Emulsified oil dispersing device for hydraulic support

By designing a rotary dispersion and wall scraping mechanism, the problems of uneven dispersion and stratification in the hydraulic support emulsified oil dispersion device were solved, achieving uniform mixing of emulsified oil and water and improving the lubrication and rust prevention performance of hydraulic equipment.

CN121869146APending Publication Date: 2026-04-17JINING POWER OIL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
JINING POWER OIL CO LTD
Filing Date
2026-01-26
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing hydraulic support emulsified oil dispersion devices have poor dispersion effects, and the emulsified oil easily adheres to the inner wall of the container, causing stratification and affecting the performance.

Method used

The design incorporates a rotary dispersion mechanism and a wall scraping mechanism. The high-speed rotating dispersion impeller shears the emulsified oil, and the guide inclined tube and guide horizontal tube are used to achieve uniform mixing. At the same time, the wall scraping mechanism scrapes the emulsified oil off the inner wall of the container through a corrugated plate to ensure thorough dispersion.

Benefits of technology

It improves the dispersion effect of emulsified oil, avoids internal and external stratification, ensures uniform mixing of emulsified oil and water, and enhances the lubrication and rust prevention performance of hydraulic equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a hydraulic support emulsified oil dispersing device, and relates to the technical field of hydraulic equipment.The hydraulic support emulsified oil dispersing device comprises an oil cylinder and further comprises a rotary dispersing mechanism and a wall scraping mechanism, the wall scraping mechanism comprises a lifting rod and a waved plate, the lifting rod is arranged in the oil cylinder, and the waved plate is arranged on the lifting rod; and one side far away from the lifting rod is movably connected with the side wall of the oil cylinder. A lifting rod is driven to rotate in an oil barrel, emulsified oil on the inner wall of the oil barrel is scraped off through a waved plate, the lifting rod is driven to do reciprocating lifting motion, the waved plate in the oil barrel is driven to do lifting motion, and the effect of hanging off the emulsified oil attached to the inner wall of the oil barrel is further improved; emulsified oil in the oil cylinder can be fully dispersed and remixed, the phenomenon of internal and external layering in the oil cylinder is avoided, and the dispersion effect of the emulsified oil is improved.
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Description

Technical Field

[0001] This invention relates to the field of hydraulic equipment technology, specifically to a hydraulic support emulsified oil dispersion device. Background Technology

[0002] Hydraulic direct emulsified oil dispersion is a core technology device that instantly and rapidly mixes highly concentrated emulsified oil with water in hydraulic systems (especially high water-based hydraulic fluid systems where water is the continuous phase) to form a stable emulsion. This device is directly installed on the hydraulic system's supply line and, through mechanical or physical action, breaks the oil phase into tiny droplets and evenly disperses them in water, forming a "water-in-oil" or "oil-in-water" emulsion. This provides essential lubrication, rust prevention, and power transmission functions for hydraulic equipment. This technology is described in Chinese patent application number 202321279280.5. A hydraulic support emulsified oil disperser is disclosed, comprising a protective component, a buffer component inside the protective component, and a first dispersion component on top of the buffer component. The first dispersion component includes a support plate, a processing chamber, a discharge pipe, and a vibrating motor. The support plate is fixedly mounted on top of the buffer component, and the processing chamber is fixedly mounted on top of the support plate. The bottom of the processing chamber is connected to a discharge pipe that extends through to below the protective component. The vibrating motor is fixedly mounted on the bottom of the support plate. A second dispersion component is disposed inside the first dispersion component. This hydraulic support emulsified oil disperser, through the arrangement of the first dispersion component, the second dispersion component, the feeding component, and the driving component, enables the entire emulsified oil dispersion device to achieve efficient dispersion, thus helping to solve the problems of poor dispersion effect and uneven dispersion in existing emulsified oil dispersion devices. This technical solution introduces multiple dispersion components such as a vibration motor and an ultrasonic emulsifying rod to improve the uniformity of dispersion and solve the problem of poor dispersion of emulsified oil, which easily leads to stratification and is therefore unfavorable for the use of equipment such as hydraulic supports. However, in existing dispersion devices, some oil tends to adhere to the inner wall of the container during dispersion and shearing, resulting in insufficient shearing participation of some emulsified oil, which in turn leads to stratification and affects the dispersion effect. Summary of the Invention

