Tea leaf processing device capable of avoiding tea leaf damage

By designing a tea processing device that uses fixed rods and curved plates to turn the tea trays, the problem of tea damage during sun-drying was solved, achieving efficient and stable sun-drying operation and improving the quality of tea processing.

CN121867295APending Publication Date: 2026-04-17高祥
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
高祥
Filing Date
2023-12-21
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In the current sun-drying process for tea, the tea leaves are easily damaged and have high requirements for the place of origin and the labor, resulting in poor processing quality.

Method used

A tea processing device was designed, including a base plate, a fixed rod, an insert rod, a clamping mechanism, an arc plate, and a movable mechanism. The insert rod is connected to the base plate, and the arc plate drives the tea tray to turn over, realizing multi-layer sun-drying and stable placement, and avoiding damage to the tea.

Benefits of technology

It improves the sun-drying effect of tea leaves, reduces tea damage, lowers the requirements for production area and labor, and improves processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of tea leaf processing, in particular to a tea leaf processing device capable of avoiding tea leaf damage, the tea leaf processing device comprises a bottom plate and a through hole, the through hole is formed in the center of the top surface of the bottom plate, a plurality of fixing rods are uniformly distributed on the upper side of the bottom plate, and inserting grooves are formed in the top ends of the fixing rods. By arranging the movable mechanism, the arc-shaped plates, the connecting plates, the cross rods and the vertical rods, during use, a dustpan containing tea leaves is placed between the two connecting plates, the side wall of the dustpan is inserted into the arc-shaped grooves, the dustpan is clamped through second springs on the connecting plates and the arc-shaped grooves, then a rotating shaft is driven by a motor to rotate, and the tea leaves can be placed in the dustpan. The rotating shaft drives the round wheel to rotate, the round wheel drives the dustpan to continuously rotate back and forth, and the vertical rod is utilized to turn over the tea leaves in the dustpan, so that the tea leaf sunning effect is good, and the damage to later tea leaf processing caused by insufficient sunning is avoided. The tea sunning device has the advantages of being good in sunning effect and avoiding tea damage.
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Description

Technical Field

[0001] This invention relates to a tea processing apparatus, specifically a tea processing apparatus that avoids damage to tea leaves. Background Technology

[0002] Tea processing involves multiple steps, one of which is sun-drying, as seen in Pu-erh tea. Sun-drying occurs under the sun's heat and light, causing cell sap to flow and increase in concentration, initiating a series of chemical changes. These include the volatilization of some low-boiling-point aromatic substances, the hydrolysis of chlorophyll by enzymes in the tea leaves to produce phytol and phytyl-derived chlorophyll, and the oxidation of these by polyphenol oxidase to form unstable o-benzoic acid compounds. Further non-enzymatic oxidation occurs, and chlorophyll also begins to decompose and disappear under the influence of light and enzymes. The fresh leaves change from their initial green color to grayish-yellow, grayish-white (with white down on the buds), or grayish-brown. The sun-drying process is essentially the transformation of fresh leaves into raw tea leaves.

[0003] Existing techniques for sun-drying tea involve placing the tea leaves on a winnowing tray and directly exposing them to sunlight. This method has two drawbacks: firstly, it requires a thick layer of tea leaves spread out, resulting in insufficient drying of piled-up tea leaves. These under-dried leaves are easily damaged during later processing, hindering quality improvement. Secondly, this flat-surface drying method is highly dependent on the production area and manual labor, as the leaves are prone to damage during the stacking process, making it unsuitable for use. Therefore, this invention proposes a tea processing device to prevent tea leaf damage. Summary of the Invention

[0004] In view of the shortcomings of the prior art, the present invention provides a tea processing device that avoids damage to tea leaves.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution:

[0006] A tea processing device for preventing damage to tea leaves includes a base plate with a through hole at the center of its top surface. Several fixed rods are evenly distributed on the upper side of the base plate, each fixed rod having a slot at its top. A plug rod is fixedly connected to the center of the bottom surface of each fixed rod, and the plug rods are inserted into adjacent slots, with the lowest plug rod inserted into the through hole. A clamping mechanism is provided on each plug rod. Two connecting plates are symmetrically and movably connected to the sidewalls of the fixed rods. An arc-shaped plate is movably connected to the sidewalls of the connecting plates away from the fixed rods. Arc-shaped grooves are formed on the sidewalls of the two arc-shaped plates facing each other at the same height, and movable mechanisms are provided within these grooves. A horizontal bar is fixedly connected to the fixed rod between the two connecting plates, and several vertical rods are evenly distributed and fixedly connected to the bottom surface of the horizontal bar.

