Textile rubber roller cleaning device special for spinning

Abstract

The invention belongs to the field of textile roller cleaning equipment, and particularly relates to a textile rubber roller cleaning device special for textile, which comprises a frame, a feeding platform is arranged at an opening on one side of the frame, a discharging platform is arranged on one side, away from the feeding platform, of the frame, and the textile rubber roller cleaning device further comprises a rubber roller seat which comprises a conveying seat and a side plate. Two spinning rubber rollers are rotationally arranged between each set of side plates, a clamping jaw part is arranged in the frame, two sets of synchronous belt modules with opposite conveying directions are arranged in the frame side by side, a switching part is arranged between the two ends, away from the feeding platform and the discharging platform, of the two sets of synchronous belt modules, and the two sets of synchronous belt modules can continuously convey rubber roller bases to move; a cleaning part used for cleaning the surface of the spinning rubber roller is arranged in the frame and located above the synchronous belt module. The two synchronous belt modules opposite in conveying direction are adopted to be matched with the action of the switching component, assembly line type cleaning and drying actions are achieved, the clamping component is adopted to automatically achieve feeding and discharging actions, and efficient and continuous cleaning work is achieved.

Description

Technical Field

[0001] This invention belongs to the field of textile roller cleaning equipment, specifically a textile rubber roller cleaning device. Background Technology

[0002] Textile rollers are a type of roller widely used in the textile industry. Their main function is to convey, tension, guide, and adjust the movement trajectory of fabrics in textile machinery to ensure the smooth progress of textile production.

[0003] When textile rollers rotate and convey textiles for extended periods, the electrostatic effect between them and the textiles can cause the rollers to attract lint and dust from the textile surface. As the amount of lint and dust on the rollers increases, it reduces the smoothness of the roller surface and increases the friction between the rollers and the textiles. As the friction between the two increases, the rollers can easily cause wear and tear on the textile surface during the conveying process, damaging the appearance of the textiles and reducing production quality.

[0004] Chinese Patent CN118907929B discloses a textile rubber roller cleaning device. This device uses the friction between a hollow rubber roller and a friction roller as the driving source for the friction roller. It allows for the detection of the friction force on the surface of the hollow rubber roller by observing whether the friction roller rotates. When the friction roller starts rotating, the centrifugal mechanism and speed-increasing mechanism work together to wet the surface of the hollow rubber roller with automatically wetted textiles, reducing its surface friction. This achieves the effect of automatically adjusting the friction between the hollow rubber roller and the textiles. Simultaneously, the transmission mechanism and dust-collecting component work together to accelerate the removal of loose fibers from the textile surface by the belt brush, reducing the likelihood of loose fibers scattering and adhering to the surface of the hollow rubber roller.

[0005] However, the aforementioned patents still have the following drawbacks: 1. Large textile factories typically have a large number of textile equipment, resulting in a significant demand for cleaning textile rollers. However, the aforementioned patent can only clean a single textile roller at a time, making it difficult to automate or perform continuous batch cleaning. This requires workers to constantly load and unload materials, wasting manpower and resulting in low efficiency.

[0006] 2. In real-world scenarios, textile rollers not only have short fibers and loose hairs on their surface, but also long filaments that are repeatedly wrapped around and overlap each other, tightly covering the surface of the textile rollers. These long filaments are difficult to remove effectively by simply brushing or suctioning. Summary of the Invention

