Deodorizing device for black bus bar processing

Abstract

The invention provides an odor removal device for black bus bar processing, and belongs to the technical field of black bus bar processing equipment, the odor removal device comprises a black bus bar channel, an odor removal tank and an odor removal stripping unit, the black bus bar channel is communicated with a plurality of collection covers, the center of the upper end of each collection cover is communicated with a steel pipe A, and the other side of each steel pipe C is communicated with a fan; the bottom of one side of the deodorizing tank is communicated with a channel B, the other side of the channel B is communicated with a fan, the other side of a channel D is communicated with a water pump, an adjusting unit for pulling the cover plate to vertically change is arranged on the side of the deodorizing tank, and the center of the interior of the deodorizing tank is fixedly connected with an annular plate. The problems that an existing black bus bar can emit irritant peculiar smell in the production process, a structure for treating the peculiar smell does not exist on the moving path of the black bus bar, peculiar smell emission is not environmentally friendly, workers may feel uncomfortable when the peculiar smell emission is serious, and certain potential safety hazards exist are solved.

Description

Technical Field

[0001] This invention belongs to the technical field of black busbar processing equipment, specifically relating to a deodorizing device for black busbar processing. Background Technology

[0002] Busbars are the core conductive connectors in photovoltaic module circuit systems, also commonly known as bus strips. They are mainly used to collect the current generated by the photovoltaic cell strings and transmit the current to the junction box. They are key components for realizing the power output of photovoltaic modules, and their performance directly affects the module's power generation efficiency, reliability, and lifespan. Black busbars are one type, and their key feature is that a black coating is applied to the surface of a conventional busbar.

[0003] However, black manifolds emit an irritating odor during production, and there is no structure along the movement path of the black manifolds to control this odor. The emission of the odor is not only environmentally unfriendly, but may also cause physical discomfort to workers in severe cases, posing certain safety hazards. Summary of the Invention

[0004] This invention provides a deodorization device for processing black manifolds, which aims to solve the problem that existing black manifolds emit irritating odors during production, and there is no structure along the movement path of the black manifold to control the odor. The emission of odors is not only environmentally unfriendly, but may also cause physical discomfort to workers and pose certain safety hazards in severe cases.

[0005] This invention provides a deodorization device for processing black manifolds, comprising a black manifold channel, a deodorization tank, and a deodorization stripping unit. Multiple collecting hoods are connected to the black manifold channel. A steel pipe A is connected to the center of the upper end of each collecting hood. A steel pipe B is connected to the other side of steel pipe A. A steel pipe C is connected to the center of steel pipe B. A fan is connected to the other side of steel pipe C. One side of the bottom of the deodorization tank is connected to channel B. The other side of channel B is connected to the fan. A channel D extending into the lower part of the deodorization tank is fixedly connected to the bottom of the deodorization tank, directly opposite channel B. A water pump is connected to the other side of channel D. A pair of viewing windows are installed on the deodorization tank, directly above channel B, for observing the condition inside the deodorization tank. An adjustment unit for vertically adjusting the traction cover is installed on the side of the deodorization tank. A ring plate is fixedly connected to the center of the inside of the deodorization tank. The deodorizing stripping unit includes a support frame pressed against the wall of the ring plate. Multiple activated carbon plates are spirally wound around the top of the support frame and pass through the silicone channel to form an activated carbon group. The multiple activated carbon plates are connected in an orderly manner by a chain to form an activated carbon group. Multiple drainage ports for draining liquid are reserved on the wall of the silicone channel. A pair of deodorizing stripping units are stacked on top of each other in the deodorizing tank, with the top deodorizing stripping unit in the center of the deodorizing tank facing upwards.

[0006] Furthermore, the odor removal unit also includes two pairs of support columns that are fixed at equal intervals to the top of the support frame. The support frame of the top odor removal unit is placed on the two pairs of support columns of the bottom odor removal unit to complete the stacking. The activated carbon plate is wound between the two pairs of support columns, and the top of the wound activated carbon plate is below the top of the support column.

[0007] Furthermore, the silicone channel passes through the through-hole reserved in the center of the activated carbon plate. One side of the silicone channel is sealed, and the other side is connected to a connector. The connector is located on one side of the top of the swirling activated carbon plate and is in close contact with the inner surface of the deodorizing can.

