Grouting equipment for concrete prefabricated part processing
By designing the sliding steel and sliding plate of the feeding and unloading components, the problem of uneven forming of precast components in the grouting equipment was solved, realizing convenient operation and uniform material distribution of the grouting equipment, and improving the processing efficiency of building materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGSU MANATEE NEW MATERIAL CO LTD
- Filing Date
- 2026-03-18
- Publication Date
- 2026-04-17
AI Technical Summary
Existing grouting equipment is inconvenient for auxiliary pushing and synchronous lifting to assist in leveling according to usage needs, resulting in uneven forming of precast components and affecting operational efficiency.
A grouting device for processing precast concrete components was designed, including a feeding component, a discharging component, a side-drive component, and a mixing component. Through the cooperation of a sliding channel steel and a sliding plate, the feeding component can slide and the lowering rod can be raised and lowered to assist in the uniformity of material distribution.
It facilitates the processing and production of building materials by grouting equipment, improves the convenience and uniformity of grouting operations, and enhances the forming quality of precast components.
Smart Images

Figure CN121870909A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building material production technology, specifically to a grouting equipment for processing precast concrete components. Background Technology
[0002] With the rapid development of prefabricated construction, precast concrete components, with their advantages of high construction efficiency, stable structural performance, energy saving, and environmental protection, have been widely used in various fields such as residential buildings, public buildings, and municipal engineering, becoming one of the core component forms in the transformation of building industrialization. In the processing of precast concrete components, grouting is a key process to ensure the reliability, integrity, and durability of component connections; that is, the injection and molding of concrete is assisted by appropriate equipment.
[0003] In response, Chinese patent application number CN202511657891.2 discloses a grouting device for the production of movable concrete pipes with uniform material distribution, including a conveying box. The front and rear sides of the inner cavity of the conveying box are equipped with stirring rods rotatably by a driving mechanism. The surface of the stirring rods is fixedly connected with spiral blades and several stirring blades. One end of the top of the conveying box is provided with a feed inlet, and the other end of the bottom of the conveying box is vertically connected to a discharge pipe.
[0004] However, existing grouting equipment is inconvenient to assist in pushing and synchronously lifting and interlacing to assist in leveling according to the needs of use, which can easily cause uneven forming of precast components and affect the efficiency of use and operation.
[0005] Therefore, in order to solve the above problems, a grouting equipment for processing precast concrete components is proposed. Summary of the Invention
[0006] The purpose of this invention is to provide a grouting device for processing precast concrete components, in order to solve the problem mentioned in the background art that the existing grouting devices are inconvenient to assist in pushing and synchronously lifting and interlacing to assist in leveling according to the needs of use, which easily leads to uneven forming of precast components and affects the efficiency of use and operation.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a grouting device for processing precast concrete components, comprising an assembly crossbeam;
[0008] A feeding assembly for transferring and placing concrete is provided across the two sets of assembly crossbeams, and sliding side drive assemblies for supporting the feeding assembly are provided on both sides of the feeding assembly. A plug-in mixing assembly for assisting in driving the movement of the side drive assembly is provided at the bottom of the side drive assembly.
[0009] The two sets of side drive components are provided with upper drive components on top, and the upper drive components are mounted on the top side of the assembly cross frame. The bottom of the feeding component is equipped with a discharge component for discharging material, and the discharge component is suspended in the middle of the plug-in mixing component. The two sides of the assembly cross frame are supported by adjustment components.
[0010] As a further step in this solution, the assembly crossbeam includes parallel and symmetrically arranged outer and inner sliding channel steels, and the adjustment assembly is supported at the bottom of both ends of the outer and inner sliding channel steels. The feeding assembly includes a hopper, and the discharging assembly is located at the bottom of the hopper. A crossbeam is supported at the bottom of the hopper. A side bracket is supported between the upper side of the hopper and the crossbeam, and the side bracket is supported by reinforcing ribs. Side sliding seats are supported at the bottom of both sides of the crossbeam, and the upper drive assembly is located on the outer side of the top of the side sliding seats. The side sliding seats are inserted and assembled between the outer and inner sliding channel steels. The drive assembly includes an inner sliding plate and an outer sliding plate, which are integrally formed with the bottom and middle of the side sliding seat. The inner sliding plate is located above the inner and outer sliding channel steel, and an inner pulley is fixedly mounted on the bottom of the inner sliding plate. The inner pulley slides on the inner bottom wall surface of the outer and inner sliding channel steel. An inner limiting protrusion corresponding to the inner pulley is integrally fixed in the middle of the inner bottom wall of the outer and inner sliding channel steel. The outer sliding plate is located above the top of the outer and inner sliding channel steel, and an outer pulley is fixedly mounted on the bottom of the outer sliding plate. The outer pulley slides on the top surface of the outer and inner sliding channel steel.
[0011] The above-mentioned technical means facilitate the support and assembly of the side slide block, and at the same time, the inner and outer pulleys cooperate to assist in sliding, making it more convenient to move the subsequent support hopper.
