Bone soup base energy-saving concentration spray granulator with wall sticking prevention structure and use method of bone soup base energy-saving concentration spray granulator

Abstract

The invention discloses a bone soup base energy-saving concentration spray granulator with an anti-wall-sticking structure and a use method of the bone soup base energy-saving concentration spray granulator, and belongs to the technical field of bone soup bases. The bone soup base energy-saving concentration spray granulator comprises a base and a rack installed on the upper side of the base; the stirring box body is mounted on the machine frame; the granulation box body is mounted on the upper side of the base, is positioned on the lower side of the stirring box body and is communicated with the stirring box body; the heating module is mounted on the stirring box body and the granulation box body; the granulation assembly is mounted in the stirring box body and the granulation box body and is used for carrying out granulation operation on the concentrated bone soup base; the collection assembly is installed on one side of the granulation box body, the granulation assembly in the granulation box body extrudes bone soup bases step by step to complete granulation, spray drying treatment is synchronously conducted in the granulation process, and finally the granulated bone soup bases are collected through the collection assembly.

Description

Technical Field

[0001] This invention belongs to the field of bone broth technology, and particularly relates to an energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure and its usage method. Background Technology

[0002] Bone broth seasoning is a compound seasoning made primarily from animal bones such as beef, pork, and chicken, combined with spices, flavor enhancers, and other auxiliary ingredients. It is produced through processes such as crushing, extraction, enzymatic hydrolysis, and simmering. Rich in nutrients such as collagen, amino acids, and calcium, it can impart a rich and mellow meat and bone aroma and flavor to soups and dishes, and is widely used in the catering, food processing, and other fields.

[0003] Concentrating and granulating bone broth is primarily driven by several needs: First, it reduces volume and increases efficiency. Concentration removes a significant amount of water from the broth, resulting in a substantial reduction in volume after granulation, thus lowering storage and transportation costs and improving space utilization. Second, it stabilizes quality. Concentration and granulation reduce the contact between the broth and air and moisture, inhibiting microbial growth, delaying oxidation and spoilage, and extending the product's shelf life. Third, it facilitates use. Granulated bone broth is precisely measured and dissolves quickly, allowing for rapid restoration of the broth's flavor without complex mixing, meeting the high-efficiency needs of both industrial production and home cooking. Fourth, it standardizes production. The concentration and granulation process allows for precise control of component ratios, ensuring consistent flavor and nutrition across batches and guaranteeing quality stability.

[0004] In the granulation production of concentrated bone broth, the granulator is an indispensable core piece of equipment. Existing granulators generally have a heating module installed in the extrusion granulation box to preheat the bone broth, thereby improving the plasticity and flowability of the material and creating favorable conditions for the subsequent granulation process. However, these granulators generally have the shortcoming of limited functionality, lacking the crucial spray drying function. They cannot complete the drying process simultaneously after the bone broth is granulated, which may affect the stability and quality of the finished granules due to untimely drying. Summary of the Invention

[0005] To solve the above-mentioned technical problems, the present invention provides: an energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure, comprising: A base, and a frame mounted on the upper side of the base; A mixing tank body, which is mounted on the frame; A granulation box is installed on the upper side of the base and located below the mixing box, and is in communication with the mixing box. A heating module is installed on the mixing chamber and the granulation chamber; A granulation assembly is installed in the mixing tank and the granulation chamber for granulating concentrated bone broth. A collection component is installed on one side of the granulation chamber.

[0006] As a preferred embodiment of the present invention, the granulation component includes: Rotate the first rotating shaft connected in the mixing tank body; Multiple stirring blades are fixedly connected to the first rotating shaft, and a first motor is installed on the frame. A first transmission component is installed between the output end of the first motor and the first rotating shaft.

[0007] As a preferred embodiment of the present invention, a plurality of symmetrically arranged first fixing tubes are fixedly connected to the first rotating shaft, and a first connecting rod is slidably connected inside the first fixing tube; A spring is fixedly connected between the first connecting rod and the first fixed tube. A scraper is fixedly connected to the end of the first connecting rod away from the spring, and the scraper is attached to the mixing tank body.

