large-load four-rotor drone / six-rotor drone, which can lift at least 15 kg, and realizes centimeter-level positioning in combination with an RTK module.

[0035] The X-ray pulse machine adopts the ImageMaster series X-ray flaw digital imaging system series, which is a portable detection equipment for power industry designed for wire clamps and other power fittings. It works in AED / ADC mode automatic exposure mode. In industrial nondestructive testing, there is a problem of automatic triggering stability. Our product limits all triggering modes to software active control triggering, effectively improving the stability of the product.

[0036] Specifically, the weight of the launching structure and the weight of the imaging structure are equal, which can make the center of gravity of the drone located on the center line, ensuring the stability of the drone.

[0037] Specifically, the launching structure includes a fixed plate and an X-ray pulse machine, the X-ray pulse machine is arranged on the fixed plate, and the fixed plate is arranged below the rotor of the drone through the connecting structure, and the X-ray pulse machine performs metal perspective image shooting.

[0038] Specifically, the X-ray pulse machine is externally provided with a Faraday cage, which effectively shields the interference of static induction on the X-ray pulse machine, and can realize X-ray detection of power lines and their accessories in an electric field environment.

[0039] Specifically, the imaging structure includes an imaging plate, the imaging plate is arranged below the rotor motor of the drone through the connecting structure, and the imaging plate is used for receiving X-rays of the X-ray pulse machine, and then the imaging results of the imaging plate are received by the ground notebook, and the metal perspective image can be clearly observed.

[0040] Specifically, the connecting structure comprises two mirror-symmetrical connecting sleeves, the two connecting sleeves are fixed below the rotor motor of the unmanned aerial vehicle through a connecting assembly, and the vertical section of the connecting sleeve is in the shape of a Chinese character Fang, so that the two connecting sleeves can clamp the rotor motor.

[0041] Specifically, the connecting assembly comprises a plurality of corrugated studs, each corrugated stud is fixed to the inner side of one of the connecting sleeves, the inner side of the other connecting sleeve is provided with a plurality of fixing holes corresponding to the corrugated studs, the corrugated studs are embedded into the fixing holes, and the two connecting sleeves can be reliably spliced.

[0042] Specifically, the upper part of the transmitting structure and the imaging structure is provided with a connecting block, the connecting block is embedded into the inside of the connecting sleeve, the vertical section of the connecting block is in the shape of T, and the transmitting structure and the imaging structure can be flexibly fixed below the rotor motor.

[0043] Specifically, the upper part of the unmanned aerial vehicle is provided with a solar cell panel, the solar cell panel is electrically connected with the power module inside the unmanned aerial vehicle, and the solar cell panel can provide endurance for the unmanned aerial vehicle.

[0044] Specifically, the transmitting structure and the imaging structure are respectively fixed below the two rotors of the unmanned aerial vehicle through the connecting structure, and the transmitting structure and the imaging structure are mirror-symmetrically arranged with respect to the unmanned aerial vehicle, so that the transmitting structure or the imaging structure can be further stabilized.

[0045] Embodiment one:

[0046] When a single line needs to be detected.

[0047] The transmitting structure and the imaging structure are respectively fixed below the two rotors of the unmanned aerial vehicle through the connecting structure, and the transmitting structure and the imaging structure are mirror-symmetrically arranged with respect to the unmanned aerial vehicle, then the height of the connecting sleeve is adjusted, so that the unmanned aerial vehicle is in a safe position, and then the single line is located between the transmitting structure and the imaging structure, so that the line can be detected.

[0048] Embodiment two:

[0049] When two lines need to be detected.

[0050] At this time, three unmanned aerial vehicles are needed, one of which is equipped with an imaging structure, and the other two are equipped with transmitting structures, the unmanned aerial vehicle with the imaging structure makes the imaging structure located between the two lines, and the other two unmanned aerial vehicles move synchronously through the transmitting structures and detect the lines.

[0051] According to the above disclosure of the present application, relevant personnel can make various changes and modifications without deviating from the technical concept of the present application. The technical scope of the present application is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. An X-ray flaw detection machine for high-voltage overhead line maintenance, characterized in that: It includes a drone, a connecting structure, a launching structure, and an imaging structure. The launching structure and the imaging structure are located below the rotor of the drone via the connecting structure, and the launching structure and the imaging structure are set in mirror image of the drone.

2. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 1, characterized in that: The weight of the transmitting structure is equal to the weight of the imaging structure.

3. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 1, characterized in that: The launching structure includes a fixed plate and an X-ray pulse machine. The X-ray pulse machine is mounted on the fixed plate, which is connected to the rotor of the UAV via a connecting structure.

4. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 3, characterized in that: The X-ray pulse machine is externally equipped with a Faraday cage.

5. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 1, characterized in that: The imaging structure includes an imaging plate, which is mounted below the rotor motor of the UAV via a connecting structure.

6. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 1, characterized in that: The connection structure includes two mirror-symmetrical connecting sleeves, which are fixed to the underside of the drone's rotor motor by a connecting component. The vertical cross-section of the connecting sleeve is U-shaped, and the height of the connecting sleeve is adjustable.

7. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 6, characterized in that: The connecting assembly includes several corrugated studs, each corrugated stud is fixed inside one of the connecting sleeves, and the other connecting sleeve has several fixing holes corresponding to the corrugated studs, with the corrugated studs embedded in the fixing holes.

8. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 6, characterized in that: A connecting block is provided above both the transmitting structure and the imaging structure. The connecting block is embedded inside the connecting sleeve, and the vertical cross-section of the connecting block is T-shaped.

9. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 1, characterized in that: A solar panel is mounted on top of the drone, and the solar panel is electrically connected to the power module inside the drone.

10. The X-ray flaw detection machine for high-voltage overhead line maintenance according to claim 1, characterized in that: The launching structure and imaging structure are respectively fixed below the two rotors of the UAV via a connecting structure, and the launching structure and imaging structure are set as a mirror image of the UAV.

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