[0012] As a further step of this solution, the side drive assembly also includes a side rotating shaft, and a side gear is mounted on the inner side of the side rotating shaft. A side rack meshes with the upper part of the side gear, and the side rack is suspended on the bottom surface of the inner sliding groove steel. A bearing-bearing hanger is mounted on the outer end of the side rotating shaft, and the bearing-bearing hanger is suspended on the bottom of the side sliding seat. The plug-in assembly includes two sets of lower mounting frames, and the two sets of lower mounting frames are located on both sides of the unloading assembly. A lower insertion rod is inserted and mounted in the middle of the lower mounting frame, and an adjustment groove corresponding to the lower insertion rod is opened in the middle of the lower mounting frame. Side sleeve frames are integrally fixed at both ends of the lower mounting frame, and an inner abutment wheel is locked in the middle of the side sleeve frame. A side turntable is mounted on the side end of the inner abutment wheel, and the side turntable is fixed to the inner end of the side rotating shaft.
[0013] The above-mentioned technical means facilitate the rotation of the side shaft when the side sliding seat slides, thereby causing the side turntable to rotate and drive the lower frame to rise and fall, which in turn drives the lower insertion rod to rise and fall to assist in penetrating the concrete, making the concrete pouring more convenient.
[0014] As a further step of this solution, the inner abutment wheel is fitted with a side pin through a bearing, and the side pin is fitted on the inner side surface of the side turntable. The inner side of the inner abutment wheel surface is arc-shaped and recessed, and the side sleeve frame is a horizontal elongated strip. The side sleeve frame has a through groove corresponding to the inner abutment wheel inside, and the horizontal length of the side sleeve frame is equal to the diameter of the side turntable.
[0015] The above-mentioned technical means facilitate the assembly of the inner abutment wheel, making it easier for the inner abutment wheel to contact the side sleeve frame, allowing the side sleeve frame to move up and down, making the operation more convenient.
[0016] As a further step of this solution, vertical sliding rods are fixed on both sides of the top of the side frame, and an upper support plate is sleeved on the upper part of the vertical sliding rod. The outer end of the upper support plate is supported and assembled on the inner side of the upper part of the side slide seat, and a limited top plate is assembled on the top of the two sets of vertical sliding rods.
[0017] The above-mentioned technical means facilitate stable positioning when the auxiliary frame moves up and down, making the lifting and lowering operation more convenient.
[0018] As a further step of this solution, the feeding assembly includes a feeding nozzle, which is integrally formed with the bottom of the hopper and is connected to the inside of the hopper. Side baffles are provided on both sides inside the feeding nozzle, and the upper ends of the side baffles are respectively hinged to the upper sides inside the feeding nozzle via hinge shafts. Side screws are threaded into the middle of both sides of the feeding nozzle, and the inner ends of the side screws abut against the outer wall of the side baffles.
[0019] The above-mentioned technical means facilitate the adjustment of the internal space of the feeding nozzle during assembly and use, and make it easier to adjust the width according to the needs of use, making the feeding operation more convenient.
[0020] As a further step of this solution, a guide frame is provided above the upper end of the side baffle, and the guide frame is assembled at the docking point of the material hopper and the discharge nozzle. The guide frame is wider at the top and narrower at the bottom. A rubber sheet is fixed at the lower end of the side baffle, and side protrusions are integrally fixed on both sides of the side baffle near the inner wall of the discharge nozzle.
[0021] The above-mentioned technical means facilitate the material feeding guidance inside the auxiliary material hopper and the material discharge nozzle, making subsequent pouring and material feeding more convenient.
[0022] As a further step in this solution, the two sets of outer and inner sliding channel steels are supported by side support beams at both ends. The support assembly includes a side support column, which is supported at the bottom of the side support beam. An inner stud is threaded into the bottom of the side support column, and a bottom support foot is sleeved at the bottom of the inner stud. The upper drive assembly includes an upper threaded sleeve, which is fixed to the outer side of the top of the side slide seat. An upper stud is threaded into the inner of the upper threaded sleeve, and the two ends of the upper stud are supported and assembled on the top side of the side support beam by bearings with seats. Transmission wheels are fixed at the outer ends of both sides of the two sets of upper studs, and the two sets of transmission wheels are connected by a toothed belt.
[0023] The above-mentioned technical means facilitate the stable support of the outer and inner sliding steel channels, and also facilitate the auxiliary sliding of the side sliding blocks, making subsequent operations more convenient.
[0024] As a further step of this solution, a side support is fixed to the top of the right rear end of the side support beam, and a servo motor is mounted on the top of the side support. A reducer is mounted on the output end of the servo motor, and the output end of the reducer is connected to the right rear end of the upper stud through a coupling for transmission. A side sliding rod parallel to the upper stud is inserted through the bottom of the upper screw sleeve, and both ends of the side sliding rod are fixed to the inner wall of the bearing with seat.
[0025] The above-mentioned technical means facilitate the driving rotation of the upper stud during use, making operation more convenient.