[0003] The purpose of this invention is to provide a hydraulic support emulsified oil dispersion device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a hydraulic support emulsified oil dispersion device, comprising an oil cylinder, the top of which is provided with a cylinder cover, and further comprising a rotating dispersion mechanism and a wall scraping mechanism; The rotary dispersion mechanism includes a dispersion cylinder and a dispersion impeller. The dispersion cylinder is located inside the oil cylinder near the bottom end, and the dispersion impeller is located inside the dispersion cylinder. The wall scraping mechanism includes a lifting rod and a wave plate. The lifting rod is located inside the oil drum, and the wave plate is located on the lifting rod, with its side away from the lifting rod being movably connected to the side wall of the oil drum.

[0005] Preferably, the rotating dispersion mechanism includes a rotating disk, suspension rods, a first connecting frame, and a second connecting frame. The rotating disk is movably installed at the top of the inside of the oil drum. There are four suspension rods, all of which are inserted and movably installed inside the oil drum, and their top ends are fixedly installed at the bottom center of the rotating disk. The first connecting frame is located at the bottom of the four suspension rods and has four ends, each movably sleeved on the outside of the four suspension rods. The second connecting frame is located below the first connecting frame and has four ends, each movably sleeved on the outside of the four suspension rods. The bottom ends of the four suspension rods are movably sleeved on the rotating drum and are movably installed between the first connecting frame and the second connecting frame.

[0006] Preferably, the rotary dispersing mechanism includes an arc-shaped plate and a drive shaft. There are four arc-shaped plates, which are respectively fixedly installed between the four ends of the first connecting frame and the second connecting frame. The dispersing cylinder is fixedly installed between the first connecting frame and the second connecting frame. The arc-shaped plate is located between the suspension rod and the dispersing cylinder. The drive shaft is located inside the oil cylinder, with its top end passing through the rotating disk and its bottom end fixedly installed in the middle of the dispersing impeller.

[0007] Preferably, the rotating dispersion mechanism includes a motor frame, a drive motor, guide inclined tubes, and guide horizontal tubes. The motor frame is fixedly installed at the top center of the rotating disk. The drive motor is fixedly installed at the top center of the motor frame, and the output shaft passes through the motor frame and is fixedly connected to the top of the drive shaft. There are several guide inclined tubes, which are divided into four groups and respectively arranged between the four ends of the first connecting frame and the second connecting frame. They are located in the middle of the side wall of the dispersion cylinder and are in communication with the dispersion cylinder. Adjacent guide inclined tubes face obliquely upward and obliquely downward, respectively. There are four guide horizontal tubes, which are respectively located between the four ends of the first connecting frame and the second connecting frame. They are located in the middle of the side wall of the dispersion cylinder and are in communication with the dispersion cylinder. The end away from the dispersion cylinder passes through the middle of the arc-shaped plate.

[0008] Preferably, the rotating dispersion mechanism includes a mixing wheel, a toothed ring, a transmission gear, and a transmission belt. There are four sets of mixing wheels, with two in each set, which are fixedly sleeved on the four rotating cylinders and located between the first connecting frame and the second connecting frame, and below the second connecting frame. The toothed ring is fixedly installed on the top of the oil cylinder, and the cylinder cover is fixedly installed on the top of the toothed ring. The transmission gear is movably installed on the top of the rotating disk and located inside the toothed ring, and is movably connected to the toothed ring through meshing. One end of the transmission belt is movably sleeved on the transmission gear, and the other end is movably sleeved on the output shaft of the drive motor.

[0009] Preferably, the wall scraping mechanism includes a sealing sleeve, a reciprocating gear, and a limiting seat. The sealing sleeve is located inside the oil cylinder and is sleeved on the outside of the lifting rod. The bottom end of the sealing sleeve is fixedly sleeved on the lifting rod, and the top end is fixedly installed on the bottom end of the rotating disk. The top end of the lifting rod passes through the rotating disk. The reciprocating gear is movably installed on the top end of the rotating disk and is located inside the gear ring and is movably connected to the gear ring through meshing. The limiting seat is fixedly installed on the top end of the rotating disk and is located between the lifting rod and the reciprocating gear.