[0008] Furthermore, a diversion unit is installed in the cover plate. The diversion unit includes connecting rods A fixed to both sides of the inner surface of the cover plate. A leak-proof cylinder is fixed to the center of the connecting rods A. A spray cover is screwed into the bottom of the leak-proof cylinder. The radius of the deodorizing can is larger than the radius of the outer side of the cover. The diversion unit also includes connecting rods B fixed to both sides of the inner surface of the top protrusion of the cover. A connecting column that is screwed to the upper end of the leak-proof cylinder is fixed to the top center of the connecting rods B. Multiple rotating blades are fixed at equal intervals on the outer circumference of the connecting column. The top of the top protrusion of the cover is located in the center of the leak-proof cylinder.

[0009] Furthermore, a channel A is installed in the center of the leak-proof cylinder, facing upwards, and is skewed opposite to the rotating blade. The side of channel A that is farther from the rotating blade passes through the deodorizing canister and is fixedly connected to it.

[0010] Furthermore, the cover is located on top of the activated carbon plate, and multiple drain heads are connected at equal intervals around the bottom of the cover.

[0011] Furthermore, the adjustment unit includes a square rod fixed to the outer wall of the deodorizing canister. A slide is reserved in the center of the side of the square rod facing the deodorizing canister. A movable seat is movably installed in the slide. An electric telescopic rod is fixed between the bottom of the movable seat and the lower end inside the slide.

[0012] Furthermore, channel B is located in the area near the ring plate and has a liquid storage area reserved at the lower end inside the deodorizing tank.

[0013] The beneficial effects of this invention are: This invention uses a fan to draw gas from the surface of the black manifold into a deodorization tank, thereby deodorizing the black manifold. The gas flows from bottom to top, and activated carbon plates and washing liquid treat the gas. The treated gas flows out from the top of the device, achieving deodorization of the black manifold, improving the surrounding working environment, and enhancing the safety of the black manifold production process. The scrubbing liquid is discharged through channel A onto the rotating blades, which in turn drive the blades to rotate. The rotating blades then drive the connecting column to rotate, which in turn drives the hood to rotate via connecting rod B. The rotation speed of the hood is determined by the hydraulic pressure discharged through channel A; the stronger the hydraulic pressure, the faster the hood rotates. The scrubbing liquid collects within the hood and is evenly discharged through multiple drain heads, ensuring that the scrubbing liquid completely covers the activated carbon plate, thereby guaranteeing the gas treatment effect. This structure requires no external power module and has low manufacturing costs. When the activated carbon plate needs to be replaced, the electric telescopic rod is activated. The extension of the electric telescopic rod moves through the sliding seat in the square rod, which in turn drives the cover plate to move upward and away from the deodorizing canister. Under normal circumstances, the top of the support column extends out of the deodorizing canister to remove the deodorizing stripping unit. The hook on the tool is hooked into the round hole of the support column, and then the deodorizing stripping unit is pulled out of the deodorizing canister as a whole. At this time, the deodorizing stripping unit can be pulled out by external force. The deodorizing stripping unit in the deodorizing canister is removed in the same way. The method of installing the unused deodorizing stripping unit is the reverse of the above method. This method facilitates the quick replacement of the deodorizing stripping unit.

[0014] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural diagram of an embodiment of the present invention; Figure 2 This is a schematic cross-sectional view of the adjustment unit according to an embodiment of the present invention; Figure 3 This is a cross-sectional structural diagram of the deodorizing can and cover plate according to an embodiment of the present invention; Figure 4 This is a schematic cross-sectional view of the flow splitter unit according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the deodorizing and stripping unit structure according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the silicone channel and activated carbon plate structure according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the activated carbon plate structure according to an embodiment of the present invention; Reference numerals: 1. Black manifold channel; 2. Collecting hood; 3. Steel pipe A; 4. Steel pipe B; 5. Steel pipe C; 6. Fan; 7. Deodorizing tank; 8. Water pump; 9. Adjusting unit; 91. Square rod; 92. Slide rail; 93. Adjustable seat; 94. Electric telescopic rod; 10. Diversion unit; 101. Connecting rod A; 102. Leak-proof cylinder; 103. Cover body; 104. Rotating blade; 105. Connecting column; 106. Connecting rod B; 107. Channel A; 108. Drain head; 11. Deodorizing stripping unit; 111. Support frame; 112. Activated carbon plate; 113. Supporting column; 114. Joint; 115. Silicone channel; 116. Through port; 12. Channel B; 13. Viewing window; 15. Ring plate; 16. Channel D; 17. Cover plate. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The same reference numerals in the drawings represent the same components. It should be noted that the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0017] Reference Figures 1-7 This invention provides a deodorization device for processing black manifolds, comprising a black manifold channel 1 and a deodorization tank 7. Multiple collecting hoods 2 are connected to the black manifold channel 1. A steel pipe A3 is connected to the center of the upper end of each collecting hood 2. A steel pipe B4 is connected to the other side of steel pipe A3. A steel pipe C5 is connected to the center of steel pipe B4. A fan 6 is connected to the other side of steel pipe C5. A channel B12 is connected to the bottom of one side of the deodorization tank 7, and the other side of channel B12 is connected to the fan 6. The channel is used to draw the odor from the black confluence belt into the deodorizing tank 7. The bottom of the deodorizing tank 7 is fixed to the channel B12, and the channel D16 extends into the lower end of the deodorizing tank 7. The channel D16 extends into the lower end of the deodorizing tank 7 on one side and the distance between it and the bottom wall is eight centimeters. This distance can hold the solids in the liquid. The other side of the channel D16 is connected to the water pump 8, and the other side of the water pump 8 is connected to the external pipe to drain the liquid.