[0026] As a further step of this solution, a bottom support ball is inserted inside the bottom support leg and fixed to the bottom end of the inner stud. A bottom support groove corresponding to the bottom support ball is opened inside the bottom support leg. A lower twist block is provided on the upper part of the bottom support leg and fixed to the lower part of the inner stud. A limiting nut is threaded on the outer wall of the inner stud and is located between the bottom of the side support and the lower twist block. A lower crossbeam is fixed between the bottoms of the two sets of side support columns, and a side support rib is supported between the upper part of the side support column and the bottom of the side support beam.
[0027] The above-mentioned technical means make it easier to adjust the height during assembly and use, making the operation more convenient.
[0028] Compared with the prior art, the beneficial effects of the present invention are:
[0029] 1. By setting up feeding and unloading components, it is convenient to assist in the transfer and placement of concrete during the processing of precast concrete components. With the cooperation of the unloading component, it is also convenient to adjust the width according to the processing needs of the precast concrete components, making unloading more convenient and facilitating grouting operations. This design is beneficial to the processing and production of building materials by grouting equipment.
[0030] 2. By setting up a side drive assembly and a mixing assembly, the side drive assembly provides support for the feeding assembly. Driven by the upper drive assembly, the feeding assembly slides above the outer and inner sliding steel channels, making grouting feeding more convenient. Simultaneously, with the cooperation of the side drive assembly, the feeding assembly drives the side drive assembly to rotate when moving. With the cooperation of the side gear and side rack, the side turntable rotates, thereby realizing the lower insertion rod to lift and insert the poured concrete, which facilitates uniform material distribution and makes operation more convenient. This design is beneficial for the grouting equipment to process and produce building materials.
[0031] 3. In addition to the above structural design, the limiting of the side support beams facilitates the stable support of the outer and inner sliding steel channels. At the same time, during use, the height of the outer and inner sliding steel channels can be adjusted according to the needs of pouring by using the support adjustment components, making operation more convenient and quick. It is also convenient to adjust in a timely manner according to the specifications of the precast components. This design is beneficial to the grouting equipment for processing and producing building materials. Attached Figure Description
[0032] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0033] Figure 1 This is a frontal perspective three-dimensional schematic diagram of the overall structure of the present invention;
[0034] Figure 2 This is a bottom-view perspective view of the overall structure of the present invention;
[0035] Figure 3 This is a three-dimensional side view sectional diagram of the structure of the present invention;
[0036] Figure 4 This is a top-view perspective view of a partial structure of the upper drive assembly of the present invention;
[0037] Figure 5 This is a three-dimensional side view cross-sectional schematic diagram of a partial structure of the side drive assembly and plug-in hybrid assembly of the present invention;
[0038] Figure 6 This is a side-view exploded three-dimensional assembly view of a partial structure of the side-drive assembly and plug-in hybrid assembly of the present invention;
[0039] Figure 7 This is a three-dimensional rear cross-sectional view of a partial structure of the upper drive assembly and the control assembly of the present invention;
[0040] Figure 8This is a side perspective three-dimensional schematic diagram of a partial structure of the plug-in hybrid assembly of the present invention;
[0041] Figure 9 This is a three-dimensional rear cross-sectional view of a partial structure of the feeding component of the present invention;
[0042] Figure 10 For the present invention Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0043] Figure 11 For the present invention Figure 3 Enlarged schematic diagram of the structure at point B.
[0044] In the diagram: 100. Assembly crossbeam; 101. Side support beam; 102. Side support rib; 103. Outer sliding channel steel; 104. Inner sliding channel steel; 110. Feeding assembly; 111. Feeding hopper; 112. Horizontal slide frame; 113. Side sliding seat; 114. Side support; 115. Reinforcing rib; 120. Side drive assembly; 121. Side rotating shaft; 122. Side gear; 123. Side rack; 124. Hanger with bearing; 125. Inner pulley; 126. Inner sliding plate; 127. Outer pulley; 128. Outer sliding plate; 129. Inner limiting protrusion; 130. Mixing assembly; 131. Lower assembly frame; 1320. Lower insertion rod; 1321. Adjustment groove; 133. Side sleeve frame; 134. Inner abutment wheel; 135. Side turntable; 136. Side pin shaft; 137. Vertical slide bar; 138. Upper support plate; 139. Top limit plate; 140. Upper drive assembly; 141. Upper threaded sleeve; 142. Upper stud; 143. Reducer; 144. Servo motor; 145. Side support; 146. Bearing with seat; 147. Transmission wheel; 148. Toothed belt; 149. Side slide bar; 150. Feeding assembly; 151. Feeding nozzle; 152. Side baffle; 153. Hinge shaft; 154. Side screw pin; 155. Guide frame bucket; 156. Rubber sheet; 157. Side protrusion; 160. Adjustment assembly; 161. Side support column; 162. Internal stud; 163. Bottom support foot; 164. Bottom support ball; 165. Bottom support groove; 166. Lower torsion block; 167. Limit nut; 168. Lower crossbeam. Detailed Implementation
[0045] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0046] Please see Figures 1-11 One embodiment of the present invention is a grouting device for processing precast concrete components, comprising an assembly crossbeam 100.