[0010] Preferably, the wall scraping mechanism includes a limiting cylinder, a reciprocating rod, and a reciprocating frame. The limiting cylinder is fixedly installed at the end of the limiting seat away from the reciprocating gear. The reciprocating rod is inserted into the limiting cylinder. The reciprocating frame is slidably installed inside the limiting seat, and its side away from the reciprocating gear is fixedly connected to the end of the reciprocating rod close to the reciprocating gear.

[0011] Preferably, the wall scraping mechanism includes a connecting rod, a connecting frame, and a limiting frame. One end of the connecting rod is movably mounted on the top of the reciprocating gear and located away from the center of the reciprocating gear. The other end of the connecting rod is movably mounted inside the reciprocating frame. The connecting frame is disposed between the lifting rod and the limiting seat, with one end movably mounted on the end of the lifting rod above the rotating disk and the other end movably mounted on the end of the limiting cylinder away from the reciprocating gear. The limiting frame is fixedly mounted on the top of the rotating disk and sleeved on the top of the lifting rod and outside the connecting frame.

[0012] Compared with the prior art, the beneficial effects of the present invention are: This invention features a rotary dispersion mechanism. By driving the dispersion impeller to rotate at high speed, emulsified oil enters the dispersion cylinder and is sheared and dispersed. The dispersed emulsified oil and water mixture discharged from the dispersion cylinder is evenly discharged into the oil cylinder through two directional guide pipes. Meanwhile, the emulsified oil and water discharged through the guide pipe directly impact the mixing wheel, causing it to rotate rapidly. This allows the emulsified oil and water sprayed from the guide pipe to quickly mix with other emulsified oil and water in the oil cylinder, facilitating the rapid mixing of other emulsified oil and water that have not yet participated in the mixing process. Furthermore, the rotation of the drive shaft simultaneously drives the rotating disk to rotate as a whole, causing the mixing wheel to revolve around the oil cylinder axis while rotating, further improving the dispersion effect of the emulsified oil in the oil cylinder. This invention, through the design and installation of a wall-scraping mechanism, not only drives the lifting rod to rotate inside the oil cylinder when the rotating disk rotates as a whole, and scrapes off the emulsified oil on the inner wall of the oil cylinder through the corrugated plate, but also drives the lifting rod to perform reciprocating lifting and lowering motion, and drives the corrugated plate inside the oil cylinder to perform lifting and lowering motion, further improving the effect of hanging off the emulsified oil adhering to the inner wall of the oil cylinder, so that the emulsified oil in the oil cylinder can be fully dispersed and remixed, avoiding the phenomenon of inner and outer stratification in the oil cylinder, and improving the dispersion effect of emulsified oil. Attached Figure Description

[0013] Figure 1 A partial cross-sectional structural diagram of the oil cylinder and cylinder cover is provided for an embodiment of the present invention; Figure 2 This is a schematic diagram of the internal structure of the oil cylinder and cylinder cover provided in an embodiment of the present invention; Figure 3 Provided for embodiments of the present invention Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the cross-sectional structure of the dispersion cylinder provided in an embodiment of the present invention; Figure 5 This is a partial structural diagram of the wall scraping mechanism provided in an embodiment of the present invention.

[0014] In the diagram: 1. Oil drum; 2. Drum cover; 3. Rotary dispersion mechanism; 301. Rotary disk; 302. Suspension rod; 303. First connecting frame; 304. Second connecting frame; 305. Arc plate; 306. Dispersion cylinder; 307. Dispersion impeller; 308. Drive shaft; 309. Motor frame; 310. Drive motor; 311. Guide inclined tube; 312. Guide horizontal tube; 313. Mixing wheel; 314. Gear ring; 315. Transmission gear; 316. Transmission belt; 4. Wall scraping mechanism; 401. Lifting rod; 402. Wave plate; 403. Sealing sleeve; 404. Reciprocating gear; 405. Limiting seat; 406. Limiting cylinder; 407. Reciprocating rod; 408. Reciprocating frame; 409. Connecting rod; 410. Connecting frame; 411. Limiting frame. Detailed Implementation

