Process information system and process management method

Abstract

The invention provides a process information system and a process management method, and relates to the field of process management. According to the process information system and the process management method, a data collector, a data storage and processing system, a user interface, a real-time monitoring and control module, a data analysis and prediction module, an information sharing and collaboration module, a multi-level management module and a safety and reliability verification module are included. According to the invention, the table is made on the platform and is automatically locked, so that the convenience during arrangement is increased, the convenience is provided for the recording of punishment lists and reward lists, and the invalid reminding efficiency is prevented from being reduced and the stability of completing work is increased through task allocation, drawing binding and reminding according to the difficulty level.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of information process management, in particular to a process information system and process management method. BACKGROUND

[0002] A process information system is a systematic approach to managing and recording all data and information in a manufacturing process. The system usually includes process flow, process parameters, process control, quality control, equipment maintenance and operation guide, etc., which can help enterprises better control the manufacturing process, improve production efficiency and product quality. Process information system (PIS) is usually used in manufacturing industry to help manage and control the process of manufacturing products. PIS usually includes a combination of hardware, software and communication technology, aiming to automate and optimize the production process. The system collects data from sensors, controllers and other sources, and uses algorithms and analysis tools to process these data and generate useful process control and optimization information. PIS can be used to monitor and control various aspects of the production process, such as temperature, pressure, flow and quality control parameters. By analyzing the collected data, the system can identify potential problems and propose solutions. This helps to reduce waste, minimize downtime and improve overall efficiency. However, the current PIS will have problems in the process of using the system to track the reward and punishment sheets, and cannot effectively bind the drawings when the drawings are needed, which will cause the increase of checking time in the process of using, causing inconvenience in use. SUMMARY

[0003] (I) Technical problems solved

[0004] In view of the defects of the prior art, the present application provides a process information system and process management method, which solves the problem of being unable to track the information of personnel and increasing the use time.

[0005] (II) Technical solutions

[0006] To achieve the above purpose, the present application is realized by the following technical solutions: a process information system and process management method, comprising:

[0007] Data collector, data storage and processing system, user interface, real-time monitoring and control, data analysis and prediction, information sharing and collaboration module, multi-level management module, safety and reliability verification.

[0008] Preferably, the data collector includes sensors, controllers and data recorders, software and hardware devices for storing and processing collected data, storing data locally or in the cloud, and using data analysis, modeling and prediction algorithms to identify problems and optimize processes.

[0009] Preferably, the user interface displays software interfaces to the operator for collected data and analysis results, which usually include data visualization tools, alarm and notification systems, and other interactive functions.

[0010] Preferably, the process information system makes information sharing and collaboration between different departments easier, which helps to strengthen the connection between production and logistics, and promotes the integration of production and supply chain.

[0011] Preferably, real-time monitoring and control of production processes to ensure that the process is in the best state, real-time monitoring and control.

[0012] Preferably, data analysis and prediction algorithms are used to analyze process data and predict future trends, which helps manufacturers make better production plans and decisions, and optimize production processes to improve efficiency and quality, multi-level management such as factory, workshop and equipment level, and design corresponding permissions to ensure that personnel handling multiple levels are within the limited range, and optimize the process.

[0013] A process information system process management method, through the method of six sigma, the process improvement method, using data analysis and quality management tools to reduce defects and variability in the process, six sigma includes a series of steps, such as definition, measurement, analysis, improvement and control, to ensure process stability and repeatability.

[0014] Preferably, the following steps are included:

[0015] S1, mark the assigned tasks through the data collector and display them through the user interface, and make comments on the punishment and marking sheets by the supervisors at each link;

[0016] S2, set the completion time of the task and the requirements according to the personnel information in the data collection stage, and set the countdown module in real-time monitoring and control, and remind according to the difficulty level of the task within 3-7 days;

[0017] S3, when making the process, make the bom table platform, complete it through online editing, and lock it after completion.

[0018] (Three) beneficial effects

[0019] The present application provides a process information system and a process management method. It has the following beneficial effects:

[0020] 1, by making tables on the platform and automatically locking, increasing the convenience when arranging, and at the same time providing convenience for the record of punishment and reward sheets.