[0047] A feeding assembly 110 for transferring and placing concrete is arranged across the two sets of assembly crossbeams 100, and sliding side drive assemblies 120 for supporting the feeding assembly 110 are assembled on both sides of the feeding assembly 110. A plug-in mixing assembly 130 for assisting the movement of the side drive assembly 120 is assembled at the bottom of the side drive assembly 120.
[0048] Two sets of side drive components 120 are provided with an upper drive component 140 on top, and the upper drive component 140 is mounted on the top side of the assembly crossbeam 100. The feeding component 110 is equipped with a discharge component 150 for discharging material at the bottom, and the discharge component 150 is suspended in the middle of the plug-in mixing component 130. The two sides of the assembly crossbeam 100 are supported by adjustment components 160.
[0049] refer to Figure 3 , Figure 9 and Figure 11 As described in more detail in this embodiment, the assembly crossbeam 100 includes an outer sliding channel steel 103 and an inner sliding channel steel 104 arranged in parallel and symmetrical manner. The support assembly 160 is supported at the bottom of both ends of the outer sliding channel steel 103 and the inner sliding channel steel 104. The feeding assembly 110 includes a hopper 111, and a discharge assembly 150 is located at the bottom of the hopper 111. A crossbeam 112 is supported at the bottom of the hopper 111. A side support 114 is supported between the upper side of the hopper 111 and the crossbeam 112, and a reinforcing rib 115 is supported on the side of the side support 114. Side slide seats 113 are supported at the bottom of both sides of the crossbeam 112. An upper drive assembly 140 is located on the top outer side of the side slide seats 113, and the side slide seats 113 are inserted and assembled between the outer sliding channel steel 103 and the inner sliding channel steel 104. The side drive assembly 160 is also included. 20 includes an inner sliding plate 126 and an outer sliding plate 128, and the inner sliding plate 126 and the outer sliding plate 128 are integrally set with the bottom and middle of the side sliding seat 113. The inner sliding plate 126 is located above the interior between the outer sliding channel steel 103 and the inner sliding channel steel 104, and an inner pulley 125 is fixedly mounted on the bottom of the inner sliding plate 126. The inner pulley 125 slides on the inner bottom wall surface of the outer sliding channel steel 103 and the inner sliding channel steel 104. An inner limiting protrusion 129 corresponding to the inner pulley 125 is integrally fixed in the middle of the inner bottom wall of the outer sliding channel steel 103 and the inner sliding channel steel 104. The outer sliding plate 128 is located above the top of the outer sliding channel steel 103 and the inner sliding channel steel 104. An outer pulley 127 is fixedly mounted on the bottom of the outer sliding plate 128, and the outer pulley 127 slides on the top surface of the outer sliding channel steel 103 and the inner sliding channel steel 104.
[0050] Therefore, during assembly and use, the outer sliding groove steel 103 and the inner sliding groove steel 104 facilitate the assembly of the side sliding block 113. At the same time, the inner pulley 125 and the outer pulley 127 assist in the sliding of the side sliding block 113, making subsequent operations more convenient and facilitating the stable sliding of the material hopper 111, making material feeding and distribution more convenient.
[0051] refer to Figure 5 , Figure 6 and Figure 7 As described in more detail in this embodiment, the side drive assembly 120 also includes a side rotating shaft 121, and a side gear 122 is mounted on the inner side of the side rotating shaft 121. A side rack 123 meshes with the upper part of the side gear 122, and the side rack 123 is suspended on the bottom surface of the inner sliding channel steel 104. A bearing-supported hanger 124 is mounted on the outer end of the side rotating shaft 121, and the bearing-supported hanger 124 is suspended on the bottom of the side slide seat 113. The plug-in hybrid assembly 130 includes two sets of lower mounting brackets 131, and... Two sets of lower mounting frames 131 are located on both sides of the unloading assembly 150. A lower insertion rod 1320 is inserted and mounted in the middle of the lower mounting frame 131, and an adjustment groove 1321 corresponding to the lower insertion rod 1320 is opened in the middle of the lower mounting frame 131. Side sleeve frames 133 are integrally fixed at both ends of the lower mounting frame 131, and an inner abutment wheel 134 is clamped in the middle of the side sleeve frame 133. A side turntable 135 is mounted on the side end of the inner abutment wheel 134, and the side turntable 135 is fixed to the inner end of the side rotating shaft 121.
[0052] Therefore, during assembly and use, the side sliding seat 113 can move synchronously, causing the side rotating shaft 121 and the side gear 122 to move. Under the meshing of the side rack 123, the side gear 122 drives the side rotating shaft 121 to rotate, thereby driving the side turntable 135 to rotate. The side turntable 135, in cooperation with the inner abutment wheel 134, drives the side sleeve frame 133 to rise and fall, enabling the lower mounting frame 131 to drive the lower insertion rod 1320 to move up and down to insert the poured concrete material, achieving auxiliary uniform material distribution and making the operation more convenient.