[0007] To overcome the shortcomings of existing technologies, this invention addresses the technical problem by employing two synchronous belt modules with opposite conveying directions. Combined with the action of a switching component, this achieves a streamlined cleaning and drying process. Furthermore, a clamping component automatically handles loading and unloading, enabling efficient and continuous cleaning of textile rollers. Compared to traditional cleaning devices, this invention, using two synchronous belt modules with opposite conveying directions, effectively reduces the space occupied by the cleaning device. The area can be covered by a single set of pneumatic grippers, allowing for loading and unloading with only one set, improving utilization and facilitating debugging and maintenance. By incorporating scraper needles, the tips of the needles cut the long filament fibers wrapped around the surface of the textile roller as it passes through, solving the problem of long filament fibers repeatedly overlapping and tightly wrapping around the roller surface. To address the problem of insufficient brushing for removal, a spiral arrangement of the brush strips is used. As the textile roller rotates, the brush strips exert an axial thrust on the long filaments on the roller surface, further detaching broken fibers from the roller's surface. Compared to horizontally placed strip brushes, the spiral arrangement reduces the probability of fibers getting caught and remaining on the brush. By incorporating a drive wheel, the friction between the drive wheel and the roller surface drives the two textile rollers to roll during the synchronous belt conveyor movement. This allows the brush strips to effectively remove short fibers adhering to the roller surface. Since the drive wheel uses friction to drive the rollers, no additional power source is needed for each roller; each roller gains power and rotates as it passes the drive wheel.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a textile-specific textile roller cleaning device, comprising: A frame, wherein a loading platform is provided at an opening on one side of the frame, and a unloading platform is provided on the side of the frame away from the loading platform; The rubber roller holders are stackable and include a conveyor seat and side plates. Two textile rubber rollers are rotatably arranged between each group of side plates. The frame is provided with gripper components at corresponding positions of the loading platform and the unloading platform. The gripper components can clamp the movable rubber roller holders one by one. The frame contains two sets of synchronous belt modules arranged side by side for conveying the rubber roller seats. The two sets of synchronous belt modules convey in opposite directions. A switching component is provided between the two ends of the synchronous belt modules that are away from the loading platform and unloading platform. The two sets of synchronous belt modules can continuously convey the movement of the rubber roller seats. A cleaning component for cleaning the surface of the textile rubber roller is provided above the synchronous belt modules in the frame.

[0009] Furthermore, the switching component includes a second horizontal drive. The second horizontal drive is fixedly connected to one end of the frame away from the loading platform and unloading platform. An end plate is driven to the second horizontal drive. Two support plates are fixedly connected to both sides of the surface of the end plate. Each side plate is provided with protrusions that can be hung on the upper edge of the support plate.

[0010] Furthermore, the synchronous belt module adopts a double-sided toothed synchronous belt, and each textile roller has a toothed groove on its bottom side that can mesh with the double-sided toothed synchronous belt.

[0011] Furthermore, the cleaning component includes a first base plate, which is fixedly connected to the frame above the synchronous belt module near the feeding platform. A second base plate is adjustablely connected to the first base plate, and two scraper needles are fixedly connected to one side of the second base plate. The axial direction of each textile roller is consistent with the conveying direction of the synchronous belt module, and the tip of each scraper needle can just contact the surface of the corresponding textile roller.

[0012] Furthermore, a cleaning plate is provided above the synchronous belt module near the feeding platform. The cleaning plate is located exactly between the two textile rollers. Two sets of brush strips are provided on both sides of the cleaning plate. Each set of brush strips can contact the surface of the textile rollers, and each set of brush strips is spiral-shaped.

[0013] Furthermore, two bearing seats are respectively provided on both sides of one end of the cleaning plate. Each bearing seat is fixedly connected to the frame. The cleaning plate is hinged to the two bearing seats. A support seat is provided at the end of the cleaning plate away from the bearing seats. The support seat is fixedly connected to the frame. A set of hanging ears is provided at the end of the cleaning plate near the support seat. Each set of hanging ears can be hung on the support seat. The hanging ears and the support seat can be locked by a pin.

[0014] Furthermore, a drive wheel is rotatably connected to the support base between the two textile rollers. The drive wheel can roll in contact with the two textile rollers. A motor is fixedly connected to the support base, and a belt drive module is connected between the motor and the drive wheel.

[0015] Furthermore, multiple nozzles are fixedly connected within the frame above the cleaning plate, with each nozzle pointing towards two textile rollers. Multiple through slots are provided on the conveyor seat, and multiple sets of crossflow fans are installed above the synchronous belt module near the unloading platform.

[0016] Furthermore, the gripper component includes a first horizontal drive. Two first horizontal drives are fixedly connected within the frame above the loading platform and unloading platform. A vertical drive module is driven between the two first horizontal drives. A set of pneumatic grippers is driven connected to the vertical drive module. Each side plate surface is provided with a gripping groove to facilitate gripping by the pneumatic grippers.

[0017] Furthermore, an outer casing is provided on the outside of the frame, and a liquid collection tank is fixedly connected to the bottom side of the frame below the two synchronous belt modules.