[0015] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0016] This embodiment provides a hydraulic support emulsified oil dispersion device, such as... Figures 1 to 5 As shown, it includes an oil cylinder 1, with a cylinder cover 2 at the top of the oil cylinder 1, and also includes a rotating dispersion mechanism 3 and a wall scraping mechanism 4; The rotary dispersion mechanism 3 includes a dispersion cylinder 306 and a dispersion impeller 307. The dispersion cylinder 306 is located inside the oil cylinder 1 near the bottom end, and the dispersion impeller 307 is located inside the dispersion cylinder 306. By driving the dispersing impeller 307 to rotate rapidly, the emulsified oil and water in the oil cylinder 1 are drawn into the dispersing impeller 307 from the bottom of the dispersing cylinder 306. Then, through centrifugal force, the emulsified oil impacts the inner wall of the dispersing cylinder 306, and the dispersing impeller 307 shears the emulsified oil. The sheared emulsified oil is then mixed with water and discharged from the dispersing cylinder 306.

[0017] In this embodiment, as Figure 1 , Figure 2 and Figure 4 As shown, the rotating dispersion mechanism 3 includes a rotating disk 301, suspension rods 302, a first connecting frame 303, and a second connecting frame 304. The rotating disk 301 is movably installed at the top of the inside of the oil cylinder 1. There are four suspension rods 302, all of which are inserted and movably installed inside the oil cylinder 1, and their top ends are fixedly installed at the middle of the bottom end of the rotating disk 301. The first connecting frame 303 is located at the bottom end of the four suspension rods 302. The first connecting frame 303 has four ends, which are movably sleeved on the outside of the four suspension rods 302 respectively. The second connecting frame 304 is located below the first connecting frame 303. The second connecting frame 304 has four ends, which are movably sleeved on the outside of the four suspension rods 302 respectively. The bottom ends of the four suspension rods 302 are movably sleeved on the rotating cylinder and are movably installed between the first connecting frame 303 and the second connecting frame 304 respectively. When the rotating disk 301 is driven to rotate, the suspension rod 302 is driven to rotate simultaneously, so that the first connecting frame 303 and the second connecting frame 304 at the bottom of the suspension rod 302 rotate synchronously in the oil cylinder 1.

[0018] In this embodiment, as Figure 4 As shown, the rotary dispersion mechanism 3 includes an arc plate 305 and a drive shaft 308. There are four arc plates 305, which are respectively fixedly installed between the four ends of the first connecting frame 303 and the second connecting frame 304. The dispersion cylinder 306 is fixedly installed between the first connecting frame 303 and the second connecting frame 304. The arc plates 305 are arranged between the suspension rod 302 and the dispersion cylinder 306. The drive shaft 308 is arranged inside the oil cylinder 1, with its top end passing through the rotating disk 301 and its bottom end fixedly installed in the middle of the dispersion impeller 307. Driven by the drive shaft 308, the dispersing impeller 307 rotates inside the dispersing cylinder 306. When the dispersing impeller 307 rotates at high speed, the water and emulsified oil inside the oil cylinder 1 are drawn into the dispersing impeller 307 from the middle of the bottom end of the dispersing cylinder 306. Under centrifugal force, the emulsified oil is thrown out at high speed from the side end of the dispersing impeller 307 inside the dispersing cylinder 306, causing the emulsified oil to impact the inner wall of the dispersing cylinder 306. When the dispersing impeller 307 rotates at high speed, it shears the emulsified oil between the inner wall of the dispersing cylinder 306 and the side end of the dispersing impeller 307, thus dispersing the emulsified oil and mixing it with the water inside the dispersing cylinder 306.