[0008] As a preferred embodiment of the present invention, a second rotating shaft is rotatably connected inside the granulation box; A spiral blade is fixedly connected to the second rotating shaft, a second motor is installed on the base, and a second transmission component is installed between the second motor and the second rotating shaft.

[0009] As a preferred embodiment of the present invention, the discharge end of the granulation box is fixedly connected to a shell; A fixed toothed disc assembly is installed inside the shell, and a granulation disc is fixedly connected to the side of the shell near the fixed toothed disc assembly at the discharge end.

[0010] As a preferred embodiment of the present invention, a shearing block for use in conjunction with the fixed toothed disc assembly is fixedly connected to the second rotating shaft, a shearing blade for use in conjunction with the granulation disc is fixedly connected to one end of the second rotating shaft, and a spray drying unit is installed on the housing.

[0011] As a preferred embodiment of the present invention, the collection component includes: A baffle is fixedly connected to the discharge port of the housing. A rubber sleeve is fitted on the housing and the rubber sleeve is connected to the housing by bolts.

[0012] As a preferred embodiment of the present invention, the bottom of the rubber sleeve is connected to a collection bag.

[0013] A method for using an energy-saving concentrated spray granulator for bone broth, comprising the following steps: Step S1, feeding: The concentrated bone broth enters the mixing chamber from the feed inlet at the top of the mixing chamber; Step S2, preliminary heating and stirring: the granulation component in the mixing box rotates, and at the same time the heating module on the mixing box heats at a low temperature to initially stir the bone broth, so that it is initially heated and forms a thick consistency; Step S3: Transfer material, heat up and concentrate. The bone broth enters the granulation box, where the heating module heats it at a high temperature to further increase the viscosity of the bone broth. Step S4, stepwise extrusion granulation: the granulation components in the granulation box extrude the bone broth material stepwise to complete the granulation, and spray drying is carried out simultaneously during the granulation process. Step S5: Collect the granules by collecting the granulated bone broth through the collection component.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: During the granulation process of bone broth, the concentrated bone broth enters the mixing chamber through the feed inlet at the top. The granulation component rotates within the mixing chamber, while the heating module on the mixing chamber heats it at a low temperature. The granulation component initially stirs the bone broth, causing it to thicken slightly. The bone broth then enters the granulation chamber, where the heating module further increases its thickness by heating it at a high temperature. The granulation component then extrudes the bone broth through a series of stages to complete the granulation process. Spray drying is performed simultaneously during granulation, and finally, the granulated bone broth is collected by the collection component. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure provided in an embodiment of the present invention; Figure 2 This is a schematic diagram of the granulation component structure of an energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure provided in an embodiment of the present invention; Figure 3 This is an omitted structural diagram of the granulation component of the bone broth energy-saving concentrated spray granulator with an anti-sticking structure provided in an embodiment of the present invention; Figure 4 This invention provides an energy-saving concentrated spray granulator for bone broth with an anti-sticking structure. Figure 3 A magnified three-dimensional structural diagram of part A in the middle section; Figure 5 This is a schematic diagram of part of the granulation component structure of the bone broth energy-saving concentration spray granulator with anti-sticking structure provided in an embodiment of the present invention; Figure 6 This is a schematic diagram of the fixed toothed disc assembly structure of an energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure provided in an embodiment of the present invention; Figure 7 This is a schematic diagram of the collection component structure of an energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure provided in an embodiment of the present invention.

[0016] In the diagram: 1. Base; 2. Frame; 3. Mixing box; 4. Granulation box; 5. First rotating shaft; 6. Mixing blade; 7. First motor; 8. First transmission component; 9. First fixed pipe; 10. First connecting rod; 11. Spring; 12. Scraper; 13. Second rotating shaft; 14. Spiral blade; 15. Second motor; 16. Second transmission component; 17. Shell; 18. Fixed toothed disc assembly; 19. Granulation disc; 20. Shearing block; 21. Shearing blade; 22. Spray drying unit; 23. Material baffle; 24. Rubber sleeve; 25. Bolt; 26. Collection bag. Detailed Implementation

[0017] To further understand the invention's content, features, and effects, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0018] The structure of the present invention will now be described in detail with reference to the accompanying drawings.