[0053] refer to Figure 5 , Figure 6 and Figure 8 As described in more detail in this embodiment, the inner abutment wheel 134 is fitted with a side pin 136 through a bearing, and the side pin 136 is fitted on the inner side surface of the side turntable 135. The inner side of the inner abutment wheel 134 is arc-shaped and recessed, and the side sleeve frame 133 is a horizontal elongated strip. The side sleeve frame 133 has a through groove corresponding to the inner abutment wheel 134, and the horizontal length of the side sleeve frame 133 is equal to the diameter of the side turntable 135.
[0054] Therefore, during assembly and use, it is convenient to assist in the assembly of the inner abutment wheel 134, so that the inner abutment wheel 134 can stably abut against the side sleeve frame 133, thereby achieving auxiliary lifting and lowering of the side sleeve frame 133, making subsequent operations more convenient.
[0055] refer to Figure 5 , Figure 6 and Figure 8As described in more detail in this embodiment, vertical sliding rods 137 are fixed on both sides of the top of the side frame 133, and an upper support plate 138 is sleeved on the upper part of the vertical sliding rods 137. The outer end of the upper support plate 138 is supported and assembled on the inner side of the upper part of the side slide seat 113, and a support limited top plate 139 is assembled on the top of the two sets of vertical sliding rods 137.
[0056] Therefore, during assembly and use, it is convenient to assist in limiting the lifting and lowering of the side frame 133. That is, under the restriction of the vertical slide rod 137, the side frame 133 can only move up and down, which makes it easier and more stable to drive the lower insertion rod 1320. When the inner abutment wheel 134 abuts against the side frame 133, it performs auxiliary limiting, making lifting and lowering more convenient.
[0057] refer to Figure 3 , Figure 9 and Figure 10 As described in more detail in this embodiment, the feeding assembly 150 includes a feeding nozzle 151, which is integrally formed with the bottom of the hopper 111 and is connected to the inside of the hopper 111. Side baffles 152 are provided on both sides inside the feeding nozzle 151, and the upper ends of the side baffles 152 are respectively hinged to the upper sides inside the feeding nozzle 151 via hinge pins 153. Side screws 154 are threaded into the middle of both sides of the feeding nozzle 151, and the inner ends of the side screws 154 abut against the outer wall of the side baffles 152.
[0058] Therefore, during assembly and use, it is convenient to assist in the feeding of the hopper 111. At the same time, under the abutment of the side screw 154, it is convenient to adjust the inclination of the side baffle 152. With the cooperation of the two sets of side baffles 152, it is convenient to assist in adjusting the feeding width inside the lower part of the feeding nozzle 151, which is convenient to assist in the adjustment according to the specifications of the prefabricated parts, making the operation more convenient.
[0059] refer to Figure 3 , Figure 9 and Figure 10 As described in more detail in this embodiment, a guide frame 155 is provided above the upper end of the side baffle 152, and the guide frame 155 is assembled at the docking point of the material hopper 111 and the discharge nozzle 151. The guide frame 155 is wider at the top and narrower at the bottom. A rubber sheet 156 is fixedly provided at the lower end of the side baffle 152, and side protrusions 157 are integrally fixed on both sides of the side baffle 152 near the inner wall of the discharge nozzle 151.
[0060] Therefore, during use, the material is guided to be fed above the side baffle 152, and will not accumulate on the inner wall of the material nozzle 151 under the tongue of the side baffle 152, making the operation more convenient. At the same time, the rubber sheet 156 and the side protrusion 157 facilitate the maintenance of the feeding side.
[0061] refer to Figure 4 , Figure 5 and Figure 7As described in more detail in this embodiment, two sets of outer sliding channel steel 103 and inner sliding channel steel 104 are supported by side support beams 101 at both ends. The adjustment assembly 160 includes a side support column 161, which is supported at the bottom of the side support beam 101. An inner stud 162 is threaded into the bottom of the side support column 161, and a bottom support foot 163 is sleeved at the bottom end of the inner stud 162. The upper drive assembly 140 includes an upper threaded sleeve 141, which is fixed to the outer side of the top of the side slide seat 113. An upper stud 142 is threaded into the inside of the upper threaded sleeve 141, and the two ends of the upper stud 142 are supported and assembled on the top side of the side support beam 101 by bearings with seats 146. Transmission wheels 147 are fixed at the outer ends of the two sets of upper studs 142, and the two sets of transmission wheels 147 are connected and driven by a toothed belt 148.
[0062] Therefore, during assembly and use, the rotation of the upper stud 142 facilitates the movement of the upper threaded sleeve 141 under the engagement of the threads, thereby driving the movement of the side slide 113. The side slide 113 supports the movement of the hopper 111 under the cooperation of the cross slide 112. At the same time, with the cooperation of the transmission wheel 147 and the toothed belt 148, it is easy to assist the synchronous rotation of the front and rear upper studs 142, making the support movement more convenient.