[0007] As a preferred embodiment of the present invention, the clamping mechanism includes a through hole, and the insertion rod has a through hole near its bottom end. A first spring is provided in the through hole, and both ends of the first spring are fixedly connected to movable rods. The movable rods are movably connected to the through hole. A plurality of slots are evenly distributed on the inner wall of the slot and the through hole. The end of the movable rod away from the first spring extends out of the through hole and is inserted into the slot.

[0008] As a preferred embodiment of the present invention, the movable mechanism includes a rotating shaft. Several rotating shafts are evenly distributed and movably connected on the inner sidewall of the arc-shaped groove. A round wheel is fixedly connected to the sidewall of each rotating shaft. The top end of one of the rotating shafts penetrates the top surface of the arc-shaped plate and is fixedly connected to a motor. The motor is fixedly connected to the top surface of the arc-shaped plate.

[0009] As a preferred embodiment of the present invention, the connecting plate has a side groove on the side near the fixing rod, a round shaft is fixedly connected in the side groove, a connecting block is movably connected to the side wall of the round shaft, the connecting block is fixedly connected to the fixing rod, and two second springs are sleeved on the side wall of the round shaft. One end of the two second springs is fixedly connected to the connecting block, and the other end of the second springs is fixedly connected to the inner wall of the side groove.

[0010] As a preferred embodiment of the present invention, a plurality of rollers are evenly distributed and fixedly connected on the bottom surface of the base plate.

[0011] As a preferred embodiment of the present invention, the connecting plates on two adjacent fixed rods are staggered at a counterclockwise 90-degree angle from top to bottom.

[0012] As a preferred embodiment of the present invention, the end of the movable rod away from the first spring is conical, the slot is conical, and the movable rod and the slot are matched to each other.

[0013] This invention provides a tea processing device that avoids damage to tea leaves, and has the following beneficial effects:

[0014] 1. This invention, by setting up a movable mechanism, an arc-shaped plate, a connecting plate, a horizontal bar, and a vertical bar, allows the winnowing basket containing tea leaves to be placed between two connecting plates during use, with the side wall of the winnowing basket inserted into the arc-shaped groove. The winnowing basket is clamped by the second spring on the connecting plate and the arc-shaped groove. Then, the motor drives the rotating shaft to rotate, which in turn drives the wheel to rotate. The wheel drives the winnowing basket to rotate back and forth continuously, and the vertical bar turns the tea leaves in the winnowing basket, resulting in a better sun-drying effect and avoiding damage to the tea leaves in later processing due to insufficient sun-drying.

[0015] 2. This invention comprises a base plate, a fixing rod, an insert rod, a slot, and a clamping mechanism. In use, the insert rod is inserted into the through hole on the base plate, and adjacent insert rods and slots are interlocked. Under the action of a first spring, the movable rod can be inserted into the slot, thus fixing the fixing rods. At this time, the connecting plate can be used to place the winnowing baskets in layers, which reduces the area for sun-drying, making it easier for later processing. On the other hand, it reduces excessive handling of the winnowing baskets, thereby further avoiding damage to the tea leaves, resulting in good performance. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a frontal perspective view of a tea processing device that avoids damage to tea leaves according to the present invention.

[0018] Figure 2 This is a schematic diagram of the lower three-dimensional structure of a tea processing device for avoiding damage to tea leaves according to the present invention;

[0019] Figure 3 This is a frontal perspective view of the fixing rod of a tea processing device for preventing tea damage according to the present invention.

[0020] Figure 4 This is a three-dimensional structural diagram of the lower side of the fixing rod of a tea processing device for avoiding damage to tea leaves according to the present invention;

[0021] Figure 5 This is a three-dimensional structural diagram of the internal structure of the fixing rod of a tea processing device for preventing tea damage according to the present invention.

[0022] Figure 6 This is a schematic diagram of the internal three-dimensional structure of the connecting plate and the arc plate of the tea processing device for avoiding damage to tea leaves according to the present invention;

[0023] Figure 7 This is a schematic diagram of the internal three-dimensional structure of the fixing rod of a tea processing device that avoids damage to tea leaves according to the present invention.