[0018] A pair of viewing windows 13 are installed on the deodorizing canister 7 and directly above the passage B12 to view the condition inside the deodorizing canister 7. The pair of viewing windows 13 are respectively positioned facing the activated carbon plate 112, so that employees can easily view the condition inside the deodorizing canister 7.

[0019] The top of the deodorizing canister 7 is sealed and locked with the cover plate 17. The top of the cover plate 17 has a vent hole in the center to facilitate the exhaust of gas.

[0020] An adjustment unit 9 for vertically moving the traction cover 17 is installed on the side of the deodorizing can 7. The adjustment unit 9 includes a square rod 91 fixed to the outer wall of the deodorizing can 7. The square rod 91 is vertically arranged. A slide 92 for vertically moving the movable seat 93 is reserved in the center of the side of the square rod 91 facing the deodorizing can 7. When the movable seat 93 moves to the upper part of the slide 92, the vertical span of the deodorizing stripping unit 11 is less than the distance between the bottom of the cover 17 and the top part of the deodorizing can 7, so that the deodorizing stripping unit 11 can be removed from the deodorizing can 7. The bottom of the movable seat 93 is threaded to the movable end of the electric telescopic rod 94. The bottom of the electric telescopic rod 94 is connected to the bottom end of the slide 92 by bolts.

[0021] The deodorizing canister 7 is fixedly connected to the center of the ring plate 15. The radius of the inner circle of the ring plate 15 is equal to the radius of the inner circle of the support frame 111. The radius of the outer circle of the support frame 111 is smaller than the radius of the outer circle of the ring plate 15. The support frame 111 includes a circular frame. Several support strips are fixedly connected to the inner side of the circular frame to prevent the support frame 111 from obstructing the flow of liquid.

[0022] Reference Figure 5 The deodorizing and stripping unit 11 includes a support frame 111 pressed against the upper wall of the ring plate 15. The top of the support frame 111 is surrounded by a through-hole 116 that passes through the center of multiple activated carbon plates 112 via a silicone channel 115, forming an activated carbon group. The multiple activated carbon plates 112 are connected in an orderly manner by a chain to form an activated carbon group. The distance between the outer wall of the silicone channel 115 and the through-hole 116 on the activated carbon plate 112 is two millimeters. This distance allows the pre-reserved drainage port on the wall of the silicone channel 115 to successfully drain liquid. This structure can enhance the odor treatment function of each activated carbon plate 112 and also makes it easy to replace the activated carbon group composed of multiple activated carbon plates 112.

[0023] Reference Figure 3 A pair of odor-removing stripping units 11 are stacked on top of each other in the odor-removing canister 7 to enhance the odor control function; Reference Figure 3 The top deodorizing stripping unit 11 is positioned in the center of the deodorizing tank 7, facing upwards. The deodorizing stripping unit 11 also includes two pairs of support columns 113 that are equally spaced and fixed to the top of the support frame 111. The walls of the two pairs of support columns 113 are in contact with the inner surface of the deodorizing tank 7, thus providing sufficient area for the activated carbon plates 112 to surround. Employees can use a method similar to winding up a rope to stack multiple activated carbon plates 112, thereby making the activated carbon plates 112 more neatly placed and ensuring full utilization of the assembly area. Reference Figure 5 The support frame 111 of the top deodorizing stripping unit 11 is placed on the two pairs of support columns 113 of the bottom deodorizing stripping unit 11 to complete the stacking, and the support frame 111 of the bottom deodorizing stripping unit 11 and the ring plate 15 are in close contact; Activated carbon plate 112 is wound between two pairs of support columns 113. The top of the wound activated carbon plate 112 is below the top of the support column 113. The excess area can store a large amount of gas and allow the gas treated initially to be fully mixed and cleaned with the washing liquid. This area facilitates the even drop of the washing liquid onto the activated carbon plate 112. One side of the silica gel channel 115 is sealed, and the other side is connected to the connector 114. Both the connector 114 and the silica gel channel 115 are made of silica gel. The connector 114 is conical, occupies a small area, and is located at the top of the activated carbon plate 112, allowing a small amount of washing liquid to flow through the connector 114 and the silica gel channel 115 into the inside of the activated carbon plate 112 to treat the gas. The connector 114 is located on one side of the top of the wound activated carbon plate 112 and is in close contact with the inner surface of the deodorizing canister 7.