[0018] In summary, compared with the prior art, the beneficial effects of the present invention are as follows: (1) This patent uses two synchronous belt modules with opposite conveying directions, and with the action of the switching component, it realizes the assembly line cleaning and drying action. It also uses the clamping component to automatically realize the loading and unloading action, thus achieving efficient and continuous cleaning of textile rubber rollers.

[0019] (2) Compared with traditional cleaning devices, this patent uses two synchronous belt modules with opposite conveying directions, which can effectively reduce the space occupied by the cleaning device. Moreover, it can cover its range by setting only one set of pneumatic grippers, so only one set of pneumatic grippers can be used for loading and unloading, improving utilization rate and facilitating debugging and maintenance.

[0020] (3) By setting a scraper, the tip of the scraper can be used to scrape off the long filament fibers wrapped around the surface of the textile roller when the textile roller is conveyed through the scraper, thus solving the problem that the long filament fibers are repeatedly pressed and tightly wrapped around the surface of the textile roller, and it is difficult to remove them by simply brushing.

[0021] (4) By using the spiral arrangement of the brush strips, the brush strips generate an axial thrust on the filament fibers on the surface of the textile roller when the textile roller rotates, which further causes the broken filament fibers to detach from the surface of the textile roller. At the same time, compared with the horizontally placed strip brush, the spiral arrangement of the brush strips can reduce the probability of filament fibers being hooked and remaining on the brush.

[0022] (5) By setting a drive wheel, the two textile rollers can be driven to roll by the friction between the drive wheel and the surface of the textile roller during the process of the textile roller being conveyed and moved by the synchronous belt module. This allows the brush strip to sweep the surface of the textile roller and effectively remove the short fibers attached to the surface of the textile roller. The drive wheel drives the textile roller to roll by friction, so there is no need to add an additional power source to each textile roller. Each textile roller can obtain power and rotate when it passes the drive wheel. Attached Figure Description

[0023] Figure 1 This is a three-dimensional schematic diagram of the present patent.

[0024] Figure 2 This is a schematic diagram of the internal structure of this patent.

[0025] Figure 3 for Figure 2 A magnified view of a section at point B.

[0026] Figure 4 This is a top view of the internal structure of this patent.

[0027] Figure 5 for Figure 4 A three-dimensional sectional view at point AA.

[0028] Figure 6 for Figure 5 A magnified view of a section at point C.

[0029] Figure 7 This is a schematic diagram of the cleaning component of this patent.

[0030] Figure 8 This is a schematic diagram of the structure of the switching component in this patent.

[0031] Explanation of reference numerals in the attached drawings: Outer casing 10; Frame 11; Loading platform 12; Unloading platform 13; First horizontal drive 14; Vertical drive module 15; Pneumatic gripper 16; Conveyor seat 17; Side plate 18; Clamping groove 19; Textile roller 20; Through groove 21; Toothed groove 22; Synchronous belt module 23; Second horizontal drive 24; Support seat 25; Drive wheel 26; Belt drive module 27; Motor 28; Shaft seat 29; Cleaning plate 30; Brush strip 31; Hanging ear 32; Pin 33; First seat plate 34; Second seat plate 35; Scraper needle 36; End plate 37; Support plate 38; Contact sensor 39; Protrusion 40; Crossflow fan 41; Liquid collection tank 42; Nozzle 43. Detailed Implementation

[0032] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0033] like Figure 1-8As shown, a textile rubber roller cleaning device for textiles includes a frame 11, an outer casing 10 fixedly connected to the outside of the frame 11, a feeding platform 12 fixedly connected to one side of the frame 11, and a discharging platform 13 fixedly connected to the side of the frame 11 away from the feeding platform 12. It also includes a conveyor seat 17, with a set of side plates 18 fixedly connected to both ends of the conveyor seat 17. Two rotatable textile rubber rollers 20 are placed on each set of side plates 18. The conveyor seat 17 and the side plates 18 form a rubber roller seat. Inside the frame 11, there are side-by-side conveyors for transporting the rubber roller seat and the textile rubber rollers. The two sets of synchronous belt modules 23 of the 20 have opposite transmission directions. A cleaning component is provided above the synchronous belt module 23 near the loading platform 12. A second horizontal drive 24 is fixedly connected to one end of the frame 11 away from the loading platform 12 and the unloading platform 13. The second horizontal drive 24 is connected to an end plate 37 located above the synchronous belt module 23. Two support plates 38 that can accommodate the rubber roller seat are fixedly connected to both sides of the end plate 37. Each side plate 18 has a protrusion 40 that can be hung on the upper edge of the support plate 38.