[0024] In the diagram: 1. Base plate; 2. Through hole; 3. Fixing rod; 4. Slot; 5. Insert rod; 6. Clamping mechanism; 7. Connecting plate; 8. Arc plate; 9. Arc groove; 10. Movable mechanism; 11. Horizontal bar; 12. Vertical bar; 13. Through hole; 14. First spring; 15. Movable rod; 16. Slot; 17. Rotating shaft; 18. Gear; 19. Motor; 20. Side groove; 21. Round shaft; 22. Connecting block; 23. Second spring; 24. Roller. Detailed Implementation

[0025] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0026] Example: Figure 1-7 As shown, a tea processing device for preventing damage to tea leaves includes a base plate 1. A through hole 2 is formed at the center of the top surface of the base plate 1. Several fixing rods 3 are evenly distributed on the upper side of the base plate 1. Each fixing rod 3 has a slot 4 at its top. An insert rod 5 is fixedly connected to the center of the bottom surface of each fixing rod 3. The insert rods 5 are inserted into adjacent slots 4, with the lowest insert rod 5 inserted into the through hole 2. A clamping mechanism 6 is provided on the insert rod 5. The clamping mechanism 6 includes a through hole 13, which is formed near the bottom of the insert rod 5. A first spring 14 is provided inside the 3, and movable rods 15 are fixedly connected to both ends of the first spring 14. The movable rods 15 are movably connected to the through hole 13. Several slots 16 are evenly distributed on the inner wall of the slot 4 and the through hole 2. The end of the movable rod 15 away from the first spring 14 extends out of the through hole 13 and is inserted into the slot 16. This can realize the connection between two adjacent fixed rods 3 and between the bottom fixed rod 3 and the base plate 1, which facilitates the multi-layer sun-drying operation of tea leaves, reduces the damage to tea leaves caused by excessive operation, and has a good effect.

[0027] Among them, several rollers 24 are evenly distributed and fixedly connected on the bottom surface of the base plate 1, which facilitates the movement and operation of this device;

[0028] The movable rod 15 is conical at the end away from the first spring 14, and the slot 16 is conical. The movable rod 15 and the slot 16 are matched to each other to facilitate the clamping operation.

[0029] Two connecting plates 7 are symmetrically and movably connected to the side wall of the fixed rod 3. Arc plates 8 are movably connected to the side of the connecting plates 7 away from the fixed rod 3. Arc grooves 9 are opened on the side walls of the two arc plates 8 facing each other at the same height. A movable mechanism 10 is set in the arc groove 9. The movable mechanism 10 includes a rotating shaft 17. Several rotating shafts 17 are evenly distributed and movably connected to the inner side wall of the arc groove 9. A wheel 18 is fixedly connected to the side wall of each rotating shaft 17. The top of one of the rotating shafts 17 passes through the top surface of the arc plate 8 and is fixedly connected to a motor 19. The motor 19 is fixedly connected to the top surface of the arc plate 8. A horizontal bar 11 is fixedly connected to the fixed rod 3 between the two connecting plates 7. Several vertical bars 12 are evenly distributed and fixedly connected to the bottom surface of the horizontal bar 11. This can realize the reciprocating rotation operation of the tea in the winnowing basket and turn the tea over through the vertical bars 12. The tea drying effect is good, avoiding the possibility of damage to the tea in the later processing due to insufficient drying. The effect is good.

[0030] The connecting plate 7 has a side groove 20 near the fixed rod 3. A round shaft 21 is fixedly connected in the side groove 20. A connecting block 22 is movably connected to the side wall of the round shaft 21. The connecting block 22 is fixedly connected to the fixed rod 3. Two second springs 23 are sleeved on the side wall of the round shaft 21. One end of the two second springs 23 is fixedly connected to the connecting block 22, and the other end of the second springs 23 is fixedly connected to the inner wall of the side groove 20. The movement of the connecting plate 7 can fix the winnowing basket containing tea leaves, which is convenient for the stable sun-drying of tea leaves.

[0031] Among them, the connecting plates 7 on two adjacent fixed rods 3 are staggered at 90 degrees counterclockwise from top to bottom, which makes the sun-drying effect better.