[0024] The top of the support column 113 has a pre-drilled round hole for easy hanging.

[0025] The diversion unit 10 includes connecting rods A101 fixed to both sides of the inner surface of the cover plate 17. A leak-proof cylinder 102 is fixed to the center of the connecting rods A101. A spraying cover 103 is screwed to the bottom of the leak-proof cylinder 102. A silicone ring is snapped into the bottom of the leak-proof cylinder 102 and is tightly attached to the outer surface of the protruding end of the cover 103. The inner radius of the deodorizing canister 7 is larger than the outer radius of the cover 103, and the distance between them is three millimeters to ensure the spraying range. The diversion unit 10 also includes connecting rods B106 fixed to both sides of the inner surface of the top protrusion of the cover 103, and connecting post 105 fixed to the center of the top of the connecting rods B106 and screwed to the upper end of the inside of the leak-proof cylinder 102; Multiple rotating blades 104 are fixed at equal intervals on the outer circumferential surface of the connecting column 105. The rotating blades 104 are arched. The top of the protruding end of the cover 103 is located in the center of the leak-proof cylinder 102. A channel A107 is installed in the upward-facing area in the center of the leak-proof cylinder 102, which is obliquely opposite to the rotating blades 104. The inner diameter of the channel A107 decreases towards the rotating blades 104, which can increase the speed and impact of the liquid, thereby driving the rotating blades 104 to rotate.

[0026] Reference Figure 3 The channel A107 extends out of the deodorizing tank 7 from the side furthest from the rotating blade 104 and is fixedly connected to it. The outer side of the channel A107 is connected to the liquid supply equipment. The cover 103 is located on top of the activated carbon plate 112 and the distance between them is twelve centimeters. The lower wall of the cover 103 is flush with the lower wall of the cover plate 17. Multiple drain heads 108 are connected at equal intervals at the bottom of the cover 103. The drain heads 108 are evenly distributed at the lower end of the cover 103 to allow the washing liquid to be sprayed out evenly.

[0027] Channel B12 is installed in the area close to the ring plate 15 and has a liquid storage area reserved at the lower end inside the deodorizing tank 7.

[0028] The activated carbon plate 112 is circular.

[0029] The specific implementation method is as follows: When in use, first assemble the device on the corresponding equipment, then connect the drain end of the pump 8 to the external device, connect channel B12 to the blower 6, and connect one side of channel A107 to the liquid supply equipment; The liquid supply equipment discharges the gas washing liquid through channel A107 onto the rotating blade 104, driving the rotating blade 104 to rotate. The rotating blade 104 drives the connecting column 105 to rotate, and the connecting column 105 drives the cover 103 to rotate via the connecting rod B106. The rotation speed of the cover 103 is determined by the hydraulic pressure discharged through channel A107. The stronger the hydraulic pressure, the faster the cover 103 rotates. The gas washing liquid collects in the cover 103 and is evenly discharged through multiple drain heads 108, ensuring that the gas washing liquid completely covers the activated carbon plate 112, thereby ensuring the gas treatment effect. This structure does not require an external power module, reducing manufacturing costs. The blower 6 draws the gas from the surface of the black manifold into the deodorization tank 7 to deodorize the black manifold. The gas flows from bottom to top, and the activated carbon plate 112 and the gas washing liquid treat the gas. The treated gas flows out from the top of the device, thus deodorizing the black manifold and improving the surrounding working environment. When the activated carbon plate 112 needs to be replaced, the electric telescopic rod 94 is activated. The extension of the electric telescopic rod 94 moves through the sliding seat 93 in the slide 92 of the square rod 91, thereby driving the cover plate 17 to move upward and away from the deodorizing canister 7. Under normal circumstances, the top of the support column 113 extends out of the deodorizing canister 7 to remove the deodorizing stripping unit 11. The hook on the tool is hooked into the round hole of the support column 113, and then the deodorizing stripping unit 11 is pulled out of the deodorizing canister 7 as a whole. At this time, the deodorizing stripping unit 11 can be pulled out by external force. The deodorizing stripping unit 11 in the deodorizing canister 7 is removed in the same way. The method of installing the unused deodorizing stripping unit 11 is the reverse of the above method. This method facilitates the quick replacement of the deodorizing stripping unit 11. When the old deodorizing stripping unit 11 is placed in the waste area, the connector 114 is pulled up and fixed to the expansion shaft. The expansion shaft rotates through the silicone channel 115 and winds multiple activated carbon plates 112 like a chain around the expansion shaft. This structure is designed to facilitate the placement and transfer of the activated carbon plates 112.