[0034] By setting up two sets of synchronous belt modules 23 with opposite conveying directions, and cooperating with the second horizontal drive 24 and the support plate 38, the rubber roller seat and the textile rubber roller 20 can be conveyed and cleaned in a straight line on one set of synchronous belt modules 23. Then, the second horizontal drive 24 switches the cleaned rubber roller seat and the textile rubber roller 20 to the other synchronous belt module 23 for reverse conveying. The rubber roller seat and the textile rubber roller 20 on each synchronous belt module 23 always move in one direction, so that each textile rubber roller 20 can be driven to continuously pass through the cleaning component, so as to achieve continuous and efficient cleaning work, improve cleaning efficiency, and be suitable for cleaning a large number of textile rubber rollers 20.

[0035] like Figure 1-8 As shown, each synchronous belt module 23 adopts a double-sided toothed synchronous belt, and each conveyor seat 17 has a toothed groove 22 on its bottom side that can mesh with the double-sided toothed synchronous belt. A contact sensor 39 is fixedly connected to the end plate 37 at the corresponding position on the side plate 18.

[0036] By using a double-sided toothed synchronous belt and setting toothed grooves 22 in the synchronous belt module 23, when the conveyor seat 17 falls on the surface of the synchronous belt module 23 for conveying, the conveyor seat 17 can stably mesh with the surface of the synchronous belt module 23, avoiding the problem of slippage and misalignment of the synchronous belt module 23 when conveying the rubber roller seat, and improving the stability of the synchronous belt module 23 in conveying the rubber roller seat. By setting a contact sensor 39, it can automatically determine whether the rubber roller seat has moved to the end, and then automatically start the second horizontal drive 24 to realize the switching action, greatly improving the degree of automation without the need for manual intervention.

[0037] like Figure 1-8As shown, multiple rubber roller seats can be stacked on the surface of the loading platform 12. Inside the frame 11, above the loading platform 12 and the unloading platform 13, there are two first horizontal drives 14 fixedly connected. A vertical drive module 15 is connected between the two first horizontal drives 14. A set of pneumatic grippers 16 for clamping the moving rubber roller seats is connected to the bottom of the vertical drive module 15. Each side plate 18 is provided with a clamping groove 19 for convenient clamping by the pneumatic grippers 16.

[0038] By setting up a first horizontal drive 14, a vertical drive module 15, and a pneumatic gripper 16, the stacked rubber roller seats can be automatically placed one by one onto the synchronous belt module 23. After the rubber roller seats are moved back into the range of action of the pneumatic gripper 16, the cleaned textile rubber roller 20 and the rubber roller seats are automatically moved to the unloading platform 13 for unloading, which greatly improves the automation level of the cleaning process and improves the cleaning efficiency.

[0039] like Figure 1-8 As shown, the cleaning component includes a first base plate 34. The first base plate 34 is fixedly connected to the frame 11 above the synchronous belt module 23 located near the feeding platform 12. A second base plate 35 is adjustablely connected to the first base plate 34. Two scraper needles 36 are fixedly connected to one side of the second base plate 35. The axial direction of each textile roller 20 is consistent with the conveying direction of the synchronous belt module 23. The tip of each scraper needle 36 can just contact the surface of the corresponding textile roller 20.

[0040] By setting the scraper needle 36, when the textile roller 20 is conveyed through the scraper needle 36, the tip of the scraper needle 36 can be used to scrape off the long filament fibers wrapped around the surface of the textile roller 20. This solves the problem that the long filament fibers are repeatedly pressed and tightly wrapped around the surface of the textile roller 20, and it is difficult to remove them by simply brushing, thus improving the cleaning effect of the textile roller 20.