[0063] refer to Figure 4 , Figure 5 and Figure 7 As described in more detail in this embodiment, a side support 145 is fixed to the top of the right rear end of the side support beam 101, and a servo motor 144 is mounted on the top of the side support 145. A reducer 143 is mounted on the output end of the servo motor 144, and the output end of the reducer 143 is connected to the rear right end of the upper stud 142 via a coupling for transmission. A side slide rod 149 parallel to the upper stud 142 is inserted through the bottom of the upper threaded sleeve 141, and both ends of the side slide rod 149 are fixed to the inner wall of the bearing 146 with a seat.
[0064] Therefore, during assembly and use, it is convenient to assist in driving the upper stud 142, making it easier for the upper stud 142 to rotate and drive the upper sleeve 141 to move. With the cooperation of the reducer 143 and the servo motor 144, it is easy to output a stable driving torque. At the same time, with the cooperation of the side slide bar 149, it is easy to assist the stable sliding of the upper sleeve 141, making subsequent operation and use more convenient.
[0065] refer to Figure 4 , Figure 5 and Figure 7As described in more detail in this embodiment, a bottom support ball 164 is fitted inside the bottom support leg 163 and is fixed to the bottom end of the inner stud 162. A bottom support groove 165 corresponding to the bottom support ball 164 is opened inside the bottom support leg 163. A lower twist block 166 is provided on the upper part of the bottom support leg 163 and is fixed to the lower part of the inner stud 162. A limiting nut 167 is threaded on the outer wall of the inner stud 162 and is located between the bottom of the side support column 161 and the lower twist block 166. A lower crossbeam 168 is fixed between the bottoms of the two sets of side support columns 161, and a side support rib 102 is supported between the upper part of the side support column 161 and the bottom of the side support beam 101.
[0066] Therefore, during assembly and use, it facilitates the support of the bottom of the side support beam 101. With the cooperation of the lower torsion block 166, the inner stud 162 rotates. During rotation, the inner stud 162 assists in adjusting the height of the side support column 161 through the cooperation of the bottom support ball 164 and the bottom support groove 165, making the height adjustment more convenient. Furthermore, with the support of the limit nut 167, it is easy to maintain stable support after adjustment.
[0067] Working principle: During the auxiliary processing of precast concrete components, the feeding component 110 is horizontally mounted above the precast module with the cooperation of the outer sliding channel steel 103, the inner sliding channel steel 104, and the support adjustment component 160. Simultaneously, the feeding width is adjusted according to the specifications with the cooperation of the feeding component 150 to assist in pouring. The servo motor 144 is powered on and its forward and reverse rotation is activated through the power distribution cabinet. The mixed concrete is poured into the hopper 111. With the cooperation of the reducer 143 and the servo motor 144, the upper stud 142 is driven to rotate forward and reverse. With the cooperation of the thread, the upper threaded sleeve 141 is driven to slide horizontally left and right, thereby moving the side sliding seat 113 and realizing the movement of the hopper 111. The side slide 11 is supported and slid, and then assisted in pouring with the help of the material feeding component 150. When the side slide seat 113 slides, it drives the side gear 122 and the side rotating shaft 121 to move with the help of the bearing hanger 124. Under the limiting meshing of the side rack 123, the side gear 122 rotates, thereby driving the inner pulley 125 to rotate. The inner pulley 125 drives the lower insertion rod 1320 to rise and fall with the cooperation of the side sleeve frame 133 and the inner abutment wheel 134. The lower end of the lower insertion rod 1320 continuously rises and falls and penetrates into the interior of the poured concrete to assist in the stirring of the concrete, making the material distribution more uniform and convenient. This makes the pouring and molding more convenient and is conducive to the pre-processing and production of building materials.
[0068] During operation, under the hinge of the hinge shaft 153, the inner end of the side screw 154 abuts against the side baffle 152 when it is turned, so that the lower ends of the two sets of side baffles 152 approach or move away. In conjunction with the inner wall of the lower part of the discharge nozzle 151, the discharge space can be easily changed, which can be adjusted according to the casting specifications of the precast parts. With the cooperation of the guide frame hopper 155, the material is guided inside the material hopper 111 and the discharge nozzle 151, and it will not drip onto the upper end of the side baffle 152 and accumulate. With the cooperation of the rubber sheet 156 and the side protrusion 157, it is easy to discharge the material relatively centrally, making the casting more convenient.
