Bundling machine oil composition and preparation method thereof
By adding base oil, compound additives, viscosity index improvers, and pour point depressants to baler oil, the low-temperature performance and shear stability of baler oil are improved, solving the problem of using baler oil in cold regions and achieving good resistance to copper strip corrosion and rust prevention.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHINA PETROLEUM & CHEMICAL CORP
- Filing Date
- 2024-10-12
- Publication Date
- 2026-04-14
AI Technical Summary
Existing baler oils lack sufficient low-temperature performance and shear stability in cold regions, failing to meet the usage requirements of balers under harsh working conditions in cold regions.
By using a combination of base oil, compound additives, viscosity index improvers, pour point depressants, and antifoaming agents, and by controlling the dosage range of each component, the low-temperature performance and shear stability of the baling oil are improved. Compound additives such as antioxidants, corrosion inhibitors, rust inhibitors, anti-wear agents, and metal deactivators are added to improve the resistance to copper strip corrosion and rust prevention.
The baler oil exhibits good fluidity and shear stability in low-temperature environments, and possesses good resistance to copper corrosion and rust prevention, meeting the requirements for normal use of balers under harsh working conditions in cold regions.
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Abstract
Description
Technical Field
[0001] This invention relates to the field of lubricating oil technology, and in particular to a baler oil composition and its preparation method. Background Technology
[0002] Baler oil is mainly used in the hydraulic tank of baler, and plays a role in transmitting energy, reducing friction, cooling, preventing corrosion and rust.
[0003] Balers are mainly used in Northeast China, Inner Mongolia, Xinjiang, and Hebei Province. In Northeast China, the operating season lasts from November to early April of the following year, a total of about five months, with long intervals between seasons. Balers operate primarily in autumn and winter, and the working environment is harsh, requiring high performance in terms of low-temperature and shear resistance of the oil. Therefore, developing a baler oil with good low-temperature performance and shear stability is of great significance for the use of balers in harsh conditions in cold regions. Summary of the Invention
[0004] This invention provides a baler oil composition with good low-temperature performance and shear stability, and a method for preparing the same, to improve the low-temperature performance and shear stability of baler oils in the prior art, and to ensure that balers can be used normally under harsh working conditions in cold regions.
[0005] According to a first aspect of the present invention, the present invention provides a baling oil composition, comprising, by weight, the following components: 80-99 parts of base oil, 0.1-6 parts of composite additives, 1-12 parts of viscosity index improver, 0.1-3 parts of pour point depressant, and 0.001-0.1 parts of antifoaming agent.
[0006] In the above-described scheme, the baler oil composition of the present invention includes base oil, composite additives, viscosity index improvers, pour point depressants, and antifoaming agents. The viscosity index improvers enhance the viscosity-temperature properties of the baler oil composition, resulting in a baler oil composition with good low-temperature starting performance and maintaining appropriate viscosity at high temperatures. The pour point depressant rapidly lowers the pour point of the oil composition, further improving its low-temperature fluidity. The antifoaming agent prevents foam formation in the baler oil composition, avoiding adverse effects on the production process and preventing defects caused by foam. The composite additives include various additives such as antioxidants, corrosion inhibitors, rust inhibitors, anti-wear agents, and metal deactivators, further enhancing the overall performance of the baler oil composition. By limiting the dosage of each component within a reasonable range, better synergistic effects are achieved between the components, giving the baler oil composition excellent low-temperature performance and shear stability, ensuring normal operation of the baler under harsh conditions in cold regions. It also exhibits good resistance to copper corrosion and rust prevention.
[0007] To further improve the overall performance of the baler oil composition, the base oil is one or more of Group I, Group II, and Group III base oils.
[0008] To further improve the overall performance of the baler oil composition, the viscosity grade of the Group I base oil is selected from No. 150; the viscosity grades of the Group II base oil and the Group III base oil are each independently selected from No. 6 or No. 10.
[0009] Further, the base oil includes a first base oil and a second base oil, wherein the first base oil is selected from one of Group I viscosity grade 150 base oil, Group II viscosity grade 6 base oil and Group III viscosity grade 6 base oil, and the second base oil is selected from Group II viscosity grade 10 base oil; the weight ratio of the first base oil to the second base oil is (72-87):(10-24).
[0010] Further, by weight, it comprises the following components: 72-87 parts of first base oil, 10-24 parts of second base oil, 0.5-1 parts of composite additives, 2-4.5 parts of viscosity index improver, 0.1-0.3 parts of pour point depressant, and 0.005-0.015 parts of antifoaming agent.
[0011] Further, by weight, the composition includes the following components: 80 parts of a first base oil, 16.19 parts of a second base oil, 0.8 parts of a composite additive, 2.8 parts of a viscosity index improver, 0.2 parts of a pour point depressant, and 0.01 parts of an antifoaming agent; wherein the first base oil is selected from Group II viscosity grade 6 base oil, and the second base oil is selected from Group II viscosity grade 10 base oil. Preferably, the base oils are a blend of HVI II6 and HVI II10 base oils. The baler oil composition of this formulation exhibits good low-temperature performance and shear stability, while also possessing good resistance to copper strip corrosion and rust prevention.