[0041] like Figure 1-8As shown, a cleaning plate 30 is installed above the synchronous belt module 23 near the feeding platform 12. The cleaning plate 30 is positioned precisely between the two textile rollers 20. Two sets of brush strips 31 are installed on both sides of the cleaning plate 30. Each set of brush strips 31 can contact the surface of the textile roller 20. Each set of brush strips 31 is spiral-shaped. Two bearing seats 29 are installed on both sides of one end of the cleaning plate 30. Each bearing seat 29 is fixedly connected to the frame 11. The cleaning plate 30 is hinged to the two bearing seats 29. A support is installed at the end of the cleaning plate 30 away from the bearing seats 29. The support base 25 is fixedly connected to the frame 11. A set of hanging ears 32 is provided at one end of the cleaning plate 30 near the support base 25. Each set of hanging ears 32 can be hung on the support base 25, and the hanging ears 32 and the support base 25 can be locked together by a pin 33. A drive wheel 26 is rotatably connected to the support base 25 between the two textile rollers 20. The drive wheel 26 can roll in contact with the two textile rollers 20. A motor 28 is fixedly connected to the support base 25, and a belt drive module 27 is connected between the motor 28 and the drive wheel 26. By setting the drive wheel 26, during the process of the textile roller 20 being conveyed and moved by the synchronous belt module 23, the friction between the drive wheel 26 and the surface of the textile roller 20 drives the two textile rollers 20 to roll, so that the brush strip 31 can brush the surface of the textile roller 20 and effectively remove the short fibers attached to the surface of the textile roller 20. Since the drive wheel 26 drives the textile roller 20 to roll by friction, there is no need to add an additional power source to each textile roller 20. Each textile roller 20 can obtain power and rotate when it passes the drive wheel 26.

[0042] The spiral arrangement of the brush strip 31, during the process of the textile roller 20 being conveyed and moved by the synchronous belt module 23, pushes the broken filament fibers on the surface of the textile roller 20 along the axial direction of the textile roller 20, thus achieving the effect of effectively removing the filament fibers.

[0043] Furthermore, since the cleaning plate 30 is hinged to the shaft seat 29, after the device has been working for a long time, the cleaning plate 30 can be folded up to expose the brush strip 31, making it convenient for operators to clean or replace the brush strip 31.

[0044] like Figure 1-8 As shown, multiple nozzles 43 are fixedly connected inside the frame 11 above the cleaning plate 30. The nozzles of each nozzle 43 point to both sides of the textile roller 20. A liquid collection tank 42 is fixedly connected at the bottom of the frame 11 below the two synchronous belt modules 23. Multiple crossflow fans 41 are fixedly connected above the synchronous belt modules 23 near the unloading platform 13. Each crossflow fan 41 is fixedly connected to the frame 11. Multiple through slots 21 are evenly distributed on each conveyor seat 17.

[0045] By setting the nozzle 43, cleaning liquid can be sprayed onto the textile roller 20 simultaneously during the cleaning process of the cleaning plate 30 and the brush strip 31. The cleaning effect of the brush strip 31 on the surface of the textile roller 20, and the cleaning liquid sprayed from the nozzle 43 washing the surface of the textile roller 20, can remove the fibers attached to the surface of the textile roller 20 more efficiently and comprehensively, thereby improving the cleaning effect.

[0046] By setting up a crossflow fan 41, after the textile roller 20 is cleaned and switched to another synchronous belt module 23, the crossflow fan 41 blows air to dry the textile roller 20. The drying process is carried out simultaneously with the cleaning process, which effectively saves time and ensures the high efficiency of the overall work.

[0047] In this embodiment, initially, the operator connects the device to the power supply and control system, and connects each nozzle 43 to the liquid supply pipeline. During operation, the operator places the stacked rubber roller seats on the loading platform 12, with a textile rubber roller 20 placed on each rubber roller seat. The two sets of synchronous belt modules 23 operate, and the control system drives the pneumatic grippers 16 to move above the stacked rubber roller seats. The vertical drive module 15 drives the pneumatic grippers 16 to move down until the pneumatic grippers 16 move to both sides of the uppermost rubber roller seat. The pneumatic grippers 16 then operate and insert into the clamping groove 19. The uppermost rubber roller seat is clamped, and then the vertical drive module 15 and the first horizontal drive 14 operate to place the clamped rubber roller seat on the synchronous belt module 23 near the feeding platform 12. The synchronous belt module 23 transports the rubber roller seat and the textile rubber roller 20 towards the second horizontal drive 24. During the process of the rubber roller seat being transported by the synchronous belt module 23, the first horizontal drive 14, the vertical drive module 15 and the pneumatic gripper 16 continuously repeat the clamping and placing actions, so that the synchronous belt module 23 continuously transports multiple rubber roller seats.