[0019] In this embodiment, as Figure 2 and Figure 4 As shown, the rotating dispersion mechanism 3 includes a motor frame 309, a drive motor 310, guide inclined tubes 311 and guide horizontal tubes 312. The motor frame 309 is fixedly installed at the top center of the rotating disk 301. The drive motor 310 is fixedly installed at the top center of the motor frame 309, and the output shaft passes through the motor frame 309 and is fixedly connected to the top of the drive shaft 308. There are several guide inclined tubes 311, which are divided into four groups and respectively set between the four ends of the first connecting frame 303 and the second connecting frame 304. They are also set in the middle of the side wall of the dispersion cylinder 306 and are connected to the dispersion cylinder 306. Adjacent guide inclined tubes 311 face obliquely upward and obliquely downward, respectively. There are four guide horizontal tubes 312, which are respectively located between the four ends of the first connecting frame 303 and the second connecting frame 304. They are set in the middle of the side wall of the dispersion cylinder 306 and are connected to the dispersion cylinder 306. The end away from the dispersion cylinder 306 passes through the middle of the arc plate 305. The mixture is discharged outward through the guide pipe 311 and the guide pipe 312 and then mixed with the water and emulsified oil inside the oil cylinder 1 that did not enter the dispersion cylinder 306. The guide pipes 311 in two directions ensure that the dispersed emulsified oil and water mixture discharged from the dispersion cylinder 306 can be evenly discharged into the oil cylinder 1.

[0020] In this embodiment, as Figures 2 to 4 As shown, the rotating dispersion mechanism 3 includes a mixing wheel 313, a toothed ring 314, a transmission gear 315, and a transmission belt 316. There are four sets of mixing wheels 313, with two in each set, which are fixedly sleeved on the four rotating cylinders and located between the first connecting frame 303 and the second connecting frame 304 and below the second connecting frame 304. The toothed ring 314 is fixedly installed on the top of the oil cylinder 1, and the cylinder cover 2 is fixedly installed on the top of the toothed ring 314. The transmission gear 315 is movably installed on the top of the rotating disk 301 and located inside the toothed ring 314, and is movably connected to the toothed ring 314 through meshing. One end of the transmission belt 316 is movably sleeved on the transmission gear 315, and the other end is movably sleeved on the output shaft of the drive motor 310. The emulsified oil and water discharged through the guide tube 312 directly impact the mixing wheel 313 between the first connecting frame 303 and the second connecting frame 304, causing the mixing wheel 313 to drive the rotating drum to rotate. This causes a group of mixing wheels 313 at the same end to rotate simultaneously, so that the emulsified oil and water sprayed from the guide tube 312 can be quickly mixed with other emulsified oil and water in the oil cylinder 1. The arc plate 305 separates the agitation area of ​​the mixing wheel 313, making it easier for other emulsified oil and water that have not yet participated in the mixing to quickly participate in the mixing.

[0021] At other levels, this embodiment also provides a wall scraping mechanism 4, such as Figure 1 , Figure 2 and Figure 5As shown, the wall scraping mechanism 4 includes a lifting rod 401 and a wave plate 402. The lifting rod 401 is disposed inside the oil cylinder 1, and the wave plate 402 is disposed on the lifting rod 401, with the side away from the lifting rod 401 being movably connected to the side wall of the oil cylinder 1. By driving the lifting rod 401 to rotate along the inner wall of the oil cylinder 1 while performing lifting and lowering movements, the wave plate 402 scrapes off the emulsified oil adhering to the inner wall of the oil cylinder 1.

[0022] In this embodiment, as Figure 2 and Figure 5 As shown, the wall scraping mechanism 4 includes a sealing sleeve 403, a reciprocating gear 404, and a limiting seat 405. The sealing sleeve 403 is located inside the oil cylinder 1 and is sleeved on the outside of the lifting rod 401. The bottom end of the sealing sleeve 403 is fixedly sleeved on the lifting rod 401, and the top end is fixedly installed on the bottom end of the rotating disk 301. The top end of the lifting rod 401 passes through the rotating disk 301. The reciprocating gear 404 is movably installed on the top end of the rotating disk 301 and is located inside the gear ring 314 and is movably connected to the gear ring 314 through meshing. The limiting seat 405 is fixedly installed on the top end of the rotating disk 301 and is located between the lifting rod 401 and the reciprocating gear 404. The gear ring 314 drives the rotating disk 301 to rotate as a whole. The rotating disk 301 also drives the lifting rod 401 to rotate inside the oil cylinder 1, which in turn drives the wave plate 402 to scrape off the emulsified oil on the inner wall of the oil cylinder 1.