[0069] During operation, when the reducer 143 and servo motor 144 drive the upper studs 142 to rotate, the transmission wheel 147 and toothed belt 148 work together to make the two sets of upper studs 142 rotate synchronously, driving the upper threaded sleeve 141 to move under the engagement of the threads. This allows the material hopper 111 and the material unloading assembly 150 to slide smoothly under the stable support of the side slide seat 113. With the forward and reverse rotation of the servo motor 144, the material hopper 111 and the material unloading assembly 150 can slide back and forth horizontally, making the pouring and placing of materials more convenient. Subsequently, when the side slide seat 113 moves, the side rack 123 is moved by the hoisting side rack 123. The side gear 122 rotates, and under the hoisting of the bearing hanger 124, the side gear 122 drives the side rotating shaft 121 and the side turntable 135 to rotate. When the side turntable 135 rotates, it drives the side pin shaft 136 to assist the inner abutment wheel 134 to make a circular motion, thereby abutting the side sleeve frame 133 to move up and down stably under the limit of the vertical sliding rod 137. Furthermore, it drives the lower mounting frame 131 to move up and down. The two sets of lower mounting frames 131 drive the lower insertion rod 1320 to move up and down on both sides of the feeding assembly 150 to move up and down and insert into the concrete after feeding. During the movement, it pushes the concrete to be evenly distributed, making the casting and molding more convenient.
[0070] During operation, when adjusting the height of the side support beam 101, the outer sliding channel steel 103, and the inner sliding channel steel 104 according to the pouring requirements, the lower twist block 166 is turned with the help of a wrench. With the support of the bottom support foot 163, the inner stud 162 is rotated by the cooperation of the bottom support ball 164 and the bottom support groove 165. With the help of the thread, the side support column 161 is raised and lowered, thereby assisting in the adjustment of its height. Then, the limit nut 167 is tightened to maintain the support, making the subsequent material feeding and pouring operation more convenient. The operation ends here.
[0071] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Those skilled in the art can readily implement the present invention based on the accompanying drawings and the above description. However, any modifications, alterations, or variations made by those skilled in the art without departing from the scope of the present invention, utilizing the disclosed technical content, are equivalent embodiments of the present invention. Furthermore, any modifications, alterations, or variations made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the present invention.
Claims
1. A grouting device for processing precast concrete components, comprising an assembly frame (100), characterized in that: A feeding assembly (110) for transferring and placing concrete is provided across the two sets of assembly crossbeams (100), and a sliding side drive assembly (120) for supporting the feeding assembly (110) is provided on both sides of the feeding assembly (110). A plug-in mixing assembly (130) for assisting the movement of the side drive assembly (120) is provided at the bottom of the side drive assembly (120). The two sets of side drive components (120) are provided with an upper drive component (140) on top, and the upper drive component (140) is mounted on the top side of the assembly crossbeam (100). The feeding component (110) is equipped with a feeding component (150) for discharging material at the bottom, and the feeding component (150) is suspended in the middle of the plug-in mixing component (130). The two sides of the assembly crossbeam (100) are supported by adjustment components (160).
2. The grouting equipment for processing precast concrete components according to claim 1, characterized in that: The assembly crossbeam (100) includes parallel and symmetrically arranged outer sliding groove steel (103) and inner sliding groove steel (104), and the adjustment assembly (160) is supported at the bottom of both ends of the outer sliding groove steel (103) and inner sliding groove steel (104). The feeding assembly (110) includes a feeding hopper (111), and the unloading assembly (150) is located at the bottom of the feeding hopper (111). The bottom of the feeding hopper (111) is supported by a crossbeam (112). 1) A side bracket (114) is supported between the upper side and the transverse slide (112), and a reinforcing rib (115) is supported on the side of the side bracket (114). Side slide seats (113) are supported at the bottom of both sides of the transverse slide (112), and the upper drive assembly (140) is located on the top outer side of the side slide seat (113). The side slide seat (113) is inserted and assembled between the outer slide rail (103) and the inner slide rail (104). The side drive assembly (120) includes an inner slide rail. The inner slide (126) and outer slide (128) are integrally formed with the bottom and middle of the side slide (113). The inner slide (126) is located above the inner slide (103) and inner slide (104) and the bottom of the inner slide (126) is fixedly equipped with an inner pulley (125). The inner pulley (125) is located on the inner bottom wall surface of the outer slide (103) and inner slide (104). The outer sliding groove steel (103) and the inner sliding groove steel (104) are integrally fixed with an inner limiting protrusion (129) corresponding to the inner pulley (125) in the middle of the inner bottom wall. The outer sliding plate (128) is located above the top of the outer sliding groove steel (103) and the inner sliding groove steel (104). The bottom of the outer sliding plate (128) is fixedly equipped with an outer pulley (127), and the outer pulley (127) slides on the top surface of the outer sliding groove steel (103) and the inner sliding groove steel (104).