[0030] The deodorizing stripping unit 11 at the top of the deodorizing tank 7 performs secondary gas treatment, thereby enhancing the gas treatment effect. The used gas washing liquid falls into the liquid storage area at the bottom of the deodorizing tank 7, and then the water pump 8 discharges the waste liquid through the channel D16.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A deodorizing device for processing black manifolds, characterized in that... The system includes a black manifold channel, a deodorizing tank, and a deodorizing stripping unit. Multiple collecting hoods are connected to the black manifold channel. A steel pipe A is connected to the center of the top of each collecting hood. Steel pipe B is connected to the other side of steel pipe A. Steel pipe C is connected to the center of steel pipe B. A fan is connected to the other side of steel pipe C. Channel B is connected to the bottom of one side of the deodorizing tank. Channel D, extending into the lower part of the deodorizing tank, is fixed to the bottom of the deodorizing tank, directly opposite channel B. A water pump is connected to the other side of channel D. A pair of viewing windows are installed on the deodorizing tank, directly above channel B, for observing the condition inside the tank. An adjustment unit for vertically adjusting the traction cover is installed on the side of the deodorizing tank. A ring plate is fixed to the center inside the deodorizing tank. The deodorizing stripping unit includes a support frame pressed against the wall of the ring plate. Multiple activated carbon plates are spirally wound around the top of the support frame and pass through the silicone channel to form an activated carbon group. The multiple activated carbon plates are connected in an orderly manner by a chain to form an activated carbon group. Multiple drainage ports for draining liquid are reserved on the wall of the silicone channel. A pair of deodorizing stripping units are stacked on top of each other in the deodorizing tank, with the top deodorizing stripping unit in the center of the deodorizing tank facing upwards.

2. The deodorizing device for processing black manifolds according to claim 1, characterized in that... The odor removal unit also includes two pairs of support columns that are fixed at equal intervals to the top of the support frame. The support frame of the top odor removal unit is placed on the two pairs of support columns of the bottom odor removal unit to complete the stacking. The activated carbon plate is wound between the two pairs of support columns, and the top of the wound activated carbon plate is below the top of the support column.

3. The deodorizing device for processing black manifolds according to claim 1, characterized in that... The silicone channel passes through the through-hole reserved in the center of the activated carbon plate. One side of the silicone channel is sealed, and the other side is connected to the connector. The connector is located on one side of the top of the swirling activated carbon plate and is in close contact with the inner surface of the deodorizing can.

4. The deodorizing device for processing black manifolds according to claim 1, characterized in that... A diversion unit is installed in the cover plate. The diversion unit includes connecting rods A fixed to both sides of the inner surface of the cover plate. A leak-proof cylinder is fixed to the center of the connecting rods A. A spray cover is screwed into the bottom of the leak-proof cylinder. The radius of the deodorizing can is larger than the radius of the outer side of the cover. The diversion unit also includes connecting rods B fixed to both sides of the inner surface of the top protrusion of the cover. A connecting column that is screwed to the upper end of the leak-proof cylinder is fixed to the top center of the connecting rods B. Multiple rotating blades are fixed at equal intervals on the outer circumference of the connecting column. The top of the top protrusion of the cover is located in the center of the leak-proof cylinder.

5. The deodorizing device for processing black manifolds according to claim 4, characterized in that... In the center of the leak-proof cylinder, facing upwards, is a channel A that is tilted opposite to the rotating blade. The side of channel A that is farther from the rotating blade exits the deodorizing cylinder and is fixedly connected to it.

6. The deodorizing device for processing black manifolds according to claim 5, characterized in that... The cover is located on top of the activated carbon plate, and multiple drain heads are connected at equal intervals around the bottom of the cover.

7. The deodorizing device for processing black manifolds according to claim 1, characterized in that... The adjustment unit includes a square rod fixed to the outer wall of the deodorizing canister. A slide is reserved in the center of the side of the square rod facing the deodorizing canister. A movable seat is movably installed in the slide. An electric telescopic rod is fixed between the bottom of the movable seat and the lower end inside the slide.

8. The deodorizing device for processing black manifolds according to claim 1, characterized in that... Channel B is located near the ring plate and has a liquid storage area reserved at the lower end of the deodorizing tank.

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