[0048] Because the toothed groove 22 and the synchronous belt module 23 are stably engaged, the synchronous belt module 23 can stably and accurately convey the rubber roller seat and the textile rubber roller 20. When the textile rubber roller 20 passes the scraper needle 36, since the axial direction of the textile rubber roller 20 is consistent with the conveying direction of the synchronous belt module 23, the scraper needle 36 scrapes the filament fibers wrapped around the surface of the textile rubber roller 20 along the surface of the textile rubber roller 20, so that the filament fibers no longer overlap and entangle with each other and are difficult to clean and remove. The scraped filament fibers are divided into multiple shorter fibers, and the broken filament fibers no longer tightly hug the surface of the textile rubber roller 20, making it easier to clean and remove the broken fibers later.

[0049] As the textile rollers 20 gradually pass the scraper needles 36, they enter the cleaning plate 30 along with the roller seats until the ends of the two textile rollers 20 contact the drive wheel 26. The drive wheel 26 is driven by the motor 28 and rotates continuously. When the drive wheel 26 contacts the surface of the textile rollers 20, the friction between the textile rollers 20 and the drive wheel 26 causes the drive wheel 26 to drive the two textile rollers 20 to rotate. The surface of the drive wheel 26 is provided with grooves to increase friction. During the rotation of the textile rollers 20, the brush strips 31 continuously brush the surface of the textile rollers 20, removing short fibers attached to the surface of the textile rollers 20, thus cleaning the surface of the textile rollers 20.

[0050] During the process of brushing the surface of the textile roller 20 with the brush strip 31, the spiral arrangement of the brush strip 31 causes the brush strip 31 to generate an axial thrust on the filament fibers on the surface of the textile roller 20 when the textile roller 20 rotates, which further causes the broken filament fibers to detach from the surface of the textile roller 20. At the same time, compared with the horizontally placed strip brush, the spiral arrangement of the brush strip 31 can reduce the probability of filament fibers being hooked and remaining on the brush.

[0051] During the process of brushing the surface of the textile roller 20 by the brush strip 31, the nozzle 43 continuously sprays cleaning liquid onto the surface of the textile roller 20, making the surface of the textile roller 20 wet, so that the brush strip 31 can more easily brush away the residual fibers. At the same time, the rinsing of the cleaning liquid can carry away the brushed fibers, preventing the fibers from adhering to the surface of the textile roller 20 again. The channel 21 can facilitate the drainage of excess cleaning liquid, and the collection tank 42 at the bottom is used to collect excess cleaning liquid.

[0052] After the cleaning of the textile roller 20 is completed, the roller seat and the textile roller 20 are moved again by the synchronous belt module 23. During the axial movement of the textile roller 20, the drive wheel 26 is always in contact with the surface of the textile roller 20. During the movement of the textile roller 20, the drive wheel 26 continues to drive the textile roller 20 to roll until the textile roller 20 is completely out of the range of action of the drive wheel 26 and the textile roller 20 stops rotating. At this time, the roller seat and the textile roller 20 are exactly between the two support plates 38, and the protrusion 40 is hung on the upper edge of the support plate 38.

[0053] When the contact sensor 39 detects that the side plate 18 is close, the control system determines that the rubber roller seat and the textile rubber roller 20 have moved to the designated position. The control system then shuts down the two synchronous belt modules 23 and starts the second horizontal drive 24 to make the support plate 38 lift the rubber roller seat and the textile rubber roller 20 to move laterally until the rubber roller seat and the textile rubber roller 20 move onto the synchronous belt module 23 near the unloading platform 13. Then the second horizontal drive 24 stops. Subsequently, the synchronous belt module 23 near the unloading platform 13 starts to transport the rubber roller seat and the textile rubber roller 20 away from the second horizontal drive 24 until the rubber roller seat and the textile rubber roller 20 are completely out of the range of the support plate 38 and then stops again. Then the second horizontal drive 24 drives the end plate 37 and the support plate 38 to reset and complete the switching action. The synchronous belt module 23 near the loading platform 12 starts again to transport the subsequent rubber roller seat and textile rubber roller 20 towards the direction of the second horizontal drive 24.