3. The grouting equipment for processing precast concrete components according to claim 2, characterized in that: The side drive assembly (120) also includes a side rotating shaft (121), and a side gear (122) is mounted on the inner side of the side rotating shaft (121). A side rack (123) meshes with the upper part of the side gear (122), and the side rack (123) is suspended on the bottom surface of the inner sliding channel steel (104). A bearing-supported hanger (124) is mounted on the outer end of the side rotating shaft (121), and the bearing-supported hanger (124) is suspended on the bottom of the side slide (113). The plug-in hybrid assembly (130) includes two sets of lower mounting brackets (131), and the two sets of lower mounting brackets... (131) Located on both sides of the unloading assembly (150), the lower mounting frame (131) is fitted with a lower rod (1320) in the middle, and the lower mounting frame (131) is provided with an adjustment groove (1321) corresponding to the lower rod (1320) in the middle. The lower mounting frame (131) is integrally fixed with side frames (133) at both ends, and an inner abutment wheel (134) is clamped in the middle of the side frame (133). The side abutment wheel (134) is fitted with a side turntable (135) on the side end, and the side turntable (135) is fixed to the inner end of the side rotating shaft (121).
4. A grouting device for processing precast concrete components according to claim 3, characterized in that: The inner abutment wheel (134) is fitted with a side pin (136) through a bearing, and the side pin (136) is fitted on the inner side surface of the side turntable (135). The inner side of the inner abutment wheel (134) is arc-shaped and recessed. The side sleeve frame (133) is a horizontal strip shape, and the side sleeve frame (133) has a through groove corresponding to the inner abutment wheel (134) inside. The horizontal length of the side sleeve frame (133) is equal to the diameter of the side turntable (135).
5. A grouting device for processing precast concrete components according to claim 3, characterized in that: The top two sides of the side frame (133) are fixed with vertical sliding rods (137), and the upper part of the vertical sliding rods (137) is fitted with an upper support plate (138). The outer end of the upper support plate (138) is supported and assembled on the upper inner side of the side slide (113). The top of the two sets of vertical sliding rods (137) is fitted with a support limited top plate (139).
6. A grouting device for processing precast concrete components according to claim 2, characterized in that: The feeding assembly (150) includes a feeding nozzle (151), which is integrally formed with the bottom of the hopper (111) and the feeding nozzle (151) and the hopper (111) are connected internally. Side baffles (152) are provided on both sides inside the feeding nozzle (151), and the upper ends of the side baffles (152) are respectively hinged to the upper sides inside the feeding nozzle (151) via hinge shafts (153). Side screws (154) are threaded into the middle of both sides of the feeding nozzle (151), and the inner ends of the side screws (154) abut against the outer wall of the side baffles (152).
7. A grouting device for processing precast concrete components according to claim 6, characterized in that: A guide frame hopper (155) is provided above the upper end of the side baffle (152), and the guide frame hopper (155) is assembled at the docking point of the material hopper (111) and the discharge nozzle (151). The guide frame hopper (155) is wider at the top and narrower at the bottom. A rubber sheet (156) is fixedly provided at the lower end of the side baffle (152), and side protrusions (157) are integrally fixed on both sides of the side baffle (152) near the inner wall of the discharge nozzle (151).
8. A grouting device for processing precast concrete components according to claim 2, characterized in that: The two sets of outer sliding channel steel (103) and inner sliding channel steel (104) are supported by side support beams (101) at both ends. The adjustment assembly (160) includes a side support column (161), and the side support column (161) is supported at the bottom of the side support beam (101). An inner stud (162) is threaded into the bottom of the side support column (161), and a bottom support foot (163) is sleeved at the bottom end of the inner stud (162). The upper drive assembly (140) includes an upper threaded sleeve (14). 1), and the upper screw sleeve (141) is fixed on the top outer side of the side slide (113). The upper screw sleeve (141) is threaded with an upper stud (142). The two ends of the upper stud (142) are supported and assembled on the top side of the side support beam (101) by bearings (146). The two sets of upper studs (142) are fixed with transmission wheels (147) on both outer ends. The two sets of transmission wheels (147) are connected and transmitted by a toothed belt (148).
9. A grouting device for processing precast concrete components according to claim 8, characterized in that: The right rear end of the side support beam (101) is fixed with a side support (145), and the top of the side support (145) is equipped with a servo motor (144). The output end of the servo motor (144) is equipped with a reducer (143), and the output end of the reducer (143) is connected to the rear right end of the upper stud (142) through a coupling for transmission. The bottom of the upper threaded sleeve (141) is through-inserted with a side slide rod (149) parallel to the upper stud (142), and the two ends of the side slide rod (149) are fixed to the inner wall of the bearing (146) with a seat.
10. A grouting device for processing precast concrete components according to claim 8, characterized in that: The bottom support (163) is fitted with a bottom support ball (164), which is fixed to the bottom end of the inner stud (162). The bottom support (163) is provided with a bottom support groove (165) corresponding to the bottom support ball (164). The bottom support (163) is provided with a lower twist block (166) on the upper part, which is fixed to the lower part of the inner stud (162). The inner stud (162) is threaded with a limiting nut (167) on the outer wall, which is located between the bottom of the side support (161) and the lower twist block (166). A lower crossbeam (168) is fixed between the bottoms of the two sets of side support (161), and a side support rib (102) is supported between the upper part of the side support (161) and the bottom of the side support beam (101).
Citation Information
Patent Citations
Movable concrete pipe production grouting equipment capable of uniformly distributing materials
CN121374833A