[0023] In this embodiment, as Figure 5 As shown, the wall scraping mechanism 4 includes a limiting cylinder 406, a reciprocating rod 407, and a reciprocating frame 408. The limiting cylinder 406 is fixedly installed at the end of the limiting seat 405 away from the reciprocating gear 404. The reciprocating rod 407 is inserted and installed inside the limiting cylinder 406. The reciprocating frame 408 is slidably installed inside the limiting seat 405, and the side away from the reciprocating gear 404 is fixedly connected to the end of the reciprocating rod 407 close to the reciprocating gear 404. The rotating disk 301 is driven to rotate as a whole, and the reciprocating gear 404 is rotated by the fixed gear ring 314. When the reciprocating gear 404 rotates, the reciprocating frame 408 is driven to slide back and forth in the limiting seat 405 through the connecting rod 409, and the reciprocating rod 407 is driven to perform reciprocating linear motion in the limiting cylinder 406 through the reciprocating frame 408.

[0024] In this embodiment, as Figure 2 and Figure 5As shown, the wall scraping mechanism 4 includes a connecting rod 409, a connecting frame 410, and a limiting frame 411. One end of the connecting rod 409 is movably installed on the top of the reciprocating gear 404 and is located away from the center of the reciprocating gear 404. The other end of the connecting rod 409 is movably installed inside the reciprocating frame 408. The connecting frame 410 is located between the lifting rod 401 and the limiting seat 405. One end of the connecting frame 410 is movably installed on the end of the lifting rod 401 above the rotating disk 301, and the other end is movably installed on the end of the limiting cylinder 406 away from the reciprocating gear 404. The limiting frame 411 is fixedly installed on the top of the rotating disk 301 and is sleeved on the top of the lifting rod 401 and outside the connecting frame 410. The connecting frame 410 drives the lifting rod 401 to reciprocate and move up and down, which in turn drives the corrugated plate 402 inside the oil cylinder 1 to move up and down. This further improves the effect of scraping off the emulsified oil adhering to the inside of the oil cylinder 1, so that the emulsified oil in the oil cylinder 1 can be fully dispersed and mixed, avoiding the phenomenon of inner and outer stratification in the oil cylinder 1, and improving the dispersion effect of emulsified oil.