[0019] Please see Figures 1 to 7 This invention provides an energy-saving concentrated spray granulator for bone broth with an anti-sticking structure, comprising: a base 1 and a frame 2 mounted on the upper side of the base 1; a mixing chamber 3 mounted on the frame 2; a granulation chamber 4 mounted on the upper side of the base 1 and located below the mixing chamber 3, and communicating with the mixing chamber 3; a heating module mounted on the mixing chamber 3 and the granulation chamber 4; a granulation assembly mounted inside the mixing chamber 3 and the granulation chamber 4 for granulating concentrated bone broth; and a collection assembly mounted on one side of the granulation chamber 4.

[0020] Using the above scheme: When it is necessary to granulate the bone broth, the concentrated bone broth enters the mixing chamber 3 from the top feed port. The granulation component in the mixing chamber 3 rotates, and the heating module on the mixing chamber 3 heats it at a low temperature. The granulation component initially stirs the bone broth, heating it to a thick consistency. Then, the bone broth enters the granulation chamber 4, where the heating module heats it at a high temperature to further increase its consistency. The granulation component in the granulation chamber 4 extrudes the bone broth step by step to complete the granulation. Spray drying is carried out simultaneously during the granulation process. Finally, the granulated bone broth is collected by the collection component.

[0021] It should be noted that the heating module is existing technology and can be used directly, while the specific installation location can be adjusted according to actual needs.

[0022] Furthermore, the granulation assembly includes: a first rotating shaft 5 rotatably connected to the mixing tank 3; a plurality of stirring blades 6 are fixedly connected to the first rotating shaft 5; a first motor 7 is mounted on the frame 2; and a first transmission component 8 is installed between the output end of the first motor 7 and the first rotating shaft 5.

[0023] Furthermore, a plurality of symmetrically arranged first fixing tubes 9 are fixedly connected to the first rotating shaft 5, and a first connecting rod 10 is slidably connected inside the first fixing tube 9; a spring 11 is fixedly connected between the first connecting rod 10 and the first fixing tube 9, and a scraper 12 is fixedly connected to the end of the first connecting rod 10 away from the spring 11, and the scraper 12 is attached to the mixing tank body 3.

[0024] Furthermore, a second rotating shaft 13 is rotatably connected inside the granulation box 4; a spiral blade 14 is fixedly connected to the second rotating shaft 13; a second motor 15 is installed on the base 1; and a second transmission component 16 is installed between the second motor 15 and the second rotating shaft 13.

[0025] Furthermore, a shell 17 is fixedly connected to the discharge end of the granulation box 4; a fixed toothed disc assembly 18 is installed inside the shell 17, and a granulation disc 19 is fixedly connected to the side of the discharge end of the shell 17 near the fixed toothed disc assembly 18.

[0026] Furthermore, a shearing block 20 that cooperates with the fixed toothed disc assembly 18 is fixedly connected to the second rotating shaft 13, a shearing blade 21 that cooperates with the granulation disc 19 is fixedly connected to one end of the second rotating shaft 13, and a spray drying unit 22 is installed on the housing 17.

[0027] Using the above scheme: In use, after the bone broth enters through the feed inlet at the top of the mixing chamber 3, the output end of the first motor 7 rotates, driving the first rotating shaft 5 to rotate through the first transmission component 8. This causes the stirring blades 6 to stir the thick bone broth. The centrifugal force generated by the rotation of the first rotating shaft 5 causes the first connecting rod 10 to slide inside the first fixed tube 9 and pull the spring 11, causing the scraper 12 to adhere to the inner wall of the mixing chamber 3 and scrape off the bone broth. After the bone broth reaches a certain consistency, it enters the granulation chamber 4. The output end of the second motor 15 rotates, driving the second transmission component 8 to rotate the first rotating shaft 5. The component 16 drives the second rotating shaft 13 to rotate, causing the spiral blades 14 to transport and pressurize the bone broth material, pushing it to the forming area of ​​the granulation disc 19. The bone broth material enters the fixed toothed disc assembly 18 of the shell 17, and is pre-dispersed, homogenized, and sheared step by step under the action of the shearing block 20 and the fixed toothed disc assembly 18. After breaking the agglomerates, it enters the forming hole of the granulation disc 19 evenly. The continuous strip-shaped wet granules extruded by the granulation disc 19 are cut into short granules by the shearing blade 21. At the same time, after being cut into granules, the spray drying unit 22 sprays hot gas to dry the granules.