[0012] Further, the viscosity index improver is one or more of a polymethacrylate type viscosity index improver, an ethylene-propylene copolymer type viscosity index improver, or a hydrogenated styrene-diene copolymer type viscosity index improver; preferably, the viscosity index improver is a polymethacrylate type viscosity index improver. More preferably, the viscosity index improver is viscosity index improver VX8-219 manufactured by Evonik Industries.
[0013] Further, the pour point depressant is a polymethacrylate-based pour point depressant or a fumaric acid-based pour point depressant; preferably, the pour point depressant is a polymethacrylate-based pour point depressant. More preferably, the pour point depressant is pour point depressant T866 produced by Beijing Xingpu Fine Chemical Technology Development Co., Ltd.
[0014] Furthermore, the composite additive includes antioxidants, corrosion inhibitors, rust inhibitors, wear inhibitors, metal deactivators, and demulsifiers; preferably, the composite additive is selected from RF5012T composite additive produced by Xinxiang Ruifeng Company.
[0015] And / or, the antifoaming agent is a silicone-based antifoaming agent, a non-silicone-based antifoaming agent, or a composite antifoaming agent. Preferably, the antifoaming agent is selected from AF201 composite antifoaming agent produced by Sinopec Lubricating Oil Co., Ltd.
[0016] According to a second aspect of the present invention, the present invention also provides a method for preparing the above-mentioned baler oil composition, comprising the following steps: stirring base oil, composite additives, viscosity index improvers, pour point depressants, and antifoaming agents at 55°C-65°C for 2-4 hours. Preferably, the stirring temperature is 60°C and the stirring time is 2 hours. The method for preparing the baler oil composition is simple and has high preparation efficiency.
[0017] The technical solution provided by this invention has the following beneficial effects: This invention discloses a baler oil composition with excellent low-temperature performance and shear stability. Physicochemical and simulation tests have proven that it exhibits good low-temperature performance and shear stability, while also demonstrating good resistance to copper corrosion and rust prevention. It can be used in the hydraulic tank of a baler, meeting the operational requirements of balers under low-temperature environments and harsh shear conditions.
[0018] The preparation method of the baler oil described in this invention is simple and has high preparation efficiency. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this invention, not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0020] The following examples are from: RF5012T composite additive is produced by Xinxiang Ruifeng Company; VII-4030 viscosity index improver is from Sinopec Lubricating Oil Co., Ltd. VX8-219 viscosity index improver is manufactured by Evonik. T614 viscosity index improver is from Sinopec Lubricating Oil Co., Ltd. T866 pour point depressant is produced by Beijing Xingpu Fine Chemical Technology Development Co., Ltd. AF201 antifoaming agent is produced by Sinopec Lubricating Oil Co., Ltd.
[0021] Example 1
[0022] This embodiment provides a baling machine oil composition, which, by weight percentage, includes 94.49% HVI Ic150 base oil, 0.8% RF5012T composite additive, 4.5% VII-4030 viscosity index improver, 0.2% T866 pour point depressant, and 0.01% AF201 antifoaming agent.
[0023] The preparation method of the baler oil composition includes: The base oil, compound additives, viscosity index improvers, pour point depressants, and antifoaming agents are added to the blending tank in a predetermined ratio and stirred at 60°C for 2 hours.
[0024] Example 2
[0025] This embodiment provides a baling machine oil composition, which, by weight percentage, comprises 75.49% HVI Ic150 base oil, 20% HVI II10 base oil, 0.8% RF5012T composite additive, 0.5% VII-4030 viscosity index improver, 3% VX8-219 viscosity index improver, 0.2% T866 pour point depressant, and 0.01% AF201 antifoaming agent.
[0026] The preparation method of the baler oil composition includes: The base oil, compound additives, viscosity index improvers, pour point depressants, and antifoaming agents are added to the blending tank in a predetermined ratio and stirred at 60°C for 2 hours.
[0027] Example 3
[0028] This embodiment provides a baling machine oil composition, which, by weight percentage, comprises 72.69% HVI Ic150 base oil, 23.5% HVI II10 base oil, 0.8% RF5012T composite additive, 2.8% VX8-219 viscosity index improver, 0.2% T866 pour point depressant, and 0.01% AF201 antifoaming agent.
[0029] The preparation method of the baler oil composition includes: The base oil, compound additives, viscosity index improvers, pour point depressants, and antifoaming agents are added to the blending tank in a predetermined ratio and stirred at 60°C for 2 hours.
[0030] Example 4
[0031] This embodiment provides a baler oil composition with good low-temperature performance and shear stability, comprising, by weight percentage: 80% HVI II6 base oil, 16.19% HVI II10 base oil, 0.8% RF5012T composite additive, 2.8% VX8-219 viscosity index improver, 0.2% T866 pour point depressant, and 0.01% AF201 antifoaming agent.