[0032] Working principle: In use, this invention first selects an appropriate number of fixing rods 3, then moves the base plate 1 and the fixing rods 3 together to a suitable position. Next, the insert rod 5 on the fixing rod 3 is inserted into the through hole 2 on the base plate 1. Under the action of the first spring 14, the movable rod 15 is inserted into the slot 16 on the inner wall of the through hole 2, achieving positioning and fixing between the fixing rod 3 and the base plate 1. As described above, the insert rod 5 on another fixing rod 3 is inserted into the slot 4 fixed to the fixing rod 3 on the base plate 1, completing the positioning and fixing between the fixing rods 3, and ensuring that the connecting plates 7 on the fixing rods 3 are in an interlaced position. Then, a winnowing basket containing tea is placed between the two connecting plates 7. The device inserts the sidewalls of the winnowing basket into the arc-shaped grooves 9 on both sides. Under the action of the second spring 23, the circular wheel 18 on the inner sidewall of the arc-shaped groove 9 can be pressed tightly against the sidewall of the winnowing basket, thus completing the stable placement of the winnowing basket containing tea leaves. Through multi-layer distribution, convenient sun-drying processing of tea leaves can be achieved. When the device is connected to an external power source, the motor 19 is started by the external power source. The motor 19 drives the rotating shaft 17 to rotate, and the rotating shaft 17 drives the circular wheel 18 on its sidewall to rotate. The circular wheel 18 drives the winnowing basket to move back and forth continuously. The vertical rod 12 continuously turns the tea leaves in the winnowing basket, resulting in a good sun-drying effect and avoiding damage to the tea leaves in later processing due to uneven sun-drying. The device has a good performance.

[0033] Finally, it should be noted that in the description of this invention, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0034] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0035] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A tea processing apparatus for preventing damage to tea leaves, comprising a base plate (1), characterized in that, The base plate (1) has a through hole (2) at the center of its top surface. Several fixing rods (3) are evenly distributed on the upper side of the base plate (1). Each fixing rod (3) has a slot (4) at its top. A plug rod (5) is fixedly connected to the center of the bottom surface of the fixing rod (3). The plug rod (5) is inserted into the adjacent slots (4), and the lowest plug rod (5) is inserted into the through hole (2). A clamping mechanism (6) is provided on the plug rod (5). The side wall of the fixing rod (3) is... The symmetrical movable connection has two connecting plates (7). Each connecting plate (7) is movably connected to an arc plate (8) on the side away from the fixed rod (3). At the same height, the two arc plates (8) are provided with arc grooves (9) on the side walls facing each other. A movable mechanism (10) is provided in the arc grooves (9). A crossbar (11) is fixedly connected between the two connecting plates (7) and several vertical rods (12) are evenly distributed and fixedly connected on the bottom surface of the crossbar (11).

2. The tea processing apparatus for avoiding damage to tea leaves according to claim 1, characterized in that, The clamping mechanism (6) includes a through hole (13). The insertion rod (5) has a through hole (13) near its bottom end. A first spring (14) is provided in the through hole (13). Both ends of the first spring (14) are fixedly connected to movable rods (15). The movable rods (15) are movably connected to the through hole (13). Several slots (16) are evenly distributed on the inner wall of the slot (4) and the through hole (2). The end of the movable rod (15) away from the first spring (14) extends out of the through hole (13) and is inserted into the slot (16).

3. The tea processing apparatus for avoiding damage to tea leaves according to claim 1, characterized in that, The movable mechanism (10) includes a rotating shaft (17). Several rotating shafts (17) are evenly distributed and movably connected on the inner side wall of the arc groove (9). A wheel (18) is fixedly connected to the side wall of each rotating shaft (17). The top end of one of the rotating shafts (17) passes through the top surface of the arc plate (8) and is fixedly connected to a motor (19). The motor (19) is fixedly connected to the top surface of the arc plate (8).

4. The tea processing apparatus for avoiding damage to tea leaves according to claim 1, characterized in that, The connecting plate (7) has a side groove (20) on the side near the fixed rod (3). A round shaft (21) is fixedly connected in the side groove (20). A connecting block (22) is movably connected to the side wall of the round shaft (21). The connecting block (22) is fixedly connected to the fixed rod (3). Two second springs (23) are sleeved on the side wall of the round shaft (21). One end of the two second springs (23) is fixedly connected to the connecting block (22), and the other end of the second springs (23) is fixedly connected to the inner wall of the side groove (20).

5. A tea processing apparatus for avoiding damage to tea leaves according to claim 1, characterized in that, Several rollers (24) are evenly distributed and fixedly connected on the bottom surface of the base plate (1).

6. A tea processing apparatus for avoiding damage to tea leaves according to claim 1, characterized in that, The connecting plates (7) on two adjacent fixed rods (3) are staggered at 90 degrees counterclockwise from top to bottom.

7. A tea processing apparatus for avoiding damage to tea leaves according to claim 2, characterized in that, The movable rod (15) is conical at the end away from the first spring (14), and the slot (16) is conical. The movable rod (15) and the slot (16) are matched with each other.