[0025] Working principle: In use, after adding the emulsified oil and water into the oil cylinder 1 in the required amount, the drive motor 310 is started. The drive motor 310 drives the drive shaft 308 to rotate, which in turn drives the dispersing impeller 307 to rotate inside the dispersing cylinder 306. When the dispersing impeller 307 rotates at high speed, the water and emulsified oil inside the oil cylinder 1 are drawn into the dispersing impeller 307 from the bottom center of the dispersing cylinder 306, and under centrifugal force, The emulsified oil is ejected at high speed from the side end of the dispersing impeller 307 located inside the dispersing cylinder 306, causing it to impact the inner wall of the dispersing cylinder 306. As the dispersing impeller 307 rotates at high speed, it shears the emulsified oil between the inner wall of the dispersing cylinder 306 and the side end of the dispersing impeller 307, dispersing the oil and mixing it with the water inside the dispersing cylinder 306. The mixture is then discharged outwards through the guide inclined pipe 311 and the guide horizontal pipe 312, where it mixes again with the water and emulsified oil inside the oil tank 1 that did not enter the dispersing cylinder 306. The guide inclined pipes 311 in two directions further disperse the oil discharged from the dispersing cylinder 306. The emulsified oil and water mixture can be evenly discharged into the oil cylinder 1. The emulsified oil and water discharged through the guide horizontal pipe 312 directly impact the mixing wheel 313 between the first connecting frame 303 and the second connecting frame 304, causing the mixing wheel 313 to drive the rotating cylinder to rotate, so that a group of mixing wheels 313 at the same end rotate simultaneously, so as to quickly mix the emulsified oil and water sprayed from the guide horizontal pipe 312 with other emulsified oil and water in the oil cylinder 1. The arc plate 305 separates the stirring area of ​​the mixing wheel 313, making it easier for other emulsified oil and water that have not participated in the mixing to quickly participate in the mixing. When the drive motor 310 drives the drive shaft 308 to rotate, it drives the transmission gear 315 to rotate through the transmission belt 316. When the transmission gear 315 rotates, it drives the rotating disk 301 to rotate as a whole through the gear ring 314, so that the mixing wheel 313 rotates on its own axis and revolves around the axis of the oil cylinder 1 inside the oil cylinder 1, which further improves the mixing effect after dispersion. Furthermore, the rotating disk 301 also drives the lifting rod 401 to rotate inside the oil cylinder 1, which in turn drives the wave plate 402 to scrape off the emulsified oil on the inner wall of the oil cylinder 1. Furthermore, when the rotating disk 301 rotates as a whole, the reciprocating gear 404 is rotated by the fixed gear ring 314. When the reciprocating gear 404 rotates, the connecting rod 409 drives the reciprocating frame 408 to slide back and forth in the limiting seat 405. The reciprocating frame 408 drives the reciprocating rod 407 to perform reciprocating linear motion in the limiting cylinder 406. Then, the connecting frame 410 drives the lifting rod 401 to perform reciprocating lifting motion, and drives the wave plate 402 inside the oil cylinder 1 to perform lifting motion. This further improves the effect of scraping off the emulsified oil adhering to the inner wall of the oil cylinder 1, so that the emulsified oil in the oil cylinder 1 can be fully dispersed and mixed, avoiding the phenomenon of inner and outer stratification in the oil cylinder 1, and improving the dispersion effect of emulsified oil.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hydraulic support emulsified oil dispersion device, comprising an oil cylinder (1), wherein a cylinder cover (2) is provided at the top of the oil cylinder (1), characterized in that, It also includes a rotary dispersion mechanism (3) and a wall scraping mechanism (4); The rotary dispersion mechanism (3) includes a dispersion cylinder (306) and a dispersion impeller (307). The dispersion cylinder (306) is located inside the oil cylinder (1) near the bottom end. The dispersion impeller (307) is located inside the dispersion cylinder (306). By driving the dispersion impeller (307) to rotate rapidly, the emulsified oil and water in the oil cylinder (1) are drawn from the bottom end of the dispersion cylinder (306) into the dispersion impeller (307). Then, through centrifugal force, the emulsified oil impacts the inner wall of the dispersion cylinder (306), and the dispersion impeller (307) shears the emulsified oil. Then, the sheared emulsified oil is mixed with water and discharged from the dispersion cylinder (306). The scraping mechanism (4) includes a lifting rod (401) and a wave plate (402). The lifting rod (401) is located inside the oil cylinder (1), and the wave plate (402) is located on the lifting rod (401). The side away from the lifting rod (401) is movably connected to the side wall of the oil cylinder (1). By driving the lifting rod (401) to rotate along the inner wall of the oil cylinder (1) while moving up and down, the wave plate (402) scrapes off the emulsified oil attached to the inner wall of the oil cylinder (1).

2. The hydraulic support emulsified oil dispersion device according to claim 1, characterized in that: The rotating dispersion mechanism (3) includes a rotating disk (301), suspension rods (302), a first connecting frame (303), and a second connecting frame (304). The rotating disk (301) is movably installed inside the top of the oil cylinder (1). There are four suspension rods (302), all of which are inserted into and movably installed inside the oil cylinder (1), and their top ends are fixedly installed in the middle of the bottom end of the rotating disk (301). The first connecting frame (303) is located at the bottom end of the four suspension rods (302). The first connecting frame (303) has four ends, which are movably sleeved on the four suspension rods (302). The second connecting frame (304) is located below the first connecting frame (303). The second connecting frame (304) has four ends, which are movably sleeved on the four suspension rods (302). The bottom ends of the four suspension rods (302) are movably sleeved on the rotating cylinder and are movably installed between the first connecting frame (303) and the second connecting frame (304).

3. The hydraulic support emulsified oil dispersion device according to claim 2, characterized in that: The rotating dispersion mechanism (3) includes an arc plate (305) and a drive shaft (308). There are four arc plates (305), which are fixedly installed between the four ends of the first connecting frame (303) and the second connecting frame (304). The dispersion cylinder (306) is fixedly installed between the first connecting frame (303) and the second connecting frame (304). The arc plate (305) is located between the suspension rod (302) and the dispersion cylinder (306). The drive shaft (308) is located inside the oil cylinder (1), and its top end passes through the rotating disk (301), and its bottom end is fixedly installed in the middle of the dispersion impeller (307).