[0032] The preparation method of the baler oil composition includes: The base oil, compound additives, viscosity index improvers, pour point depressants, and antifoaming agents are added to the blending tank in a predetermined ratio and stirred at 60°C for 2 hours.
[0033] Example 5
[0034] This embodiment provides a baler oil composition with good low-temperature performance and shear stability, comprising, by weight percentage: 86.69% HVI III6 base oil, 10% HVI II10 base oil, 0.8% RF5012T composite additive, 0.5% T614 viscosity index improver, 1.8% VX8-219 viscosity index improver, 0.2% T866 pour point depressant, and 0.01% AF201 antifoaming agent.
[0035] The preparation method of the baler oil composition includes: The base oil, compound additives, viscosity index improvers, pour point depressants, and antifoaming agents are added to the blending tank in a predetermined ratio and stirred at 60°C for 2 hours.
[0036] Comparative Example 1
[0037] This comparative example provides a baling oil composition that differs from Example 4 in that, by weight percentage, it comprises 49% HVI II6 base oil, 49.19% HVI II10 base oil, 0.8% RF5012T composite additive, 0.8% VX8-219 viscosity index improver, 0.2% T866 pour point depressant, and 0.01% AF201 antifoaming agent.
[0038] Test case
[0039] The baling oil compositions of Examples 1-5 and Comparative Example 1 were analyzed for viscosity, viscosity index, shear stability, pour point, liquid phase corrosion and copper strip corrosion. The results are shown in Table 1.
[0040] Table 1 Performance Analysis of Baler Oil Composition
[0041] As shown in Table 1, the baler oil of Example 4 has the lowest kinematic viscosity and pour point at -30°C, the best shear stability, and good resistance to copper corrosion and rust prevention. It can be used in the hydraulic tank of a baler, meeting the requirements of balers in low-temperature environments and under harsh shear conditions. The comparison results between the examples and Comparative Example 1 show that the components in the baler oil composition of the present invention have a synergistic effect, and any change in the dosage will affect the performance of the baler oil composition.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A baler oil composition, characterized in that, By weight, it comprises the following components: 80-99 parts base oil, 0.1-6 parts compound additives, 1-12 parts viscosity index improver, 0.1-3 parts pour point depressant, and 0.001-0.1 parts antifoaming agent.
2. The baler oil composition according to claim 1, characterized in that, The base oil is one or more of Group I, Group II, and Group III base oils.
3. The baler oil composition according to claim 2, characterized in that, The viscosity grade of the Group I base oil is selected from No. 150; the viscosity grades of the Group II base oil and the Group III base oil are each independently selected from No. 6 or No.
10.
4. The baler oil composition according to claim 2 or 3, characterized in that, The base oil includes a first base oil and a second base oil. The first base oil is selected from one of Group I base oil with a viscosity grade of 150, Group II base oil with a viscosity grade of 6, and Group III base oil with a viscosity grade of 6. The second base oil is selected from Group II base oil with a viscosity grade of 10. The weight ratio of the first base oil to the second base oil is (72-87):(10-24).
5. The baler oil composition according to claim 4, characterized in that, By weight, it comprises the following components: 72-87 parts of first base oil, 10-24 parts of second base oil, 0.5-1 parts of compound additives, 2-4.5 parts of viscosity index improver, 0.1-0.3 parts of pour point depressant and 0.005-0.015 parts of antifoaming agent.
6. The baler oil composition according to claim 5, characterized in that, By weight, it comprises the following components: 80 parts of first base oil, 16.19 parts of second base oil, 0.8 parts of composite additive, 2.8 parts of viscosity index improver, 0.2 parts of pour point depressant and 0.01 parts of antifoaming agent; wherein, the first base oil is selected from Group II viscosity grade 6 base oil and the second base oil is selected from Group II viscosity grade 10 base oil.
7. The baler oil composition according to any one of claims 1-6, characterized in that, The viscosity index improver is one or more of the following: polymethyl methacrylate type viscosity index improver, ethylene propylene copolymer type viscosity index improver, or hydrogenated styrene diene copolymer type viscosity index improver; preferably, the viscosity index improver is a polymethyl methacrylate type viscosity index improver.
8. The baler oil composition according to any one of claims 1-7, characterized in that, The pour point depressant is a polymethacrylate type pour point depressant or a fumaric acid type pour point depressant; preferably, the pour point depressant is a polymethacrylate type pour point depressant.
9. The baler oil composition according to any one of claims 1-8, characterized in that, The composite additive includes antioxidants, corrosion inhibitors, rust inhibitors, wear inhibitors, metal deactivators, and demulsifiers; and / or, the antifoaming agent is a silicone-based antifoaming agent, a non-silicone-based antifoaming agent, or a composite antifoaming agent.
10. A method for preparing the baler oil composition according to any one of claims 1-9, characterized in that, The process includes the following steps: stirring the base oil, compound additives, viscosity index improvers, pour point depressants, and antifoaming agents at 55℃-65℃ for 2-4 hours.