[0028] Its beneficial effects are: During the mixing stage, the scraper 12 prevents the bone broth from sticking to the wall; during the granulation stage, the spiral blade 14 solves the problem of poor fluidity and difficulty in conveying the bone broth paste; the shearing block 20 improves the plasticity and uniformity of the material, avoids local accumulation and uneven molding; the shearing blade 21 cuts the strip-shaped particles into uniform short particles; and the spray drying unit 22 achieves particle drying.

[0029] It should be noted that: First, the spiral blades 14 contact the inner wall of the granulation box 4, thus preventing sticking. Second, the spray drying unit 22 consists of a high-efficiency heater, a hot air distributor, a spray pipeline, and an annular spray nozzle. The spray pipeline and annular spray nozzle are installed on the housing 17 on the side where the granulation disc 19 discharges, while the high-efficiency heater and hot air distributor can be installed on the base 1. Third, the first transmission component 8 and the second transmission component 16 consist of a protective shell and a belt drive structure disposed within the protective shell.

[0030] Furthermore, the collection assembly includes: a baffle 23 fixedly connected to the discharge port of the housing 17, a rubber sleeve 24 sleeved on the housing 17, and the rubber sleeve 24 connected to the housing 17 by bolts 25.

[0031] Furthermore, the bottom of the rubber sleeve 24 is connected to a collection bag 26.

[0032] Using the above scheme: When in use, a rubber sleeve 24 is fitted at the discharge port of the shell 17 and the rubber sleeve 24 is fixed by bolts 25. When the sheared bone broth particles are discharged from one side of the shell 17, the particles are blocked by the baffle 23 and the particles enter the collection bag 26 under the action of the baffle 23.

[0033] A method for using an energy-saving concentrated spray granulator for bone broth, comprising the following steps: Step S1, feeding: The concentrated bone broth enters the mixing chamber 3 from the top feed port of the mixing chamber 3; Step S2, preliminary heating and stirring: the granulation component in the stirring box 3 rotates, and at the same time the heating module on the stirring box 3 heats at a low temperature to perform preliminary stirring of the bone broth, so that it is initially heated and forms a thick consistency; Step S3: Transfer material, heat up and concentrate. The bone broth enters the granulation box 4, where the heating module on the granulation box 4 heats it at a high temperature to further increase the viscosity of the bone broth. Step S4, stepwise extrusion granulation: the granulation components in the granulation box 4 extrude the bone broth material stepwise to complete the granulation, and spray drying is carried out simultaneously during the granulation process. Step S5: Collect the granules by collecting the granulated bone broth through the collection component.

[0034] Working principle of the invention: When granulation of the bone broth is required, a rubber sleeve 24 is fitted onto the discharge port of the shell 17 and fixed with bolts 25. After the bone broth enters from the feed inlet at the top of the mixing chamber 3, the output end of the first motor 7 rotates, driving the first rotating shaft 5 to rotate via the first transmission component 8. This causes the stirring blades 6 to stir the thick bone broth. The centrifugal force generated by the rotation of the first rotating shaft 5 causes the first connecting rod 10 to slide inside the first fixed tube 9 and pull the spring 11, causing the scraper 12 to adhere to the inner wall of the mixing chamber 3 and scrape off the bone broth. After the bone broth reaches a certain consistency, it enters the granulation chamber 4, where the output end of the second motor 15 rotates, driving the second rotating shaft 5 via the second transmission component 16. The shaft 13 rotates, causing the spiral blades 14 to convey and pressurize the bone broth, pushing it to the forming area of ​​the granulation disc 19. The bone broth enters the fixed toothed disc assembly 18 of the shell 17, and is pre-dispersed, homogenized, and sheared step by step under the action of the shearing block 20 and the fixed toothed disc assembly 18. After breaking down the agglomerates, it enters the forming hole of the granulation disc 19 evenly. The continuous strip-shaped wet granules extruded from the granulation disc 19 are cut into short granules by the shearing blade 21. At the same time, after being cut into granules, the spray drying unit 22 sprays hot gas to dry the granules. When the sheared bone broth granules are discharged from one side of the shell 17, they are blocked by the baffle 23, so that the granules enter the collection bag 26 under the action of the baffle 23.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure, characterized in that, include: A base (1), and a frame (2) mounted on the upper side of the base (1); A mixing tank (3) is mounted on the frame (2); Granulation box (4), the granulation box (4) is installed on the upper side of the base (1) and located on the lower side of the mixing box (3), and is connected to the mixing box (3); A heating module is installed on the mixing tank (3) and the granulation tank (4); Granulation assembly, which is installed in the mixing box (3) and the granulation box (4) for granulating concentrated bone broth; A collection component is installed on one side of the granulation box (4).