4. The hydraulic support emulsified oil dispersion device according to claim 3, characterized in that: The rotating dispersion mechanism (3) includes a motor frame (309), a drive motor (310), a guide inclined tube (311), and a guide horizontal tube (312). The motor frame (309) is fixedly installed at the top center of the rotating disk (301). The drive motor (310) is fixedly installed at the top center of the motor frame (309), and its output shaft passes through the motor frame (309) and is fixedly connected to the top of the drive shaft (308). There are several guide inclined tubes (311), which are divided into four groups and respectively set in the first connecting frame (303). The first connecting frame (303) and the second connecting frame (304) are located between the four ends of the first connecting frame (303) and the second connecting frame (304), and are located in the middle of the side wall of the dispersing cylinder (306), and are connected to the dispersing cylinder (306). The two adjacent guide oblique tubes (311) are respectively facing obliquely upward and obliquely downward. There are four guide horizontal tubes (312), which are located between the four ends of the first connecting frame (303) and the second connecting frame (304), and are located in the middle of the side wall of the dispersing cylinder (306), and are connected to the dispersing cylinder (306). The end away from the dispersing cylinder (306) passes through the middle of the arc plate (305).

5. The hydraulic support emulsified oil dispersion device according to claim 4, characterized in that: The rotating dispersion mechanism (3) includes a mixing wheel (313), a gear ring (314), a transmission gear (315), and a transmission belt (316). There are four sets of mixing wheels (313), two in each set, which are fixedly sleeved on the four rotating cylinders and located between the first connecting frame (303) and the second connecting frame (304) and below the second connecting frame (304). The gear ring (314) is fixedly installed on the top of the oil cylinder (1). The cylinder cover (2) is fixedly installed on the top of the gear ring (314). The transmission gear (315) is movably installed on the top of the rotating disk (301) and located inside the gear ring (314), and is movably connected to the gear ring (314) through meshing. One end of the transmission belt (316) is movably sleeved on the transmission gear (315), and the other end is movably sleeved on the output shaft of the drive motor (310).

6. The hydraulic support emulsified oil dispersion device according to claim 5, characterized in that: The wall scraping mechanism (4) includes a sealing sleeve (403), a reciprocating gear (404), and a limiting seat (405). The sealing sleeve (403) is located inside the oil cylinder (1) and sleeved on the outside of the lifting rod (401). The bottom end of the sealing sleeve (403) is fixedly sleeved on the lifting rod (401), and the top end is fixedly installed on the bottom end of the rotating disk (301). The top end of the lifting rod (401) passes through the rotating disk (301). The reciprocating gear (404) is movably installed on the top end of the rotating disk (301) and is located inside the gear ring (314) and is movably connected to the gear ring (314) through meshing. The limiting seat (405) is fixedly installed on the top end of the rotating disk (301) and is located between the lifting rod (401) and the reciprocating gear (404).

7. The hydraulic support emulsified oil dispersion device according to claim 6, characterized in that: The wall scraping mechanism (4) includes a limiting cylinder (406), a reciprocating rod (407), and a reciprocating frame (408). The limiting cylinder (406) is fixedly installed at the end of the limiting seat (405) away from the reciprocating gear (404). The reciprocating rod (407) is inserted into the limiting cylinder (406). The reciprocating frame (408) is slidably installed inside the limiting seat (405), and the side away from the reciprocating gear (404) is fixedly connected to the end of the reciprocating rod (407) near the reciprocating gear (404).

8. The hydraulic support emulsified oil dispersion device according to claim 7, characterized in that: The scraping mechanism (4) includes a connecting rod (409), a connecting frame (410), and a limiting frame (411). One end of the connecting rod (409) is movably installed on the top of the reciprocating gear (404) and located away from the center of the reciprocating gear (404). The other end of the connecting rod (409) is movably installed inside the reciprocating frame (408). The connecting frame (410) is located between the lifting rod (401) and the limiting seat (405). One end of the connecting frame (410) is movably installed on the end of the lifting rod (401) above the rotating disk (301), and the other end is movably installed on the end of the limiting cylinder (406) away from the reciprocating gear (404). The limiting frame (411) is fixedly installed on the top of the rotating disk (301) and sleeved on the top of the lifting rod (401) and outside the connecting frame (410).

Citation Information

Patent Citations

  • Emulsified oil disperser for hydraulic support

    CN219623004U