[0021] 2. Through the allocation of tasks, the binding of drawings and the reminding according to the difficulty level, the invalid reminding efficiency is avoided, and the stability of completing the work is increased. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application are described clearly and completely, obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0023] Embodiment one:

[0024] The embodiment of the present application provides a process information system and a process management method, including a data collector, a data storage and processing system, a user interface, real-time monitoring and control, data analysis and prediction, information sharing and collaboration module, multi-level management module, safety and reliability verification, the data collector is a hardware device for collecting process data, the data collector includes sensors, controllers and data recorders, software and hardware devices for storing and processing collected data, storing data locally or in the cloud, and using data analysis, modeling and prediction algorithms to identify problems and optimize processes, a user interface that displays collected data and analysis results to operators, the interface usually includes data visualization tools, alarm and notification systems and other interactive functions, communication technologies that connect data collectors, data storage and processing systems and user interfaces together, process information systems make information sharing and collaboration between different departments easier, which helps to strengthen the connection between production and logistics, and promotes the integration of production and supply chain, real-time monitoring and control of production processes to ensure that the process is in the best state, real-time monitoring and control, data analysis and prediction algorithms to analyze process data and predict future trends, which helps manufacturers make better production plans and decisions, and optimize production processes to improve efficiency and quality, multi-level management, such as factory, workshop and equipment level, and design corresponding permissions to ensure that personnel handling multiple levels are within the limited range, optimize the process, which makes manufacturers better manage and control production processes, and quickly respond to production changes and demands.

[0025] A process information system process management method, through the method of six sigma, the process improvement method uses data analysis and quality management tools to reduce defects and variability in the process, six sigma includes a series of steps, such as definition, measurement, analysis, improvement and control, to ensure process stability and repeatability, including the following steps: S1, the assigned task is marked by the data collector and displayed through the user interface, and the penalty sheet and the marking sheet are annotated by the supervisor at each link, S2, according to the personnel information in the data collection stage, set the completion time of the task, and the requirements, and set the countdown module in the real-time monitoring and control, according to the difficulty level of the task, countdown reminder within 5 days, S3, when making the process, make the platform of bom table, complete through online editing, and lock after completion.

[0026] Embodiment two:

[0027] The embodiment of the application provides a kind of process information system and process management method, including, data collector, data storage and processing system, user interface, real-time monitoring and control, data analysis and prediction, information sharing and collaborative module, multi-level management module, security and reliability verification, data collector is used to collect the hardware equipment of process data, data collector includes sensor, controller and data recorder, software and hardware equipment for storing and processing collected data, data is stored in local or cloud, and using data analysis, modeling and prediction algorithm to identify problems and optimize process, user interface is the software interface that the data collected by operator is displayed and analysis result, this interface usually includes data visualization tool, alarm and notification system and other interactive functions, for connecting together with communication technology of data collector, data storage and processing system and user interface, process information system makes information sharing and collaboration between different departments easier, this helps to strengthen the contact between production and logistics, and promotes the integration of production and supply chain, real-time monitoring and control production process to ensure that process is in the best state, real-time monitoring and control, data analysis and prediction algorithm to analyze process data, and predict future trends, this helps manufacturers to make better production plans and decisions, and optimize production process to improve efficiency and quality, multi-level management, such as factory, workshop and equipment level, and design corresponding permissions, ensure that personnel in multiple levels are handled within the limited range, optimize process, this makes manufacturers better manage and control production process, and quickly respond to production changes and demands.

[0028] A process information system process management method, through the method of six sigma, the process improvement method uses data analysis and quality management tools to reduce defects and variability in the process, six sigma includes a series of steps, such as definition, measurement, analysis, improvement and control, to ensure process stability and repeatability, including the following steps: S1, the assigned task is marked by the data collector and displayed through the user interface, and the penalty sheet and the marking sheet are annotated by the supervisor at each link, S2, according to the personnel information in the data collection stage, set the completion time of the task, and the requirements, and set the countdown module in the real-time monitoring and control, according to the difficulty level of the task, countdown reminder within 3 days, S3, when making the process, make the platform of bom table, complete through online editing, and lock after completion.