[0054] During the switching action between the second horizontal drive 24 and the support plate 38, the subsequent textile rubber roller 20 and the rubber roller seat are exactly within the working range of the cleaning plate 30 and the drive wheel 26, so that the textile rubber roller 20 can be fully cleaned during the switching action. Meanwhile, the textile rubber roller 20 that has been switched to the synchronous belt module 23 near the unloading platform 13 is continuously subjected to the airflow blown by the crossflow fan 41, so that the textile rubber roller 20 is fully dried. The drying and cleaning work are carried out simultaneously, improving work efficiency.

[0055] When the cleaned and dried textile roller 20 is conveyed by the synchronous belt module 23 near the unloading platform 13 to the working range of the pneumatic gripper 16, the control system controls the first horizontal drive 14, the vertical drive module 15 and the pneumatic gripper 16 to remove the cleaned and dried textile roller 20 and roller seat from the platform and move them to the unloading platform 13 to realize the unloading action. After the support plate 38 is reset, the synchronous belt module 23 near the loading platform 12 continues to drive the textile roller 20 and roller seat to move. Then the pneumatic gripper 16 can place the new roller seat and textile roller 20 stacked on the loading platform 12 onto the synchronous belt module 23 again to realize continuous cleaning processing in an assembly line and effectively improve cleaning efficiency.

[0056] Compared to the traditional method of using a single long conveyor belt with loading and unloading mechanisms at both ends, this solution uses two synchronous belt modules 23 with opposite conveying directions. The cleaning and drying work is carried out on the two synchronous belt modules 23 respectively, so that the working environment of each synchronous belt module 23 is relatively independent and does not interfere with each other. It also effectively reduces the space occupied by the cleaning device and facilitates the space planning in the factory.

[0057] Furthermore, since the textile rubber roller 20 and the rubber roller seat start from the loading platform 12 and eventually reach the unloading platform 13, and the range of the loading platform 12 and the unloading platform 13 can be covered by only one set of pneumatic grippers 16, the loading and unloading actions can be performed using only one set of pneumatic grippers 16, which improves the utilization rate and facilitates debugging and maintenance.

[0058] After prolonged use, the brush strip 31 is prone to wear due to long-term friction with the textile roller 20, and fibers may easily get caught on it. Therefore, maintenance or replacement of the brush strip 31 is necessary. In this case, the operator opens the cabinet door of the outer casing 10, then pulls out the two pins 33, releasing the locking lugs 32 from the support base 25. The operator then flips the cleaning plate 30 upwards to expose the brush strip 31, facilitating maintenance or replacement. After maintenance or replacement, the cleaning plate 30 is reset, and the pins 33 are reinserted into the lugs 32 and support base 25, allowing the device to be put back into operation.

[0059] The aforementioned synchronous belt module 23, second horizontal drive 24, crossflow fan 41, nozzle 43, etc. are mature existing technologies. The structures in the attached drawings are only for illustration and will not be described in detail here.

[0060] The specification and claims use certain terms to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0061] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes said element.

[0062] The foregoing description illustrates and describes several preferred embodiments of this application. However, as previously stated, it should be understood that this application is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the application concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this application should be within the protection scope of the appended claims.

Claims

1. A textile special textile rubber roller cleaning device, characterized in that, The textile-specific textile rubber roller cleaning device includes: A frame (11) is provided with a loading platform (12) at an opening on one side of the frame (11) and a unloading platform (13) is provided on the side of the frame (11) away from the loading platform (12); The rubber roller seats are stackable and include a conveyor seat (17) and a side plate (18). Two textile rubber rollers (20) are rotatably arranged between each set of side plates (18). A gripper component is provided in the frame (11) at the corresponding position of the loading platform (12) and the unloading platform (13). The gripper component can clamp the moving rubber roller seats one by one. The frame (11) contains two sets of synchronous belt modules (23) arranged side by side for conveying the rubber roller seat. The two sets of synchronous belt modules (23) convey in opposite directions. A switching component is provided between the two ends of the synchronous belt modules (23) away from the loading platform (12) and the unloading platform (13). The two sets of synchronous belt modules (23) can continuously convey the movement of the rubber roller seat. A cleaning component for cleaning the surface of the textile rubber roller (20) is provided above the synchronous belt modules (23) in the frame (11).