2. The energy-saving concentrated spray granulator for bone broth with an anti-sticking structure as described in claim 1, characterized in that: The granulation component includes: Rotate the first shaft (5) connected to the mixing tank body (3); Multiple stirring blades (6) are fixedly connected to the first rotating shaft (5), and a first motor (7) is installed on the frame (2). A first transmission component (8) is installed between the output end of the first motor (7) and the first rotating shaft (5).

3. The bone broth concentrate spray granulator with an anti-sticking wall structure as described in claim 2, characterized in that: A plurality of symmetrically arranged first fixing tubes (9) are fixedly connected to the first rotating shaft (5), and a first connecting rod (10) is slidably connected inside the first fixing tube (9). A spring (11) is fixedly connected between the first connecting rod (10) and the first fixed tube (9). A scraper (12) is fixedly connected to the end of the first connecting rod (10) away from the spring (11). The scraper (12) is attached to the mixing tank body (3).

4. The bone broth concentrate spray granulator with an anti-sticking wall structure as described in claim 2, characterized in that: The granulation box (4) is rotatably connected to a second rotating shaft (13). A spiral blade (14) is fixedly connected to the second rotating shaft (13), a second motor (15) is installed on the base (1), and a second transmission component (16) is installed between the second motor (15) and the second rotating shaft (13).

5. The bone broth concentrate spray granulator with an anti-sticking wall structure as described in claim 4, characterized in that: The discharge end of the granulation box (4) is fixedly connected to the shell (17). A fixed toothed disc assembly (18) is installed inside the shell (17), and a granulation disc (19) is fixedly connected to the side of the shell (17) near the fixed toothed disc assembly (18).

6. The energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure as described in claim 5, characterized in that: A shearing block (20) that works with the fixed toothed disc assembly (18) is fixedly connected to the second rotating shaft (13), and a shearing blade (21) that works with the granulation disc (19) is fixedly connected to one end of the second rotating shaft (13). A spray drying unit (22) is installed on the housing (17).

7. The bone broth concentrate spray granulator with an anti-sticking wall structure as described in claim 5, characterized in that: The collection component includes: A baffle (23) is fixedly connected to the discharge port of the housing (17). A rubber sleeve (24) is fitted on the housing (17). The rubber sleeve (24) is connected to the housing (17) by bolts (25).

8. The energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure as described in claim 7, characterized in that: The bottom of the rubber sleeve (24) is connected to a collection bag (26).

9. A method of using an energy-saving concentrated spray granulator for bone broth, comprising using the energy-saving concentrated spray granulator for bone broth with an anti-sticking wall structure as described in any one of claims 1-8, characterized in that, Includes the following steps: Step S1, feeding: The concentrated bone broth enters the mixing tank (3) from the top feed port of the mixing tank (3). Step S2, preliminary heating and stirring: the granulation component in the stirring box (3) rotates, and at the same time the heating module on the stirring box (3) heats at a low temperature to perform preliminary stirring of the bone broth, so that it is initially heated and forms a thick consistency; Step S3: Transfer material, heat up and concentrate. The bone broth enters the granulation box (4). The heating module on the granulation box (4) heats the material at a high temperature to further increase the viscosity of the bone broth. Step S4, step-by-step extrusion granulation, the granulation component in the granulation box (4) extrudes the bone broth material step by step to complete the granulation, and spray drying is carried out simultaneously during the granulation process; Step S5: Collect the granules by collecting the granulated bone broth through the collection component.

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