[0029] Embodiment three:

[0030] The embodiment of the application provides a kind of process information system and process management method, including, data collector, data storage and processing system, user interface, real-time monitoring and control, data analysis and prediction, information sharing and collaborative module, multi-level management module, security and reliability verification, data collector is used to collect the hardware equipment of process data, data collector includes sensor, controller and data recorder, software and hardware equipment for storing and processing collected data, data is stored in local or cloud, and using data analysis, modeling and prediction algorithm to identify problems and optimize process, user interface is the software interface that the data collected by operator is shown and analysis result, this interface usually includes data visualization tool, alarm and notification system and other interactive functions, for connecting together with communication technology of data collector, data storage and processing system and user interface, process information system makes information sharing and collaboration between different departments easier, this helps to strengthen the contact between production and logistics, and promotes the integration of production and supply chain, real-time monitoring and control production process to ensure that process is in the best state, real-time monitoring and control, data analysis and prediction algorithm to analyze process data, and predict future trends, this helps manufacturers to make better production plans and decisions, and optimize production process to improve efficiency and quality, multi-level management, such as factory, workshop and equipment level, and design corresponding permissions, ensure that personnel in multiple levels are handled within the limited range, optimize process, this makes manufacturers better manage and control production process, and quickly respond to production changes and demands.

[0031] A process information system process management method, through the method of six sigma, a process improvement method, using data analysis and quality management tools to reduce defects and variability in the process, six sigma includes a series of steps, such as definition, measurement, analysis, improvement and control, to ensure process stability and repeatability, including the following steps: S1, the tasks assigned by the data collector are marked and displayed through the user interface, and the penalty sheet and the mark sheet are annotated by the supervisor at each link, S2, according to the personnel information in the data collection stage, set the completion time of the task, and requirements, and set the countdown module in real-time monitoring and control, according to the difficulty level of the task, countdown reminder within 7 days, S3, when making the process, make the bom table platform, complete through online editing, and lock after completion, BOM table plays a vital role in product manufacturing and design, it ensures that all materials and parts can be obtained in time, and used in the correct quantity and quality, BOM table is also the basis of production planning and procurement decision, which can help manufacturers to make production plan, purchase materials and control cost, when using BOM table, it is necessary to ensure its accuracy and real-time, and update in time to reflect any design or production change.

[0032] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application being defined by the appended claims and their equivalents.

Claims

1. A process information system, characterized in that, include: Data acquisition unit, data storage and processing system, user interface, real-time monitoring and control, data analysis and prediction, information sharing and collaboration module, multi-level management module, security and reliability verification.

2. The process information system according to claim 1, characterized in that: A data acquisition unit is a hardware device used to collect process data. A data acquisition unit includes sensors, controllers, and data loggers.

3. The process information system according to claim 1, characterized in that: The user interface is a software interface that displays the collected data and analysis results to the operator.

4. The process information system according to claim 1, characterized in that: Process information systems make information sharing and collaboration between different departments easier.

5. The process information system according to claim 1, characterized in that: Real-time monitoring and control of the production process to ensure it is in optimal condition.

6. The process information system according to claim 1, characterized in that: Data analysis and prediction algorithms are used to analyze process data and predict future trends. Multi-level management, such as at the factory, workshop, and equipment levels, is implemented, and corresponding permissions are designed to ensure that personnel at multiple levels operate within defined limits, thereby optimizing processes.

7. A process information system process management method, characterized in that, Six Sigma is a process improvement approach that uses data analysis and quality management tools to reduce defects and variability in processes. It includes a series of steps such as defining, measuring, analyzing, improving, and controlling to ensure process stability and repeatability.

8. A process information system process management method according to claim 7, characterized in that, Includes the following steps: S1. The assigned tasks are marked through the data collector and displayed through the user interface. At each stage, the supervisor makes notes on the penalty and marking slips. S2. During the data collection phase, based on personnel information, set the task completion time and requirements, and set a countdown module in real-time monitoring and control to provide countdown reminders within 3-7 days according to the difficulty level of the task. S3. When creating the process, the BOM (Bill of Materials) table is made on a platform, completed through online editing, and locked after completion.