2. The textile special textile rubber roller cleaning device according to claim 1, characterized in that, The switching component includes a second horizontal drive (24). The second horizontal drive (24) is fixedly connected to one end of the frame (11) away from the loading platform (12) and unloading platform (13). An end plate (37) is drivenly connected to the second horizontal drive (24). Two support plates (38) are fixedly connected to both sides of the surface of the end plate (37). Each side plate (18) is provided with a protrusion (40) on both sides that can be hung on the upper edge of the support plate (38).

3. The textile special textile rubber roller cleaning device according to claim 2, characterized in that, The synchronous belt module (23) adopts a double-sided toothed synchronous belt, and each textile roller (20) has a toothed groove (22) on its bottom side that can mesh with the double-sided toothed synchronous belt.

4. The textile special textile roller cleaning device according to claim 1, characterized in that, The cleaning component includes a first base plate (34), which is fixedly connected to the frame (11) above the synchronous belt module (23) near the feeding platform (12). A second base plate (35) is adjustablely connected to the first base plate (34). Two scraper needles (36) are fixedly connected to one side of the second base plate (35). The axial direction of each textile roller (20) is consistent with the conveying direction of the synchronous belt module (23). The tip of each scraper needle (36) can just contact the surface of the corresponding textile roller (20).

5. The textile special textile rubber roller cleaning device according to claim 4, characterized in that, A cleaning plate (30) is provided above the synchronous belt module (23) near the feeding platform (12). The cleaning plate (30) is located between the two textile rollers (20). Two sets of brush strips (31) are provided on both sides of the cleaning plate (30). Each set of brush strips (31) can contact the surface of the textile roller (20). Each set of brush strips (31) is spiral.

6. The textile special textile rubber roller cleaning device according to claim 5, characterized in that, Two bearing seats (29) are respectively provided on both sides of one end of the cleaning plate (30). Each bearing seat (29) is fixedly connected to the frame (11). The cleaning plate (30) is hinged to the two bearing seats (29). A support seat (25) is provided at the end of the cleaning plate (30) away from the bearing seats (29). The support seat (25) is fixedly connected to the frame (11). A set of hanging ears (32) is provided at the end of the cleaning plate (30) close to the support seat (25). Each set of hanging ears (32) can be hung on the support seat (25). The hanging ears (32) and the support seat (25) can be locked together by a pin (33).

7. The textile special textile roller cleaning device according to claim 6, characterized in that, A drive wheel (26) is rotatably connected to the support base (25) between the two textile rollers (20). The drive wheel (26) can roll contact with the two textile rollers (20). A motor (28) is fixedly connected to the support base (25). A belt drive module (27) is connected between the motor (28) and the drive wheel (26).

8. The textile special textile roller cleaning device according to claim 5, characterized in that, Multiple nozzles (43) are fixedly connected inside the frame (11) above the cleaning plate (30), each nozzle (43) pointing towards the textile roller (20). Multiple through slots (21) are provided on the conveyor seat (17), and multiple sets of cross-flow fans (41) are provided above the synchronous belt module (23) near the feeding platform (13).

9. The textile special textile roller cleaning device according to claim 1, characterized in that, The gripper component includes a first horizontal drive (14). Two first horizontal drives (14) are fixedly connected inside the frame (11) above the loading platform (12) and unloading platform (13). A vertical drive module (15) is driven between the two first horizontal drives (14). A set of pneumatic grippers (16) is driven on the vertical drive module (15). Each side plate (18) has a gripping groove (19) on its surface to facilitate gripping by the pneumatic grippers (16).

10. The textile special textile roller cleaning device according to claim 1, characterized in that, An outer casing (10) is provided on the outside of the frame (11), and a liquid collection tank (42) is fixedly connected to the bottom side of the frame (11) below the two synchronous belt modules (23).

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